CN114989334A - In-situ nucleation isotactic polybutene-1 and its prepn - Google Patents
In-situ nucleation isotactic polybutene-1 and its prepn Download PDFInfo
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- CN114989334A CN114989334A CN202210606541.3A CN202210606541A CN114989334A CN 114989334 A CN114989334 A CN 114989334A CN 202210606541 A CN202210606541 A CN 202210606541A CN 114989334 A CN114989334 A CN 114989334A
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- Prior art keywords
- cocatalyst
- nucleating agent
- electron donor
- main catalyst
- external electron
- Prior art date
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- 229920001748 polybutylene Polymers 0.000 title claims abstract description 61
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 32
- 230000006911 nucleation Effects 0.000 title claims abstract description 25
- 238000010899 nucleation Methods 0.000 title claims abstract description 25
- 239000002667 nucleating agent Substances 0.000 claims abstract description 65
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000003054 catalyst Substances 0.000 claims abstract description 48
- 239000002904 solvent Substances 0.000 claims abstract description 42
- 229920000642 polymer Polymers 0.000 claims abstract description 38
- 238000006243 chemical reaction Methods 0.000 claims abstract description 37
- 239000000178 monomer Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000002360 preparation method Methods 0.000 claims abstract description 21
- -1 alkyl aluminum compound Chemical class 0.000 claims abstract description 17
- 238000012662 bulk polymerization Methods 0.000 claims abstract description 16
- 239000001257 hydrogen Substances 0.000 claims abstract description 14
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 14
- 239000007791 liquid phase Substances 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000011954 Ziegler–Natta catalyst Substances 0.000 claims abstract description 7
- 229910000077 silane Inorganic materials 0.000 claims abstract description 5
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 25
- LDLDYFCCDKENPD-UHFFFAOYSA-N ethenylcyclohexane Chemical compound C=CC1CCCCC1 LDLDYFCCDKENPD-UHFFFAOYSA-N 0.000 claims description 21
- 239000010936 titanium Substances 0.000 claims description 19
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 17
- 229910052719 titanium Inorganic materials 0.000 claims description 17
- YPENMAABQGWRBR-UHFFFAOYSA-N dibutyl(dimethoxy)silane Chemical compound CCCC[Si](OC)(OC)CCCC YPENMAABQGWRBR-UHFFFAOYSA-N 0.000 claims description 10
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 claims description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- GWCASPKBFBALDG-UHFFFAOYSA-N ditert-butyl(diethoxy)silane Chemical compound CCO[Si](C(C)(C)C)(C(C)(C)C)OCC GWCASPKBFBALDG-UHFFFAOYSA-N 0.000 claims description 8
- OANIYCQMEVXZCJ-UHFFFAOYSA-N ditert-butyl(dimethoxy)silane Chemical compound CO[Si](OC)(C(C)(C)C)C(C)(C)C OANIYCQMEVXZCJ-UHFFFAOYSA-N 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- UVGKQRAGAYVWQV-UHFFFAOYSA-N 2,3-dimethylbutan-2-yl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C(C)(C)C(C)C UVGKQRAGAYVWQV-UHFFFAOYSA-N 0.000 claims description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical group [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- HQMRIBYCTLBDAK-UHFFFAOYSA-M bis(2-methylpropyl)alumanylium;chloride Chemical compound CC(C)C[Al](Cl)CC(C)C HQMRIBYCTLBDAK-UHFFFAOYSA-M 0.000 claims description 6
- XGVIVRWGRDLFFG-UHFFFAOYSA-N diethoxy-bis(2-methylpentan-2-yl)silane Chemical compound CCCC(C)(C)[Si](C(C)(C)CCC)(OCC)OCC XGVIVRWGRDLFFG-UHFFFAOYSA-N 0.000 claims description 6
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 claims description 6
- NHYFIJRXGOQNFS-UHFFFAOYSA-N dimethoxy-bis(2-methylpropyl)silane Chemical compound CC(C)C[Si](OC)(CC(C)C)OC NHYFIJRXGOQNFS-UHFFFAOYSA-N 0.000 claims description 6
- QRQUTSPLBBZERR-UHFFFAOYSA-M dioctylalumanylium;chloride Chemical compound CCCCCCCC[Al](Cl)CCCCCCCC QRQUTSPLBBZERR-UHFFFAOYSA-M 0.000 claims description 6
- ORYGRKHDLWYTKX-UHFFFAOYSA-N trihexylalumane Chemical compound CCCCCC[Al](CCCCCC)CCCCCC ORYGRKHDLWYTKX-UHFFFAOYSA-N 0.000 claims description 6
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 claims description 6
- LFXVBWRMVZPLFK-UHFFFAOYSA-N trioctylalumane Chemical compound CCCCCCCC[Al](CCCCCCCC)CCCCCCCC LFXVBWRMVZPLFK-UHFFFAOYSA-N 0.000 claims description 6
- DFGSACBYSGUJDZ-UHFFFAOYSA-M chloro(dihexyl)alumane Chemical compound [Cl-].CCCCCC[Al+]CCCCCC DFGSACBYSGUJDZ-UHFFFAOYSA-M 0.000 claims description 5
- ZVMRWPHIZSSUKP-UHFFFAOYSA-N dicyclohexyl(dimethoxy)silane Chemical compound C1CCCCC1[Si](OC)(OC)C1CCCCC1 ZVMRWPHIZSSUKP-UHFFFAOYSA-N 0.000 claims description 5
- JWCYDYZLEAQGJJ-UHFFFAOYSA-N dicyclopentyl(dimethoxy)silane Chemical compound C1CCCC1[Si](OC)(OC)C1CCCC1 JWCYDYZLEAQGJJ-UHFFFAOYSA-N 0.000 claims description 5
- 150000002431 hydrogen Chemical class 0.000 claims description 5
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 5
- 150000001335 aliphatic alkanes Chemical group 0.000 claims description 4
- CGYGEZLIGMBRKL-UHFFFAOYSA-N dicyclohexyl(diethoxy)silane Chemical compound C1CCCCC1[Si](OCC)(OCC)C1CCCCC1 CGYGEZLIGMBRKL-UHFFFAOYSA-N 0.000 claims description 4
- FXSUTKNIHXGZFF-UHFFFAOYSA-N 1-ethenyl-2-methylcyclohexane Chemical compound CC1CCCCC1C=C FXSUTKNIHXGZFF-UHFFFAOYSA-N 0.000 claims description 3
- OLGHJTHQWQKJQQ-UHFFFAOYSA-N 3-ethylhex-1-ene Chemical compound CCCC(CC)C=C OLGHJTHQWQKJQQ-UHFFFAOYSA-N 0.000 claims description 3
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 claims description 3
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 claims description 3
- MEWFSXFFGFDHGV-UHFFFAOYSA-N cyclohexyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C1CCCCC1 MEWFSXFFGFDHGV-UHFFFAOYSA-N 0.000 claims description 3
- SJJCABYOVIHNPZ-UHFFFAOYSA-N cyclohexyl-dimethoxy-methylsilane Chemical compound CO[Si](C)(OC)C1CCCCC1 SJJCABYOVIHNPZ-UHFFFAOYSA-N 0.000 claims description 3
- YRMPTIHEUZLTDO-UHFFFAOYSA-N cyclopentyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C1CCCC1 YRMPTIHEUZLTDO-UHFFFAOYSA-N 0.000 claims description 3
- DFLBJDBDZMNGCW-UHFFFAOYSA-N cyclopentylmethyl(dimethoxy)silane Chemical compound CO[SiH](OC)CC1CCCC1 DFLBJDBDZMNGCW-UHFFFAOYSA-N 0.000 claims description 3
- DGPFXVBYDAVXLX-UHFFFAOYSA-N dibutyl(diethoxy)silane Chemical compound CCCC[Si](OCC)(OCC)CCCC DGPFXVBYDAVXLX-UHFFFAOYSA-N 0.000 claims description 3
- FVAXOELGJXMINU-UHFFFAOYSA-N dicyclopentyl(diethoxy)silane Chemical compound C1CCCC1[Si](OCC)(OCC)C1CCCC1 FVAXOELGJXMINU-UHFFFAOYSA-N 0.000 claims description 3
- ZMAPKOCENOWQRE-UHFFFAOYSA-N diethoxy(diethyl)silane Chemical compound CCO[Si](CC)(CC)OCC ZMAPKOCENOWQRE-UHFFFAOYSA-N 0.000 claims description 3
- ZZNQQQWFKKTOSD-UHFFFAOYSA-N diethoxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](OCC)(OCC)C1=CC=CC=C1 ZZNQQQWFKKTOSD-UHFFFAOYSA-N 0.000 claims description 3
- HZLIIKNXMLEWPA-UHFFFAOYSA-N diethoxy(dipropyl)silane Chemical compound CCC[Si](CCC)(OCC)OCC HZLIIKNXMLEWPA-UHFFFAOYSA-N 0.000 claims description 3
- WOZOEHNJNZTJDH-UHFFFAOYSA-N diethoxy-bis(2-methylpropyl)silane Chemical compound CCO[Si](CC(C)C)(CC(C)C)OCC WOZOEHNJNZTJDH-UHFFFAOYSA-N 0.000 claims description 3
- VVKJJEAEVBNODX-UHFFFAOYSA-N diethoxy-di(propan-2-yl)silane Chemical compound CCO[Si](C(C)C)(C(C)C)OCC VVKJJEAEVBNODX-UHFFFAOYSA-N 0.000 claims description 3
- VSYLGGHSEIWGJV-UHFFFAOYSA-N diethyl(dimethoxy)silane Chemical compound CC[Si](CC)(OC)OC VSYLGGHSEIWGJV-UHFFFAOYSA-N 0.000 claims description 3
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 claims description 3
- AHUXYBVKTIBBJW-UHFFFAOYSA-N dimethoxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](OC)(OC)C1=CC=CC=C1 AHUXYBVKTIBBJW-UHFFFAOYSA-N 0.000 claims description 3
- JVUVKQDVTIIMOD-UHFFFAOYSA-N dimethoxy(dipropyl)silane Chemical compound CCC[Si](OC)(OC)CCC JVUVKQDVTIIMOD-UHFFFAOYSA-N 0.000 claims description 3
- JJRZLAHLKFAWHN-UHFFFAOYSA-N dimethoxy-bis(2-methylpentan-2-yl)silane Chemical compound CCCC(C)(C)[Si](C(C)(C)CCC)(OC)OC JJRZLAHLKFAWHN-UHFFFAOYSA-N 0.000 claims description 3
- VHPUZTHRFWIGAW-UHFFFAOYSA-N dimethoxy-di(propan-2-yl)silane Chemical compound CO[Si](OC)(C(C)C)C(C)C VHPUZTHRFWIGAW-UHFFFAOYSA-N 0.000 claims description 3
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 claims description 3
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical group CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 3
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 3
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 claims description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 3
- 230000035484 reaction time Effects 0.000 claims description 3
- HXLWJGIPGJFBEZ-UHFFFAOYSA-N tert-butyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C(C)(C)C HXLWJGIPGJFBEZ-UHFFFAOYSA-N 0.000 claims description 3
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 claims description 3
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 claims description 3
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 claims description 3
- OENQCSSEPLJXEC-UHFFFAOYSA-N dihexylaluminum Chemical compound CCCCCC[Al]CCCCCC OENQCSSEPLJXEC-UHFFFAOYSA-N 0.000 claims 1
- 238000002425 crystallisation Methods 0.000 abstract description 32
- 230000008025 crystallization Effects 0.000 abstract description 32
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract 1
- 239000013078 crystal Substances 0.000 description 44
- 239000000243 solution Substances 0.000 description 34
- 230000009466 transformation Effects 0.000 description 23
- 239000000047 product Substances 0.000 description 18
- 238000006116 polymerization reaction Methods 0.000 description 17
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 16
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 15
- 238000012360 testing method Methods 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 241000282326 Felis catus Species 0.000 description 2
- 125000005234 alkyl aluminium group Chemical group 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000004736 wide-angle X-ray diffraction Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 125000003636 chemical group Chemical group 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- UPJJIHSCJCNYLO-UHFFFAOYSA-N dibutoxysilane Chemical compound CCCCO[SiH2]OCCCC UPJJIHSCJCNYLO-UHFFFAOYSA-N 0.000 description 1
- UDFQIGODCFRNJY-UHFFFAOYSA-N diethoxy(dihexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)CCCCCC UDFQIGODCFRNJY-UHFFFAOYSA-N 0.000 description 1
- CYICXDQJFWXGTC-UHFFFAOYSA-N dihexyl(dimethoxy)silane Chemical compound CCCCCC[Si](OC)(OC)CCCCCC CYICXDQJFWXGTC-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 1
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/08—Butenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/14—Monomers containing five or more carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/24—Crystallisation aids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Abstract
The application provides an in-situ nucleation isotactic polybutene-1 and a preparation method thereof. The preparation method provided by the invention comprises the following steps: a) mixing a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent for reaction, and then removing the solvent to obtain a material A; b) mixing the material A with a cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer and introducing hydrogen, and performing butene-1 body prepolymerization under a low-temperature condition; the low temperature condition is less than or equal to 10 ℃; c) heating to carry out bulk polymerization to obtain in-situ nucleation isotactic polybutene-1; wherein: the main catalyst is a Ziegler-Natta catalyst; the cocatalyst is an alkyl aluminum compound; the polymer nucleating agent monomer is a vinyl compound; the external electron donor is a silane compound. The preparation method provided by the invention realizes that the isotactic polybutene-1 with excellent crystallization performance can be obtained under the condition of lower concentration of the nucleating agent.
Description
Technical Field
The invention relates to the field of high polymer materials, in particular to in-situ nucleation isotactic polybutene-1 and a preparation method thereof.
Background
The isotactic polybutene-1 is a linear polyolefin material synthesized by taking butene-1 as a monomer, has the characteristics of outstanding heat resistance, creep resistance, good toughness, wear resistance, excellent machinability and the like, can be used for manufacturing floor heating pipelines, easily-peeled films, plates and the like, has wide application prospect, and is also called plastic gold.
However, isotactic polybutene-1 has various crystal structures, and is obtained through melt extrusion, cooling and crystallization under normal conditions to form a II-type crystal, wherein the crystal form II is in an unstable state thermodynamically and can spontaneously convert to a more stable crystal form I at room temperature, the crystal form conversion period is as long as 7 days, the storage period of the product after molding is prolonged, and the production cost is increased; and the isotactic polybutene-1 material produced by the traditional preparation technology does not contain a nucleating agent component, so that the obtained polybutene-1 has low crystallinity and crystallization defects, influences the physical and mechanical properties of the material, particularly has poor product size stability, and seriously influences the application of the polybutene-1.
At present, the crystal transformation process of isotactic polybutene-1 is accelerated mainly by adding a nucleating agent in the polybutene-1 processing process in industrial production, and the crystal defects are improved. The concentration of the added nucleating agent is higher, usually 500-2000 ppm, and the addition amount of the nucleating agent with high concentration not only affects the physical and mechanical properties of the isotactic polybutene-1, but also generates relatively unpleasant odor in the processing process to cause environmental pollution, and the nucleating agent cannot be uniformly dispersed in the matrix of the isotactic polybutene-1 to affect the quality stability of products. In addition, the addition of a high concentration of nucleating agent substantially increases the processing cost of isotactic polybutene-1.
The polyolefin in-situ nucleation technology is a technology for directly forming a polymer nucleating agent in the polyolefin synthesis process, can replace the traditional nucleation technology for adding the nucleating agent in the subsequent processing process of the polyolefin, has better dispersion effect because the nucleating agent in the in-situ nucleation technology exists in a polymerization system before the polymer is formed, can achieve the same effect as an expensive high-performance nucleating agent with lower cost, and simultaneously improves the processing performance and the mechanical property compared with the traditional nucleation technology, especially improves the basic performance of the product size stability.
However, theoretically, the in-situ polyolefin nucleation technology has certain advantages over the nucleation technology of adding a nucleating agent in the subsequent processing process of polyolefin, but in actual production, how to really achieve better effect still faces certain challenges.
Disclosure of Invention
In view of the above, the present invention aims to provide an in-situ nucleated isotactic polybutene-1 and a preparation method thereof. The preparation method provided by the invention can be used for smoothly preparing the in-situ nucleated isotactic polybutene-1 under the condition of the low-concentration polymer nucleating agent, and the obtained isotactic polybutene-1 has high crystallinity, high crystallization temperature and shorter crystal form transition period, so that the isotactic polybutene-1 with excellent crystallization performance can be obtained under the condition of lower nucleating agent concentration.
The invention provides a preparation method of in-situ nucleation isotactic polybutene-1, which comprises the following steps:
a) mixing a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent for reaction, and then removing the solvent to obtain a material A;
b) mixing the material A with a cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer and introducing hydrogen, and performing butene-1 body prepolymerization under a low-temperature condition;
the low temperature condition is less than or equal to 10 ℃;
c) heating to carry out bulk polymerization to obtain in-situ nucleation isotactic polybutene-1;
wherein:
the main catalyst is a Ziegler-Natta catalyst;
the cocatalyst is an alkyl aluminum compound;
the polymer nucleating agent monomer is a vinyl compound;
the external electron donor is a silane compound.
Preferably, the polymeric nucleating agent monomer is selected from at least one of vinylcyclohexane, vinylcyclopentane, vinyl-2-methylcyclohexane, 3-methyl-1-butene, 3-ethyl-1-hexene, 3-methyl-1-pentene and styrene.
Preferably, in the step a), the cocatalyst is selected from at least one of triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethyl aluminum monochloride, diisobutyl aluminum monochloride, dihexyl aluminum monochloride and dioctyl aluminum monochloride;
in the step b), the cocatalyst is selected from at least one of triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethyl aluminum monochloride, diisobutyl aluminum monochloride, dihexyl aluminum monochloride, and dioctyl aluminum monochloride.
Preferably, the external electron donor is selected from the group consisting of vinyltriethoxysilane, vinyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, diethyldimethoxysilane, dipropyldimethoxysilane, diisopropyldimethoxysilane, dibutyldimethoxysilane, diisobutyldimethoxysilane, di-tert-butyldimethoxysilane, di-tert-hexyldimethoxysilane, diphenyldimethoxysilane, dicyclohexyldimethoxysilane, dicyclopentyldimethoxysilane, dimethyldiethoxysilane, diethyldiethoxysilane, dipropyldiethoxysilane, diisopropyldiethoxysilane, dibutyldiethoxysilane, diisobutyldiethoxysilane, di-tert-butyldiethoxysilane, di-tert-hexyldiethoxysilane, diphenyldiethoxysilane, dicyclohexyldiethoxysilane, di-tert-butyldiethoxysilane, di-tert-hexyldiethoxysilane, di-cyclohexyldiethoxysilane, di-tert-butyldiethoxysilane, di-butyldimethoxysilane, di-n, At least one of dicyclopentyldiethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, cyclopentylmethyl-dimethoxysilane, cyclopentyltrimethoxysilane, cyclohexylmethyldimethoxysilane, cyclohexyltrimethoxysilane, thexyltrimethoxysilane, t-butyltrimethoxysilane, and thexyltrimethoxysilane.
Preferably, the Ziegler-Natta catalyst is a magnesium chloride supported titanium tetrachloride spherical catalyst;
the solvent is an alkane solvent.
Preferably, in step a):
the molar ratio of the cocatalyst to the titanium in the main catalyst is (1-100) to 1;
the mass ratio of the polymer nucleating agent monomer to the main catalyst is (0.2-5) to 1;
the dosage ratio of the main catalyst to the solvent is (1-100) mg to 1 mL;
the reaction temperature is 0-50 ℃, and the reaction time is 5-20 h.
Preferably, in step b):
the molar ratio of the cocatalyst to the titanium in the main catalyst in the step a) is (50-500) to 1;
the molar ratio of the external electron donor to the titanium in the main catalyst in the step a) is (5-30) to 1.
Preferably, the molar ratio of the titanium to the liquid-phase butene-1 monomer in the main catalyst is (1 × 10) -7 ~1×10 -5 )∶1;
In the step b), the partial pressure of hydrogen is 0.5-5 bar;
in the step b), the temperature of the prepolymerization is-30 ℃ to 10 ℃, and the time is 0.5 to 3 hours.
Preferably, in the step c), the temperature of the bulk polymerization is 10-60 ℃, and the time is 2-20 h;
the cocatalyst is added in the form of a cocatalyst solution; the concentration of the cocatalyst solution is 0.5-8 mol/L;
the external electron donor is added in the form of an external electron donor solution; the concentration of the external electron donor solution is 0.1-5 mol/L.
The invention also provides the in-situ nucleation isotactic polybutene-1 prepared by the preparation method in the technical scheme.
The preparation method provided by the invention comprises the steps of mixing and reacting a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent to form the polymer nucleating agent in a system, introducing the cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer, and introducing hydrogen to directly perform low-temperature bulk prepolymerization and normal-temperature polymerization of butene-1 to finally prepare the in-situ nucleated polybutene-1 containing the low-concentration polymer nucleating agent, improve the crystallization temperature and the crystallinity of the in-situ nucleated polybutene-1, shorten the crystal form transition period, and realize low-cost preparation of the isotactic polybutene-1 with excellent crystallization performance at lower nucleating agent concentration.
Experimental results show that the content of the polymer nucleating agent in the in-situ nucleated polybutene-1 prepared by the invention reaches below 500ppm, the lower concentration of the nucleating agent is kept, and meanwhile, the obtained isotactic polybutene-1 has higher crystallinity, higher crystallization temperature and shorter crystal form transformation period, specifically, the product crystallization temperature reaches above 83 ℃, the crystallinity reaches above 48.5%, and the crystal form transformation period is shortened to below 145 hours. Further, under the preferable conditions, the concentration of the nucleating agent can be further reduced to below 250ppm (75-250 ppm), the crystallinity and the crystallization temperature of the isotactic polybutene-1 product are further improved, the crystal transformation period of the product is shortened, the crystallization temperature of the product is increased to above 87 ℃, the crystallinity is increased to above 52%, and the crystal transformation period is shortened to below 70 h.
Detailed Description
The invention provides a preparation method of in-situ nucleation isotactic polybutene-1, which comprises the following steps:
a) mixing a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent for reaction, and then removing the solvent to obtain a material A;
b) mixing the material A with a cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer and introducing hydrogen, and performing butene-1 body prepolymerization under a low-temperature condition;
the low temperature condition is less than or equal to 10 ℃;
c) heating to carry out bulk polymerization to obtain in-situ nucleation isotactic polybutene-1;
wherein:
the main catalyst is a Ziegler-Natta catalyst;
the cocatalyst is an alkyl aluminum compound;
the polymer nucleating agent monomer is a vinyl compound;
the external electron donor is a silane compound.
The preparation method provided by the invention comprises the steps of mixing and reacting a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent to form the polymer nucleating agent in a system, introducing the cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer, and introducing hydrogen to directly perform low-temperature bulk prepolymerization and normal-temperature polymerization of butene-1 to finally prepare the in-situ nucleated polybutene-1 containing the low-concentration polymer nucleating agent, and improving the crystallization temperature and the crystallinity of the in-situ nucleated polybutene-1 and shortening the crystal form transformation period, so that the isotactic polybutene-1 shows excellent crystallization performance at a lower nucleating agent concentration, and the preparation method has important significance in industry and commerce.
[ with respect to step a ]:
a) mixing a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent for reaction, and then removing the solvent to obtain a material A.
In the present invention, the steps a) to c) are preferably performed under a protective atmosphere, and specifically, before the charging, the gas replacement is performed with the reaction apparatus in advance to form a protective atmosphere in the reaction apparatus, and then the charging and the reaction of the steps a) to c) are performed. The kind of the gas for forming the protective gas atmosphere is not particularly limited in the present invention, and may be any inert gas conventionally used in the art, such as nitrogen, helium, argon, or the like.
In the invention, the main catalyst is a Ziegler-Natta catalyst, in particular to a magnesium chloride loaded titanium tetrachloride spherical catalyst. The source of the main catalyst is not particularly limited, and may be commercial products, for example, in some embodiments of the present invention, a CS series catalyst of Liaoning Yangke chemical group catalyst is used, and the titanium content is 2.3 wt%.
In the invention, the cocatalyst is an alkyl aluminum compound; preferably at least one of triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethyl-aluminum monochloride, diisobutyl-aluminum monochloride, dihexyl-aluminum monochloride and dioctyl-aluminum monochloride; more preferably one or two of the above alkyl aluminum compounds.
In the present invention, the cocatalyst is preferably added in the form of a cocatalyst solution, that is, the cocatalyst is dissolved in a solvent to prepare a cocatalyst solution, and then the cocatalyst solution is added into the reaction system. Wherein, the solvent used for preparing the solution is preferably at least one of n-hexane, n-heptane and n-octane. The concentration of the cocatalyst solution is preferably 0.5-8 mol/L, and more preferably 1 mol/L.
In the invention, the polymer nucleating agent monomer is a monomer for forming the polymer nucleating agent and is a vinyl compound; preferably at least one of vinylcyclohexane, vinylcyclopentane, vinyl-2-methylcyclohexane, 3-methyl-1-butene, 3-ethyl-1-hexene, 3-methyl-1-pentene and styrene.
In the present invention, the solvent is preferably an alkane solvent, and more preferably at least one of n-pentane, isopentane, n-hexane, n-heptane, and n-octane.
In the present invention, in step a), the relationship between the amounts of the materials is preferably as follows:
the mol ratio of the cocatalyst to the titanium in the main catalyst is preferably (1-100) to 1, and specifically can be 1: 1, 10: 1, 20: 1, 30: 1, 40: 1, 50: 1, 60: 1, 70: 1, 80: 1, 90: 1 and 100: 1.
The mass ratio of the polymer nucleating agent monomer to the main catalyst is preferably (0.2-5) to 1, and specifically can be 0.2: 1, 0.5: 1, 1.0: 1, 1.5: 1, 2.0: 1, 2.5: 1, 3.0: 1, 3.5: 1, 4.0: 1, 4.5: 1 and 5.0: 1; the content of the polymer nucleating agent in the isotactic polybutene-1 can reach below 500ppm by controlling the proportion range, the lower concentration of the nucleating agent is kept, and meanwhile, the obtained isotactic polybutene-1 has higher crystallinity, higher crystallization temperature and shorter crystal form transformation period, specifically, the crystallization temperature of a product reaches above 83 ℃, the crystallinity reaches above 48.5 percent, and the crystal form transformation period is shortened to below 145 hours. In the invention, the mass ratio is more preferably (0.5-5) to 1, and under the preferable ratio, the crystallinity and the crystallization temperature of the isotactic polybutene-1 product can be further improved, the crystal form conversion period can be further shortened, specifically, the crystallization temperature of the product is increased to be higher than 87 ℃, the crystallinity is increased to be higher than 52%, and the crystal form conversion period is shortened to be lower than 70 h. In the invention, the mass ratio is most preferably (0.5-1.5): 1, and under the preferred ratio, the concentration of the nucleating agent can be further reduced to be below 250ppm (75-250 ppm), and the obtained isotactic polybutene-1 has higher crystallinity, higher crystallization temperature and shorter crystal form transformation period.
The optimal dosage ratio of the main catalyst to the solvent is (1-100) mg to 1 mL.
In the invention, 4 materials of a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent are mixed and then react. The reaction is a polymerization reaction, in the reaction process, the cocatalyst reduces titanium tetrachloride loaded on the surface of the spherical main catalyst into low-valent titanium such as titanium trichloride or titanium dichloride, and the low-valent titanium is used as an active center to initiate a polymer nucleating agent monomer to perform polymerization reaction on the spherical surface of the main catalyst to generate the polymer nucleating agent, and the polymer nucleating agent is uniformly distributed on the surface of the spherical main catalyst. In the present invention, the reaction temperature is preferably 0 to 50 ℃, and specifically may be 0 ℃, 5 ℃, 10 ℃, 15 ℃, 20 ℃, 25 ℃, 30 ℃, 35 ℃, 40 ℃, 45 ℃ and 50 ℃. The reaction time is preferably 5-20 h, and specifically can be 5h, 10h, 15h and 20 h. After the above reaction, a reaction solution is obtained.
In the present invention, after the above reaction, the solvent is removed from the obtained reaction solution. In the present invention, the solvent removal method is preferably: and vacuumizing the reaction system by using a diaphragm vacuum pump to remove and separate the solvent. The temperature condition for the above operation is preferably 30 to 60 ℃. After removal of the solvent, material a was obtained.
[ regarding step b ]:
b) and mixing the material A with a cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer and introducing hydrogen, and performing butene-1 bulk prepolymerization under a low-temperature condition.
In the invention, the cocatalyst is an alkyl aluminum compound; preferably at least one of triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethyl-aluminum monochloride, diisobutyl-aluminum monochloride, dihexyl-aluminum monochloride and dioctyl-aluminum monochloride; more preferably one or two of the above alkyl aluminum compounds. The cocatalyst can be the same or different, preferably the same, as the cocatalyst employed in step a).
In the present invention, the cocatalyst is preferably added in the form of a cocatalyst solution, that is, the cocatalyst is dissolved in a solvent to prepare a cocatalyst solution, and then the cocatalyst solution is added into the reaction system. Wherein, the solvent used for preparing the solution is preferably at least one of n-hexane, n-heptane and n-octane. The concentration of the cocatalyst solution is preferably 0.5-8 mol/L, and more preferably 1 mol/L.
In the invention, the molar ratio of the cocatalyst to the titanium in the main catalyst in the step a) is preferably (50-500) to 1, and specifically can be 50: 1, 100: 1, 150: 1, 200: 1, 250: 1, 300: 1, 350: 1, 400: 1, 450: 1 and 500: 1.
In the present invention, the external electron donor is a silane compound, preferably vinyltriethoxysilane, vinyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, diethyldimethoxysilane, dipropyldimethoxysilane, diisopropyldimethoxysilane, dibutyldimethoxysilane, diisobutyldimethoxysilane, di-t-butyldimethoxysilane, di-t-hexyldimethoxysilane, diphenyldimethoxysilane, dicyclohexyldimethoxysilane, dicyclopentyldimethoxysilane, dimethyldiethoxysilane, diethyldiethoxysilane, dipropyldiethoxysilane, diisopropyldiethoxysilane, dibutyldiethoxysilane, diisobutyldiethoxysilane, di-t-butyldiethoxysilane, di-t-hexyldiethoxysilane, diphenyldiethoxysilane, di-t-butyldiethoxysilane, di-t-hexyldiethoxysilane, di-t-butyldiethoxysilane, di-hexyldiethoxysilane, di-hexyldimethoxysilane, di-butyloxysilane, di-butyldimethoxysilane, di-t-butyldimethoxysilane, di-n, di-t-butyldimethoxysilane, di-t-butyldimethoxysilane, di-n, di-s, di-butyldimethoxysilane, di-n-butyldimethoxysilane, di-n-butyldimethoxysilane, di-n-butyldimethoxysilane, di-n, At least one of dicyclohexyldiethoxysilane, dicyclopentyldiethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, cyclopentylmethyl-dimethoxysilane, cyclopentyltrimethoxysilane, cyclohexylmethyldimethoxysilane, cyclohexyltrimethoxysilane, thexyltrimethoxysilane, t-butyltrimethoxysilane, and thexyltrimethoxysilane; more preferably one or two of the above silane compounds.
In the present invention, the external electron donor is preferably added in the form of an external electron donor solution, i.e., the external electron donor is dissolved in a solvent in advance to prepare an external electron donor solution, and then the external electron donor solution is added into a reaction system. Wherein, the solvent used for preparing the solution is preferably at least one of n-pentane, isopentane, n-hexane and n-higher alkane. The concentration of the external electron donor solution is preferably 0.1-5 mol/L, and more preferably 0.2 mol/L.
In the invention, the molar ratio of the external electron donor to the titanium in the main catalyst in the step a) is preferably (5-30) to 1, and specifically can be 5: 1, 10: 1, 15: 1, 20: 1, 25: 1 and 30: 1.
In the present invention, a liquid phase butene-1 monomer is added to the system in addition to the above materials. In the present invention, theThe molar ratio of titanium to liquid-phase butene-1 monomer in the procatalyst in step a) is preferably (1X 10) -7 ~1×10 -5 ) 1, specifically 1 × 10 -7 ∶1、1×10 -6 ∶1、1×10 -5 ∶1。
In the invention, hydrogen is also introduced into the system. In the invention, the partial pressure of the hydrogen is preferably 0.5-5 bar, and specifically may be 0.5bar, 1bar, 1.5bar, 2bar, 2.5bar, 3bar, 3.5bar, 4bar, 4.5bar, 5 bar.
In the invention, the mixing of the materials is preferably carried out under a low temperature condition, namely, the system is cooled to the low temperature condition in advance, and then the materials are added. The low temperature condition is that the temperature is less than or equal to 10 ℃, more preferably-30 ℃ to 10 ℃, and specifically can be-30 ℃, 25 ℃, 20 ℃, 15 ℃, 10 ℃, 5 ℃, 0 ℃, 5 ℃ and 10 ℃.
In the invention, after all the materials are added, the butene-1 is subjected to bulk prepolymerization under low temperature. In the present invention, the low temperature condition is a temperature of 10 ℃ or less, more preferably-30 ℃ to 10 ℃, and specifically-30 ℃, 25 ℃, 20 ℃, 15 ℃, 10 ℃, 5 ℃, 0 ℃, 5 ℃, 10 ℃. The time for performing the prepolymerization under the low temperature condition is preferably controlled to be 0.5-3 h, and specifically can be 0.5h, 1h, 1.5h, 2h, 2.5h and 3 h. And (3) pre-polymerizing the above bulk to obtain a prepolymer.
[ with respect to step c ]:
c) heating to carry out bulk polymerization to obtain the in-situ nucleation isotactic polybutene-1.
In the present invention, after the prepolymerization in step b), the temperature is further raised to carry out bulk polymerization. In the present invention, the temperature of the bulk polymerization is preferably 10 to 60 ℃, and specifically 10 ℃, 15 ℃, 20 ℃, 25 ℃, 30 ℃, 35 ℃, 40 ℃, 45 ℃, 50 ℃, 55 ℃, 60 ℃. In the present invention, step c) is carried out by further raising the temperature for bulk polymerization, i.e. the temperature for bulk polymerization > the temperature for bulk prepolymerization in step b), implying that the temperature for bulk polymerization in step c) is not 10 ℃ as compared to the temperature for bulk prepolymerization in step b). In the invention, the time of the bulk polymerization is preferably 2-20 h, and specifically can be 2h, 4h, 6h, 8h, 10h, 12h, 14h, 16h, 18h and 20 h. After the bulk polymerization, the in-situ nucleation isotactic polybutene-1 is generated in the system.
In the present invention, after the above bulk polymerization, the obtained reaction solution is preferably subjected to the following post-treatment: introducing the unreacted butene-1 monomer into a butene-1 recovery tank through an exhaust valve, and refining and recovering for recycling. After the post-treatment, the in-situ nucleation isotactic polybutene-1 is obtained.
The invention also provides the in-situ nucleation isotactic polybutene-1 prepared by the preparation method in the technical scheme. The in-situ nucleation isotactic polybutene-1 prepared by the preparation method has the advantages that the concentration of the nucleating agent is lower and is below 500ppm, particularly 75-250 ppm; the crystallization temperature is above 87 ℃, the crystallinity is above 52%, and the crystal form transformation period (the transformation period from the crystal form II to the crystal form I) is below 70 h.
The preparation method provided by the invention comprises the steps of mixing and reacting a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent to form a polymer nucleating agent in a system, introducing the cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer, and introducing hydrogen to directly perform low-temperature bulk prepolymerization and normal-temperature polymerization of butene-1 to finally prepare the in-situ nucleated polybutene-1 containing the low-concentration polymer nucleating agent, improve the crystallization temperature and the crystallinity of the in-situ nucleated polybutene-1, shorten the crystal form conversion period, and realize low-cost preparation of isotactic polybutene-1 with excellent crystallization performance under a lower nucleating agent concentration.
Experimental results show that the content of the polymer nucleating agent in the in-situ nucleated polybutene-1 prepared by the invention reaches below 500ppm, the lower concentration of the nucleating agent is kept, and meanwhile, the obtained isotactic polybutene-1 has higher crystallinity, higher crystallization temperature and shorter crystal form transformation period, specifically, the product crystallization temperature reaches above 83 ℃, the crystallinity reaches above 48.5%, and the crystal form transformation period is shortened to below 145 hours. Further, under the preferable condition, the concentration of the nucleating agent can be further reduced to be below 250ppm (75-250 ppm), the crystallinity and the crystallization temperature of the isotactic polybutene-1 product are further improved, the crystal form transformation period is shortened, the crystallization temperature of the product is increased to be above 87 ℃, the crystallinity is increased to be above 52%, and the crystal form transformation period is shortened to be below 70 h.
For a further understanding of the invention, reference will now be made to the preferred embodiments of the invention by way of example, and it is to be understood that the description is intended to further illustrate features and advantages of the invention, and not to limit the scope of the claims.
In the following examples and comparative examples, the main catalyst used was a commercially available magnesium chloride-supported titanium tetrachloride type, CS series from Liaoning Yangke group catalyst, and the titanium content was 2.3 wt%. The reaction device is a 3L high-pressure polymerization kettle, and the distance between a stirring paddle of the reaction device and the bottom of the polymerization kettle is 1-3 mm. The solvent used in step S1 is a solvent from which moisture and impurities are removed by the refining treatment.
Comparative example 1
After a 3-liter autoclave is fully replaced by high-purity nitrogen, 100mg of a main catalyst, 20mL of a cocatalyst solution (the cocatalyst is triethylaluminum, a solvent is n-hexane, the solution concentration is 1mol/L) and 5mL of an external electron donor solution (the external electron donor is diisobutyldimethoxysilane, the solvent is n-heptane, the solution concentration is 0.2mol/L) are sequentially added, then 800g of liquid-phase butene-1 and 1bar of hydrogen are added, and bulk prepolymerization is carried out for 1h at the temperature of 0 ℃; and finally, raising the temperature of the reaction kettle to 35 ℃, and continuing to polymerize for 4 hours to obtain the polybutene-1.
Example 1
S1, after fully replacing a 3L autoclave with high-purity nitrogen, sequentially adding 100mg of main catalyst, 0.5mL of cocatalyst solution (the cocatalyst is triethylaluminum, the solvent is n-hexane, the solution concentration is 1mol/L), 20mg of vinylcyclohexane (VCH, the density is 0.805g/mL, the purity is more than or equal to 98 percent, the water content is less than or equal to 100ppm) and 100mL of n-hexane, and polymerizing for 10 hours at 30 ℃. After the polymerization is finished, the reaction kettle is vacuumized by a diaphragm vacuum pump at the temperature of 30 ℃ to extract and separate the solvent, and a material A is obtained.
S2, cooling the temperature of the kettle to 0 ℃, adding 20mL of a cocatalyst solution (the cocatalyst is triethylaluminum, the solvent is n-hexane, the solution concentration is 1mol/L) and 5mL of an external electron donor solution (the external electron donor is diisobutyldimethoxysilane, the solvent is n-heptane, the solution concentration is 0.2mol/L), then introducing 800g of liquid-phase butene-1 and 1bar of hydrogen, and carrying out bulk prepolymerization for 1h at 0 ℃.
S3, heating the reaction kettle to 35 ℃, and continuing to polymerize for 4h to obtain the in-situ nucleated polybutene-1.
Example 2
The procedure is as in example 1, except that the amount of VCH is adjusted to 50 mg.
Example 3
The procedure is as in example 1, except that the amount of VCH is adjusted to 100 mg.
Example 4
The procedure is as in example 1, except that the amount of VCH is adjusted to 150 mg.
Example 5
The procedure is as in example 1, except that VCH is adjusted to 150mg and dicyclohexyldimethoxysilane is used as external electron donor.
Example 6
The procedure is as in example 1, except that VCH is adjusted to 150mg and dicyclopentyldimethoxysilane is used as external electron donor.
Example 7
The procedure is as in example 1, except that the amount of VCH is adjusted to 150mg and the reaction conditions in step S1 are such that the polymerization is carried out at 20 ℃ for 15 h.
Example 8
The procedure is as in example 1, except that the amount of VCH is adjusted to 150mg and the reaction conditions in step S1 are such that the polymerization is carried out at 40 ℃ for 8 h.
Example 9
The procedure was as in example 1, except that the amount of VCH was adjusted to 150mg and the amount of the external electron donor solution was 2.5 mL.
Example 10
The procedure was as in example 1, except that the temperature of the reaction vessel was raised to 40 ℃ in step S3.
Example 11: testing
1. Testing of the content of Polyvinylcyclohexane (PVCH) in the polymers: calculated by testing the conversion of Vinylcyclohexane (VCH). Further, the amount of VCH remaining in the reaction solution after completion of the polymerization and before the solvent separation in step S1 was analyzed by gas chromatography; toluene was used as internal standard. The residual VCH amounts in the above examples and comparative examples were 0.
2. Measurement of melt Mass Flow Rate (MFR): the load is 2.16kg and the test temperature is 190 ℃ according to the measurement of GB/T3682.1-2018.
3. Measurement of isotacticity (DE-ins): the determination of the method is carried out by adopting an ether extraction method, 2g of dried polymer sample is put into a Soxhlet extractor to be extracted by boiling ether for 24h, and the ratio of the polymer mass (g) to 2(g) obtained by drying the residue to constant weight is the isotacticity.
4. DSC test: in a nitrogen atmosphere, firstly heating a 5-10 mg sample from room temperature to 200 ℃ at a speed of 10 ℃/min, and keeping the temperature at 200 ℃ for 5min to eliminate the thermal history; then, the sample was cooled to room temperature at a rate of-10 ℃/min; finally, the sample was reheated to 200 ℃ at a rate of 10 ℃/min. The crystallization temperature (T) of the sample was calculated using the second temperature rise curve according to the following relation c ) And degree of crystallinity (X) c ) Melting Point (T) m ) Also measured according to the secondary heating curve: xc (%). DELTA.H m /ΔH * f 100%, wherein Δ H m Is the melting enthalpy, Δ H, of the secondary temperature rise curve * f Is the standard melting enthalpy (62J/g) for polybutene-1 form II.
5. Testing of catalytic activity: calculating CA as Q/W according to the following formula cat ·t×10 -3 With the unit of kgPB (gcat h) -1 Wherein CA is the catalytic activity of the catalyst, Q is the mass (g) of the product in the polymerization reaction, W cat The amount of the main catalyst is (g), and t is the polymerization time (h) of the butene-1.
6. Crystal transition period (t) 90 ) The test of (2): the crystal form detection adopts wide-angle X-ray diffraction (WAXD), the test adopts a Cu target as an anode metal material, a produced Kalpha line with the wavelength of 0.154nm, the test voltage is 40kV, the current is 40mA, the scanning speed is 5 degrees/min, and the scanning range is 5 degrees to 40 degrees. The test samples were rapidly cooled from 200 ℃ to 25 ℃ at a rate of-50 ℃/min and samples at different annealing times were characterized at 25 ℃. WAXS test results show diffraction observed at 11.9 °, 16.9 ° and 18.5 °The injection peaks can be respectively assigned to crystal faces (200), (220) and (213) of the crystal form II in the polybutene-1; the diffraction peaks observed at 10.0 °, 17.5 ° and 20.4 ° can be assigned to the (110), (300) and (220/+211) crystal planes of polybutene-1 form I, respectively, I (110) I And I (200) II The integrated intensities of the diffraction peaks representing the crystal planes of the crystal form I (110) and the crystal plane of the crystal form II (200), respectively, were measured using a spectrometer I /[I(110) I +0.67I(200) II ]Represents the percent of complete transformation of form I (X) I ),t 90 Namely, the crystal form I finishes 90 percent conversion (X) after the polybutene-1 is melted and cooled I 90) of the time.
The test results are shown in table 1:
table 1: butene-1 polymerization and Polymer characterization results
Note: VCH/Cat is the mass ratio of vinyl cyclohexane to main catalyst; t is the polymerization temperature of VCH; t is the VCH polymerization time; ED is an external electron donor, D1 is diisobutyldimethoxysilane, D2 is dicyclohexyldimethoxysilane, and D3 is dicyclopentyldimethoxysilane; example 9, ED/Ti 10, other comparative examples ED/Ti 20; example 10 butene-1 bulk polymerization temperature was 40 ℃ and other examples comparative example was 35 ℃.
It can be seen that examples 1-10 and comparative example 1 all showed good catalytic activity, and the products all had high isotacticity.
Crystallization temperature is a good indicator of the efficiency of the nucleating agent, with higher crystallization temperatures meaning more efficient nucleation in the final product. As shown by the test results in Table 1, compared with comparative example 1, examples 1 to 10 all show better nucleation effect, the crystallization temperature of polybutene-1 is increased from 72.3 ℃ to more than 83.2 ℃, the crystallinity is increased from 43.9% to more than 48%, and the crystal form transformation period is shortened to less than 145 h.
In examples 1 to 10, in examples 2 to 10, under the preferred conditions (i.e., the mass ratio of the polymer nucleating agent monomer to the main catalyst is 0.5 to 1.5: 1), the content of the nucleating agent is increased, so that the crystallization temperature, the crystallinity and the crystal transformation period of the obtained isotactic polybutene-1 are further improved significantly, specifically, the crystallization temperature of the product is increased to over 87 ℃, the crystallinity is increased to over 52%, and the crystal transformation period is shortened to under 70 h. In addition, compared with the crystal form transformation periods of examples 2 to 10, the crystal form transformation period of comparative example 1 and example 1 is shortened to 144h from 162h only by the nucleating agent concentration of 29ppm, and when the nucleating agent concentration exceeds 75ppm (but still is kept at the lower nucleating agent concentration of 250ppm), the crystal form transformation period is greatly shortened to only 41 to 68h, which proves that the preferable parameter conditions lead to the unexpected improvement of the crystal form transformation period. Moreover, the concentration of the nucleating agent in the embodiments 2-10 is below 250ppm, compared with the prior art, the concentration of the nucleating agent is greatly reduced, and the isotactic polybutene-1 with excellent crystallization performance is obtained under the condition of low concentration of the nucleating agent.
The foregoing examples are provided to facilitate an understanding of the principles of the invention and their core concepts, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other embodiments are intended to be within the scope of the claims if they have structural elements that approximate the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims (10)
1. The preparation method of the in-situ nucleation isotactic polybutene-1 is characterized by comprising the following steps:
a) mixing a main catalyst, a cocatalyst, a polymer nucleating agent monomer and a solvent for reaction, and then removing the solvent to obtain a material A;
b) mixing the material A with a cocatalyst and an external electron donor, adding a liquid-phase butene-1 monomer and introducing hydrogen, and performing butene-1 body prepolymerization under a low-temperature condition;
the low temperature condition is less than or equal to 10 ℃;
c) heating to carry out bulk polymerization to obtain in-situ nucleation isotactic polybutene-1;
wherein:
the main catalyst is a Ziegler-Natta catalyst;
the cocatalyst is an alkyl aluminum compound;
the polymer nucleating agent monomer is a vinyl compound;
the external electron donor is a silane compound.
2. The method of claim 1, wherein the polymeric nucleating agent monomer is selected from at least one of vinylcyclohexane, vinylcyclopentane, vinyl-2-methylcyclohexane, 3-methyl-1-butene, 3-ethyl-1-hexene, 3-methyl-1-pentene, and styrene.
3. The preparation method according to claim 1, characterized in that in the step a), the cocatalyst is selected from at least one of triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethylaluminum monochloride, diisobutylaluminum monochloride, dihexylaluminum monochloride and dioctylaluminum monochloride;
in the step b), the cocatalyst is selected from at least one of triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, diethyl aluminum monochloride, diisobutyl aluminum monochloride, dihexyl aluminum monochloride, and dioctyl aluminum monochloride.
4. The method of claim 1, wherein the external electron donor is selected from the group consisting of vinyltriethoxysilane, vinyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, diethyldimethoxysilane, dipropyldimethoxysilane, diisopropyldimethoxysilane, dibutyldimethoxysilane, diisobutyldimethoxysilane, di-t-butyldimethoxysilane, di-t-hexyldimethoxysilane, diphenyldimethoxysilane, dicyclohexyldimethoxysilane, dicyclopentyldimethoxysilane, dimethyldiethoxysilane, diethyldiethoxysilane, dipropyldiethoxysilane, diisopropyldiethoxysilane, dibutyldiethoxysilane, diisobutyldiethoxysilane, di-t-butyldiethoxysilane, di-t-hexyldiethoxysilane, di-t-butyldiethoxysilane, di-t-hexyldiethoxysilane, di-t-butyldimethoxysilane, di-butyldimethoxysilane, and a, At least one of diphenyldiethoxysilane, dicyclohexyldiethoxysilane, dicyclopentyldiethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, cyclopentylmethyl-dimethoxysilane, cyclopentyltrimethoxysilane, cyclohexylmethyldimethoxysilane, cyclohexyltrimethoxysilane, thexyltrimethoxysilane, t-butyltrimethoxysilane, and thexyltrimethoxysilane.
5. The method of claim 1, wherein the Ziegler-Natta catalyst is a magnesium chloride supported titanium tetrachloride spherical catalyst;
the solvent is an alkane solvent.
6. The method of claim 1, wherein in step a):
the molar ratio of the cocatalyst to the titanium in the main catalyst is (1-100) to 1;
the mass ratio of the polymer nucleating agent monomer to the main catalyst is (0.2-5) to 1;
the dosage ratio of the main catalyst to the solvent is (1-100) mg to 1 mL;
the reaction temperature is 0-50 ℃, and the reaction time is 5-20 h.
7. The method of claim 1, wherein in step b):
the molar ratio of the titanium in the main catalyst in the step a) to the titanium in the cocatalyst is (50-500) to 1;
the molar ratio of the external electron donor to the titanium in the main catalyst in the step a) is (5-30) to 1.
8. The method according to claim 1, wherein the molar ratio of the titanium to the liquid-phase butene-1 monomer in the main catalyst is (1 x 10) -7 ~1×10 -5 )∶1;
In the step b), the partial pressure of hydrogen is 0.5-5 bar;
in the step b), the temperature of the prepolymerization is-30 ℃ to 10 ℃, and the time is 0.5 to 3 hours.
9. The preparation method according to claim 1, wherein in the step c), the temperature of the bulk polymerization is 10-60 ℃ and the time is 2-20 h;
the cocatalyst is added in the form of a cocatalyst solution; the concentration of the cocatalyst solution is 0.5-8 mol/L;
the external electron donor is added in the form of an external electron donor solution; the concentration of the external electron donor solution is 0.1-5 mol/L.
10. An in-situ nucleated isotactic polybutene-1 prepared by the process of any one of claims 1 to 9.
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