CN114990423A - A kind of production method of strong toughness hot work die steel - Google Patents
A kind of production method of strong toughness hot work die steel Download PDFInfo
- Publication number
- CN114990423A CN114990423A CN202111387904.0A CN202111387904A CN114990423A CN 114990423 A CN114990423 A CN 114990423A CN 202111387904 A CN202111387904 A CN 202111387904A CN 114990423 A CN114990423 A CN 114990423A
- Authority
- CN
- China
- Prior art keywords
- furnace
- die steel
- hours
- forging
- cooled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 72
- 239000010959 steel Substances 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005242 forging Methods 0.000 claims abstract description 67
- 238000010438 heat treatment Methods 0.000 claims abstract description 40
- 238000005121 nitriding Methods 0.000 claims abstract description 25
- 238000003723 Smelting Methods 0.000 claims abstract description 17
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 238000009489 vacuum treatment Methods 0.000 claims abstract description 6
- 239000011651 chromium Substances 0.000 claims description 30
- 239000010955 niobium Substances 0.000 claims description 30
- 239000011572 manganese Substances 0.000 claims description 28
- 238000001816 cooling Methods 0.000 claims description 24
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 21
- 239000007789 gas Substances 0.000 claims description 21
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 20
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 20
- 229910052698 phosphorus Inorganic materials 0.000 claims description 20
- 239000011574 phosphorus Substances 0.000 claims description 20
- 239000002994 raw material Substances 0.000 claims description 20
- 229910052717 sulfur Inorganic materials 0.000 claims description 20
- 239000011593 sulfur Substances 0.000 claims description 20
- 239000012535 impurity Substances 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- 229910052799 carbon Inorganic materials 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 17
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 16
- 238000009792 diffusion process Methods 0.000 claims description 16
- 238000000265 homogenisation Methods 0.000 claims description 16
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 15
- 229910052758 niobium Inorganic materials 0.000 claims description 15
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 15
- 229910052710 silicon Inorganic materials 0.000 claims description 15
- 239000010703 silicon Substances 0.000 claims description 15
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 14
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 14
- 229910052804 chromium Inorganic materials 0.000 claims description 14
- 239000010941 cobalt Substances 0.000 claims description 14
- 229910017052 cobalt Inorganic materials 0.000 claims description 14
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 14
- 229910052748 manganese Inorganic materials 0.000 claims description 14
- 229910052720 vanadium Inorganic materials 0.000 claims description 14
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 14
- 229910052727 yttrium Inorganic materials 0.000 claims description 14
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 14
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 13
- 229910052750 molybdenum Inorganic materials 0.000 claims description 13
- 239000011733 molybdenum Substances 0.000 claims description 13
- 229910052760 oxygen Inorganic materials 0.000 claims description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 5
- 239000012768 molten material Substances 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000003921 oil Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims 1
- 229910020630 Co Ni Inorganic materials 0.000 abstract description 7
- 229910002440 Co–Ni Inorganic materials 0.000 abstract description 7
- 229910045601 alloy Inorganic materials 0.000 abstract description 6
- 239000000956 alloy Substances 0.000 abstract description 6
- 238000005728 strengthening Methods 0.000 abstract description 6
- -1 nitride compound Chemical class 0.000 abstract description 4
- 238000005275 alloying Methods 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 239000006104 solid solution Substances 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 abstract 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 229910000975 Carbon steel Inorganic materials 0.000 description 8
- 239000010962 carbon steel Substances 0.000 description 8
- 229910000851 Alloy steel Inorganic materials 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/005—Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/52—Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/24—Nitriding
- C23C8/26—Nitriding of ferrous surfaces
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F17/00—Multi-step processes for surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by subclass C21D or C22F or class C25
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heat Treatment Of Steel (AREA)
Abstract
Description
技术领域technical field
本发明涉及合金制造技术领域,更具体地说,本发明涉及一种强韧性热作模具钢的生产方法。The present invention relates to the technical field of alloy manufacturing, and more particularly, to a method for producing strong and tough hot work die steel.
背景技术Background technique
模具被誉为“现代工业之母”,足可见工模具在现代工业中的重要性及不可磨灭的贡献,其中模具钢是模具最重要的组成部分,也是模具材料中应用最为广泛的材料,是模具制造产业重要的物质载体和技术基础,其品种、规格、质量对模具的性能、使用寿命和制造周期起着决定性的作用,钢是经济建设中极为重要的金属材料。按化学成分,分为碳素钢(简称碳钢)与合金钢两大类。碳钢是由生铁冶炼获得的合金,除铁、碳为其主要成分外,还含有少量的锰、硅,及硫、磷等杂质。碳钢具有一定的机械性能,又有良好的工艺性能,且价格低廉。因此,碳钢获得了广泛的应用。但随着现代工业与科学技术的迅速发展,碳钢的性能已不能完全满足需要,于是人们研制了各种合金钢。合金钢是在碳钢基础上,有目的地加入某些元素(称为合金元素)而得到的多元合金。与碳钢比,合金钢的性能有显著的提高,故应用日益广泛。Mould is known as the "mother of modern industry", which shows the importance and indelible contribution of tooling and moulding in modern industry. Among them, mould steel is the most important part of moulding and the most widely used material in moulding materials. The important material carrier and technical foundation of the mold manufacturing industry, its variety, specification and quality play a decisive role in the performance, service life and manufacturing cycle of the mold. Steel is an extremely important metal material in economic construction. According to the chemical composition, it is divided into two categories: carbon steel (referred to as carbon steel) and alloy steel. Carbon steel is an alloy obtained by smelting pig iron. In addition to iron and carbon as its main components, it also contains a small amount of manganese, silicon, and impurities such as sulfur and phosphorus. Carbon steel has certain mechanical properties, good process performance and low price. Therefore, carbon steel has been widely used. However, with the rapid development of modern industry and science and technology, the performance of carbon steel can not fully meet the needs, so people have developed various alloy steels. Alloy steel is a multi-component alloy obtained by purposefully adding certain elements (called alloying elements) on the basis of carbon steel. Compared with carbon steel, the performance of alloy steel has been significantly improved, so it is widely used.
一般的合金钢在生产时,是在TP310奥氏体耐热钢的基础上,通过限制碳含量,并复合添加质量分数为0.20%~0.60%的强碳氮化物形成元素铌和质量分数为0.15%~0.35%的氮,利用析出弥散分布、细小的NbCrN相和富Nb的碳氮化物以及M23C6(M是Cr和可置换Cr的金属元素,如Fe)型碳化物来进行强化,获得纳米强化相,但是一般的生产的相较为单一,而且颗粒直径较大,数量较少,因此需要改变其组成成分以及研究其相适应的生产工艺,以达到提高强化相的数量以及获取不同的相,缩小相的直径,以获得高密度纳米强化相。In the production of general alloy steel, on the basis of TP310 austenitic heat-resistant steel, the carbon content is limited, and the strong carbonitride forming element niobium with a mass fraction of 0.20% to 0.60% and a mass fraction of 0.15 are added. % ~ 0.35% nitrogen, using precipitation dispersion distribution, fine NbCrN phase and Nb-rich carbonitride and M23C6 (M is Cr and metal elements that can replace Cr, such as Fe) type carbides for strengthening to obtain nano-strengthening However, the general production phase is single, and the particle diameter is large and the number is small, so it is necessary to change its composition and study its suitable production process to increase the number of strengthening phases and obtain different phases. phase diameter to obtain high-density nano-strengthened phases.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述缺陷,本发明的实施例提供一种强韧性热作模具钢的生产方法,本发明所要解决的技术问题是:提高强化相的数量以及获取不同的相,缩小相的直径,以获得高密度纳米强化相。In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a method for producing strong and tough hot work die steel. The technical problem to be solved by the present invention is: increasing the number of strengthening phases and obtaining different phases, reducing the diameter to obtain high-density nano-strengthened phases.
为实现上述目的,本发明提供如下技术方案:一种强韧性热作模具钢,其中模具钢所使用的主料包括以下重量百分比的原料:碳C:0.20~0.30%,硅Si:0.20~0.40%,锰Mn:0.40~0.6%,钼Mo:1.50~2.20%,镍Ni:0.50~0.80%,铌Nb:0.50~0.60%,钴Co:0.50~0.60%,铬Cr:5.00~5.40%,钇Y:0.01~0.03%,钒V:0.50~0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.018%。In order to achieve the above purpose, the present invention provides the following technical solutions: a strong and tough hot work die steel, wherein the main materials used in the die steel include the following raw materials by weight: carbon C: 0.20-0.30%, silicon Si: 0.20-0.40 %, Manganese Mn: 0.40~0.6%, Molybdenum Mo: 1.50~2.20%, Nickel Ni: 0.50~0.80%, Niobium Nb: 0.50~0.60%, Cobalt Co: 0.50~0.60%, Chromium Cr: 5.00~5.40%, Yttrium Y: 0.01~0.03%, Vanadium V: 0.50~0.60%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities sulfur S≤0.006%, phosphorus P≤0.018%.
本发明提供一种强韧性热作模具钢的生产方法,包括以下操作骤:The invention provides a production method of strong and tough hot work die steel, comprising the following operation steps:
S1、熔炼过滤:将原料在熔炼炉内加热至1500℃以上并熔炼成钢水,将所制得的钢水倒入过滤炉内去除多余的磷、硫等杂质;S1. Smelting and filtration: heating the raw materials to above 1500°C in a smelting furnace and smelting into molten steel, pouring the prepared molten steel into a filtration furnace to remove excess phosphorus, sulfur and other impurities;
S2、真空处理:向所述还原炉喷吹惰性气体,在吹气过程中可以对所述熔融态的物料进行搅拌;S2, vacuum treatment: inert gas is sprayed into the reduction furnace, and the molten material can be stirred during the blowing process;
S3、高温均质:将冷却后的钢坯加热至1100℃,保温预定时间后,冷却至150℃进行第一次均质化,得到初次均质的钢锭,再次加热至1260℃-1300℃下均质5~8小时;S3. High temperature homogenization: heat the cooled steel billet to 1100°C, and after holding for a predetermined time, cool to 150°C for the first homogenization to obtain a primary homogeneous steel ingot, and heat it again to 1260°C-1300°C for homogenization. Quality 5 to 8 hours;
S4、锻造:采用三墩三拔变形工艺,在X轴Y轴Z轴三个方向对钢坯进行锻造,始锻温度设定为1100℃~1150℃,终锻温度在900℃,加热完成后保温1-2小时取出锻造,当温度降到900℃时,回炉加热至始锻温度后再次循环锻造;S4. Forging: The three-pier three-pulling deformation process is used to forge the steel billet in three directions of X-axis, Y-axis, Z-axis, and the initial forging temperature is set at 1100 ° C ~ 1150 ° C, and the final forging temperature is 900 ° C. After heating, keep warm 1-2 hours to take out forging, when the temperature drops to 900 ℃, return to the furnace to heat to the initial forging temperature and then cycle forging again;
S5、阶段性热处理:S5. Staged heat treatment:
第一阶段,将高温扩散后的锻件以10℃~15℃/min的升温速率,升温至500℃~650℃,保温1~2小时,水冷淬至室温;In the first stage, the forging after high temperature diffusion is heated to 500°C to 650°C at a heating rate of 10°C to 15°C/min, kept for 1 to 2 hours, and then water-cooled to room temperature;
第二阶段,将高温扩散后的锻件以7℃~12℃/min的升温速率至850℃~880℃,保温2~3小时,水冷淬至室温;In the second stage, the forging after high temperature diffusion is raised to 850°C to 880°C at a heating rate of 7°C to 12°C/min, kept for 2 to 3 hours, and then water-cooled to room temperature;
第三阶段,将高温扩散后的锻件以5℃~8℃/min的升温速率三次升温至1020℃~1050℃,保温20-25小时;In the third stage, the forgings after high temperature diffusion are heated to 1020°C to 1050°C three times at a heating rate of 5°C to 8°C/min, and kept for 20-25 hours;
S6、阶段性冷处理:S6. Staged cold treatment:
预冷阶段,向炉内加压,使得压力值维持在5~8bar,将热处理后的锻件随炉冷却至820~900℃,保温2小时;In the pre-cooling stage, pressurize the furnace so that the pressure value is maintained at 5-8 bar, and cool the heat-treated forgings to 820-900 ℃ with the furnace, and keep the temperature for 2 hours;
初冷阶段,将热处理后的锻件随炉冷却至400~450℃,释放炉内压力,保温2小时后,空冷至常温;In the initial cooling stage, the heat-treated forgings are cooled to 400-450 ℃ with the furnace, the pressure in the furnace is released, and after holding for 2 hours, air-cooled to room temperature;
深冷阶段,将热处理后的锻件降温冷却至-120~-90℃,维持2小时后,出炉空冷至常温;In the cryogenic stage, the heat-treated forgings are cooled to -120 to -90 °C, maintained for 2 hours, and then air-cooled to room temperature;
S7、渗氮处理:S7, nitriding treatment:
初次渗氮处理,将冷处理后的锻件随炉加热至800℃~900℃,通过搅拌装置使炉内气体形成对流,该加热过程的时间控制在50min~70min,在势为1~1.8的氮化气气氛中进行,同时导入不饱和烃气体和氨气;In the initial nitriding treatment, the cold-treated forgings are heated to 800 ℃ ~ 900 ℃ with the furnace, and the gas in the furnace is formed convection through the stirring device. Carry out in gas atmosphere, and introduce unsaturated hydrocarbon gas and ammonia gas at the same time;
二次渗氮处理,在第二氮化处理工序,将炉内温度下降至500℃~600℃,加热室内导入氨气和氢气,使得氮势成为0.16~0.25,在氮势成为0.16~0.25的气氛中,保持2~4小时,出炉空冷至常温。In the second nitriding treatment, in the second nitriding treatment process, the temperature in the furnace is lowered to 500 ° C ~ 600 ° C, and ammonia gas and hydrogen gas are introduced into the heating chamber, so that the nitrogen potential becomes 0.16 ~ 0.25, and the nitrogen potential becomes 0.16 ~ 0.25. In the atmosphere, keep for 2 to 4 hours, and air-cool to room temperature.
在一个优选地实施方式中,在所述步骤S3中将钢坯加热至1100℃,保温预定时间后,冷却至175℃的步骤中,当所述钢坯的有效厚度大于350毫米时,所述冷却的速度为:为8-10℃/分钟﹔当所述钢坯的有效厚度小于350毫米之间时,所述冷却的速度为:10-20℃/分钟。In a preferred embodiment, in the step S3, the steel billet is heated to 1100° C., and after holding for a predetermined time, and then cooled to 175° C., when the effective thickness of the steel billet is greater than 350 mm, the cooled The speed is: 8-10°C/min; when the effective thickness of the steel billet is less than 350 mm, the cooling speed is: 10-20°C/min.
在一个优选地实施方式中,在所述步骤S5中阶段性热处理过程中,水冷淬至室温可以选择油冷至室温或者气冷至室温。In a preferred embodiment, in the staged heat treatment process in step S5, water cooling to room temperature can be selected from oil cooling to room temperature or air cooling to room temperature.
在一个优选地实施方式中,在所述步骤S6中,所述间隔性地导入不饱和烃气体和氨气的间隔时间为2min~6min,每次导入不饱和烃气体和氨气流量为(0.35~0.65)m3/h。In a preferred embodiment, in the step S6, the interval time for the intermittent introduction of the unsaturated hydrocarbon gas and the ammonia gas is 2 min to 6 min, and the flow rate of each time the unsaturated hydrocarbon gas and the ammonia gas is introduced is (0.35 ~0.65) m3/h.
在一个优选地实施方式中,所述所使用的主料包括以下重量百分比的原料:碳C:0.20%,硅Si:0.20%,锰Mn:0.45%,钼Mo:2.00%,镍Ni:0.50%,铌Nb:0.55%,钴Co:0.50%,铬Cr:5.00%,钇Y:0.01%,钒V:0.50~0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.01%。In a preferred embodiment, the used main material includes the following raw materials by weight: carbon C: 0.20%, silicon Si: 0.20%, manganese Mn: 0.45%, molybdenum Mo: 2.00%, nickel Ni: 0.50 %, Niobium Nb: 0.55%, Cobalt Co: 0.50%, Chromium Cr: 5.00%, Yttrium Y: 0.01%, Vanadium V: 0.50~0.60%, O≤25ppm, N≤40ppm, the rest are Fe and unavoidable Pure sulfur S≤0.006%, phosphorus P≤0.01%.
在一个优选地实施方式中,所述所使用的主料包括以下重量百分比的原料:碳C:0.25%,硅Si:0.30%,锰Mn:0.50%,钼Mo:1.90%,镍Ni:0.65%,铌Nb:0.55%,钴Co:0.55%,铬Cr:5.20%,钇Y:0.023%,钒V:0.55%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.01%。In a preferred embodiment, the used main material includes the following raw materials by weight: carbon C: 0.25%, silicon Si: 0.30%, manganese Mn: 0.50%, molybdenum Mo: 1.90%, nickel Ni: 0.65 %, Niobium Nb: 0.55%, Cobalt Co: 0.55%, Chromium Cr: 5.20%, Yttrium Y: 0.023%, Vanadium V: 0.55%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities Sulfur S≤0.006%, phosphorus P≤0.01%.
在一个优选地实施方式中,所述所使用的主料包括以下重量百分比的原料:碳C0.30%,硅Si:0.40%,锰Mn:0.6%,钼Mo:2.20%,镍Ni:0.80%,铌Nb:0.60%,钴Co:0.60%,铬Cr:5.40%,钇Y:0.03%,钒V:0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.01%。In a preferred embodiment, the used main material includes the following raw materials by weight: carbon C0.30%, silicon Si: 0.40%, manganese Mn: 0.6%, molybdenum Mo: 2.20%, nickel Ni: 0.80 %, Niobium Nb: 0.60%, Cobalt Co: 0.60%, Chromium Cr: 5.40%, Yttrium Y: 0.03%, Vanadium V: 0.60%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities Sulfur S≤0.006%, phosphorus P≤0.01%.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明通过两次均质且采用不同的冷却方式,搭配三轴向锻造交替处理,创造出有利于碳与合金元素扩散的动力学条件,两者结合超细化析出组织,同时消除了钢坯中的液析碳化物以及由于枝晶偏析所产生的带状组织,使其获得了更佳的韧性、延展性以及等向性,阶段性热处理和阶段性冷处理,使热应力扩散更佳均匀,在满足模具钢硬度需求的同时兼顾其韧性和稳定性。1. The present invention creates dynamic conditions that are favorable for the diffusion of carbon and alloy elements through two homogenization and different cooling methods, and three-axis forging alternately. The liquefied carbides in the billet and the band-like structure due to dendritic segregation make it obtain better toughness, ductility and isotropy, staged heat treatment and staged cold treatment, so that the thermal stress spreads better and more uniformly , while meeting the hardness requirements of die steel while taking into account its toughness and stability.
2、本发明通过将传统的Co基体固溶转换成以Co-Ni为基体的创新思路,Co-Ni无限互溶这一特点,提高以Co-Ni为基体的固溶能力,发挥多元合金化作用,使其内部生成高组织,高稳定性的Y相、在渗氮处理时使其外层生成γ相或者ε相以及其他相的氮化化合物层,通过第二次渗氮处理剔除ε相以及其他相的氮化化合物层,保留Y相,在NbCrN相的基础上获取Y相,使所制得的模具钢内部均匀分布着高密度纳米强化相,从而提高其抗高温,抗腐蚀性能。2. The present invention improves the solid solution ability of Co-Ni as the matrix by transforming the traditional Co matrix solid solution into the innovative idea of using Co-Ni as the matrix, and the feature of infinite mutual solubility of Co-Ni, and exerts the effect of multi-alloying , to form a high-structure and high-stability Y-phase inside, and to form a nitride compound layer of γ-phase or ε-phase and other phases in the outer layer during nitriding treatment, and remove the ε-phase and other phases through the second nitriding treatment. The nitride compound layer of other phases retains the Y phase, and obtains the Y phase on the basis of the NbCrN phase, so that the high-density nano-strengthened phase is evenly distributed in the prepared die steel, thereby improving its high temperature resistance and corrosion resistance.
具体实施方式Detailed ways
下面将结合本发明中的实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:Example 1:
本发明提供了一种强韧性热作模具钢,其中模具钢所使用的主料包括以下重量百分比的原料:碳C:0.20~0.30%,硅Si:0.20~0.40%,锰Mn:0.40~0.6%,钼Mo:1.50~2.20%,镍Ni:0.50~0.80%,铌Nb:0.50~0.60%,钴Co:0.50~0.60%,铬Cr:5.00~5.40%,钇Y:0.01~0.03%,钒V:0.50~0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.018%。The invention provides a strong and tough hot work die steel, wherein the main materials used in the die steel include the following raw materials by weight: carbon C: 0.20-0.30%, silicon Si: 0.20-0.40%, manganese Mn: 0.40-0.6 %, Molybdenum Mo: 1.50~2.20%, Nickel Ni: 0.50~0.80%, Niobium Nb: 0.50~0.60%, Cobalt Co: 0.50~0.60%, Chromium Cr: 5.00~5.40%, Yttrium Y: 0.01~0.03%, Vanadium V: 0.50~0.60%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities sulfur S≤0.006%, phosphorus P≤0.018%.
而具体到本实施例中,其中模具钢所使用的主料包括以下重量百分比的原料:碳C:0.20%,硅Si:0.20%,锰Mn:0.45%,钼Mo:2.00%,镍Ni:0.50%,铌Nb:0.55%,钴Co:0.50%,铬Cr:5.00%,钇Y:0.01%,钒V:0.50~0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.01%。的本发明提供一种强韧性热作模具钢的生产方法,包括以下操作骤:Specifically in this embodiment, the main materials used in the die steel include the following raw materials by weight: carbon C: 0.20%, silicon Si: 0.20%, manganese Mn: 0.45%, molybdenum Mo: 2.00%, nickel Ni: 0.50%, Niobium Nb: 0.55%, Cobalt Co: 0.50%, Chromium Cr: 5.00%, Yttrium Y: 0.01%, Vanadium V: 0.50~0.60%, O≤25ppm, N≤40ppm, the rest are Fe and unavoidable Impurity sulfur S≤0.006%, phosphorus P≤0.01%. The present invention provides a production method of strong and tough hot work die steel, comprising the following operation steps:
S1、熔炼过滤:将原料在熔炼炉内加热至1500℃以上并熔炼成钢水,将所制得的钢水倒入过滤炉内去除多余的磷、硫等杂质;S1. Smelting and filtration: heating the raw materials to above 1500°C in a smelting furnace and smelting into molten steel, pouring the prepared molten steel into a filtration furnace to remove excess phosphorus, sulfur and other impurities;
S2、真空处理:向所述还原炉喷吹惰性气体,在吹气过程中可以对所述熔融态的物料进行搅拌;S2, vacuum treatment: inert gas is sprayed into the reduction furnace, and the molten material can be stirred during the blowing process;
S3、高温均质:将冷却后的钢坯加热至1100℃,保温预定时间后,冷却至150℃进行第一次均质化,得到初次均质的钢锭,再次加热至1260℃-1300℃下均质5~8小时;S3. High temperature homogenization: heat the cooled steel billet to 1100°C, and after holding for a predetermined time, cool to 150°C for the first homogenization to obtain a primary homogeneous steel ingot, and heat it again to 1260°C-1300°C for homogenization. Quality 5 to 8 hours;
S4、锻造:采用三墩三拔变形工艺,在X轴Y轴Z轴三个方向对钢坯进行锻造,始锻温度设定为1100℃~1150℃,终锻温度在900℃,加热完成后保温1-2小时取出锻造,当温度降到900℃时,回炉加热至始锻温度后再次循环锻造;S4. Forging: The three-pier three-pulling deformation process is used to forge the steel billet in three directions of X-axis, Y-axis, Z-axis, and the initial forging temperature is set at 1100 ° C ~ 1150 ° C, and the final forging temperature is 900 ° C. After heating, keep warm 1-2 hours to take out forging, when the temperature drops to 900 ℃, return to the furnace to heat to the initial forging temperature and then cycle forging again;
S5、阶段性热处理:S5. Staged heat treatment:
第一阶段,将高温扩散后的锻件以10℃~15℃/min的升温速率,升温至500℃~650℃,保温1~2小时,水冷淬至室温;In the first stage, the forging after high temperature diffusion is heated to 500°C to 650°C at a heating rate of 10°C to 15°C/min, kept for 1 to 2 hours, and then water-cooled to room temperature;
第二阶段,将高温扩散后的锻件以7℃~12℃/min的升温速率至850℃~880℃,保温2~3小时,水冷淬至室温;In the second stage, the forging after high temperature diffusion is raised to 850°C to 880°C at a heating rate of 7°C to 12°C/min, kept for 2 to 3 hours, and then water-cooled to room temperature;
第三阶段,将高温扩散后的锻件以5℃~8℃/min的升温速率三次升温至1020℃~1050℃,保温20-25小时;In the third stage, the forgings after high temperature diffusion are heated to 1020°C to 1050°C three times at a heating rate of 5°C to 8°C/min, and kept for 20-25 hours;
S6、阶段性冷处理:S6. Staged cold treatment:
预冷阶段,向炉内加压,使得压力值维持在5~8bar,将热处理后的锻件随炉冷却至820~900℃,保温2小时;In the pre-cooling stage, pressurize the furnace so that the pressure value is maintained at 5-8 bar, and cool the heat-treated forgings to 820-900 ℃ with the furnace, and keep the temperature for 2 hours;
初冷阶段,将热处理后的锻件随炉冷却至400~450℃,释放炉内压力,保温2小时后,空冷至常温;In the initial cooling stage, the heat-treated forgings are cooled to 400-450 ℃ with the furnace, the pressure in the furnace is released, and after holding for 2 hours, air-cooled to room temperature;
深冷阶段,将热处理后的锻件降温冷却至-120~-90℃,维持2小时后,出炉空冷至常温;In the cryogenic stage, the heat-treated forgings are cooled to -120 to -90 °C, maintained for 2 hours, and then air-cooled to room temperature;
S7、渗氮处理:S7, nitriding treatment:
初次渗氮处理,将冷处理后的锻件随炉加热至800℃~900℃,通过搅拌装置使炉内气体形成对流,该加热过程的时间控制在50min~70min,在势为1~1.8的氮化气气氛中进行,同时导入不饱和烃气体和氨气;In the initial nitriding treatment, the cold-treated forgings are heated to 800 ℃ ~ 900 ℃ with the furnace, and the gas in the furnace is formed convection through the stirring device. Carry out in gas atmosphere, and introduce unsaturated hydrocarbon gas and ammonia gas at the same time;
二次渗氮处理,在第二氮化处理工序,将炉内温度下降至500℃~600℃,加热室内导入氨气和氢气,使得氮势成为0.16~0.25,在氮势成为0.16~0.25的气氛中,保持2~4小时,出炉空冷至常温。In the second nitriding treatment, in the second nitriding treatment process, the temperature in the furnace is lowered to 500 ° C ~ 600 ° C, and ammonia gas and hydrogen gas are introduced into the heating chamber, so that the nitrogen potential becomes 0.16 ~ 0.25, and the nitrogen potential becomes 0.16 ~ 0.25. In the atmosphere, keep for 2 to 4 hours, and air-cool to room temperature.
在所述步骤S3中将钢坯加热至1100℃,保温预定时间后,冷却至175℃的步骤中,当所述钢坯的有效厚度大于350毫米时,所述冷却的速度为:为8-10℃/分钟﹔当所述钢坯的有效厚度小于350毫米之间时,所述冷却的速度为:10-20℃/分钟,在所述步骤S5中阶段性热处理过程中,水冷淬至室温可以选择油冷至室温或者气冷至室温,在所述步骤S6中,所述间隔性地导入不饱和烃气体和氨气的间隔时间为2min~6min,每次导入不饱和烃气体和氨气流量为(0.35~0.65)m3/h。In the step S3, the steel billet is heated to 1100°C, and after holding for a predetermined time, and then cooled to 175°C, when the effective thickness of the steel billet is greater than 350 mm, the cooling rate is: 8-10°C /min; when the effective thickness of the steel billet is less than 350 mm, the cooling speed is: 10-20 ° C / min, in the step S5 in the staged heat treatment process, water cooling to room temperature can choose oil Cool to room temperature or air-cool to room temperature, in the step S6, the interval time of introducing unsaturated hydrocarbon gas and ammonia gas intermittently is 2min~6min, and the flow rate of importing unsaturated hydrocarbon gas and ammonia gas is ( 0.35~0.65)m3/h.
实施例2:Example 2:
本发明提供了一种强韧性热作模具钢,其中模具钢所使用的主料包括以下重量百分比的原料:碳C:0.20~0.30%,硅Si:0.20~0.40%,锰Mn:0.40~0.6%,钼Mo:1.50~2.20%,镍Ni:0.50~0.80%,铌Nb:0.50~0.60%,钴Co:0.50~0.60%,铬Cr:5.00~5.40%,钇Y:0.01~0.03%,钒V:0.50~0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.018%。The invention provides a strong and tough hot work die steel, wherein the main materials used in the die steel include the following raw materials by weight: carbon C: 0.20-0.30%, silicon Si: 0.20-0.40%, manganese Mn: 0.40-0.6 %, Molybdenum Mo: 1.50~2.20%, Nickel Ni: 0.50~0.80%, Niobium Nb: 0.50~0.60%, Cobalt Co: 0.50~0.60%, Chromium Cr: 5.00~5.40%, Yttrium Y: 0.01~0.03%, Vanadium V: 0.50~0.60%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities sulfur S≤0.006%, phosphorus P≤0.018%.
而具体到本实施例中,其中模具钢所使用的主料包括以下重量百分比的原料:碳C:0.25%,硅Si:0.30%,锰Mn:0.50%,钼Mo:1.90%,镍Ni:0.65%,铌Nb:0.55%,钴Co:0.55%,铬Cr:5.20%,钇Y:0.023%,钒V:0.55%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.01%。Specifically in this embodiment, the main materials used in the die steel include the following raw materials by weight: carbon C: 0.25%, silicon Si: 0.30%, manganese Mn: 0.50%, molybdenum Mo: 1.90%, nickel Ni: 0.65%, Niobium Nb: 0.55%, Cobalt Co: 0.55%, Chromium Cr: 5.20%, Yttrium Y: 0.023%, Vanadium V: 0.55%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities Sulfur S≤0.006%, phosphorus P≤0.01%.
本发明提供一种强韧性热作模具钢的生产方法,包括以下操作骤:The invention provides a production method of strong and tough hot work die steel, comprising the following operation steps:
S1、熔炼过滤:将原料在熔炼炉内加热至1500℃以上并熔炼成钢水,将所制得的钢水倒入过滤炉内去除多余的磷、硫等杂质;S1. Smelting and filtration: heating the raw materials to above 1500°C in a smelting furnace and smelting into molten steel, pouring the prepared molten steel into a filtration furnace to remove excess phosphorus, sulfur and other impurities;
S2、真空处理:向所述还原炉喷吹惰性气体,在吹气过程中可以对所述熔融态的物料进行搅拌;S2, vacuum treatment: inert gas is sprayed into the reduction furnace, and the molten material can be stirred during the blowing process;
S3、高温均质:将冷却后的钢坯加热至1100℃,保温预定时间后,冷却至150℃进行第一次均质化,得到初次均质的钢锭,再次加热至1260℃-1300℃下均质5~8小时;S3. High temperature homogenization: heat the cooled steel billet to 1100°C, and after holding for a predetermined time, cool to 150°C for the first homogenization to obtain a primary homogeneous steel ingot, and heat it again to 1260°C-1300°C for homogenization. Quality 5 to 8 hours;
S4、锻造:采用三墩三拔变形工艺,在X轴Y轴Z轴三个方向对钢坯进行锻造,始锻温度设定为1100℃~1150℃,终锻温度在900℃,加热完成后保温1-2小时取出锻造,当温度降到900℃时,回炉加热至始锻温度后再次循环锻造;S4. Forging: The three-pier three-pulling deformation process is used to forge the steel billet in three directions of X-axis, Y-axis, Z-axis, and the initial forging temperature is set at 1100 ° C ~ 1150 ° C, and the final forging temperature is 900 ° C. After heating, keep warm 1-2 hours to take out forging, when the temperature drops to 900 ℃, return to the furnace to heat to the initial forging temperature and then cycle forging again;
S5、阶段性热处理:S5. Staged heat treatment:
第一阶段,将高温扩散后的锻件以10℃~15℃/min的升温速率,升温至500℃~650℃,保温1~2小时,水冷淬至室温;In the first stage, the forging after high temperature diffusion is heated to 500°C to 650°C at a heating rate of 10°C to 15°C/min, kept for 1 to 2 hours, and then water-cooled to room temperature;
第二阶段,将高温扩散后的锻件以7℃~12℃/min的升温速率至850℃~880℃,保温2~3小时,水冷淬至室温;In the second stage, the forging after high temperature diffusion is raised to 850°C to 880°C at a heating rate of 7°C to 12°C/min, kept for 2 to 3 hours, and then water-cooled to room temperature;
第三阶段,将高温扩散后的锻件以5℃~8℃/min的升温速率三次升温至1020℃~1050℃,保温20-25小时;In the third stage, the forgings after high temperature diffusion are heated to 1020°C to 1050°C three times at a heating rate of 5°C to 8°C/min, and kept for 20-25 hours;
S6、阶段性冷处理:S6. Staged cold treatment:
预冷阶段,向炉内加压,使得压力值维持在5~8bar,将热处理后的锻件随炉冷却至820~900℃,保温2小时;In the pre-cooling stage, pressurize the furnace so that the pressure value is maintained at 5-8 bar, and cool the heat-treated forgings to 820-900 ℃ with the furnace, and keep the temperature for 2 hours;
初冷阶段,将热处理后的锻件随炉冷却至400~450℃,释放炉内压力,保温2小时后,空冷至常温;In the initial cooling stage, the heat-treated forgings are cooled to 400-450 ℃ with the furnace, the pressure in the furnace is released, and after holding for 2 hours, air-cooled to room temperature;
深冷阶段,将热处理后的锻件降温冷却至-120~-90℃,维持2小时后,出炉空冷至常温;In the cryogenic stage, the heat-treated forgings are cooled to -120 to -90 °C, maintained for 2 hours, and then air-cooled to room temperature;
S7、渗氮处理:S7, nitriding treatment:
初次渗氮处理,将冷处理后的锻件随炉加热至800℃~900℃,通过搅拌装置使炉内气体形成对流,该加热过程的时间控制在50min~70min,在势为1~1.8的氮化气气氛中进行,同时导入不饱和烃气体和氨气;In the initial nitriding treatment, the cold-treated forgings are heated to 800 ℃ ~ 900 ℃ with the furnace, and the gas in the furnace is formed convection through the stirring device. Carry out in gas atmosphere, and introduce unsaturated hydrocarbon gas and ammonia gas at the same time;
二次渗氮处理,在第二氮化处理工序,将炉内温度下降至500℃~600℃,加热室内导入氨气和氢气,使得氮势成为0.16~0.25,在氮势成为0.16~0.25的气氛中,保持2~4小时,出炉空冷至常温。In the second nitriding treatment, in the second nitriding treatment process, the temperature in the furnace is lowered to 500 ° C ~ 600 ° C, and ammonia gas and hydrogen gas are introduced into the heating chamber, so that the nitrogen potential becomes 0.16 ~ 0.25, and the nitrogen potential becomes 0.16 ~ 0.25. In the atmosphere, keep for 2 to 4 hours, and air-cool to room temperature.
实施例3:Example 3:
本发明提供了一种强韧性热作模具钢,其中模具钢所使用的主料包括以下重量百分比的原料:碳C:0.20~0.30%,硅Si:0.20~0.40%,锰Mn:0.40~0.6%,钼Mo:1.50~2.20%,镍Ni:0.50~0.80%,铌Nb:0.50~0.60%,钴Co:0.50~0.60%,铬Cr:5.00~5.40%,钇Y:0.01~0.03%,钒V:0.50~0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.018%。The invention provides a strong and tough hot work die steel, wherein the main materials used in the die steel include the following raw materials by weight: carbon C: 0.20-0.30%, silicon Si: 0.20-0.40%, manganese Mn: 0.40-0.6 %, Molybdenum Mo: 1.50~2.20%, Nickel Ni: 0.50~0.80%, Niobium Nb: 0.50~0.60%, Cobalt Co: 0.50~0.60%, Chromium Cr: 5.00~5.40%, Yttrium Y: 0.01~0.03%, Vanadium V: 0.50~0.60%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities sulfur S≤0.006%, phosphorus P≤0.018%.
而具体到本实施例中,其中模具钢所使用的主料包括以下重量百分比的原料:碳C0.30%,硅Si:0.40%,锰Mn:0.6%,钼Mo:2.20%,镍Ni:0.80%,铌Nb:0.60%,钴Co:0.60%,铬Cr:5.40%,钇Y:0.03%,钒V:0.60%,O≤25ppm,N≤40ppm,其余为Fe及不可避免的不纯物硫S≤0.006%,磷P≤0.01%。Specifically in this embodiment, the main materials used in the die steel include the following raw materials by weight: carbon C0.30%, silicon Si: 0.40%, manganese Mn: 0.6%, molybdenum Mo: 2.20%, nickel Ni: 0.80%, Niobium Nb: 0.60%, Cobalt Co: 0.60%, Chromium Cr: 5.40%, Yttrium Y: 0.03%, Vanadium V: 0.60%, O≤25ppm, N≤40ppm, the rest are Fe and inevitable impurities Sulfur S≤0.006%, phosphorus P≤0.01%.
本发明提供一种强韧性热作模具钢的生产方法,包括以下操作骤:The invention provides a production method of strong and tough hot work die steel, comprising the following operation steps:
S1、熔炼过滤:将原料在熔炼炉内加热至1500℃以上并熔炼成钢水,将所制得的钢水倒入过滤炉内去除多余的磷、硫等杂质;S1. Smelting and filtration: heating the raw materials to above 1500°C in a smelting furnace and smelting into molten steel, pouring the prepared molten steel into a filtration furnace to remove excess phosphorus, sulfur and other impurities;
S2、真空处理:向所述还原炉喷吹惰性气体,在吹气过程中可以对所述熔融态的物料进行搅拌;S2, vacuum treatment: inert gas is sprayed into the reduction furnace, and the molten material can be stirred during the blowing process;
S3、高温均质:将冷却后的钢坯加热至1100℃,保温预定时间后,冷却至150℃进行第一次均质化,得到初次均质的钢锭,再次加热至1260℃-1300℃下均质5~8小时;S3. High temperature homogenization: heat the cooled steel billet to 1100°C, and after holding for a predetermined time, cool to 150°C for the first homogenization to obtain a primary homogeneous steel ingot, and heat it again to 1260°C-1300°C for homogenization. Quality 5 to 8 hours;
S4、锻造:采用三墩三拔变形工艺,在X轴Y轴Z轴三个方向对钢坯进行锻造,始锻温度设定为1100℃~1150℃,终锻温度在900℃,加热完成后保温1-2小时取出锻造,当温度降到900℃时,回炉加热至始锻温度后再次循环锻造;S4. Forging: The three-pier three-pulling deformation process is used to forge the steel billet in three directions of X-axis, Y-axis, Z-axis, and the initial forging temperature is set at 1100 ° C ~ 1150 ° C, and the final forging temperature is 900 ° C. After heating, keep warm 1-2 hours to take out forging, when the temperature drops to 900 ℃, return to the furnace to heat to the initial forging temperature and then cycle forging again;
S5、阶段性热处理:S5. Staged heat treatment:
第一阶段,将高温扩散后的锻件以10℃~15℃/min的升温速率,升温至500℃~650℃,保温1~2小时,水冷淬至室温;In the first stage, the forging after high temperature diffusion is heated to 500°C to 650°C at a heating rate of 10°C to 15°C/min, kept for 1 to 2 hours, and then water-cooled to room temperature;
第二阶段,将高温扩散后的锻件以7℃~12℃/min的升温速率至850℃~880℃,保温2~3小时,水冷淬至室温;In the second stage, the forging after high temperature diffusion is raised to 850°C to 880°C at a heating rate of 7°C to 12°C/min, kept for 2 to 3 hours, and then water-cooled to room temperature;
第三阶段,将高温扩散后的锻件以5℃~8℃/min的升温速率三次升温至1020℃~1050℃,保温20-25小时;In the third stage, the forgings after high temperature diffusion are heated to 1020°C to 1050°C three times at a heating rate of 5°C to 8°C/min, and kept for 20-25 hours;
S6、阶段性冷处理:S6. Staged cold treatment:
预冷阶段,向炉内加压,使得压力值维持在5~8bar,将热处理后的锻件随炉冷却至820~900℃,保温2小时;In the pre-cooling stage, pressurize the furnace so that the pressure value is maintained at 5-8 bar, and cool the heat-treated forgings to 820-900 ℃ with the furnace, and keep the temperature for 2 hours;
初冷阶段,将热处理后的锻件随炉冷却至400~450℃,释放炉内压力,保温2小时后,空冷至常温;In the initial cooling stage, the heat-treated forgings are cooled to 400-450 ℃ with the furnace, the pressure in the furnace is released, and after holding for 2 hours, air-cooled to room temperature;
深冷阶段,将热处理后的锻件降温冷却至-120~-90℃,维持2小时后,出炉空冷至常温;In the cryogenic stage, the heat-treated forgings are cooled to -120 to -90 °C, maintained for 2 hours, and then air-cooled to room temperature;
S7、渗氮处理:S7, nitriding treatment:
初次渗氮处理,将冷处理后的锻件随炉加热至800℃~900℃,通过搅拌装置使炉内气体形成对流,该加热过程的时间控制在50min~70min,在势为1~1.8的氮化气气氛中进行,同时导入不饱和烃气体和氨气;In the initial nitriding treatment, the cold-treated forgings are heated to 800 ℃ ~ 900 ℃ with the furnace, and the gas in the furnace is formed convection through the stirring device. Carry out in gas atmosphere, and introduce unsaturated hydrocarbon gas and ammonia gas at the same time;
二次渗氮处理,在第二氮化处理工序,将炉内温度下降至500℃~600℃,加热室内导入氨气和氢气,使得氮势成为0.16~0.25,在氮势成为0.16~0.25的气氛中,保持2~4小时,出炉空冷至常温。In the second nitriding treatment, in the second nitriding treatment process, the temperature in the furnace is lowered to 500 ° C ~ 600 ° C, and ammonia gas and hydrogen gas are introduced into the heating chamber, so that the nitrogen potential becomes 0.16 ~ 0.25, and the nitrogen potential becomes 0.16 ~ 0.25. In the atmosphere, keep for 2 to 4 hours, and air-cool to room temperature.
实施例4:Example 4:
分别取上述实施例1-3所制得的热作模具钢进行测试,得到以下数据:Get the hot work die steel prepared by above-mentioned embodiment 1-3 respectively and test, obtain the following data:
由上表可知,实施例2中原料配合比例适中,再配合其生产工艺所制得的模具钢,具有较好的韧性、延展性以及稳定性,且内部分布的纳米强化相较为均匀,从而提高其抗高温,抗腐蚀性能。It can be seen from the above table that the proportion of raw materials in Example 2 is moderate, and the die steel prepared by cooperating with its production process has good toughness, ductility and stability, and the nano-strengthening of the internal distribution is relatively uniform, thereby improving Its high temperature resistance and corrosion resistance.
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the present invention. within the scope of protection.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111387904.0A CN114990423B (en) | 2021-11-22 | 2021-11-22 | A kind of production method of toughness hot work die steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111387904.0A CN114990423B (en) | 2021-11-22 | 2021-11-22 | A kind of production method of toughness hot work die steel |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114990423A true CN114990423A (en) | 2022-09-02 |
CN114990423B CN114990423B (en) | 2023-05-26 |
Family
ID=83018497
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111387904.0A Active CN114990423B (en) | 2021-11-22 | 2021-11-22 | A kind of production method of toughness hot work die steel |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114990423B (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW490494B (en) * | 1997-09-08 | 2002-06-11 | Japan Steel Works Ltd | Hot working die steel and member comprising the same for high-temperature use |
CN101440456A (en) * | 2007-11-21 | 2009-05-27 | 宝山钢铁股份有限公司 | Hot die steel with excellent heat resistance and high toughness |
JP2013087322A (en) * | 2011-10-18 | 2013-05-13 | Sanyo Special Steel Co Ltd | Hot die steel |
WO2018182480A1 (en) * | 2017-03-29 | 2018-10-04 | Uddeholms Ab | Hot work tool steel |
CN110129678A (en) * | 2019-05-31 | 2019-08-16 | 上海工程技术大学 | An economical fine-grained high-strength toughness hot work die steel and its preparation method |
CN111057934A (en) * | 2019-12-24 | 2020-04-24 | 潘少俊 | High-performance hot-work die steel and production process thereof |
CN111057933A (en) * | 2019-12-17 | 2020-04-24 | 安徽旭通网络科技有限公司 | Manufacturing process of hot-work die steel for high-performance die-casting die |
CN113549838A (en) * | 2021-09-22 | 2021-10-26 | 中特泰来模具技术有限公司 | Ultralow-oxygen-nitrogen medium-high heat-resistance hot-work die steel forging and preparation method thereof |
-
2021
- 2021-11-22 CN CN202111387904.0A patent/CN114990423B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW490494B (en) * | 1997-09-08 | 2002-06-11 | Japan Steel Works Ltd | Hot working die steel and member comprising the same for high-temperature use |
CN101440456A (en) * | 2007-11-21 | 2009-05-27 | 宝山钢铁股份有限公司 | Hot die steel with excellent heat resistance and high toughness |
JP2013087322A (en) * | 2011-10-18 | 2013-05-13 | Sanyo Special Steel Co Ltd | Hot die steel |
WO2018182480A1 (en) * | 2017-03-29 | 2018-10-04 | Uddeholms Ab | Hot work tool steel |
CN110129678A (en) * | 2019-05-31 | 2019-08-16 | 上海工程技术大学 | An economical fine-grained high-strength toughness hot work die steel and its preparation method |
CN111057933A (en) * | 2019-12-17 | 2020-04-24 | 安徽旭通网络科技有限公司 | Manufacturing process of hot-work die steel for high-performance die-casting die |
CN111057934A (en) * | 2019-12-24 | 2020-04-24 | 潘少俊 | High-performance hot-work die steel and production process thereof |
CN113549838A (en) * | 2021-09-22 | 2021-10-26 | 中特泰来模具技术有限公司 | Ultralow-oxygen-nitrogen medium-high heat-resistance hot-work die steel forging and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN114990423B (en) | 2023-05-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN115141984B (en) | High-entropy austenitic stainless steel and preparation method thereof | |
CN103194685B (en) | Powder metallurgy high abrasion high toughness cold working die steel and preparation method thereof | |
CN107119234A (en) | A kind of refined crystalline strengthening method of invar alloy band | |
CN109266970A (en) | High-nitrogen, high-chromium plastic die steel and its smelting and heat treatment method | |
CN113699446A (en) | Superfine high-toughness die steel and preparation method thereof | |
CN102409258A (en) | A boron-containing high-strength, hydrogen embrittlement-resistant alloy and its microstructure uniformity control method | |
CN101942606B (en) | Nitrogen alloyed austenitic hot work die steel and preparation method thereof | |
JP2011162820A (en) | High-strength low-thermal-expansion alloy, method for producing the same, and precision instrument | |
CN114214567B (en) | Ni 3 Al intermetallic compound precipitation-strengthened high-temperature bearing steel and preparation method thereof | |
CN118028701B (en) | Hydrogen embrittlement resistant austenitic stainless steel and preparation method thereof | |
CN114990423A (en) | A kind of production method of strong toughness hot work die steel | |
CN114395738B (en) | A kind of die steel with high thermal diffusivity and preparation method thereof | |
CN116103472A (en) | A heat treatment process for improving low-temperature toughness of low-carbon high-strength martensitic stainless steel | |
TW202020185A (en) | High-nitrogen low-nickel austenite stainless steel alloy and method for making the same | |
CN118639139B (en) | Low-alloy ultrahigh-strength and toughness steel HF1800 and preparation method thereof | |
CN114032472B (en) | Cobalt-free maraging steel and strengthening and toughening treatment process thereof | |
CN115821169B (en) | High-strength steel and preparation method and application thereof | |
TWI764846B (en) | High-carbon steel material containing chromium and method for producing the same | |
TWI838077B (en) | Alloy steel and method of manufacturing the same | |
CN117925970B (en) | Preparation method of hot forging die steel | |
CN118668127A (en) | A high-strength, high-toughness, high-purity cold punching die steel and preparation method thereof | |
CN116814926A (en) | A method for preparing bainitic high-strength steel with deformation-induced precipitation and rapid phase transformation | |
Feitosa et al. | Dilatometric insights into classical and modern maraging steels: a comparative analysis of grades 300, 350, and 400 | |
CN117845119A (en) | High-entropy alloy and method for producing same | |
CN118389927A (en) | Super stainless high-entropy alloy with high corrosion resistance and high toughness and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Production Method of High Toughness Hot Work Mold Steel Effective date of registration: 20231225 Granted publication date: 20230526 Pledgee: Industrial Bank Co.,Ltd. Shanghai Putuo sub branch Pledgor: Shanghai Shuangshun Technology Development Co.,Ltd. Registration number: Y2023310000908 |
|
PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20230526 Pledgee: Industrial Bank Co.,Ltd. Shanghai Putuo sub branch Pledgor: Shanghai Shuangshun Technology Development Co.,Ltd. Registration number: Y2023310000908 |
|
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Production Method for Strong and Resilient Hot Work Mold Steel Granted publication date: 20230526 Pledgee: Industrial Bank Co.,Ltd. Shanghai Taopu Branch Pledgor: Shanghai Shuangshun Technology Development Co.,Ltd. Registration number: Y2024310001259 |