CN114986329A - Machining device for compressor piston component - Google Patents
Machining device for compressor piston component Download PDFInfo
- Publication number
- CN114986329A CN114986329A CN202210664219.6A CN202210664219A CN114986329A CN 114986329 A CN114986329 A CN 114986329A CN 202210664219 A CN202210664219 A CN 202210664219A CN 114986329 A CN114986329 A CN 114986329A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- belt
- coaxially
- bevel gear
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
Abstract
The invention discloses a processing device for a piston part of a compressor, which comprises: fixed establishment, drive mechanism and grinding machanism, fixed establishment, it is used for fixing the work piece, fixed establishment includes: box, support, recess, conveying axle, transfer roller, conveyer belt, solid fixed ring, reset spring, baffle, cushion, wherein, support fixed connection is in the box outside, the box both sides are run from opposite directions and are equipped with the recess, the conveying axle rotates to be connected on the support, the coaxial fixed connection of transfer roller is on the transmission shaft, the conveyer belt sets up on the transfer roller, fixed ring fixed connection is on the conveyer belt, reset spring fixed connection is inside solid fixed ring, baffle fixed connection is on reset spring, cushion fixed connection is on the baffle. Has the advantages that: can fix and take off the piston fast through utilizing fixed establishment, transmit the piston through the conveyer belt simultaneously, improve production efficiency.
Description
Technical Field
The invention relates to the technical field of compressor pistons, in particular to a processing device for a compressor piston component.
Background
The air conditioner compressor which is most widely applied in the current market belongs to a rotor type air conditioner compressor. The motor does not need to convert the rotary motion of the rotor into the reciprocating motion of the piston, but directly drives the rotary crankshaft to rotate to complete the compression of the refrigerant.
Because the piston need slide in compressor internal seal, therefore the surface accuracy requires highly, need polish to its surface, and manual operation is adopted mostly in the polish step of current compressor piston part, and work efficiency is lower, can't realize automated production.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a processing device for a compressor piston component.
In order to achieve the purpose, the invention adopts the following technical scheme: a machining device for a piston member of a compressor, comprising: fixed establishment, drive mechanism and grinding machanism, fixed establishment, it is used for fixing the work piece, fixed establishment includes: box, support, recess, conveying axle, transfer roller, conveyer belt, solid fixed ring, reset spring, baffle, cushion, wherein, support fixed connection is in the box outside, the box both sides are divided and are equipped with the recess, the conveying axle rotates and connects on the support, the coaxial fixed connection of transfer roller is on the transmission shaft, the conveyer belt sets up on the transfer roller, fixed ring fixed connection is on the conveyer belt, reset spring fixed connection is inside solid fixed ring, baffle fixed connection is on reset spring, cushion fixed connection is on the baffle.
In the above mentioned processing device for a piston component of a compressor, the transmission mechanism is disposed in the box body, and the transmission mechanism is used for providing power for equipment, and the transmission mechanism includes: the device comprises a servo motor, a rotating shaft, a first belt wheel, a synchronous belt, a second belt wheel, a belt wheel shaft, a driving gear, a driven gear, a wheel shaft, a lug, a wheel disc and a grooved wheel, wherein the servo motor is fixedly connected to a box body through a bolt, the rotating shaft is coaxially and fixedly connected to the output end of the servo motor, the rotating shaft is rotatably connected to the interior of the box body, the first belt wheel is coaxially and fixedly connected to the rotating shaft, the synchronous belt is arranged on the first belt wheel, the second belt wheel is arranged on the synchronous belt, the belt wheel shaft is coaxially and fixedly connected to the second belt wheel, the driving gear is coaxially and fixedly connected to the belt wheel shaft, the driven gear is meshed with the driving gear, the wheel shaft is coaxially and fixedly connected to the driven gear, the lug is fixedly connected to the driven gear, the wheel disc is fixedly connected to the driven gear, and the grooved wheel is coaxially and fixedly connected to a conveying shaft, the sheave is engaged with the lug and the wheel disc.
In foretell a processingequipment for compressor piston part, grinding machanism fixed connection is on the box, and grinding machanism, it is used for polishing the work piece, grinding machanism includes: the grinding machine comprises a first bevel gear, a second bevel gear, a connecting block, a fixing block, an air pump, a straight rod, a baffle, an air valve, a connecting rod, a disc, an air pipeline, a cavity, a push plate, a transverse rod, a sliding block and a grinding block, wherein the first bevel gear is coaxially and fixedly connected to a rotating shaft, the second bevel gear is meshed with the first bevel gear, the first bevel gear and the second bevel gear are rotatably connected to the inside of a box body, the connecting block is coaxially and fixedly connected to the second bevel gear, the connecting block penetrates through the box body, the fixing block is coaxially and fixedly connected to the connecting block, the air pump is fixedly connected to the lower portion of the fixing block, the straight rod is fixedly connected to the lower portion of the fixing block, the air pump is communicated with the inside of the straight rod through a pipeline, the baffle is slidably connected to the inside of the straight rod, the air valve is fixedly connected to the baffle, the connecting rod is fixedly connected to the baffle, and the connecting rod penetrates through the straight rod, the disc is fixedly connected to the straight rod, the gas pipeline is arranged inside the disc and the connecting rod and communicated with the gas valve, a cavity is formed inside the disc, the gas pipeline is communicated with the cavity, the push plate is connected inside the cavity in a sliding mode, the cross rod is fixedly connected to the push plate, the sliding block is fixedly connected to the cross rod and slides in the disc, and the polishing block is fixedly connected to the sliding block.
In the above-mentioned processingequipment for compressor piston part, interference fit between conveyer belt and the transfer roller, conveyer belt and cushion adopt the rubber material to make.
In the processing device for the compressor piston component, the servo motor is a motor with rated power of 0.25kW and model number Y30M1-2, and the first belt pulley and the second belt pulley are in interference fit with the synchronous belt.
In the processing device for the compressor piston component, the transmission ratio between the first bevel gear and the second bevel gear is 1:1, and the air pump is communicated with an external control circuit through a lead.
Compared with the prior art, the invention has the advantages that:
1. according to the processing device for the compressor piston part, the piston can be rapidly fixed and taken down by using the fixing mechanism, and meanwhile, the piston is conveyed by the conveying belt, so that the production efficiency is improved.
2. According to the processing device for the compressor piston component, the grinding mechanism can be used for quickly attaching the outer walls of pistons with different sizes, and meanwhile, the servo motor rotates to quickly grind the pistons.
3. According to the processing device for the compressor piston component, the whole device is driven to move by the servo motor, so that energy is saved, and the coordination among all structures is improved.
Drawings
FIG. 1 is a schematic structural view of a machining device for a piston component of a compressor according to the present invention;
FIG. 2 is a schematic view of a transmission mechanism of a processing device for a piston component of a compressor according to the present invention;
FIG. 3 is a schematic view of a grinding mechanism of a machining device for a piston component of a compressor according to the present invention;
fig. 4 is an enlarged view of a portion a of a machining apparatus for a piston part of a compressor according to the present invention.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Referring to fig. 1 to 4, a machining apparatus for a piston member of a compressor includes: fixed establishment, drive mechanism and grinding machanism, fixed establishment, it is used for fixing the work piece, and fixed establishment includes: box 1, support 11, recess 12, conveying axle 13, the transfer roller 14, conveyer belt 15, solid fixed ring 16, reset spring 17, baffle 18, cushion 19, wherein, 11 fixed connection in the box outside of support, 1 both sides of box are run from opposite directions and are equipped with recess 12, conveying axle 13 rotates and connects on support 11, 14 coaxial fixed connection of transfer roller are on transmission shaft 13, conveyer belt 15 sets up on transfer roller 14, gu fixed ring 16 fixed connection is on conveyer belt 15, reset spring 17 fixed connection is inside solid fixed ring 16, baffle 18 fixed connection is on reset spring 17, cushion 19 fixed connection is on baffle 18. Can fix and take off the piston fast through utilizing fixed establishment, transmit the piston through conveyer belt 15 simultaneously, improve production efficiency.
Drive mechanism sets up in box 1, and drive mechanism, it is used for providing power for equipment, and drive mechanism includes: the device comprises a servo motor 2, a rotating shaft 21, a first belt pulley 22, a synchronous belt 23, a second belt pulley 24, a belt pulley shaft 25, a driving gear 26, a driven gear 27, a pulley shaft 28, a bump 29, a wheel disc 210 and a grooved pulley 211, wherein the servo motor 2 is fixedly connected to a box body 1 through bolts, the rotating shaft 21 is coaxially and fixedly connected to the output end of the servo motor 2, the rotating shaft 21 is rotatably connected to the inside of the box body 1, the first belt pulley 22 is coaxially and fixedly connected to the rotating shaft 21, the synchronous belt 23 is arranged on the first belt pulley 22, the second belt pulley 24 is arranged on the synchronous belt 23, the belt pulley shaft 25 is coaxially and fixedly connected to the second belt pulley 24, the driving gear 26 is coaxially and fixedly connected to the belt pulley shaft 25, the driven gear 27 is meshed with the driving gear 26, the wheel shaft 28 is coaxially and fixedly connected to the driven gear 27, the bump 29 is fixedly connected to the driven gear 27, and the wheel disc 210 is fixedly connected to the driven gear 27, the sheave 211 is coaxially fixedly connected to the transmission shaft 13, and the sheave 211 is engaged with the boss 29 and the disc 210.
Grinding machanism fixed connection is on box 1, and grinding machanism, it is used for polishing the work piece, and grinding machanism includes: the device comprises a first bevel gear 3, a second bevel gear 31, a connecting block 32, a fixing block 33, an air pump 34, a straight rod 35, a baffle plate 36, an air valve 37, a connecting rod 38, a disk 39, an air pipeline 310, a cavity 311, a push plate 312, a cross rod 313, a sliding block 314 and a polishing block 315, wherein the first bevel gear 3 is coaxially and fixedly connected to a rotating shaft 21, the second bevel gear 31 is meshed with the first bevel gear 3, the first bevel gear 3 and the second bevel gear 31 are rotatably connected to the inside of a box body 1, the connecting block 32 is coaxially and fixedly connected to the second bevel gear 31, the connecting block 32 penetrates through the box body 1, the fixing block 33 is coaxially and fixedly connected to the connecting block 32, the air pump 34 is fixedly connected to the lower part of the fixing block 33, the straight rod 35 is fixedly connected to the lower part of the fixing block 33, the air pump 34 is communicated with the inside of the straight rod 35 through a pipeline, the baffle plate 36 is slidably connected to the inside of the straight rod 35, the air valve 37 is fixedly connected to the baffle plate 36, and the connecting rod 38 is fixedly connected to the baffle plate 36, connecting rod 38 runs through straight-bar 35, disc 39 fixed connection is on straight-bar 35, gas pipeline 310 sets up inside disc 39 and connecting rod 38, gas pipeline 310 and pneumatic valve 37 intercommunication, disc 39 is inside to have seted up cavity 311, gas pipeline 310 and cavity 311 intercommunication, push pedal 312 sliding connection is inside in cavity 311, horizontal pole 313 fixed connection is on push pedal 312, slider 314 fixed connection is on horizontal pole 313, slider 314 slides in disc 39, sanding block 315 fixed connection is on slider 314, can be fast to the outer wall laminating of not unidimensional piston through utilizing grinding machanism, servo motor 2 is rotatory simultaneously, polish it fast to it.
The conveying belt 15 and the conveying roller 14 are in interference fit, the conveying belt 15 and the cushion blocks 19 are made of rubber materials, the servo motor 2 is a motor with rated power of 0.25kW and model Y30M1-2, the first belt wheel 22, the second belt wheel 24 and the synchronous belt 23 are in interference fit, the transmission ratio between the first bevel gear 3 and the second bevel gear 31 is 1:1, the air pump 34 is communicated with an external control circuit through a lead, the whole device is driven to move through the servo motor 2, energy is saved, and meanwhile coordination among all structures is improved.
In the invention, firstly, a workpiece is inserted into a fixed ring 16 by a mechanical arm, a return spring 17 is contracted, a baffle 18 and a cushion block 19 are abutted against the surface of the workpiece so as to fix the workpiece, at the moment, a servo motor 2 is started, the servo motor 2 rotates to drive a rotating shaft 21 to rotate, a first belt wheel 22 is driven to rotate, a synchronous belt 23 is driven to move, a second belt wheel 24 is driven to rotate, a belt wheel shaft 25 is driven to rotate, a driving gear 26 is meshed with a driven gear 27 to drive the driven gear 27 to rotate, the wheel shaft 28, a lug 29 and a wheel disc 210 synchronously rotate, a grooved wheel 211 is driven to periodically rotate, a transmission shaft 13 and a transmission roller 14 synchronously rotate, the workpiece continues to move after a pause time after moving for a certain distance, at the moment, an air pump 34 is started by an external control circuit, air is introduced into a straight rod 35 to push the baffle 36 to move, a connecting rod 38 moves, when the baffle 36 moves to the lowest end, the air pressure in the straight rod 35 is increased, the limit of the air valve 37 is broken through, air enters the cavity 311 through the air pipeline 310, the push plate 312 is pushed to move, the cross rod 313, the sliding block 314 and the polishing block 315 move, the polishing block 315 is abutted to the surface of a workpiece, the first bevel gear 3 is driven to rotate due to the rotation of the rotating shaft 21, the second bevel gear 31 is driven to rotate through meshing, the polishing block 315 is driven to rotate, the surface of the workpiece is polished and polished, after polishing and polishing are completed, the air pump 34 pumps air, the polishing block 315 is retracted, at the moment, the workpiece continues to move forwards, and polishing work of the next workpiece are performed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. A machining device for a piston member of a compressor, comprising: a fixing mechanism, a transmission mechanism and a polishing mechanism,
a fixing mechanism for fixing a workpiece, the fixing mechanism comprising: a box body (1), a bracket (11), a groove (12), a transmission shaft (13), a transmission roller (14), a transmission belt (15), a fixed ring (16), a reset spring (17), a baffle plate (18) and a cushion block (19), wherein,
the bracket (11) is fixedly connected with the outer side of the box body (1), grooves (12) are arranged on two sides of the box body (1) in a split way,
the transmission shaft (13) is rotationally connected to the bracket (11),
the conveying roller (14) is coaxially and fixedly connected to the transmission shaft (13),
the conveying belt (15) is arranged on the conveying roller (14),
the fixed ring (16) is fixedly connected to the conveyor belt (15),
the return spring (17) is fixedly connected inside the fixed ring (16),
the baffle (18) is fixedly connected to the return spring (17),
the cushion block (19) is fixedly connected to the baffle (18).
2. Machining device for piston parts of compressors according to claim 1, characterized in that said transmission means are arranged in the casing (1),
a transmission mechanism for powering a device, the transmission mechanism comprising: a servo motor (2), a rotating shaft (21), a first belt wheel (22), a synchronous belt (23), a second belt wheel (24), a belt wheel shaft (25), a driving gear (26), a driven gear (27), a wheel shaft (28), a bump (29), a wheel disc (210) and a grooved wheel (211), wherein,
the servo motor (2) is fixedly connected to the box body (1) through a bolt,
the rotating shaft (21) is coaxially and fixedly connected with the output end of the servo motor (2), the rotating shaft (21) is rotatably connected inside the box body (1),
the first belt wheel (22) is coaxially and fixedly connected to the rotating shaft (21),
the synchronous belt (23) is arranged on the first belt wheel (22),
the second belt wheel (24) is arranged on the synchronous belt (23),
the belt wheel shaft (25) is coaxially and fixedly connected to the second belt wheel (24),
the driving gear (26) is coaxially and fixedly connected to the belt wheel shaft (25),
the driven gear (27) is meshed with the driving gear (26),
the wheel shaft (28) is coaxially and fixedly connected to the driven gear (27),
the lug (29) is fixedly connected to the driven gear (27),
the wheel disc (210) is fixedly connected to the driven gear (27),
the grooved wheel (211) is coaxially and fixedly connected to the transmission shaft (13), and the grooved wheel (211) is meshed with the lug (29) and the wheel disc (210).
3. Machining device for compressor piston parts, according to claim 2, characterized in that said grinding means are fixedly connected to the casing (1),
grinding machanism, it is used for polishing the work piece, grinding machanism includes: a first bevel gear (3), a second bevel gear (31), a connecting block (32), a fixing block (33), an air pump (34), a straight rod (35), a baffle plate (36), an air valve (37), a connecting rod (38), a disc (39), an air pipeline (310), a cavity (311), a push plate (312), a cross rod (313), a sliding block (314) and a polishing block (315), wherein,
the first bevel gear (3) is coaxially and fixedly connected to the rotating shaft (21),
the second bevel gear (31) is meshed with the first bevel gear (3), the first bevel gear (3) and the second bevel gear (31) are rotationally connected with the inside of the box body (1),
the connecting block (32) is coaxially and fixedly connected to the second bevel gear (31), the connecting block (32) penetrates through the box body (1),
the fixed block (33) is coaxially and fixedly connected to the connecting block (32),
the air pump (34) is fixedly connected below the fixed block (33),
the straight rod (35) is fixedly connected below the fixed block (33), the air pump (34) is communicated with the interior of the straight rod (35) through a pipeline,
the baffle (36) is connected inside the straight rod (35) in a sliding way,
the air valve (37) is fixedly connected to the baffle plate (36),
the connecting rod (38) is fixedly connected to the baffle (36), the connecting rod (38) penetrates through the straight rod (35),
the disc (39) is fixedly connected to the straight rod (35),
the gas pipeline (310) is arranged inside the disc (39) and the connecting rod (38), the gas pipeline (310) is communicated with the gas valve (37), a cavity (311) is formed inside the disc (39), the gas pipeline (310) is communicated with the cavity (311),
the push plate (312) is connected with the inside of the cavity (311) in a sliding way,
the cross bar (313) is fixedly connected to the push plate (312),
the sliding block (314) is fixedly connected to the cross rod (313), the sliding block (314) slides in the disc (39),
the polishing block (315) is fixedly connected to the sliding block (314).
4. The processing device for the piston part of the compressor as claimed in claim 1, wherein the conveyor belt (15) and the conveyor roller (14) are in interference fit, and the conveyor belt (15) and the cushion block (19) are made of rubber.
5. A machining device for piston parts of compressors according to claim 2, characterized in that said servomotor (2) is an electric motor of type Y30M1-2, rated at 0.25kW, said first pulley (22) and second pulley (24) being in interference fit with the timing belt (23).
6. A processing device for a piston component of a compressor according to claim 3, characterized in that the transmission ratio between the first bevel gear (3) and the second bevel gear (31) is 1:1, and the air pump (34) is communicated with an external control circuit through a lead.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210664219.6A CN114986329A (en) | 2022-06-13 | 2022-06-13 | Machining device for compressor piston component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210664219.6A CN114986329A (en) | 2022-06-13 | 2022-06-13 | Machining device for compressor piston component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114986329A true CN114986329A (en) | 2022-09-02 |
Family
ID=83033954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210664219.6A Withdrawn CN114986329A (en) | 2022-06-13 | 2022-06-13 | Machining device for compressor piston component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114986329A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115091336A (en) * | 2022-08-25 | 2022-09-23 | 江苏星火特钢集团有限公司 | Polishing equipment for stainless steel processing |
-
2022
- 2022-06-13 CN CN202210664219.6A patent/CN114986329A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115091336A (en) * | 2022-08-25 | 2022-09-23 | 江苏星火特钢集团有限公司 | Polishing equipment for stainless steel processing |
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Application publication date: 20220902 |
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