CN114987099B - Manufacturing method of ultrathin ceramic book applied to exhibition - Google Patents
Manufacturing method of ultrathin ceramic book applied to exhibition Download PDFInfo
- Publication number
- CN114987099B CN114987099B CN202210807842.2A CN202210807842A CN114987099B CN 114987099 B CN114987099 B CN 114987099B CN 202210807842 A CN202210807842 A CN 202210807842A CN 114987099 B CN114987099 B CN 114987099B
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- China
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- sheet
- manufacturing
- thin sheet
- sheets
- book
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000010304 firing Methods 0.000 claims abstract description 19
- 239000004744 fabric Substances 0.000 claims abstract description 15
- 238000005498 polishing Methods 0.000 claims abstract description 12
- 239000004927 clay Substances 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 10
- 238000009966 trimming Methods 0.000 claims description 4
- 238000005034 decoration Methods 0.000 abstract description 9
- 238000005336 cracking Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0845—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a manufacturing method of an ultrathin ceramic book applied to exhibition, belonging to the technical field of building decoration, comprising the following steps: 1) Blank manufacturing; 2) Airing the blank; 3) Repairing blank; 4) Sticking a piece; 5) Firing; 6) Splitting; 7) Polishing; 8) Drawing; according to the invention, clay is flattened into the thin sheet with the thickness of less than 0.1cm, when the thin sheet is made into a wave shape, the thin sheet is supported by using plastic woven cloth, so that the surface of the thin sheet is prevented from cracking during bending and forming a three-dimensional structure with supporting points by bonding two thin sheets together, the surface of the thin sheet is uniformly heated during firing, the cracking of the thin sheet is avoided, drawing is performed after the firing of the thin sheet is completed, the structure of the thin sheet is protected by bonding the transparent film, and the drawing surface of the thin sheet is brushed with transparent resin, so that the drawing content of the drawing surface is prevented from being damaged, the manufacturing process of the ultrathin ceramic book is completed, the manufacturing process is simple and convenient, and the decorative effect is attractive.
Description
Technical Field
The invention belongs to the technical field of building decoration, and particularly relates to a manufacturing method of an ultrathin ceramic book applied to exhibition.
Background
Architectural decoration is an abbreviation for architectural decoration and fitment engineering. The building decoration is various treatment processes for the inner and outer surfaces and the space of the building by adopting decoration material or ornaments for protecting the main structure of the building, improving the physical properties of the building, using functions and beautifying the building. Architectural decoration is an indispensable part of people's life. Is an important friend of human taste life.
At present, books and pages are utilized to decorate the interior of a building, so that the effect of baking atmosphere can be achieved, but the existing ceramic books are all manufactured into the whole book, the decoration effect is general, but the thickness of the pages manufactured by using ceramics can only be more than 0.1cm, otherwise, the pages are easy to break, and the manufacturing difficulty is high.
Disclosure of Invention
The invention aims at: the manufacturing method of the ultrathin ceramic book applied to exhibition is provided for solving the problems that the ceramic book can only be manufactured into thick books or pages with larger thickness, so that the decoration effect is poor and the manufacturing difficulty of the ultrathin pages is high.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the manufacturing method of the ultrathin ceramic book applied to the exhibition comprises the following steps of:
1) Blank manufacturing: flattening the clay to form a sheet, and making the sheet into a book-page-shaped wave;
2) And (3) airing: placing the sheet on a support such that the sheet hardens;
3) Trimming: leveling the surface of the sheet to smooth the surface of the sheet;
4) Sticking: bonding edges of two sheets together, wherein the two sheets form a three-dimensional structure;
5) Firing: placing the edge of the three-dimensional structure downwards to enable the surfaces of the two sheets to be in a bare state, and placing the three-dimensional structure into a firing furnace for firing;
6) Splitting: re-splitting the fired three-dimensional structure into two sheets;
7) Polishing: polishing the contact position of the two sheets;
8) Drawing: drawing on the surface of the thin sheet to form written contents, and completing the manufacture of the ceramic book.
As a further description of the above technical solution:
In the step 1), a layer of plastic woven cloth is paved on one surface of the sheet, which is stuck with the plastic woven cloth, faces upwards, and the other surface of the sheet is stuck on the wavy mold.
As a further description of the above technical solution:
in the step 1), the thickness of the sheet is not more than 0.1cm.
As a further description of the above technical solution:
in the step 4), before the bonding of the sheets, the plastic woven cloth is torn off to form a rough surface, the rough surface is flattened again, and the rough surfaces of the two sheets are arranged in opposite directions during bonding.
As a further description of the above technical solution:
In the step 8), a transparent film is adhered to the surface of the sheet which is not drawn.
As a further description of the above technical solution:
in the step 8), transparent resin is coated on the surface of the drawn sheet.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
According to the invention, clay is flattened into the thin sheet with the thickness of less than 0.1cm, when the thin sheet is made into a wave shape, the thin sheet is supported by using plastic woven cloth, so that the surface of the thin sheet is prevented from cracking during bending and forming a three-dimensional structure with supporting points by bonding two thin sheets together, the surface of the thin sheet is uniformly heated during firing, so that the cracking of the thin sheet is avoided, drawing is performed after the firing of the thin sheet is completed, the structure of the thin sheet is protected by bonding a transparent film, and the drawing surface of the thin sheet is brushed with transparent resin, so that the drawing content of the drawing surface is prevented from being damaged, the manufacturing of an ultrathin ceramic book is completed, the manufacturing process is simple and convenient, and the decorative effect is attractive.
Drawings
Fig. 1 is a flow chart of a method for manufacturing an ultrathin ceramic book for exhibition.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
S01: blank manufacturing: spreading clay to form a sheet, wherein the thickness of the sheet is not more than 0.1cm, paving a layer of plastic woven cloth on one surface of the sheet, attaching the plastic woven cloth on the sheet to face upwards, attaching the other surface of the sheet to a wavy mold, and manufacturing the sheet into a page-shaped wavy shape;
s02: and (3) airing: placing the sheet on a support such that the sheet hardens;
s03: trimming: leveling the surface of the sheet to smooth the surface of the sheet;
S04: sticking: before bonding the sheets, tearing off the plastic woven cloth to form a rough surface, and re-flattening the rough surface, wherein the rough surfaces of the two sheets are arranged facing each other during bonding, the edges of the two sheets are bonded together, and the two sheets form a three-dimensional structure;
S05: firing: placing the edge of the three-dimensional structure downwards to enable the surfaces of the two sheets to be in a bare state, and placing the three-dimensional structure into a firing furnace for firing;
s06: splitting: re-splitting the fired three-dimensional structure into two sheets;
S07: polishing: polishing the contact position of the two sheets by using a mechanical polishing method;
S08: drawing: drawing on the surface of the sheet to form written contents, finishing the manufacture of the ceramic book, adhering a transparent film on the surface of the sheet which is not drawn, and coating transparent resin on the surface of the drawn sheet.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
According to the invention, clay is flattened into the thin sheet with the thickness of less than 0.1cm, when the thin sheet is made into a wave shape, the thin sheet is supported by using plastic woven cloth, so that the surface of the thin sheet is prevented from cracking during bending and forming a three-dimensional structure with supporting points by bonding two thin sheets together, the surface of the thin sheet is uniformly heated during firing, so that the cracking of the thin sheet is avoided, drawing is performed after the firing of the thin sheet is completed, the structure of the thin sheet is protected by bonding a transparent film, and the drawing surface of the thin sheet is brushed with transparent resin, so that the drawing content of the drawing surface is prevented from being damaged, the manufacturing of an ultrathin ceramic book is completed, the manufacturing process is simple and convenient, and the decorative effect is attractive.
Embodiment two:
S01: blank manufacturing: spreading clay to form a sheet, wherein the thickness of the sheet is not more than 0.1cm, paving a layer of plastic woven cloth on one surface of the sheet, attaching the plastic woven cloth on the sheet to face upwards, attaching the other surface of the sheet to a wavy mold, and manufacturing the sheet into a page-shaped wavy shape;
s02: and (3) airing: placing the sheet on a support such that the sheet hardens;
s03: trimming: leveling the surface of the sheet to smooth the surface of the sheet;
S04: sticking: before bonding the sheets, tearing off the plastic woven cloth to form a rough surface, and re-flattening the rough surface, wherein the rough surfaces of the two sheets are arranged facing each other during bonding, the edges of the two sheets are bonded together, and the two sheets form a three-dimensional structure;
S05: firing: placing the edge of the three-dimensional structure downwards to enable the surfaces of the two sheets to be in a bare state, and placing the three-dimensional structure into a firing furnace for firing;
s06: splitting: re-splitting the fired three-dimensional structure into two sheets;
s07: polishing: polishing the contact position of the two sheets, and polishing by using a chemical mechanical polishing method;
S08: drawing: drawing on the surface of the sheet to form written contents, finishing the manufacture of the ceramic book, adhering a transparent film on the surface of the sheet which is not drawn, and coating transparent resin on the surface of the drawn sheet.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The manufacturing method of the ultrathin ceramic book applied to the exhibition is characterized by comprising the following steps of: the method comprises the following steps:
1) Blank manufacturing: flattening the clay to form a sheet, and making the sheet into a book-page-shaped wave;
2) And (3) airing: placing the sheet on a support such that the sheet hardens;
3) Trimming: leveling the surface of the sheet to smooth the surface of the sheet;
4) Sticking: bonding edges of two sheets together to form a three-dimensional structure, and bonding the two sheets together to form the three-dimensional structure with supporting points;
5) Firing: placing the edge of the three-dimensional structure downwards to enable the surfaces of the two sheets to be in a bare state, and placing the three-dimensional structure into a firing furnace for firing;
6) Splitting: re-splitting the fired three-dimensional structure into two sheets;
7) Polishing: polishing the contact position of the two sheets;
8) Drawing: drawing on the surface of the thin sheet to form written contents, and completing the manufacture of the ceramic book.
2. The method for manufacturing an ultrathin ceramic book for exhibition according to claim 1, wherein in the step 1), a plastic woven cloth is paved on one surface of the sheet, and the plastic woven cloth is stuck on the sheet with one surface facing upwards, and the other surface is stuck on a wavy mould.
3. The method for manufacturing an ultrathin ceramic book for exhibition according to claim 1, wherein in the step 1), the thickness of the thin sheet is not more than 0.1cm.
4. The method for manufacturing an ultrathin ceramic book for exhibition according to claim 2, wherein in the step 4), before bonding the sheets, the plastic woven cloth is torn off to form a rough surface, the rough surface is re-flattened, and when bonding, the rough surfaces of the two sheets are arranged opposite to each other.
5. The method for manufacturing an ultrathin ceramic book for exhibition according to claim 1, wherein in the step 8), a transparent film is adhered to the surface of the sheet which is not drawn.
6. The method for manufacturing an ultrathin ceramic book for exhibition according to claim 1, wherein in the step 8), transparent resin is coated on the surface of the drawn sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210807842.2A CN114987099B (en) | 2022-07-11 | 2022-07-11 | Manufacturing method of ultrathin ceramic book applied to exhibition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210807842.2A CN114987099B (en) | 2022-07-11 | 2022-07-11 | Manufacturing method of ultrathin ceramic book applied to exhibition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114987099A CN114987099A (en) | 2022-09-02 |
| CN114987099B true CN114987099B (en) | 2024-04-16 |
Family
ID=83019621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210807842.2A Active CN114987099B (en) | 2022-07-11 | 2022-07-11 | Manufacturing method of ultrathin ceramic book applied to exhibition |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114987099B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005154790A (en) * | 2003-11-20 | 2005-06-16 | Mino Ceramic Co Ltd | Method of producing ceramic board, and ceramic board |
| CN101844478A (en) * | 2009-03-25 | 2010-09-29 | 郑州鸿宾木艺有限公司 | Method for decorating ceramic tire device by using painting and calligraphy |
| CN103467107A (en) * | 2013-09-29 | 2013-12-25 | 福建省佳美集团公司 | Ceramic sheet sintering process |
| CN107879637A (en) * | 2017-11-23 | 2018-04-06 | 罗育新 | Egg-shell ceramic veneer and preparation method thereof and eggshell porcelain writing on the blackboard and egg-shell ceramic veneer lamp |
| KR20190044188A (en) * | 2017-10-20 | 2019-04-30 | (주)바이오스마트 | Method of Producing Ceramic Cards |
| CN211000709U (en) * | 2019-08-12 | 2020-07-14 | 罗育新 | Thin blank ceramic book |
-
2022
- 2022-07-11 CN CN202210807842.2A patent/CN114987099B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005154790A (en) * | 2003-11-20 | 2005-06-16 | Mino Ceramic Co Ltd | Method of producing ceramic board, and ceramic board |
| CN101844478A (en) * | 2009-03-25 | 2010-09-29 | 郑州鸿宾木艺有限公司 | Method for decorating ceramic tire device by using painting and calligraphy |
| CN103467107A (en) * | 2013-09-29 | 2013-12-25 | 福建省佳美集团公司 | Ceramic sheet sintering process |
| KR20190044188A (en) * | 2017-10-20 | 2019-04-30 | (주)바이오스마트 | Method of Producing Ceramic Cards |
| CN107879637A (en) * | 2017-11-23 | 2018-04-06 | 罗育新 | Egg-shell ceramic veneer and preparation method thereof and eggshell porcelain writing on the blackboard and egg-shell ceramic veneer lamp |
| CN211000709U (en) * | 2019-08-12 | 2020-07-14 | 罗育新 | Thin blank ceramic book |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114987099A (en) | 2022-09-02 |
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