CN114986820A - Automatic water gap removing device and method for injection molding part - Google Patents

Automatic water gap removing device and method for injection molding part Download PDF

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Publication number
CN114986820A
CN114986820A CN202210703069.5A CN202210703069A CN114986820A CN 114986820 A CN114986820 A CN 114986820A CN 202210703069 A CN202210703069 A CN 202210703069A CN 114986820 A CN114986820 A CN 114986820A
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CN
China
Prior art keywords
injection molding
unit
water gap
nozzle
movable
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Pending
Application number
CN202210703069.5A
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Chinese (zh)
Inventor
吴留岗
管兰福
钟荣禄
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Ganzhou Ouxiang Electronics Co Ltd
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Ganzhou Ouxiang Electronics Co Ltd
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Application filed by Ganzhou Ouxiang Electronics Co Ltd filed Critical Ganzhou Ouxiang Electronics Co Ltd
Priority to CN202210703069.5A priority Critical patent/CN114986820A/en
Publication of CN114986820A publication Critical patent/CN114986820A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates

Abstract

The invention relates to an automatic water gap removing device for an injection molding part, which comprises a base, a fixing unit, a shearing unit and a plurality of sensing elements, the cutting unit comprises a cutting member, a guide member and a telescopic rod, the cutting member is detachably mounted on the guide member, the guide piece is connected with the base in a sliding way, one end of the telescopic rod is connected with the guide piece, the other end of the telescopic rod is connected with the resection piece, the fixed unit comprises a suction piece and a movable component, the movable component is detachably connected with the base, the suction piece is arranged at the end part of the movable assembly, the sensing element is arranged at the shearing unit and the fixing unit, the induction element is electrically connected with the shearing unit and the fixing unit, so that the accuracy and the efficiency of shearing the water gap are improved.

Description

Automatic water gap removing device and method for injection molding part
Technical Field
The invention relates to the technical field of injection molding processing, in particular to a device and a method for automatically removing a water gap of an injection molding part.
Background
Most plastic products are often produced by injection molding. The injection molding method has the advantages of both injection and molding, and has the characteristics of quick molding, high production efficiency and high precision of finished products. During injection molding, a gate is inevitably present. The water gap is a joint part between the frame and the part formed during casting the model, and is an inlet and an outlet for the flow of the heated liquid material, so that the liquid material is prevented from flowing back in the injection molding process.
When the injection molding is completed, a manual operation method is often adopted to remove the water gap in the process of taking out the product. The position of the additional nozzle is different due to different injection molded products. The resulting nozzle shapes are large for some common tubular, cylindrical types of products. The traditional manual operation is relatively laborious in the process of removing the water gap and difficult to operate, and undoubtedly, the labor intensity of operators is increased. But the presentation of the removal and the production efficiency as the process runs also depend on the level of operation and proficiency of the workers removing the nozzle. Resulting in the eventual appearance of irregularities in the product from which the nozzle has been removed. Therefore, the traditional manual water removing nozzle is gradually difficult to follow the production steps.
And for production managers, with the increasing social pressure, the labor cost is gradually increased. In addition, the development level of society technology is gradually increased, and automation is gradually added to the manufacturing. Compared with manual operation, the automatic implementation mode has stronger stability, higher precision and higher production efficiency, and can follow up the production rate of manufacturing.
Thus, there is a need for a highly automated device for removing the nozzle of an injection molded part, instead of a manual operation.
Disclosure of Invention
An advantage of the present invention is to provide an automatic injection molding part water gap removing apparatus and a method thereof, which can perform three-dimensional positioning by a sensing assembly and drive a driving unit to perform fine cutting.
The invention also has the advantage of providing the automatic water gap removing device for the injection molding part and the method thereof, wherein the automatic water gap removing device for the injection molding part has higher automation level, does not need additional manual operation, can realize automatic calibration of the injection molding part to be processed by means of the induction component, realizes production automation and improves production efficiency.
The invention also provides an automatic water gap removing device for injection-molded parts and a method thereof, wherein the automatic water gap removing device for injection-molded parts can relieve pressure through the buffer unit in the water gap removing operation process, so that the automatic water gap removing device for injection-molded parts is not easy to damage the surfaces of the injection-molded parts in the operation process, and the appearance integrity of products is always kept.
Another advantage of the present invention is to provide an automatic injection molding part removing nozzle device and a method thereof, in which a buffer unit of the automatic injection molding part removing nozzle device maintains the transverse relative positions of a fixed table and a movable table through a connecting rod, and realizes the longitudinal relative movement of the fixed table and the movable table through a spring, thereby achieving the purpose of buffering.
Another advantage of the present invention is to provide an automatic water gap removing device for injection molding parts and a method thereof, which can completely limit the injection molding parts to be processed, and ensure that the injection molding parts shift during operation.
Another advantage of the present invention is to provide an automatic nozzle removing device for injection molding parts and a method thereof, wherein the automatic nozzle removing device for injection molding parts can recycle the removed nozzle material, and can recycle the nozzle material, thereby improving the utilization rate of resources.
Another advantage of the present invention is to provide an automatic injection molded part removing nozzle device and a method thereof, which can replace a removing structure for coping with different nozzle positions according to the nozzle position of an injection molded part to be operated.
The invention has another advantage that the automatic water gap removing device for the injection molding part and the method thereof can realize automatic cutting of water gaps of different workpieces, and have high cutting precision and high automation degree.
Another advantage of the present invention is to provide an automatic nozzle removing device for injection molded parts and a method thereof, in which a cutting unit is detachably mounted to a main body, so that the cutting unit can be easily replaced to cut nozzles of different workpieces.
Another advantage of the present invention is that it provides an automatic injection molded part removal nozzle assembly and method thereof, wherein the shearing unit and a stationary unit are each equipped with a plurality of said sensing elements, increasing the accuracy of the shearing of the nozzle.
Another advantage of the present invention is that it provides an automatic injection molded part removal nozzle assembly and method thereof wherein a movable assembly is removably mounted to the body to facilitate securing of the nozzle in different positions.
Another advantage of the present invention is that it provides an automatic injection molded part removal nozzle assembly and method thereof wherein a discharge passage communicates with a suction element to avoid excessive shearing of the nozzle debris, resulting in clogging and the like.
Another advantage of the present invention is that it provides an automatic sprue gate removal apparatus and method for injection molded parts wherein the guide includes a stop collar to further secure the workpiece and increase the accuracy of the shearing.
Another advantage of the present invention is to provide an automatic water gap removing device for injection molded parts and a method thereof, wherein the automatic water gap removing device for injection molded parts is simple to implement, has low design and manufacturing difficulty, and is flexible and convenient to control.
Additional advantages and features of the invention will be set forth in the detailed description which follows and in part will be apparent from the description, or may be learned by practice of the invention as set forth hereinafter.
According to one aspect of the present invention, there is provided an automatic injection molded part removal nozzle device adapted to treat a nozzle of an injection molded part surface,
the automatic mouth of a river device that gets rid of injection molding includes:
a removal structure comprising a drive unit and an actuator unit, said drive unit being movably connected to said actuator unit, said actuator unit being adapted to handle the nozzle at the surface of the injection molded part;
the positioning structure comprises a slide rail, a connecting piece and a lifting piece, wherein one end of the connecting piece is connected to the slide rail, and the other end of the connecting piece is connected to the lifting piece;
the limiting structure is connected with the lifting piece and provided with a limiting groove and a working channel, the working channel penetrates through the upper end surface and the lower end surface of the limiting structure, the limiting groove is suitable for limiting the injection molding piece, and the removing structure is movably positioned in the working channel; and
and the sensing assembly comprises a first sensing component and a second sensing component, the first sensing component is electrically connected with the positioning structure, the second sensing component is electrically connected with the driving unit, when the injection molding part automatically removes the working state of the water gap device, the first sensing component monitors the position state of the injection molding part so as to drive the positioning structure to determine the three-dimensional position of the injection molding part, and then the second sensing component detects the position of the water gap.
According to an embodiment of the invention, the injection molded part automatic water gap removing device further comprises a separating structure, the injection molded part is suitable for being sleeved on the separating structure, the separating structure comprises an aspirator and a separating channel, the separating channel penetrates through the upper end face and the lower end face of the separating structure, the aspirator is communicated with the separating channel, the limiting groove and the working channel are coaxially arranged, and in the working state of the injection molded part automatic water gap removing device, the separating channel and the injection molded part are coaxially arranged to receive the separated water gap.
According to an embodiment of the invention, the limiting structure comprises a fixed table and a movable table, the fixed table is positioned at the upper part of the movable table, and the limiting groove is positioned on the lower end surface of the movable table.
According to one embodiment of the invention, the limiting structure comprises a buffer unit and a plurality of grooves, the fixed table is connected to the movable table through the buffer unit, the grooves are respectively arranged on the upper end face of the movable table and the lower end face of the fixed table, a gap is formed between the fixed table and the movable table to accommodate the buffer unit, and when the fixed table is in contact with the injection molding piece, the buffer unit reduces the contact pressure.
According to another embodiment of the invention, the automatic injection molded part removing nozzle device comprises:
a base;
the cutting unit comprises a cutting part, a guide part and a telescopic rod, wherein the cutting part is detachably arranged on the guide part, the guide part is slidably connected to the base, one end of the telescopic rod is connected to the guide part, and the other end of the telescopic rod is connected to the cutting part to control the cutting part to stretch and retract;
the fixed unit comprises an attraction piece and a movable assembly, the movable assembly is detachably connected to the base, and the attraction piece is arranged at the end part of the movable assembly; and
a plurality of sensing elements provided to the shearing unit and the fixing unit, the sensing elements being electrically connected to each other with the shearing unit and the fixing unit.
According to another embodiment of the present invention, the cutting unit further comprises a sliding base and a sliding rod, the sliding rod is disposed on the base, the sliding base is slidably mounted on the sliding rod, and the sliding base is connected to the guiding member so as to drive the cutting member to slide.
According to another embodiment of the present invention, the injection molding piece water shearing device further comprises an extension rod connected to the base, the movable assembly is detachably mounted to the extension rod, and the base is adapted to be mounted to a manipulator.
According to another embodiment of the present invention, wherein the guiding member comprises a fixed portion and a movable portion, the movable portion is connected to the fixed portion through the telescopic rod, the movable portion has a mounting channel, and the mounting channel is recessed and extended from the surface of the movable portion to penetrate through the movable portion so as to facilitate the insertion of the cutting member.
According to another embodiment of the present invention, the guiding member further comprises a plurality of locking members and a position-limiting sleeve, wherein the locking members are detachably mounted on the surface of the movable portion so that the cutting member is detachably inserted into the mounting channel, and the position-limiting sleeve is detachably mounted on the top end of the movable portion.
Drawings
Fig. 1 is an overall schematic view of an automatic injection molded part removing nozzle device according to a preferred embodiment of the present invention.
Fig. 2 is an overall view showing the operation of an automatic injection molded part removing nozzle device according to the preferred embodiment of the present invention.
Fig. 3 is a sectional view showing an operation state of an automatic injection molding removing nozzle device according to the preferred embodiment of the present invention.
Fig. 4 is a cross-sectional view showing the buffer unit of an automatic injection molding part removing nozzle device according to the preferred embodiment of the present invention without contacting the surface of the injection molded part.
Fig. 5 is a cross-sectional view of the surface of the cushion unit of an automatic injection molding removal nozzle device contacting the injection molded part according to the preferred embodiment of the present invention.
Fig. 6 is an overall schematic view of an automatic injection molded part removing nozzle device according to another preferred embodiment of the present invention.
Fig. 7 is a cross-sectional view of an injection molded part automatic removal nozzle device according to another preferred embodiment of the present invention.
Fig. 8 is an overall schematic view of an automatic injection molded part removing nozzle assembly according to another preferred embodiment of the present invention.
Fig. 9 is a cross-sectional view of an injection molded part automatic removal nozzle device according to another preferred embodiment of the present invention.
Fig. 10 is an overall schematic view of an automatic injection molded part removing nozzle device according to another preferred embodiment of the present invention.
Fig. 11 is a cross-sectional view of an injection molded part automatic removal nozzle device according to another preferred embodiment of the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular orientation, and thus the above terms are not to be construed as limiting the present invention.
It is understood that the terms "a" and "an" should be interpreted as meaning "at least one" or "one or more," i.e., that a quantity of one element may be one in one embodiment, while a quantity of another element may be plural in other embodiments, and the terms "a" and "an" should not be interpreted as limiting the quantity.
As shown in the drawings, an automatic injection molded part removing nozzle device 1 according to a preferred embodiment of the present invention is illustrated. The automatic water gap removing device 1 for injection molding is used for removing a water gap 981 generated when an injection molding 980 is injection molded. The nozzle 981 is integrally connected to the injection molded part 980. The injection molded part 980 cannot be a qualified product due to the presence of the nozzle 981. Therefore, the water gap 981 is separated from the injection-molded part 980 through the automatic water gap removing device 1 for the injection-molded part, and the manual operation is replaced by automatic equipment.
The automatic injection molding part removing water gap device 1 comprises a removing structure 910, a limiting structure 920 and a positioning structure 930. The removal structure 910 is connected to the position limiting structure 920, and the position limiting structure 920 is movably connected to the positioning structure 930. In this embodiment, the removing structure 910 is movably connected to the limiting structure 920. Specifically, the limiting structure 920 is sleeved at the bottom of the removing structure 910. In other words, the removal structure 910 is coaxially connected to the limiting structure 920, and the removal structure 910 is located at the upper portion of the limiting structure 920. The removal structure 910 may remove the nozzle 981 located in the injection molded part 980. The locating structure 930 provides for corresponding positioning of the removal structure 910 and the gate 981 to define the location of the injection molded part 980 and the removal structure 910. The limiting structure 920 is used for fixing the injection-molded part 980 so as to ensure that the positions of the water gap 981 and the removing structure 910 are further limited when the removing structure 910 works. In other words, the removal structure 910 defines the position of the nozzle 981 by the positioning structure 930 and the limiting structure 920, so that the cutting of the nozzle 981 has higher precision.
The removal structure 910 includes a driving unit 911 and an execution unit 912, wherein the driving unit 911 is electrically connected to the execution unit 912. Further, the driving unit 911 is located at an upper portion of the execution unit 912 to control the execution unit 912 to move up and down. Specifically, the drive unit 911 drives the execution unit 912 to operate, and the execution unit 912 removes the water port 981 of the injection molding 980.
In one embodiment, the actuating unit 912 is specifically a pair of scissors 912B, and the scissors 912B are adapted to cut the strip-shaped nozzle located at the tubular end surface and the connecting nozzle located between the parts separated from each other. The scissors 912B are controlled by the driving unit 911 to perform a multi-cutting process. In another embodiment of the present invention, the execution unit 912 is specifically a milling cutter 912A, and the milling cutter 912A is installed at the bottom of the driving unit 911. To facilitate the operability of the milling cutter 912A during operation, the milling cutter 912A is located at the bottom center of the driving unit 911. The milling cutter 912A is preferably adapted for use with the nozzle 981 located in the inner tubular wall and the nozzle 981 located in the groove. The drive unit 911 controls the milling tool 912A to realize the nozzle 981 inside the injection molded part 980.
The scissors 912B are applicable to a wider position of the nozzle 981 than the milling cutter 912A, but the milling cutter 912A has higher processing accuracy of the nozzle 981 than the scissors 912B.
It is worth mentioning that the automatic injection molded part removal nozzle assembly 1 further comprises a sensing assembly 960. The sensing assembly 960 includes a first sensing member 961 and a second sensing member 962. The first sensing member 961 is located at the positioning structure 930 and the second sensing member 962 is located at the drive unit 911. The first sensing member 961 is electrically connected to the positioning structure 930 and the second sensing member 962 is electrically connected to the driving unit 911. In particular, said first sensing member 961 is adapted to the three-dimensional positioning of said injection-molded part 980, and said second sensing member 962 is adapted to said nozzle 981 in a detailed position of said injection-molded part 980. That is, the first sensing member 961 is used for coarse positioning, and the second sensing member 962 is used for fine positioning. The sensing component 960 receives signals of the relative position relationship between the execution unit 912 and the injection molded part 980, so as to ensure that the execution unit 912 does not damage the inner wall of the injection molded part 980 when the execution unit 912 is in operation. Specifically, the execution unit 912 determines the cutting range through the sensing assembly 960, and completes the cutting of the nozzle 981 without damaging the rest surface of the injection molded part 980.
The limiting structure 920 is used for fixing the injection-molded part 980 and providing an installation platform for the removing structure 910. The limiting structure 920 comprises a fixed platform 924 and a movable platform 923, wherein the fixed platform 924 is located on the upper portion of the movable platform 923. In other words, the movable table 923 is movably located under the fixed table 924. Specifically, the limiting structure 920 includes a buffering unit 921. The buffering unit 921 is located between the movable stage 923 and the fixed stage 924. Further, the buffering unit 921 is located at the top of the movable table 923, and the buffering unit 921 is located at the bottom of the fixed table 924. That is, the movable stage 923 is connected to the fixed stage 924 through the buffering unit 921. In other words, the buffering unit 921 is movably installed between the movable table 923 and the fixed table 924. In particular, there is a gap between the movable table 923 and the fixed table 924. That is, the movable stage 923 and the fixed stage 924 are separated from each other, and a predetermined distance is provided between the top surface of the movable stage 923 and the bottom surface of the fixed stage 924. When the limiting structure 920 works, the buffering unit 921 can buffer the pressure between the limiting structure 920 and the injection molded part 980. Specifically, when the limit structure 920 descends to the top surface height of the injection molding 980, the movable table 923 located at the bottom contacts the injection molding 980 first, the movable table 923 supports against the injection molding 980, and the buffer unit 921 releases the contact pressure to prevent the deformation of the outer surface of the injection molding 980 due to the pressure.
The limiting structure 920 has a working channel 926, and the working channel 926 penetrates through the movable table 923 and the fixed table 924. That is, the working channel 926 communicates between the top surface of the fixed stage 924 and the bottom surface of the movable stage 923. Further, the working channel 926 is adapted to receive the removal structure 910. In other words, the execution unit 912 is located inside the working channel 926. When the removal structure 910 is in operation, the removal structure 910 is movably positioned within the working channel 926 to effect removal of the nozzle 981.
The limiting structure 920 further comprises a limiting groove 925, and the limiting groove 925 is located at the bottom of the movable table 923. Specifically, the limiting groove 925 is disposed on the bottom end surface of the movable table 923 with the center of the working channel 926 as a circle center. In other words, the retainer groove 925 and the working channel 926 are coaxially arranged. The diameter of the retaining groove 925 is optionally larger than the diameter of the working channel 926. When the retaining structure 920 is lowered to the height of the upper top surface of the injection molded part 980, the upper top surface of the injection molded part 980 is retained by the retaining grooves 925. That is, when the injection molded part is automatically removed from the operating state of the nozzle device 1, the top of the injection molded part 980 abuts against the surface of the stopper groove 925. In other words, the limiting groove 925 limits the positional offset of the injection molded part 980.
It is worth mentioning that the buffering unit 921 further includes a plurality of springs 9211 and a plurality of connection rods 9212. The spring 9211 with the connecting rod 9212 is located between the fixed station 924 and the movable station 923 with connecting the fixed station 924 with the movable station 923. In other words, one end of the spring 9211 and one end of the connecting rod 9212 are connected to the fixed platform 924, and the other end thereof is connected to the movable platform 923. Specifically, the spring 9211 with the connecting rod 9212 crisscross interval arrange in activity platform 923 with the clearance between the fixed station 924. Spring 9211 upper end connect in the lower surface of fixed station 924, the lower extreme connect in the upper surface of activity platform 923. Limiting structure 920 still has a plurality of recesses 922, recess 922 be set up respectively in the lower surface of fixed station 924 with the upper surface of activity platform 923. The groove 922 is adapted to receive the connecting rod 9212. That is, the connection rod 9212 is adapted to be movably engaged with the groove 922. The connecting rod 9212 connects the fixed table 924 and the movable table 923 relatively fixedly. The length of connecting rod 9212 is greater than the fixed station 924 with the clearance distance between the movable table 923. Be located of fixed station 924 the terminal surface of recess 922 to being located the activity platform 923 the distance between the terminal surface of recess 922 is greater than the length of connecting rod 9212.
Therefore, when the limiting structure 920 is lowered to the height of the top surface of the injection molded part 980, the top surface of the injection molded part 980 firstly contacts the end surface of the limiting groove 925, and then the movable table 923 abuts against the injection molded part 980 and stops lowering. The fixed stage 924 continues to descend due to the gap between the fixed stage 924 and the movable stage 923. Limited by the blocking of the buffer unit 921, the fixed table 924 stops descending at the position where it does not contact the movable table 923, the whole descending process is affected by the buffer unit 921 to weaken the pressure of the upper top surface of the movable table 923 and the injection molding 980, the pressure of the descending of the movable table 923 is prevented from being too large, the upper top surface of the injection molding 980 acts and deforms, and the integrity of the injection molding 980 is maintained. So that the injection-molded part 980 is limited by the limiting structure 920 and the water gap 981 of the injection-molded part 980 can be removed in the subsequent operation process of the removing structure 910.
The positioning structure 930 provides a mounting platform for the removal structure 910 and the retention structure 920. That is, the removing structure 910 and the limiting structure 920 are mounted to the positioning structure 930. The positioning structure 930 is used as a driving component of the automatic injection molding part removing nozzle device 1, and before the operation of removing the nozzle 981 from the injection molding part 980 is carried out, the positioning structure 930 needs to perform preliminary positioning on the injection molding part 980 so as to further define the position of the injection molding part 980 and perform the next removing operation. That is, the positioning structure 930 guides the removing structure 910 and the stopper structure 920 to a predetermined position for removing the nozzle 981.
Further, the positioning structure 930 includes a sliding rail 931, a connecting member 932 and a lifting member 933. The connector 932 is slidably connected to the slide rail 931, and the lifting member 933 is connected to the connector 932. In other words, the connector 932 is connected to the slide rail 931 at one end, and connected to the lifting member 933 at the other end. In particular, the connector 932 is telescopically arranged to the sliding rail 931. In this embodiment, the slide rail 931 is disposed in the X-axis direction, the connecting element 932 is disposed in the Z-axis direction, and the lifting element 933 is disposed in the Y-axis direction. In other words, the slide rail 931, the connector 932 and the lift 933 are perpendicular to each other.
It is worth mentioning that the first sensing member 961 is electrically connected to the positioning structure 930. That is, the first sensing member 961 is also disposed on the positioning structure 930. The slide rail 931 is arranged on the upper part of the injection molded part 980 to be processed to position the removal structure 910 in the X-axis direction. When the removing structure 910 is slidably positioned on the same Z axis as the injection molded part 980 through the slide rail 931, the first sensing member 961 disposed on the slide rail 931 receives a signal of successful positioning, and the removing structure 910 stops sliding on the slide rail 931. By this, the positioning of the slide rail 931 is completed. When the removal structure 910 is telescopically positioned on the same Y-axis as the injection molded part 980 by the connecting part 932, the first sensing member 961 arranged on the connecting part 932 receives a signal that the positioning is successful, and the removal structure 910 is still right above the injection molded part 980. At this point, the injection molded part 980 and the removal structure 910 are coaxially arranged. By this, the positioning of the connecting member 932 is completed. When the removing structure 910 is lifted and positioned to be on the same axis with the injection-molded part 980 through the lifting piece 933, a warning distance which can be sensed by the first sensing member 961 is preset from the top surface of the injection-molded part 980 in the process that the first sensing member 961 arranged with the lifting piece 933 is lifted and lowered by the lifting piece 933. That is, when the lifting member 933 drives the removing structure 910 to descend to a predetermined distance from the top surface of the injection molded part 980, the first sensing member 961 receives a signal to suspend the lifting member 933 from descending continuously. In other words, at this time, the lift 933 brings the removal structure 910 close to the injection molded part 980. At this point, the positioning of the lift 933 is completed. At this point, the process of positioning the structure 930 is complete, i.e., the coarse positioning of the injection molded part 980 is complete. At this time, the automatic injection molding part removing water gap device 1 is in a standby working state and still needs to be accurately positioned so as to carry out the next working procedure.
It is further worth mentioning that the second sensing member 962 is electrically connected to the driving unit 911 for fine positioning of the injection molded part 980. Specifically, the second sensing member 962 of the driving unit 911 receives a signal of the relative position relationship between the nozzle 981 and the injection molded part 980, and adjusts the relative position relationship between the execution unit 912 and the nozzle 981 in real time, so as to ensure that the execution unit 912 can adjust the cutting position in real time when the execution unit 912 is in a cutting state, thereby increasing the cutting precision for the nozzle 981.
After the injection molding part automatic removing water gap device 1 removes the water gap 981, part of the water gap 981 still has recovery value. Therefore, the nozzle 981 can be recovered and utilized. The automatic injection molded part removal nozzle device 1 further comprises a separation structure 940, wherein the separation structure 940 is arranged below the injection molded part 980 to be processed so as to receive the nozzle 981 removed from the injection molded part 980. In one embodiment, the separating structure 940 has a separating cavity 941B adapted to receive the removed nozzle 981. In this embodiment, the separating structure 940 is optionally a box, and the separating structure 940 is open at the top to receive the removed nozzle 981 falling from top to bottom. The separating structure 940 has a larger opening to receive the nozzle 981. In another embodiment, the separation structure 940 has a separation channel 942A, which is arranged inside the injection molding 980 for holding the injection molding to be processed. In this embodiment, the injection molded part 980 is preferably a tubular injection molded part, and the separation structure 940 includes a separation body for receiving the injection molded part 980. In other words, the injection molded part 980 is sleeved on the separation body. Further, the separating body may be selected as a conveyor belt with a carrier. The bearing part is integrally connected to the conveying belt and arranged on the conveying belt at intervals. The carrier is optionally tubular, and the separation channel 942A extends from below and through the carrier from a top end surface of the carrier. That is, the separation channel 942A communicates the top and bottom of the carrier. The separation channel 942A is coaxial with the top of the injection molded part 980 sleeved on the carrier. The separation structure 940 further includes an aspirator 943B, and the aspirator 943B is communicated with the separation channel 942A. The aspirator 943B is for aspirating the removed nozzle 981 entering the separation passage 942A. In other words, the removed nozzle 981 is separated from the injection molded part 980, enters the separation channel 942A from top to bottom, and is attracted by the aspirator 943B from the separation channel 942A.
Specifically, the injection molded part 980 is sleeved on the carrier, and as the conveying belt conveys the injection molded part 980 to a belt processing position, the separation channel 942 coaxially corresponds to the removing structure 910 and the limiting structure 920. In other words, the center of the top surface of the injection molded part 980, i.e., the center of the nozzle 981, corresponds coaxially with the removal structure 910 and the stop structure 920. The injection molded part 980 is now ready for processing.
In another embodiment of the invention, the automatic injection molded part removal nozzle device 1 further comprises a plurality of auxiliary structures 950, in this embodiment, the position of the nozzle 981 is in the middle of two injection molded parts 980, that is, the nozzle 981 is at the joint of the injection molded parts 980 on both sides. In other words, the nozzle 981 connects the injection molded parts 980 on both sides. The injection molded parts 980 are transported on the conveyor belt. That is, the injection molded part 980 lays flat on the conveyor belt. At this time, the normal operation of the removing structure 910 is facilitated. The limiting structure 920 cannot completely fix the position of the injection molded part 980. At this time, the auxiliary structure 950 assists the limiting structure 920 in completing the fixing of the injection molding piece 980. In other words, the auxiliary structure 950, instead of the stop structure 920, is better for this type of nozzle 981, the preferred fixing means for the injection molded part 980.
The auxiliary structure 950 is disposed on the position-limiting structure 920, and the auxiliary structure 950 is located at two sides of the position-limiting structure 920. The sensing assembly 960 in this embodiment activates the auxiliary structure 950 upon receiving a change in the size of the injection molded part 980. When the lifting piece 933 of the positioning structure 930 drives the limiting structure 920 and the removing structure 910 to descend to a predetermined height, the auxiliary structure 950 is activated and fixed to the injection-molded parts 980 on both sides. The execution unit 912 is driven by the driving unit 911 to perform a high-precision cutting operation.
Further, the auxiliary structure 950 includes a plurality of suction cups 951 and a plurality of supports 954. The bottom of each supporting member 954 is correspondingly connected to each suction cup 951. That is, the suction cup 951 is connected to the position limiting structure 920 through the supporting member 954. The supporting member 954 plays a role of connecting and supporting. The suction cups 951 are adapted to be adsorbed to the outer surface of the injection molded part 980. The auxiliary structure 950 further includes a pumping unit 952 and an air hole 953. The pumping unit 952 is located on the support 954. The pumping unit 952 is adapted to pump away gas. The air holes 953 are disposed inside the suction cup 951, and the air pumping unit 952 is communicated with the air holes 953. That is, the pumping unit 952 is adapted to pump away the gas located within the suction cup 951.
It is worth mentioning that the sensing assembly 960 is also disposed on the auxiliary structure 950. The sensing element 960 is electrically connected to the auxiliary structure 950. When the support member 954 drives the suction cup 951 close to the injection molding 980, the sensing assembly 960 receives a signal that the suction cup 951 abuts against an outer surface of the injection molding 980. Further, the pumping unit 952 is also electrically connected to the sensing assembly 960. The sensing assembly 960 sends out a pumping signal to the pumping unit 952, and the pumping unit 952 operates to pump out the communicated air in the suction cup 951. The inner surface of the suction cup 951 is gradually pressed against the outer surface of the injection molded part 980. At this time, the environment inside the suction cup 951 tends to be vacuum, and the suction cup 951 receives pressure from the outside air, so that the suction cup 951 is tightly fixed on the outer surface of the injection molded part 980. Similarly, the auxiliary structure 950 on the other side also performs this operation, facilitating the subsequent removal of the nozzle 981 located in the middle of the injection-molded part 980 on both sides. After the nozzle 981 is removed by the removing structure 910, the injection-molded parts 980 on both sides are separated from each other, but the injection-molded parts 980 are still adsorbed by the suction cups 951. At this time, the sensing assembly 960 located in the removing structure 910 receives the signal that the water gap 981 is removed, and sends a stop signal to the air pumping unit 952, so that the air pumping unit 952 stops operating, the air pumping unit 952 returns the pumped gas, the gas returns from the gas hole 953 to the inside of the suction cup 951, so that the gas pressure inside the suction cup 951 is adjusted, and the suction cup 951 and the surface of the injection molding member 980 are separated from each other. In other words, the injection molded part 980 falls off the suction cup 951. The treated injection molded part 980 is placed on the conveyor belt and is transported before, and becomes a relatively qualified product. The removed gate 981 enters the separation structure 940.
The working process of the automatic water gap removing device for the injection molding part is described by way of example.
The method comprises the following steps: the injection molding part with the water gap is conveyed to a position to be processed by a conveyor belt, and a signal for starting working is triggered;
step two: the triggered induction signal is received by an induction component positioned on the slide rail, and the limiting structure and the removing structure move on the slide rail, namely, the direction of the X axial direction is determined firstly, and the limiting structure and the removing structure move to a preset position to trigger a signal of successful positioning;
step three: the triggered induction signal is received by an induction component positioned on the connecting piece, the limiting structure and the removing structure move on the connecting piece, namely the direction of the Z axis is determined, and the connecting piece is driven to a preset position to trigger a signal of successful positioning;
step four: the triggered induction signal is received by an induction component positioned on the lifting piece, the limiting structure and the removing structure move on the lifting piece, namely the direction of the Y-axis is determined, the lifting piece drives the limiting structure to descend to the height of the top end face of the injection molding piece positioned on the conveyor belt, and the top face of the injection molding piece is limited by the limiting groove;
step five: the driving unit drives the execution unit to remove the water gap on the top surface of the injection molding part through the induction component;
step six: the limiting structure is separated from the injection molding part, the processed injection molding part is continuously transported along with the conveyor belt, and the separated water gap is returned to the separating structure to be stored.
The working process of the automatic water gap removing device for the injection molded part is described by way of example.
The method comprises the following steps: transmitting an injection molding to be processed and triggering a working signal;
step two: receiving a signal from the sensing assembly, driving the removing structure to a preset position on the slide rail, and triggering a positioning signal;
step three: receiving a signal from the sensing assembly, driving the removing structure to a preset position on the connecting piece, and triggering a positioning signal;
step four: receiving a signal from the sensing assembly, and driving an auxiliary structure to assist in fixing the injection molding part;
step five: driving the execution unit to implement water gap removal operation;
step six: and separating the injection molding part from the auxiliary structure, conveying the injection molding part to the next procedure, and treating the water gap to the separation structure.
As shown in fig. 8 to 9, an automatic injection molded part removing nozzle device according to another preferred embodiment of the present invention is illustrated. The automatic injection molding part water gap removing device 1 can be connected to a manipulator to cut water gaps of produced injection molding parts. For the water gaps of different workpieces, different injection-molded parts are required to be utilized to automatically remove the water gap device 1 for water gap shearing operation. In the preferred embodiment, the automatic injection molded part removing nozzle device 1 is adapted to shear the outer nozzle, that is, the nozzle exists between two workpieces, and the injection molded part removing nozzle device 1 is used to shear the outer nozzle and separate the two workpieces.
Fig. 8 is a schematic view showing the entire construction of an automatic injection molded part removing nozzle device according to the preferred embodiment. The automatic injection molding part removing nozzle device 1 comprises a main body 10, a driving unit 20, a shearing unit 30 and a fixing unit 40, wherein the driving unit 20 is arranged on the main body 10 and is used for driving the automatic injection molding part removing nozzle device 1 and controlling the operation of the automatic injection molding part removing nozzle device 1. The shearing unit 30 is detachably mounted on the main body 10, is convenient to replace, and can shear the nozzle of different workpieces, the shearing unit 30 is suitable for shearing the nozzle of the workpiece transferred to the injection molding part automatic removing nozzle device 1, the fixing unit 40 is connected with the main body 10, and the fixing unit 40 and the shearing unit 30 are matched with each other to complete the nozzle shearing operation.
The main body 10 includes a base 11 and an extension rod 12, the extension rod 12 is fixedly connected to the base 11, the extension rod 12 is used to connect and fix the fixing unit 40, in the preferred embodiment, since the automatic nozzle removing device 1 for injection molding is suitable for shearing the external nozzle, the number of the extension rods 12 is two, in other words, the extension rods 12 extend upwards from the left and right sides of the base 11 respectively, so as to connect the fixing unit 40.
It is worth mentioning that the main body 10 has a fixing groove 111, the fixing groove 111 extends from the lower surface of the base 11 to be recessed inwards, so as to connect the base 11 to a manipulator, and the manipulator drives the injection molded part to automatically remove the nozzle device 1 for the nozzle trimming operation.
The driving unit 20 comprises a plurality of sensing elements 21 and a control member 22, the control member 22 is mounted on the surface of the main body 10, so that an operator can conveniently contact the control member 22, set parameters of the automatic injection molding part removing nozzle device 1, and the like, the sensing elements 21 are arranged on the surface of the fixing unit 40, and the sensing elements 21 and the control button 22 are electrically connected with each other.
The shearing unit 30 is adapted to shear the workpiece held by the holding unit 40, in other words, when the workpiece is transferred to the injection molding automatic removal nozzle device 1 by a transfer belt, the workpiece is sensed by the sensing element 21, the holding unit 40 is operated to hold the workpiece, and the shearing unit 30 performs the nozzle shearing operation.
Specifically, fig. 9 is a sectional view of an automatic injection molded part removing nozzle device according to the preferred embodiment. The cutting unit 30 includes a slide 31, a slide bar 32, and a cut-off member 33, the slide bar 32 is disposed on the upper surface of the base 11, the slide 31 is slidably mounted on the slide bar 32, and the cut-off member 33 is connected to the slide 31.
More specifically, the cutting unit 30 further comprises a telescopic rod 35, one end of the telescopic rod 35 is connected to the center of the sliding seat 31, and the other end is connected to the cutting member 33, that is, the cutting member 33 is connected to the sliding seat 31 through the telescopic rod 35. The telescopic rod 35 and the control part 22 are electrically connected with each other, so that the telescopic rod 35 can be controlled and adjusted by the control part 22 before the automatic water gap removing device 1 for the injection molding part works. Therefore, the cutting member 33 can shear the nozzle in all directions. That is, the cutting member 33 can move left and right by sliding the sliding base 31, and the cutting member 33 can move up and down by extending and contracting the telescopic rod 35.
The cutting unit 30 further comprises a guide 34, the guide 34 being arranged outside the cut-out 33, in other words, the cut-out 33 is mounted to the guide 34, the guide 34 being connected to the slide 31. It is worth mentioning that the sensing element 21 is mounted on the surface of both the cut-out part 33 and the guide part 34. The inductive element 21 is electrically interconnected with the cut-out 33 and the guide 34.
In the preferred embodiment, two extension rods 12 extend at a predetermined angle therebetween to facilitate the installation of the cutting unit 30. That is, it can be ensured that the shearing unit 30 can be installed between the two extension rods 12, the two extension rods 12 are connected with the fixing unit 40 to fix the workpiece, and the cutting part 33 can accurately shear the nozzle of the workpiece.
Further, in the preferred embodiment, the cutting member 33 is preferably a pair of scissors, which can be used to cut a wider range of objects, and when the type of the workpiece on the production line changes, the injection molding member does not need to be replaced to automatically remove the nozzle device 1, thereby increasing the production efficiency of the production line. The cutting part 33 adopts scissors, can cut the water gap of most of workpieces, and has strong practicability. Further, in other embodiments of the present invention, the cutting member 33 may be a milling cutter or the like, which has a higher precision than scissors but a lower practicability than the scissors. Therefore, the shearing unit 30 is detachably mounted on the main body 10, so that the shearing unit is convenient to replace and can shear water gaps of different workpieces.
Further, the cutting part 33 and the driving unit 20 are electrically connected with each other, so that when a workpiece is transferred from the conveyor belt to the injection molding automatic removal nozzle device 1 in the working state of the injection molding automatic removal nozzle device 1, the sensing element 21 senses the workpiece, and the cutting part 33 starts shearing the nozzle of the workpiece.
The fixing unit 40 comprises a fixing member 41, a movable assembly 42 and an air extracting element 43, the suction member 41 is connected to the top end of the movable assembly 42 so as to perform suction fixing on the workpiece transferred to the injection molding automatic water gap removing device 1 for the shearing unit 30 to perform water gap shearing, and the air extracting element 43 is suitable for being connected to the fixing member 41 and performing suction fixing on the workpiece by using air pressure difference. The movable assembly 42 is equipped with the sensing element 21, and when a workpiece is transferred from the conveyor belt to the injection molding automatic removal nozzle device 1, the sensing element 21 senses and the fixing member 41 fixes the workpiece.
In the preferred embodiment, the fixing member 41 includes a suction cup 411 and a suction hole 412, the suction unit 43 is connected to the suction cup 411, and the suction hole 412 is disposed on the surface of the suction cup 411, that is, when the injection molding automatic removal nozzle device 1 is in an operating state, the suction unit 43 is opened, so that the suction hole 412 is in a negative pressure state, when the workpiece is transferred to the injection molding automatic removal nozzle device 1 through the conveyor belt, so that the suction cup 411 contacts the workpiece, the suction hole 412 can firmly suck the workpiece, stabilize the workpiece, and the cutting element 33 of the cutting unit 30 can cut off the nozzle of the workpiece. It should be understood by those skilled in the art that the composition and the like of the fixing member 41 are not a limitation of the present invention.
The sucking disc 411 is preferably made of teflon and other materials, so that when the sucking disc 411 adsorbs the workpiece transmitted to the injection molding part automatic water gap removing device 1, the original structure of the workpiece cannot be damaged, the quality of the workpiece is guaranteed, meanwhile, the water gap of the workpiece is automatically cut, and the working efficiency is greatly improved. It should be understood by those skilled in the art that the material, shape, etc. of the suction cup 411 is not a limitation of the present invention.
The movable assembly 42 includes a connecting member 421, a rotating portion 423 and a fixing hole 422, wherein the rotating portion 423 is disposed at an end of the connecting member 421, so as to fixedly connect the connecting member 421 to the extension rod 12. It should be noted that, in the preferred embodiment, the number of the extension rods 12 is two, and the number of the fixing units 40 is also two, so that each fixing unit 40 and the extension rod 12 can be connected and fixed with each other to perform a water shearing operation. It should be understood by those skilled in the art that the number of the extension pole 12 and the fixing unit 40 is not a limitation of the present invention. Different workpieces need to be fixed by adopting different quantities of the extension rod 12 and the fixing unit 40, and the water shearing port operation is completed.
The fixing hole 422 is disposed at the end of the extension rod 12 so as to facilitate the insertion of the connecting member 421, in other words, the fixing hole 422 is recessed and extended from the surface of the end of the extension rod 12, and penetrates through the end of the extension rod 12. The attraction member 41 is connected to the outer end of the movable assembly 42, and the inner end of the connection member 421 is inserted into the fixing hole 422, so as to fixedly connect the fixing unit 40 to the extension rod 12.
Specifically, the connecting member 42 of the fixing unit 40 is provided with the sensing element 21, so that the sensing element 21 can sense the workpiece, in other words, the workpiece can be in a range sensed by the sensing element 21 during the conveying of the conveyor belt, so that the fixing unit 40 can grasp and fix the workpiece according to the sensing feedback of the sensing element 21, and simultaneously, the sensing elements 21 on the cutting member 33 and the guide member 34 and the sensing element 21 on the connecting member 42 can mutually sense each other, so that the cutting unit 30 can cut off the nozzle of the workpiece. Further, the air extracting element 43 is electrically connected to the sensing element 21, so that when the suction cup 411 contacts the workpiece, the air extracting element 43 is opened, so that the fixing hole 422 is in a negative pressure state, and the workpiece is fixed.
The rotating part 423 is rotatably disposed at the end of the connecting part 42, when the fixing unit 40 is connected to the extension rod 12 of the main body 10, it is ensured that the fixing unit 40 can complete a predetermined degree of rotation at the extension rod 12 through the rotating part 423, and the fixing unit 40 is convenient to fix the workpiece transmitted from the transmission belt to the automatic water gap removing device 1 for injection molding.
It should be noted that, in the preferred embodiment, the moving ranges and the operating states of the sensing element 21, the cutting unit 20 and the fixing unit 40 can be adjusted by the control button 22 of the driving unit 20. That is to say, before starting the automatic injection molding part water gap removing device 1, an operator needs to adjust parameters of the automatic injection molding part water gap removing device 1, so as to ensure that the automatic injection molding part water gap removing device 1 can automatically complete water gap shearing work in a working state, improve the automation degree, reduce manual investment and use, and greatly increase the work efficiency.
It is more worth mentioning that the sensing elements 21 are mounted on the surfaces of the cutting part 33, the guiding part 34, the suction part 41, the movable assembly 42 and the air suction unit 43, and each sensing element 21 is electrically connected with each other, so that the automatic water gap removing device for injection molding parts 1 can realize the automatic water gap removing device for injection molding parts 1 by the mutual induction among a plurality of sensing elements 21. Meanwhile, the accuracy of the automatic injection molding part removing nozzle device 1 for cutting the nozzle is improved, and the working efficiency is improved. Further, each sensing element 21 and the cutting part 33, the guiding part 34, the suction part 41 and the movable assembly 42 are electrically connected and mutually sensed, so that the automatic degating of the injection molded part from the nozzle device 1 is realized.
The automatic injection molding part removing nozzle device 1 further comprises a separation unit 50, wherein the separation unit 50 is placed right below the shearing unit 30, so that the sheared nozzle waste can automatically fall into the separation unit 50 after the cutting unit 30 finishes the nozzle work for shearing the workpiece. Further, after the water gap of the workpiece is cut off, the water gap material can be reused or discarded according to actual conditions, so that the sanitation of the environment is guaranteed.
Before the injection molding automatic water gap removing device 1 performs water gap shearing, an operator needs to perform corresponding parameter adjustment on the injection molding automatic water gap removing device 1 through the control button 22 of the driving unit 20, so that the moving ranges, the working states and the like of the sensing element 21, the shearing unit 20 and the fixing unit 40 all meet the water gap shearing standards of corresponding workpieces, and further automatic water gap shearing is realized.
The sensing elements 21 are mounted on the surfaces of the cutting member 33, the guiding member 34, the suction member 41, the movable assembly 42 and the pumping unit 43, each sensing element 21 is electrically connected to each other, and each sensing element 21 and the cutting member 33, the guiding member 34, the suction member 41 and the movable assembly 42 are electrically connected to each other and are sensed with each other. The automatic injection molding part water gap removing device 1 is connected to a manipulator, the workpiece is conveyed to the automatic injection molding part water gap removing device 1 from the conveying belt, after the sensing element 21 on the surface of the suction part 41 senses the workpiece, a signal is transmitted to the air suction element 43 and the sensing element 21 of the shearing unit 30, the air suction element 43 is started, the suction disc 411 of the fixing unit 40 sucks and stabilizes the workpiece, the shearing unit 30 automatically adjusts the position to shear the water gap of the workpiece, and the sheared water gap material is discarded into the separating unit 50, so that the reutilization of the water gap material or the discarding treatment of water gap waste material is ensured. After the nozzle is trimmed, the workpiece is returned to the conveyor belt. And the automatic injection molding part water gap removing device 1 starts to cut a water gap of the next workpiece.
The process of automatically removing the nozzle assembly 1 and shearing the nozzle by means of said injection molded part is now described as an example.
A, step a: and manually adjusting the parameters of the automatic water gap removing device 1 of the injection molding piece.
Step b: the sensing element of the fixing unit 40 senses a signal of the approach of the workpiece, and the fixing unit 40 fixes the workpiece and transmits the sensed signal to the shearing unit 30.
Step c: the guide member 34 receives the sensing signal, automatically adjusts the position, and transmits the sensing signal to the cutting member 33.
Step d: the cutting part 33 receives the induction signal and carries out water gap cutting on the fixed workpiece.
Fig. 3 to 4 illustrate an automatic injection molded part removing nozzle assembly according to another preferred embodiment of the present invention. The automatic injection-molded part water gap removing device in the preferred embodiment is implemented by modifying the first preferred embodiment. In the first preferred embodiment described above, the automatic injection molded part removing nozzle device 1 is adapted to shear the outer nozzle, i.e. the nozzle is present between two work pieces, and the injection molded part removing nozzle device 1 is used to shear and separate the two work pieces. In the preferred embodiment, the automatic injection molding part water gap removing device 1 can automatically cut off the water gap of a cylindrical injection molding part and automatically collect water gap materials, so that the water gaps in different states can be cut off.
Specifically, in the preferred embodiment, the guiding element 34A includes a fixed portion 341A, a movable portion 342A and a limiting sleeve 343A, the fixed portion 341A is connected to the movable portion 342A, in other words, the fixed portion 341A is detachably connected to the sliding seat 31 of the cutting unit 30A, so that the fixed portion 341A and the movable portion 342A can slide on the sliding seat 31 to move left and right. Specifically, the fixed portion 341A and the movable portion 342A are connected to each other by the telescopic rod 35A, that is, one end of the telescopic rod 35A is connected to the fixed portion 341A and the other end is connected to the movable portion 342A, so that the movable portion 342A is telescopically connected to the fixed portion 341. The limiting sleeve 343A is arranged at the top end of the movable part 342A, and the limiting sleeve 343A is arranged to fit the cylindrical injection molding part, so that the limiting sleeve 343A further stabilizes the cylindrical injection molding part and improves the shearing precision of the nozzle of the cylindrical injection molding part.
In the preferred embodiment, the limiting sleeve 343A is preferably made of teflon or other materials, so that when the limiting sleeve 343A is fitted over the tubular injection molded part, the original structure of the tubular injection molded part is not damaged, the quality of the tubular injection molded part is ensured, and meanwhile, the nozzle of the workpiece is automatically cut, thereby greatly improving the working efficiency. It should be understood by those skilled in the art that the material, shape, etc. of the stop sleeve 343A is not a limitation of the present invention.
It should be noted that, in the preferred embodiment, the fixed portion 341A and the movable portion 342A are connected by a plurality of the telescopic rods 35A, so as to greatly enhance the connection strength between the fixed portion 341A and the movable portion 342A, and specifically, the telescopic rods 35A are distributed around the fixed portion 341A and the movable portion 342A to connect the fixed portion 341A and the movable portion 342A, and it should be understood by those skilled in the art that the number of the telescopic rods 35A is not limited by the invention.
More specifically, the movable portion 342A has a mounting channel 3421A, and the mounting channel 3421A is recessed from the surface of the movable portion 342A to extend through the movable portion 342A for facilitating the insertion of the cut-out element 33A. The guide part 34A further comprises a plurality of locking parts 3421A, and the locking parts 3421A are inserted into the surface of the movable part 342A so as to fix the cutting part 33A, so that the precision of the automatic water gap removing device 1 for the injection molding part is more accurate when the water gap of the cylindrical injection molding part is cut. Simultaneously, the automatic injection molding part removing nozzle device 1 is convenient to replace the cutting part 33A, so that nozzles in different states can be cut. In the preferred embodiment, the cutting part 33A preferably uses a milling cutter to cut the nozzle of the cylindrical injection molding part, the milling cutter has higher precision than a shear cutter, and can precisely cut the nozzle of the cylindrical injection molding part, and an operator can replace the cutting part 33A according to actual use requirements.
Specifically, in the preferred embodiment, the fixing unit 40A further comprises a separation unit 50A, the separation unit 50A is adapted to be connected to the tubular injection-molded part, and further, the tubular injection-molded part has a passage, and the separation unit 50A is adapted to communicate with the passage of the tubular injection-molded part. In other words, the separation unit 50A sucks the trimmed nozzle material, so as to keep the whole clean and avoid blockage caused by excessive trimmed nozzle material.
Further, in the above-mentioned first preferred embodiment, the suction part 41A of the fixing unit 40A uses the suction cup 411A to suck and fix the workpiece, in this preferred embodiment, the automatic injection molding part removing nozzle device 1 is for a nozzle for shearing a cylindrical injection molding part, the suction part 41A includes a fixing arm 411A, and the suction part 41A preferably uses the fixing arm 411A to capture and fix the cylindrical injection molding part. Specifically, the fixing arm 411A is connected to the connecting piece 421A, and the connecting piece 421A is rotatably connected to the extension rod 12, that is, the fixing arm 411A is rotatably connected to the extension rod 12 through the connecting piece 421A, so as to facilitate the shearing of the nozzle of the cylindrical injection-molded part. It should be understood by those skilled in the art that the form of the suction member 41A is not a limitation of the present invention.
Further, the movable assembly 42A and the suction piece 41A are detachably connected to the extension rod 12, so that an operator can detach and replace the movable assembly 42A and the suction piece 41A according to actual requirements, the accuracy of automatically removing the shearing nozzle of the nozzle device 1 from the injection molding part is improved, and different injection molding parts can be stabilized by using different movable assemblies 42A and suction pieces 41A.
The shearing unit 30A and the fixing unit 40A are both provided with a plurality of sensing elements 21, specifically, the cutting part 33A, the guide part 34A, the suction part 41A and the movable assembly 42A are all provided with the sensing elements 21, and each sensing element 21 is electrically connected with the cutting part 33A, the guide part 34A, the suction part 41A and the movable assembly 42A, so that the automatic water gap shearing of the water gap device 1 by the injection molding part is realized, the automatic production is realized, and the efficiency and the accuracy of water gap shearing are greatly improved.
The process of automatically removing the nozzle assembly 1 and shearing the nozzle using the injection molded part in the preferred embodiment will now be described in an exemplary manner.
Step a: and manually adjusting the parameters of the automatic water gap removing device 1 of the injection molding piece.
Step b: the sensing element of the fixing unit 40A senses a signal that the workpiece approaches, and the fixing unit 40A fixes the workpiece and transmits the sensed signal to the shearing unit 30A.
Step c: the guide member 34A receives the sensing signal, automatically adjusts the position, and transmits the sensing signal to the cutting member 33.
Step d: the cutting part 33A receives the induction signal and performs water gap cutting on the fixed workpiece.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.

Claims (10)

1. An automatic nozzle removing device for injection molding parts, which is suitable for treating a nozzle on the surface of an injection molding part, and is characterized by comprising:
a removing structure, said removing structure comprising a drive unit and an actuator unit, said drive unit being movably connected to said actuator unit, said actuator unit being adapted to handle the nozzle at the surface of the injection molded part;
the positioning structure comprises a slide rail, a connecting piece and a lifting piece, wherein one end of the connecting piece is connected to the slide rail, and the other end of the connecting piece is connected to the lifting piece;
the limiting structure is connected with the lifting piece and is provided with a limiting groove and a working channel, the working channel penetrates through the upper end surface and the lower end surface of the limiting structure, the limiting groove is suitable for limiting the injection molding piece, and the removing structure is movably positioned in the working channel; and
and the induction assembly comprises a first induction component and a second induction component, the first induction component is electrically connected with the positioning structure, the second induction component is electrically connected with the driving unit, when the injection molding part automatically removes the working state of the water gap device, the first induction component monitors the position state of the injection molding part so as to drive the positioning structure to determine the three-dimensional position of the injection molding part, and then the second induction component detects the position of the water gap.
2. The automatic water gap removing device for injection molded parts according to claim 1, wherein the automatic water gap removing device for injection molded parts further comprises a separating structure, the injection molded part is adapted to be sleeved on the separating structure, the separating structure comprises an aspirator and a separating channel, the separating channel penetrates through the upper end surface and the lower end surface of the separating structure, the aspirator is communicated with the separating channel, the limiting groove and the working channel are coaxially arranged, and in the working state of the automatic water gap removing device for injection molded parts, the separating channel and the injection molded part are coaxially arranged to receive the separated water gap.
3. The automatic water gap removing device for injection molded parts according to claim 1, wherein the limiting structure comprises a fixed table and a movable table, the fixed table is located at the upper part of the movable table, and the limiting groove is located at the lower end surface of the movable table.
4. The automatic water gap removing device for injection molded parts according to claim 3, wherein the limiting structure comprises a buffer unit and a plurality of grooves, the fixed table is connected to the movable table through the buffer unit, the grooves are respectively arranged on the upper end surface of the movable table and the lower end surface of the fixed table, a gap is formed between the fixed table and the movable table to accommodate the buffer unit, and when the fixed table is in contact with the injection molded parts, the buffer unit reduces the contact pressure.
5. The utility model provides an automatic mouth of a river device of getting rid of injection molding which characterized in that includes:
a base;
the cutting unit comprises a cutting part, a guide part and a telescopic rod, wherein the cutting part is detachably arranged on the guide part, the guide part is slidably connected to the base, one end of the telescopic rod is connected to the guide part, and the other end of the telescopic rod is connected to the cutting part to control the cutting part to stretch and retract;
the fixed unit comprises an attraction piece and a movable assembly, the movable assembly is detachably connected to the base, and the attraction piece is arranged at the end part of the movable assembly; and
a plurality of sensing elements provided to the shearing unit and the fixing unit, the sensing elements being electrically connected to each other with the shearing unit and the fixing unit.
6. The automatic water gap removing device for injection molding parts of claim 5, wherein the shearing unit further comprises a sliding seat and a sliding rod, the sliding rod is arranged on the base, the sliding seat is slidably mounted on the sliding rod, and the sliding seat is connected with the guiding part so as to drive the cutting part to slide.
7. The automatic injection molding part removing nozzle device according to claim 5, wherein said automatic injection molding part removing nozzle device further comprises an extension rod connected to said base, said movable assembly being detachably mounted to said extension rod, said base being adapted to be mounted to a robot.
8. The automatic water gap removing device for injection molded parts according to claim 5, wherein the guiding element comprises a fixed part and a movable part, the movable part is connected to the fixed part through the telescopic rod, the movable part has a mounting channel, and the mounting channel is recessed from the surface of the movable part and extends downwards to penetrate through the movable part so as to facilitate the insertion of the cut-off part.
9. The automatic water gap removing device for injection molding parts of claim 8, wherein the guiding member further comprises a plurality of locking members and a stop collar, the locking members are detachably mounted on the surface of the movable part so that the cutting member is detachably inserted into the mounting channel, and the stop collar is detachably mounted on the top end of the movable part.
10. The working method of the automatic water gap removing device for the injection molding part is characterized by comprising the following steps of:
transmitting an injection molding to be processed, and triggering a working signal;
receiving a signal from an induction component, driving a positioning structure to perform three-dimensional positioning, and triggering a positioning signal;
receiving a signal from the induction assembly, driving a limit structure to fix the injection molding piece, and triggering a limit signal;
receiving a signal from the induction assembly, and driving an execution unit to remove a water gap and separate the injection molding part;
and conveying the treated injection molding part to the next working procedure, and conveying the separated water gap to a separation structure.
CN202210703069.5A 2022-06-21 2022-06-21 Automatic water gap removing device and method for injection molding part Pending CN114986820A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210703069.5A CN114986820A (en) 2022-06-21 2022-06-21 Automatic water gap removing device and method for injection molding part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210703069.5A CN114986820A (en) 2022-06-21 2022-06-21 Automatic water gap removing device and method for injection molding part

Publications (1)

Publication Number Publication Date
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CN107839174A (en) * 2017-12-28 2018-03-27 李菊兰 A kind of automatic gas cutting machine of automobile headlamp scope moulding
JP2018058191A (en) * 2016-10-07 2018-04-12 ファナック株式会社 Method for cutting gate part formed on molding
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CN210100584U (en) * 2019-05-16 2020-02-21 宁海县吉义电子有限公司 Automatic shearing device for injection molding part water gap
CN212124066U (en) * 2020-03-30 2020-12-11 歌尔光学科技有限公司 Sprue cutting mechanism
CN212860291U (en) * 2020-09-11 2021-04-02 东莞市艾尔玛科技有限公司 Automatic feeding, trimming and water gap shearing machine for in-mold decoration injection molding parts
CN213440929U (en) * 2020-09-18 2021-06-15 江门市佳信达模具科技有限公司 Water gap cutting device for cylindrical injection molding part
CN113145935A (en) * 2021-04-20 2021-07-23 东方电气集团东方锅炉股份有限公司 Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same
CN215039915U (en) * 2021-08-02 2021-12-07 饭田(佛山)橡塑有限公司 Integrated shearing jig
CN215320354U (en) * 2021-04-09 2021-12-28 东莞市实优特电子有限公司 Manipulator and injection molding device with water outlet function
CN216329826U (en) * 2021-10-20 2022-04-19 智汇轩田智能系统(杭州)有限公司 Laser gate cutting equipment capable of being connected with injection molding machine

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* Cited by examiner, † Cited by third party
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JPH0623810A (en) * 1992-04-03 1994-02-01 Murata Mach Ltd Gate cut apparatus
US5492658A (en) * 1993-04-20 1996-02-20 Sankyokasei Kabushiki Kaisha Gate-cut and ejection control apparatus and control method for an injection molding machine
CN101417437A (en) * 2007-10-22 2009-04-29 比亚迪股份有限公司 Plastic nozzle cutting method of plastic piece and cutting device
CN102672912A (en) * 2012-06-08 2012-09-19 东莞钜升塑胶电子制品有限公司 Full-automatic degating machine
CN103057056A (en) * 2013-01-18 2013-04-24 曹兴旺 Degating device
JP2018058191A (en) * 2016-10-07 2018-04-12 ファナック株式会社 Method for cutting gate part formed on molding
CN206416459U (en) * 2017-01-18 2017-08-18 昆山咏联电子塑胶有限公司 Milling material head all-in-one
CN206644292U (en) * 2017-04-25 2017-11-17 惠州市正集源工业有限公司 A kind of thin cast gate clout excision equipment
CN109624231A (en) * 2017-09-07 2019-04-16 袁福德 A kind of more mouth of a river synchronous shearing machines of abnormity moulding
CN207373629U (en) * 2017-09-25 2018-05-18 三威塑胶电子(珠海)有限公司 Mouth of a river cutter device
CN108177308A (en) * 2017-12-20 2018-06-19 苏州胜利高睿智能汽车制造有限公司 A kind of automobile cuts plastic inlet manufacturing method automatically
CN107839174A (en) * 2017-12-28 2018-03-27 李菊兰 A kind of automatic gas cutting machine of automobile headlamp scope moulding
CN107825671A (en) * 2017-12-30 2018-03-23 王云龙 A kind of cutting machine for injection-molded parts
CN207954056U (en) * 2018-02-01 2018-10-12 珠海智锐科技有限公司 A kind of FPC plates hole punched device
CN108656197A (en) * 2018-05-29 2018-10-16 宁波舒普机电股份有限公司 A kind of positioning feed mechanism of perforating press
CN210100584U (en) * 2019-05-16 2020-02-21 宁海县吉义电子有限公司 Automatic shearing device for injection molding part water gap
CN212124066U (en) * 2020-03-30 2020-12-11 歌尔光学科技有限公司 Sprue cutting mechanism
CN212860291U (en) * 2020-09-11 2021-04-02 东莞市艾尔玛科技有限公司 Automatic feeding, trimming and water gap shearing machine for in-mold decoration injection molding parts
CN213440929U (en) * 2020-09-18 2021-06-15 江门市佳信达模具科技有限公司 Water gap cutting device for cylindrical injection molding part
CN215320354U (en) * 2021-04-09 2021-12-28 东莞市实优特电子有限公司 Manipulator and injection molding device with water outlet function
CN113145935A (en) * 2021-04-20 2021-07-23 东方电气集团东方锅炉股份有限公司 Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same
CN215039915U (en) * 2021-08-02 2021-12-07 饭田(佛山)橡塑有限公司 Integrated shearing jig
CN216329826U (en) * 2021-10-20 2022-04-19 智汇轩田智能系统(杭州)有限公司 Laser gate cutting equipment capable of being connected with injection molding machine

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