CN114988136B - Coal blending system and blending method - Google Patents

Coal blending system and blending method

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Publication number
CN114988136B
CN114988136B CN202210442612.0A CN202210442612A CN114988136B CN 114988136 B CN114988136 B CN 114988136B CN 202210442612 A CN202210442612 A CN 202210442612A CN 114988136 B CN114988136 B CN 114988136B
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CN
China
Prior art keywords
belt
coal
cantilever
bucket
wheel
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Application number
CN202210442612.0A
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Chinese (zh)
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CN114988136A (en
Inventor
赵维洲
高金文
吴杰
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Guoneng Suizhong Power Generation Co ltd
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Guoneng Suizhong Power Generation Co ltd
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Priority to CN202210442612.0A priority Critical patent/CN114988136B/en
Publication of CN114988136A publication Critical patent/CN114988136A/en
Application granted granted Critical
Publication of CN114988136B publication Critical patent/CN114988136B/en
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Abstract

The utility model relates to a blending system and blending method of coal, blending system includes bucket-wheel stacker reclaimer, and bucket-wheel stacker reclaimer includes: a frame body; one end of the cantilever belt is fixed on the frame body, and the other end of the cantilever belt horizontally hangs and stretches out; the climbing belt is obliquely arranged, the lower end of the climbing belt is used for being connected with a first coal source, and the higher end of the climbing belt is fixed on the frame body and is positioned above the cantilever belt; and a wheel bucket mounted at a suspended end of the cantilever belt, the wheel bucket, the climbing belt and the cantilever belt operating synchronously, the cantilever belt being configured to discharge two coals thereabove from an end of the cantilever belt remote from the wheel bucket. When the device is used, two different coals are respectively conveyed to the cantilever belt for mixing through the movement of the configuration climbing belt and the wheel bucket, and the mixed coals can be discharged for standby after the cantilever belt moves, so that the coal mixing which can be completed by the cooperation of two bucket-wheel stacker-reclaimers can be completed by only one bucket-wheel stacker-reclaimer.

Description

Coal blending system and blending method
Technical Field
The disclosure relates to the field of thermal power generation, in particular to a coal blending system and a coal blending method.
Background
In thermal power generation, in order to supply coal quality meeting the requirements of boiler combustion of thermal power generation enterprises, different coal types are mixed and blended in proportion, and at present, at least two bucket-wheel stacker-reclaimers are needed for mixing the coal types so as to simultaneously supply coal from two different coal source points.
The bucket-wheel stacker reclaimer is a continuous conveying high-efficiency loading and unloading machine which is used for large-scale dry bulk storage yards and can be used for stacking and reclaiming materials. The machine consists of a rubber belt conveying arm capable of pitching and horizontally swinging, and a bucket wheel, a frame and an operating mechanism at the front end of the rubber belt conveying arm, wherein the rubber belt can bidirectionally operate, the rubber belt is taken out from the bucket wheel and conveyed out from the conveying arm during material taking, and goods conveyed from a main conveyor are thrown to a storage yard through the conveying arm during material piling.
Disclosure of Invention
The object of the present disclosure is to provide a blending system and a blending method of coal to at least partially solve the problems existing in the related art.
In order to achieve the above object, the present disclosure provides a blending system of coal, including a bucket-wheel stacker-reclaimer, the bucket-wheel stacker-reclaimer includes: a frame body; one end of the cantilever belt is fixed on the frame body, and the other end of the cantilever belt horizontally hangs and stretches out; the climbing belt is obliquely arranged, the lower end of the climbing belt is used for being connected with a first coal source, and the higher end of the climbing belt is fixed on the frame body and is positioned above the cantilever belt so as to convey coal of the first coal source to the cantilever belt through the climbing belt; and a wheel bucket mounted at a suspended end of the cantilever belt for scooping coal of a second coal source onto the cantilever belt, wherein the wheel bucket, the ramp belt and the cantilever belt run synchronously, the cantilever belt being configured to discharge coal from the first and second coal sources thereabove from an end of the cantilever belt remote from the wheel bucket.
Optionally, the system further comprises a first conveyor belt, one end of the first conveyor belt is connected with the first coal source, the other end of the first conveyor belt is connected with the lower end of the climbing belt, and the first conveyor belt is configured to convey coal of the first coal source to the climbing belt.
Optionally, a second conveyor belt is further included, one end of the second conveyor belt being located below an end of the cantilever belt remote from the wheel bucket for conveying coal from the first and second coal sources discharged by the cantilever belt.
Optionally, the device further comprises a first coal dropping cylinder, wherein the first coal dropping cylinder is fixed on the frame body and is positioned between one end, far away from the wheel bucket, of the cantilever belt and the second conveyor belt, so that a channel for coal on the cantilever belt to drop onto the second conveyor belt is provided.
Optionally, the device further comprises a second coal dropping cylinder, wherein the second coal dropping cylinder is fixed on the frame body and is positioned between the higher end of the climbing belt and the cantilever belt, so as to provide a channel for coal from the first coal source on the climbing belt to drop onto the cantilever belt.
Optionally, two liftable first baffles are arranged at positions of the cantilever belt corresponding to the second coal dropping cylinder, wherein the two first baffles are respectively vertically arranged at two sides of the extension direction of the cantilever belt.
Optionally, the cantilever belt is further provided with a coal chute plate matched with the wheel bucket, one end of the coal chute plate is fixed below the cantilever belt, the other end of the coal chute plate obliquely extends upwards into the downward opening of the wheel bucket, so that coal in the wheel bucket slides onto the cantilever belt through the coal chute plate, and the wheel bucket is installed at one of two sides of the extension direction of the cantilever belt and is close to the position of the suspension end.
Optionally, a second baffle plate which can be lifted is arranged on the other side of the cantilever belt, which is close to the suspension end and is opposite to the wheel bucket.
According to a second aspect of the present disclosure, there is provided a method of blending coal, using the blending system described above, the method comprising: adjusting the cantilever belt to enable the bucket to scoop coal from the second coal source; and starting the cantilever belt, the wheel bucket and the climbing belt, and controlling the synchronous movement of the cantilever belt, the wheel bucket and the climbing belt.
Optionally, when any one of the cantilever belt, the wheel bucket and the climbing belt fails, the three are controlled to stop moving.
Through above-mentioned technical scheme, during the use, through configuration climbing belt and wheel fight's motion with two kinds of different coals respectively conveying cantilever belt on mix, cantilever belt motion can be with the coal discharge after mixing for use, so, only need a bucket-wheel stacker-reclaimer can accomplish the coal that needs two bucket-wheel stacker-reclaimers cooperation just can accomplish in the past and mix.
Additional features and advantages of the present disclosure will be set forth in the detailed description which follows.
Drawings
The accompanying drawings are included to provide a further understanding of the disclosure, and are incorporated in and constitute a part of this specification, illustrate the disclosure and together with the description serve to explain, but do not limit the disclosure. In the drawings:
FIG. 1 is a schematic diagram of a compounding system, shown schematically in accordance with the present disclosure;
Fig. 2 is a top view of a portion of a compounding system, shown schematically in accordance with the present disclosure.
Description of the reference numerals
10-A frame body; 20-cantilever belt; 30-climbing belt; 40-wheel bucket; 50-a first conveyor belt; 60-a second conveyor belt; 70-a second coal dropping cylinder; 80-a first coal dropping cylinder; 91-a first baffle; 92-a second baffle; 100-coal chute plate.
Detailed Description
Specific embodiments of the present disclosure are described in detail below with reference to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the disclosure, are not intended to limit the disclosure.
In the present disclosure, unless otherwise indicated, the terms "upper" and "lower" are used herein to define directions based on the actual directions in which the relevant components are used, e.g., the upper end of the climbing belt is located "above" the cantilever belt, which means that in use, the upper end of the climbing belt is located on the side of the cantilever belt away from the ground; the "downward" facing opening of the bucket refers to the ground facing opening of the bucket.
In addition, in this disclosure, the terms "first," "second," etc. are used to distinguish one element from another without sequence or importance. When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated.
It should be noted that, the bucket-wheel stacker-reclaimer is a high-efficiency loading and unloading machine for continuous conveying of large-scale dry bulk cargo storage yards (for example, in the present disclosure, for coal yards), which is composed of a cantilever belt capable of pitching and horizontally swinging, bucket wheels at the front end of the cantilever belt, a frame body and other mechanisms, the cantilever belt can run bidirectionally, the bucket wheels take materials and send out the materials through the cantilever belt during material taking, and the goods conveyed by the main conveyor are thrown to the storage yards through the cantilever belt during material piling, because the structure and principle of the bucket-wheel stacker-reclaimer are well known to those skilled in the art, and excessive description is not made here.
In the present disclosure, in order to avoid the complexity of description, a simple description is used for all the mentioned "belt structures", such as the cantilever belt 20, the climbing belt 30, the first conveyor belt 50, etc., which will be mentioned below, all refer to a complete belt transmission mechanism including a pulley frame for transmission and a conveyor belt body mounted on the pulley frame.
Referring to fig. 1, the present disclosure provides a blending system of coal, including a bucket-wheel stacker-reclaimer, the bucket-wheel stacker-reclaimer comprising: the frame body 10, one end is fixed on the frame body 10, and the cantilever belt 20, the climbing belt 30 and the wheel bucket 40 that the other end is unsettled to stretch out horizontally. The climbing belt 30 is obliquely arranged, the lower end is used for connecting a first coal source, and the upper end is fixed on the frame body 10 and is positioned above the cantilever belt 20 so as to convey the coal of the first coal source onto the cantilever belt 20 through the climbing belt 30 (the conveying direction of the coal is the direction shown by an arrow B in the figure); a bucket 40 is mounted at the free end of the cantilever belt 20 for scooping coal from the second coal source onto the cantilever belt 20. Wherein the bucket 40, the ramp belt 30, and the cantilever belt 20 are operated in synchronization, the cantilever belt 20 is configured to discharge coal from the first and second coal sources thereabove from an end of the cantilever belt 20 remote from the bucket 40 (a direction of conveyance of the coal on the cantilever belt 20 is shown by arrow C in the figure).
In the embodiment of the disclosure, the running speeds of the bucket 40, the climbing belt 30 and the cantilever belt 20 can be adaptively adjusted according to the proportion requirement of the blended coal, and in addition, the accuracy of the proportion of the blended coal can be ensured by adjusting the angle position of the bucket wheel 40 and the speed of supplying the climbing belt 30 with the coal at the first coal source.
When the mixing system is started, the wheel bucket 40 and the climbing belt 30 are required to be started in an idle mode, but the starting sequence of the wheel bucket 40 and the climbing belt 30 is not required to be limited, and only the wheel bucket 40, the climbing belt 30 and the cantilever belt 20 are required to be ensured to keep synchronous operation when the wheel bucket 40, the climbing belt 30 and the cantilever belt 20 start to convey coal for mixing, wherein the synchronous operation does not mean that the speeds of the wheel bucket 40, the climbing belt 30 and the cantilever belt are the same, but the wheel bucket, the climbing belt and the cantilever belt can be in an operation state at the same time.
In addition, in order to avoid coal flowing out to both sides in the cantilever belt 20 or the climbing belt 30, the belts (e.g., the cantilever belt 20, the climbing belt 30, etc.) in the present disclosure are each configured in a U-shaped structure with a cross section that is concave in the middle and has both sides higher. In addition, in other embodiments, risers may be added to both sides of the belt perpendicular to the direction of movement, as this disclosure is not limited.
To increase the efficiency of the drive of coal (e.g., to avoid slippage) on a belt (e.g., cantilever belt 20, climbing belt 30, etc.), in some embodiments, the surface of the belt may be provided with raised bars at equidistant intervals to increase the belt drive force on the coal.
Through the technical scheme, the climbing belt 30 and the wheel bucket 40 can respectively convey two different coals to the cantilever belt 20 for mixing, and the cantilever belt 20 can move to discharge the coals which are mixed on the cantilever belt from one end far away from the wheel bucket 40 for standby, so that the coal mixing which can be completed by the cooperation of two bucket-wheel stacker-reclaimers can be completed by only one bucket-wheel stacker-reclaimer.
Correspondingly, the disclosure provides a mixing method of coal, using the above mixing system, the mixing method comprises: adjusting the cantilever belt 20 to enable the bucket 40 to scoop coal from the second source; the cantilever belt 20, the bucket 40 and the climbing belt 30 are started and controlled to move synchronously. At this time, the climbing belt 30 is used to transfer the coal of the first coal source onto the cantilever belt 20, and the bucket 40 is used to scoop the coal of the second coal source onto the cantilever belt 20 to complete the mixing of the two coals. The above-described adjustment of the cantilever belt 20 to enable the bucket wheel 40 to pick up coal may refer to swinging the cantilever belt 20 in a horizontal direction, or to rotating the cantilever belt 20 in a vertical direction, or a combination of the two movements described above, so that the bucket wheel 40 may be moved to the position where the coal is to be picked up, which is not done by the present disclosure.
Further, in order to ensure the stability of the mixing and the accuracy of the mixing proportion, the mixing method further comprises the following steps: when any one of the cantilever belt 20, the bucket 40 and the climbing belt 30 fails, the three are controlled to stop moving.
To enable the transfer of the first, remote coal source onto the cantilevered belt 20 for compounding, referring to fig. 1, in some embodiments, the compounding system may further include a first conveyor belt 50 having one end connected to the first coal source and the other end connected to a lower end of the climbing belt 30, the first conveyor belt 50 being configured to transfer coal of the first coal source to the climbing belt 30. When the compounding system has a first conveyor belt 50, the first conveyor belt 50 needs to keep the climbing belt 30 running synchronously (i.e., both must run simultaneously and shut off simultaneously when loading coal) to be able to supply the climbing belt 30 with the required coal. In addition, in other embodiments, the transport may also be by a coal car, which is not limited by the present disclosure.
Referring to fig. 1, to enable the transfer of the coal compounded on the boom belt 20 to a storage location or a boiler or the like, in some embodiments, the compounding system may further include a second conveyor belt 60 having one end of the second conveyor belt 60 below the end of the boom belt 20 remote from the bucket 40 for transferring coal from the first and second sources that is discharged by the boom belt 20. In addition, in other embodiments, the transport may be performed by other devices such as a coal car, which is not limited by the present disclosure.
Further, to provide a path for coal on the cantilever belt 20 to drop onto the second conveyor belt 60, referring to fig. 1, in some embodiments, the compounding system may further include a first coal drop barrel 80, the first coal drop barrel 80 may be secured to the frame 10 and located between the second conveyor belt 60 and an end of the cantilever belt 20 remote from the bucket 40. At this time, the first coal dropping cylinder 80 may be constructed in a simple hollow cylindrical structure, and the coal discharged from the cantilever belt 20 may enter the first coal dropping cylinder 80 and be discharged from the other end of the first coal dropping cylinder 80 to be dropped on the second conveyor belt 60. Furthermore, in other embodiments, other transmission mechanisms may be provided between the cantilevered belt 20 and the second conveyor belt 60 that connect the two, such as: a drive belt to enable transfer of coal discharged on the cantilever belt 20 to the second conveyor belt 60, which is not limited by the present disclosure.
Similarly, to provide a passageway for coal from the first coal source on the climbing belt 30 to fall onto the cantilever belt 20, referring to fig. 1, in some embodiments, the compounding system may further include a second coal drop barrel 70, the second coal drop barrel 70 being secured to the frame 10 and located between the upper end of the climbing belt 30 and the cantilever belt 20. Similar to the first drop tube 80 described above, the second drop tube 70 may also be constructed in a simple hollow cylindrical structure, and coal discharged from the upper end of the ramp belt 30 may enter the second drop tube 70 and be discharged from the other end of the second drop tube 70 to fall onto the cantilever belt 20. Furthermore, in other embodiments, other transmission mechanisms may be provided between the boom belt 20 and the ramp belt 30 that connect the two, such as: a drive belt to enable transfer of coal discharged on the ramp belt 30 to the cantilever belt 20, as the disclosure is not limited.
In order to prevent coal falling onto the cantilever belt 20 from the climbing belt 30 from splashing or overflowing to both sides of the extending direction (i.e., the running direction) of the cantilever belt 20, in some embodiments, the cantilever belt 20 may be provided with two liftable first shutters 91 at positions corresponding to the first coal falling cylinders 80, wherein the two first shutters 91 are respectively disposed upright to both sides of the extending direction of the cantilever belt 20. In this embodiment, the first baffle 91 may be disposed on a pulley frame of the cantilever belt 20, when the bucket-wheel stacker-reclaimer is taking materials at ordinary times, the first baffle 91 is in a raised state (without affecting the normal coal conveying of the cantilever belt 20), and when stacking or mixing (i.e. when the climbing belt 30 supplies coal to the cantilever belt 20), the first baffle 91 is lowered to a position on both sides of the cantilever belt 20 for resisting coal (when the lower end of the first baffle 91 can be in moving contact with the cantilever belt 20), so as to prevent coal from overflowing or splashing from both sides of the extending direction of the cantilever belt 20.
In order to enable the coal scooped up by the bucket 40 to slide onto the cantilever belt 20, referring to fig. 2, in some embodiments, the cantilever belt 20 may be further provided with a coal chute plate 100 engaged with the bucket 40, one end of the coal chute plate 100 being fixed to the cantilever belt 20, and the other end being inclined to extend upwardly below the downward opening of the bucket 40, so that the coal in the bucket 40 slides onto the cantilever belt 20 through the coal chute plate 100, wherein the bucket 40 is installed at a position near the suspended end and on one of both sides of the extension direction of the cantilever belt 20.
The bucket 40 may include a plurality of claws disposed about a circular path and each of the claws may be rotated in a circular path when the bucket 40 is in operation to scoop coal into the claw when the claw is in a lower position and the coal therein may fall under the claw due to gravity onto the chute plate 100 when the claw is rotated to a higher position and then slide down onto the cantilever belt 20 through the chute plate 100, the construction and principle of the cantilever belt 20, the bucket 40 and the chute plate 100 on the bucket-wheel stacker are well known to those skilled in the art and will not be described further herein. Of course, the different bucket wheel stacker-reclaimers may be somewhat different in construction, nor is the disclosure limited thereto so long as the bucket wheel 40 is capable of scooping coal onto the boom belt 20.
Further, in order to prevent coal sliding down from the chute plate 100 from sliding off the other side of the cantilever belt 20 opposite the bucket 40 due to inertia, referring to fig. 2, in some embodiments, the other side of the cantilever belt 20 opposite the bucket 40 near the suspended end may be fitted with a second liftable baffle 92 for withstanding coal sliding off the chute plate 100. Similar to the first shutter 91 described above, in this embodiment, the second shutter 92 may be mounted on the pulley frame of the cantilever belt 20, and the second shutter 92 is in a raised state (not affecting the normal transfer of coal by the cantilever belt 20) when the bucket-and-wheel stacker is stacking at ordinary times, and the second shutter 92 is lowered to a position on the side of the cantilever belt 20 for resisting coal (when the lower end of the second shutter 92 may be in moving contact with the cantilever belt 20) when the material is taken or mixed (i.e., when the bucket 40 supplies coal to the cantilever belt 20), preventing coal from slipping out from the side of the cantilever belt 20 opposite to the bucket 40.
The preferred embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings, but the present disclosure is not limited to the specific details of the embodiments described above, and various simple modifications may be made to the technical solutions of the present disclosure within the scope of the technical concept of the present disclosure, and all the simple modifications belong to the protection scope of the present disclosure.
In addition, the specific features described in the foregoing embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, the present disclosure does not further describe various possible combinations.
Moreover, any combination between the various embodiments of the present disclosure is possible as long as it does not depart from the spirit of the present disclosure, which should also be construed as the disclosure of the present disclosure.

Claims (10)

1. The utility model provides a blending system of coal, includes bucket-wheel stacker reclaimer, its characterized in that, bucket-wheel stacker reclaimer includes:
A frame body (10);
One end of the cantilever belt (20) is fixed on the frame body (10), and the other end of the cantilever belt horizontally hangs and stretches out;
The climbing belt (30) is obliquely arranged, the lower end of the climbing belt is used for being connected with a first coal source, the higher end of the climbing belt is fixed on the frame body (10) and is positioned above the cantilever belt (20) so as to convey coal of the first coal source onto the cantilever belt (20) through the climbing belt (30); and
A bucket (40) mounted at the suspended end of the cantilever belt (20) for scooping coal from a second coal source onto the cantilever belt (20),
Wherein the wheel bucket (40), the climbing belt (30) and the cantilever belt (20) run synchronously, the cantilever belt (20) being configured to discharge coal from the first and second coal sources thereabove from an end of the cantilever belt (20) remote from the wheel bucket (40).
2. The compounding system of claim 1, further comprising a first conveyor belt (50), the first conveyor belt (50) having one end connected to the first coal source and another end connected to a lower end of the ramp belt (30), the first conveyor belt (50) configured to convey coal from the first coal source to the ramp belt (30).
3. The compounding system of claim 1 or 2, further comprising a second conveyor belt (60), the second conveyor belt (60) having one end located below an end of the cantilever belt (20) remote from the wheel bucket (40) for conveying coal from the first and second sources of coal discharged by the cantilever belt (20).
4. A compounding system according to claim 3, further comprising a first coal drop barrel (80), the first coal drop barrel (80) being secured to the frame (10) and located between the end of the cantilever belt (20) remote from the wheel hopper (40) and the second conveyor belt (60) to provide a passageway for coal on the cantilever belt (20) to drop onto the second conveyor belt (60).
5. The compounding system of claim 1, further comprising a second coal drop barrel (70), the second coal drop barrel (70) being secured to the frame (10) and located between a higher end of the ramp belt (30) and the cantilever belt (20) to provide a passageway for coal from the first coal source on the ramp belt (30) to drop onto the cantilever belt (20).
6. The blending system according to claim 5, wherein two liftable first baffles (91) are provided at positions of the cantilever belt (20) corresponding to the second coal dropping cylinder (70), wherein the two first baffles (91) are respectively arranged on both sides of the extension direction of the cantilever belt (20) in an upright manner.
7. The blending system according to claim 1, wherein the cantilever belt (20) is further provided with a coal chute plate (100) cooperating with the wheel bucket (40), one end of the coal chute plate (100) is fixed to the cantilever belt (20), and the other end of the coal chute plate (100) obliquely extends upwards below the downward opening of the wheel bucket (40), so that coal in the wheel bucket (40) slides onto the cantilever belt (20) through the coal chute plate (100), wherein the wheel bucket (40) is mounted at a position near the suspended end and on one of two sides of the extension direction of the cantilever belt (20).
8. The compounding system of claim 7, wherein a second raisable and lowerable barrier (92) is mounted to the other side of the cantilevered strap (20) adjacent the suspended end opposite the wheel bucket (40).
9. A method of blending coal, using the blending system of any one of claims 1-8, the method comprising:
Adjusting the cantilever belt (20) to enable the bucket (40) to scoop coal to the second coal source;
And starting the cantilever belt (20), the wheel bucket (40) and the climbing belt (30) and controlling the synchronous movement of the cantilever belt, the wheel bucket and the climbing belt.
10. The compounding method of claim 9, wherein upon failure of any one of the cantilever belt (20), the bucket (40) and the climbing belt (30), the three are controlled to stop moving.
CN202210442612.0A 2022-04-25 Coal blending system and blending method Active CN114988136B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210442612.0A CN114988136B (en) 2022-04-25 Coal blending system and blending method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210442612.0A CN114988136B (en) 2022-04-25 Coal blending system and blending method

Publications (2)

Publication Number Publication Date
CN114988136A CN114988136A (en) 2022-09-02
CN114988136B true CN114988136B (en) 2024-07-02

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204490829U (en) * 2015-03-27 2015-07-22 华电重工股份有限公司 A kind of Coal Blending System
CN109353838A (en) * 2018-12-05 2019-02-19 华电重工股份有限公司 A kind of bucket-wheel stacker reclaimer with transport function

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204490829U (en) * 2015-03-27 2015-07-22 华电重工股份有限公司 A kind of Coal Blending System
CN109353838A (en) * 2018-12-05 2019-02-19 华电重工股份有限公司 A kind of bucket-wheel stacker reclaimer with transport function

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