CN114992067B - Reflection cavity type microwave heating deicing blade internally clamped with biogas residue carbon hydrophilic coating - Google Patents
Reflection cavity type microwave heating deicing blade internally clamped with biogas residue carbon hydrophilic coating Download PDFInfo
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- CN114992067B CN114992067B CN202210666383.0A CN202210666383A CN114992067B CN 114992067 B CN114992067 B CN 114992067B CN 202210666383 A CN202210666383 A CN 202210666383A CN 114992067 B CN114992067 B CN 114992067B
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- 239000011248 coating agent Substances 0.000 title claims abstract description 65
- 238000000576 coating method Methods 0.000 title claims abstract description 65
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 62
- 238000010438 heat treatment Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 239000000243 solution Substances 0.000 claims description 40
- VYFYYTLLBUKUHU-UHFFFAOYSA-N dopamine Chemical compound NCCC1=CC=C(O)C(O)=C1 VYFYYTLLBUKUHU-UHFFFAOYSA-N 0.000 claims description 24
- 238000000265 homogenisation Methods 0.000 claims description 24
- 239000005457 ice water Substances 0.000 claims description 18
- 229960003638 dopamine Drugs 0.000 claims description 12
- 239000012153 distilled water Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 9
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 8
- 229920002492 poly(sulfone) Polymers 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 235000011837 pasties Nutrition 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims description 3
- CTENFNNZBMHDDG-UHFFFAOYSA-N Dopamine hydrochloride Chemical compound Cl.NCCC1=CC=C(O)C(O)=C1 CTENFNNZBMHDDG-UHFFFAOYSA-N 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 3
- 239000007983 Tris buffer Substances 0.000 claims description 3
- 229940072056 alginate Drugs 0.000 claims description 3
- 235000010443 alginic acid Nutrition 0.000 claims description 3
- 229920000615 alginic acid Polymers 0.000 claims description 3
- 229960001149 dopamine hydrochloride Drugs 0.000 claims description 3
- 239000011363 dried mixture Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000000638 solvent extraction Methods 0.000 claims description 2
- 238000010248 power generation Methods 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 230000008014 freezing Effects 0.000 description 5
- 238000007710 freezing Methods 0.000 description 5
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000246 remedial effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/40—Ice detection; De-icing means
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D181/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Coating compositions based on polysulfones; Coating compositions based on derivatives of such polymers
- C09D181/06—Polysulfones; Polyethersulfones
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/06—Rotors
- F03D1/065—Rotors characterised by their construction elements
- F03D1/0675—Rotors characterised by their construction elements of the blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/60—Cooling or heating of wind motors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Abstract
A reflective cavity type microwave heating deicing blade with a biogas residue carbon hydrophilic coating sandwiched inside comprises an outer layer blade body, an inner layer blade body, a microwave generator, a microwave transmission waveguide, a microwave reflection layer and a biogas residue carbon hydrophilic coating; the outer layer blade body is coaxially and fixedly sleeved on the outer side of the inner layer blade body, an annular gap is reserved between the outer layer blade body and the inner layer blade body, and the annular gap forms a microwave reflection cavity; the microwave generator is fixedly arranged in the inner cavity of the inner-layer blade body through the bracket; one end of the microwave transmission waveguide is connected with the microwave generator, and the other end of the microwave transmission waveguide penetrates through the inner-layer blade body and extends into the microwave reflection cavity; the microwave reflecting layer is fixedly attached to the outer surface of the inner-layer blade body; the biogas residue carbon hydrophilic coating is fixedly arranged on the inner surface of the outer layer blade body. The invention can not only prophylactically start the anti-icing function, but also start the deicing function after the formation of the icing, can realize the anti-icing of the blade under the condition that the wind turbine is not stopped, greatly improves the power generation efficiency of the wind turbine, and reduces the cost of preventing and removing the icing.
Description
Technical Field
The invention belongs to the technical field of preventing and removing ice of wind turbine blades, and particularly relates to a reflective cavity type microwave heating type ice preventing and removing blade with a biogas residue carbon hydrophilic coating.
Background
When a large-scale wind generating set is erected in a high-altitude mountain area and is influenced by local climate conditions, the wind turbine blade is particularly easy to form surface ice coating in low-temperature freezing weather, the shape of the blade can be changed due to the existence of the ice coating, the lift force of the blade is further reduced, the power generation of the wind generating set is greatly reduced, and even the wind turbine is stopped, so that serious economic loss is generated.
At present, the anti-icing and deicing of the wind turbine blade mainly stays in the deicing stage, the deicing technology is mainly a manual deicing mode, few enterprises can also utilize unmanned aerial vehicles to assist in deicing, but the deicing is a remedial measure after the formation of ice coating, and the anti-icing is the most fundamental preventive measure.
At present, the anti-icing means is mainly implemented in a mode of spraying hydrophobic coating on the surface of the blade, the purpose of spraying the hydrophobic coating is to reduce condensation of water vapor on the surface of the blade, so that the generation of icing is hindered, however, the hydrophobicity of the hydrophobic coating gradually decreases with the increase of time, so that the anti-icing aging is generally shorter, and the practical application effect of the anti-icing technology is not ideal.
In addition, when the icing on the surface of the blade is required to be removed, the operation of the wind turbine is required to be stopped first, and then the wind turbine is restarted after deicing is finished, so that the power generation efficiency of the wind turbine is sacrificed for each deicing operation, and if the freezing weather is not finished, the icing on the surface of the blade is formed again quickly, and therefore, the deicing operation can only be continuously performed on the surface of the blade, and the deicing cost is high.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the reflective cavity type microwave heating deicing vane internally clamped with the biogas residue carbon hydrophilic coating, which can not only prophylactically open the deicing function in a high-occurrence period in low-temperature freezing weather, but also open the deicing function after the icing formation on the surface of the vane, can realize the deicing of the vane under the condition that the wind turbine is not stopped, greatly improves the power generation efficiency of the wind turbine, and effectively reduces the deicing cost.
In order to achieve the above purpose, the present invention adopts the following technical scheme: a reflective cavity type microwave heating deicing blade with a biogas residue carbon hydrophilic coating sandwiched inside comprises an outer layer blade body, an inner layer blade body, a microwave generator, a microwave transmission waveguide, a microwave reflection layer and a biogas residue carbon hydrophilic coating; the outer layer blade body is coaxially and fixedly sleeved on the outer side of the inner layer blade body, an annular gap is reserved between the outer layer blade body and the inner layer blade body, and the annular gap forms a microwave reflection cavity; the microwave generator is fixedly arranged in the inner cavity of the inner-layer blade body through a bracket; one end of the microwave transmission waveguide is connected with the microwave generator, and the other end of the microwave transmission waveguide penetrates through the inner-layer blade body and extends into the microwave reflection cavity; the microwave reflecting layer is fixedly attached to the outer surface of the inner-layer blade body; the biogas residue carbon hydrophilic coating is fixedly arranged on the inner surface of the outer-layer blade body.
The manufacturing method of the biogas residue carbon hydrophilic coating comprises the following steps:
step one: preparing 200ml of distilled water, adding 2g of dopamine hydrochloride into the distilled water, and performing ice water bath ultrasonic homogenization treatment on the water solution;
step two: another 100ml of distilled water is prepared, then 1.2g of tris is added into the distilled water, and then the water solution is subjected to ice water bath ultrasonic homogenization treatment;
step three: adding 1g of biogas residue carbon into the water solution subjected to the ice water bath ultrasonic homogenization treatment in the first step, and then carrying out ice water bath ultrasonic homogenization treatment on the water solution;
step four: mixing the water solution subjected to the ice water bath ultrasonic homogenization treatment in the second step with the water solution subjected to the ice water bath ultrasonic homogenization treatment in the third step, stirring the mixed water solution at room temperature for 10 hours, centrifuging the stirred water solution to obtain a centrifugal separator of a carbon and dopamine mixture, washing the carbon and dopamine mixture by using ethanol, and finally drying the washed carbon and dopamine mixture at 60 ℃ for 24 hours;
step five: preparing a part of N, N-dimethylacetamide solution, adding the dried mixture of carbon and dopamine in the fourth step into the N, N-dimethylacetamide solution, and performing ultrasonic homogenization treatment on the solution for 1 h;
step six: adding polysulfone into the solution subjected to ultrasonic homogenization treatment in the fifth step, heating and stirring the solution until the polysulfone is completely dissolved into the solution to form a pasty coating, and finally standing the obtained pasty coating for 24 hours for defoaming to obtain the biogas residue carbon hydrophilic coating;
step seven: preparing a sufficient amount of biogas residue carbon hydrophilic coating according to the inner surface area of the outer layer blade body and referring to the processes from the first step to the sixth step;
step eight: preparing a glass plate, smearing the biogas residue carbon hydrophilic coating prepared in the step seven on the glass plate, scraping the biogas residue carbon hydrophilic coating to form a film, cutting and partitioning the biogas residue carbon hydrophilic coating film after the film is formed, and finally paving the biogas residue carbon hydrophilic coating film on the inner surface of the outer layer blade body by pieces through sodium silicate alginate until the biogas residue carbon hydrophilic coating is formed.
The invention has the beneficial effects that:
the reflective cavity type microwave heating deicing blade with the inner biogas residue carbon hydrophilic coating can not only start the deicing function in a preventive manner in a high-occurrence period in low-temperature freezing weather, but also start the deicing function after ice coating is formed on the surface of the blade, so that the deicing of the blade can be realized under the condition that the wind turbine is not stopped, the power generation efficiency of the wind turbine is greatly improved, and the deicing cost is effectively reduced.
Drawings
FIG. 1 is a schematic diagram of a reflective cavity type microwave heating ice control blade with a biogas residue carbon hydrophilic coating sandwiched inside;
in the figure, the outer layer blade body, the inner layer blade body, the microwave generator, the microwave transmission waveguide, the microwave reflection layer, the biogas residue carbon hydrophilic coating, the microwave reflection cavity and the bracket are respectively arranged on the inner layer and the outer layer of the blade body, the microwave transmission waveguide, the microwave reflection layer and the bracket.
Detailed Description
The invention will now be described in further detail with reference to the drawings and to specific examples.
As shown in fig. 1, a reflective cavity type microwave heating ice control blade with a biogas residue carbon hydrophilic coating inside comprises an outer blade body 1, an inner blade body 2, a microwave generator 3, a microwave transmission waveguide 4, a microwave reflection layer 5 and a biogas residue carbon hydrophilic coating 6; the outer-layer blade body 1 is coaxially and fixedly sleeved outside the inner-layer blade body 2, a circumferential gap is reserved between the outer-layer blade body 1 and the inner-layer blade body 2, and the circumferential gap forms a microwave reflection cavity 7; the microwave generator 3 is fixedly arranged in the inner cavity of the inner-layer blade body 2 through a bracket 8; one end of the microwave transmission waveguide 4 is connected with the microwave generator 3, and the other end of the microwave transmission waveguide 4 penetrates through the inner-layer blade body 2 and extends into the microwave reflection cavity 7; the microwave reflecting layer 5 is fixedly attached to the outer surface of the inner-layer blade body 2; the biogas residue carbon hydrophilic coating 6 is fixedly arranged on the inner surface of the outer-layer blade body 1.
The manufacturing method of the biogas residue carbon hydrophilic coating 6 comprises the following steps:
step one: a200 ml portion of distilled water was prepared, and then 2g of dopamine hydrochloride (C) 8 H 11 NO 2 HCl), then carrying out an ice-water bath ultrasonic homogenization treatment on the aqueous solution;
step two: another 100ml of distilled water was prepared, then 1.2g of Tris (hydroxymethyl) aminomethane (Tris) was added to the distilled water, and then the aqueous solution was subjected to ice-water bath ultrasonic homogenization;
step three: adding 1g of biogas residue carbon into the water solution subjected to the ice water bath ultrasonic homogenization treatment in the first step, and then carrying out ice water bath ultrasonic homogenization treatment on the water solution;
step four: mixing the water solution subjected to ice water bath ultrasonic homogenization treatment in the second step with the water solution subjected to ice water bath ultrasonic homogenization treatment in the third step, stirring the mixed water solution at room temperature (20 ℃) for 10 hours, centrifuging the stirred water solution to obtain a centrifugal separator of a carbon and dopamine mixture (C@PDA), washing the carbon and dopamine mixture (C@PDA) by using ethanol, and finally drying the washed carbon and dopamine mixture (C@PDA) at 60 ℃ for 24 hours;
step five: preparing a part of N, N-dimethylacetamide (DMAc) solution, adding the dried mixture of carbon and dopamine (C@PDA) obtained in the fourth step to the N, N-dimethylacetamide (DMAc) solution, and performing ultrasonic homogenization treatment on the solution for 1 h;
step six: adding Polysulfone (PSF) into the solution subjected to ultrasonic homogenization treatment in the fifth step, heating and stirring the solution until the Polysulfone (PSF) is completely dissolved into the solution to form a pasty coating, and finally standing the obtained pasty coating for 24 hours for defoaming to obtain the biogas residue carbon hydrophilic coating;
step seven: preparing a sufficient amount of biogas residue carbon hydrophilic coating according to the inner surface area of the outer layer blade body 1 and referring to the processes from the first step to the sixth step;
step eight: preparing a glass plate, smearing the biogas residue carbon hydrophilic coating prepared in the step seven on the glass plate, scraping the biogas residue carbon hydrophilic coating to form a film, cutting and dividing the biogas residue carbon hydrophilic coating film after the film is formed, and finally paving the biogas residue carbon hydrophilic coating film on the inner surface of the outer layer blade body 1 by pieces through sodium silicate alginate until the biogas residue carbon hydrophilic coating 6 is formed.
In this embodiment, the outer layer blade body 1 and the inner layer blade body 2 are made of glass fiber reinforced plastic, the microwave frequency of the microwave generator 3 is set to 2450MHz, and the microwave reflecting layer 5 is made of aluminum foil.
When a large wind generating set encounters low-temperature freezing weather, the environment temperature can be reduced rapidly, the temperature of the outer layer blade body 1 can be reduced synchronously, a certain temperature difference can be generated between the microwave reflection cavity 7 on the inner side of the outer layer blade body 1 and the atmospheric environment on the outer side of the outer layer blade body 1, the temperature in the microwave reflection cavity 7 can be higher than the atmospheric environment on the outer side of the outer layer blade body 1, at the moment, relatively warm water vapor in the microwave reflection cavity 7 can be gradually condensed into water drops on the inner surface of the outer layer blade body 1, and as the biogas residue carbon hydrophilic coating 6 is additionally arranged on the inner surface of the outer layer blade body 1, condensed water drops can be better locked on the inner surface of the outer layer blade body 1 through the biogas residue carbon hydrophilic coating 6.
When the surface of the blade does not form ice coating, the microwave generator 3 can be started to realize the anti-icing function, and when the surface of the blade forms ice coating, the microwave generator 3 can be started to realize the deicing function. Specifically, after the microwave generator 3 is started, the generated microwave radiation enters the microwave reflecting cavity 7 through the microwave transmission waveguide 4, the whole microwave reflecting cavity 7 is filled with the microwave radiation under the reflecting action of the microwave reflecting layer 5, and when the moisture absorbed in the biogas residue carbon hydrophilic coating 6 is subjected to the action of the microwave radiation, the moisture is gradually heated, and the generated heat is synchronously transmitted to the outer-layer blade body 1, so that the temperature of the outer-layer blade body 1 is increased. For the surface of the blade which does not form ice coating, the condensation of water vapor in the environment on the surface of the blade can be prevented or slowed down by heating the blade, so that the anti-icing function is realized. For the surface of the blade on which the ice coating has been formed, the ice coating can be gradually melted by heating the blade, thereby realizing the deicing function. In addition, in the process of preventing and removing ice, the method can be implemented under the condition that the wind turbine is not stopped, so that the power generation efficiency of the wind turbine is greatly improved, and the cost of preventing and removing ice is effectively reduced.
The embodiments are not intended to limit the scope of the invention, but rather are intended to cover all equivalent implementations or modifications that can be made without departing from the scope of the invention.
Claims (2)
1. A reflective cavity type microwave heating deicing vane internally clamped with a biogas residue carbon hydrophilic coating is characterized in that: comprises an outer layer blade body, an inner layer blade body, a microwave generator, a microwave transmission waveguide, a microwave reflection layer and a biogas residue carbon hydrophilic coating; the outer layer blade body is coaxially and fixedly sleeved on the outer side of the inner layer blade body, an annular gap is reserved between the outer layer blade body and the inner layer blade body, and the annular gap forms a microwave reflection cavity; the microwave generator is fixedly arranged in the inner cavity of the inner-layer blade body through a bracket; one end of the microwave transmission waveguide is connected with the microwave generator, and the other end of the microwave transmission waveguide penetrates through the inner-layer blade body and extends into the microwave reflection cavity; the microwave reflecting layer is fixedly attached to the outer surface of the inner-layer blade body; the biogas residue carbon hydrophilic coating is fixedly arranged on the inner surface of the outer-layer blade body.
2. The reflective cavity type microwave heating deicing vane internally provided with a biogas residue carbon hydrophilic coating according to claim 1, which is characterized in that: the manufacturing method of the biogas residue carbon hydrophilic coating comprises the following steps:
step one: preparing 200ml of distilled water, adding 2g of dopamine hydrochloride into the distilled water, and performing ice water bath ultrasonic homogenization treatment on the water solution;
step two: another 100ml of distilled water is prepared, then 1.2g of tris is added into the distilled water, and then the water solution is subjected to ice water bath ultrasonic homogenization treatment;
step three: adding 1g of biogas residue carbon into the water solution subjected to the ice water bath ultrasonic homogenization treatment in the first step, and then carrying out ice water bath ultrasonic homogenization treatment on the water solution;
step four: mixing the water solution subjected to the ice water bath ultrasonic homogenization treatment in the second step with the water solution subjected to the ice water bath ultrasonic homogenization treatment in the third step, stirring the mixed water solution at room temperature for 10 hours, centrifuging the stirred water solution to obtain a centrifugal separator of a carbon and dopamine mixture, washing the carbon and dopamine mixture by using ethanol, and finally drying the washed carbon and dopamine mixture at 60 ℃ for 24 hours;
step five: preparing a part of N, N-dimethylacetamide solution, adding the dried mixture of carbon and dopamine in the fourth step into the N, N-dimethylacetamide solution, and performing ultrasonic homogenization treatment on the solution for 1 h;
step six: adding polysulfone into the solution subjected to ultrasonic homogenization treatment in the fifth step, heating and stirring the solution until the polysulfone is completely dissolved into the solution to form a pasty coating, and finally standing the obtained pasty coating for 24 hours for defoaming to obtain the biogas residue carbon hydrophilic coating;
step seven: preparing a sufficient amount of biogas residue carbon hydrophilic coating according to the inner surface area of the outer layer blade body and referring to the processes from the first step to the sixth step;
step eight: preparing a glass plate, smearing the biogas residue carbon hydrophilic coating prepared in the step seven on the glass plate, scraping the biogas residue carbon hydrophilic coating to form a film, cutting and partitioning the biogas residue carbon hydrophilic coating film after the film is formed, and finally paving the biogas residue carbon hydrophilic coating film on the inner surface of the outer layer blade body by pieces through sodium silicate alginate until the biogas residue carbon hydrophilic coating is formed.
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US5061836A (en) * | 1990-01-18 | 1991-10-29 | United Technologies Corporation | Microwave deicing for aircraft engine propulsor blades |
CN104100462A (en) * | 2014-07-21 | 2014-10-15 | 上海麦加涂料有限公司 | Anti-ice wind turbine blade adopting microwave method |
CN213270125U (en) * | 2020-09-28 | 2021-05-25 | 南京东博智慧能源研究院有限公司 | Wind turbine self-deicing blade with piezoelectric material and microwave heater combined |
CN113266540A (en) * | 2021-06-21 | 2021-08-17 | 中能电力科技开发有限公司 | Anti-icing and deicing method for composite coating of fan blade |
CN113339211A (en) * | 2021-06-21 | 2021-09-03 | 中能电力科技开发有限公司 | Blade coating and ultrasonic wave combined anti-icing and deicing method |
CN114526192A (en) * | 2022-03-18 | 2022-05-24 | 华能赫章风力发电有限公司 | Anti-freezing fan blade based on microwaves |
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2022
- 2022-06-14 CN CN202210666383.0A patent/CN114992067B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5061836A (en) * | 1990-01-18 | 1991-10-29 | United Technologies Corporation | Microwave deicing for aircraft engine propulsor blades |
CN104100462A (en) * | 2014-07-21 | 2014-10-15 | 上海麦加涂料有限公司 | Anti-ice wind turbine blade adopting microwave method |
CN213270125U (en) * | 2020-09-28 | 2021-05-25 | 南京东博智慧能源研究院有限公司 | Wind turbine self-deicing blade with piezoelectric material and microwave heater combined |
CN113266540A (en) * | 2021-06-21 | 2021-08-17 | 中能电力科技开发有限公司 | Anti-icing and deicing method for composite coating of fan blade |
CN113339211A (en) * | 2021-06-21 | 2021-09-03 | 中能电力科技开发有限公司 | Blade coating and ultrasonic wave combined anti-icing and deicing method |
CN114526192A (en) * | 2022-03-18 | 2022-05-24 | 华能赫章风力发电有限公司 | Anti-freezing fan blade based on microwaves |
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