CN114984840A - Asphalt mixture stirring system and method capable of mixing quickly and uniformly - Google Patents
Asphalt mixture stirring system and method capable of mixing quickly and uniformly Download PDFInfo
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- CN114984840A CN114984840A CN202210752438.XA CN202210752438A CN114984840A CN 114984840 A CN114984840 A CN 114984840A CN 202210752438 A CN202210752438 A CN 202210752438A CN 114984840 A CN114984840 A CN 114984840A
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- 238000003756 stirring Methods 0.000 title claims abstract description 49
- 239000000203 mixture Substances 0.000 title claims abstract description 21
- 239000010426 asphalt Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 35
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical compound O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 claims description 6
- 241001233242 Lontra Species 0.000 claims description 4
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000011858 nanopowder Substances 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 229920005749 polyurethane resin Polymers 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 9
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/38—Mixing of asphalt, bitumen, tar or pitch or their ingredients
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/30—Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses an asphalt mixture stirring system capable of mixing quickly and uniformly, which comprises a supporting plate, wherein a mixing box is arranged at the top of the supporting plate, a shell is arranged at the top of the mixing box, a motor is fixedly connected to the top of the shell, a rotating shaft is fixedly connected to the output end of the motor, crushing teeth are fixedly connected to a middle shaft on the surface of the rotating shaft, stirring blades are fixedly connected to the bottom of the surface of the rotating shaft, a crank shaft is arranged on the right side of the shell, and a connecting plate is movably connected to the bottom of the crank shaft. The invention solves the problems that the existing stirring device is inconvenient to process blocked materials and has poor mixing effect due to the existence of stirring dead angles through the matching of the supporting plate, the bracket, the shell, the motor, the rotating shaft, the crushing teeth, the stirring blades, the main belt pulley, the belt, the auxiliary belt pulley, the crank shaft, the supporting block, the bearing, the connecting plate, the mixing box, the sliding groove, the sliding block, the through groove, the supporting legs and the screen plate.
Description
Technical Field
The invention relates to the technical field of asphalt mixture processing, in particular to an asphalt mixture stirring system and method capable of mixing quickly and uniformly.
Background
The asphalt mixture is a composite material, mainly comprises asphalt, coarse aggregate, fine aggregate and mineral powder, and is also added with polymer and wood cellulose, the materials with different qualities and quantities are mixed to form different structures, and the asphalt mixture has different mechanical properties, and the asphalt mixture needs to be stirred in the processing process, but the existing stirring device is inconvenient for treating caking materials, and has stirring dead angles, so that the mixing effect is poor, therefore, the asphalt mixture stirring system which can be quickly and uniformly mixed is provided.
Simultaneously, at the stirring in-process, because crushing tooth need often contact with stereoplasm material, wearing and tearing are severe, make wearing and tearing easily, influence life, can lead to smashing the stirring effect not good even in the key, to this, it improves to need to adopt suitable mode, adopts better coating protection to handle, promotes product life.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the asphalt mixture stirring system with rapid and uniform mixing, which has the advantages of rapid and uniform mixing and solves the problems that the prior stirring device is inconvenient for treating agglomerated materials and has stirring dead angles, so that the mixing effect is poor. Meanwhile, an improved measure is provided for solving the problem that the service life of the crushing teeth is short, the service life of a product is prolonged, the replacement frequency is shortened, and the efficiency is higher.
In order to achieve the above object, the present invention provides the following technical solutions.
The utility model provides a mix quick and even bituminous mixture mixing system, includes the backup pad, the top of backup pad is provided with the mixing box, the top of mixing box is provided with the casing, the top fixedly connected with motor of casing, the output fixedly connected with pivot of motor, the centre shaft fixedly connected with on pivot surface department smashes the tooth, the bottom fixedly connected with stirring leaf on pivot surface, the right side of casing is provided with the crank axle, the bottom swing joint of crank axle has the connecting plate, the bottom and the mixing box fixed connection of connecting plate, shells inner wall's bottom fixedly connected with otter board.
Preferably, the top fixedly connected with main belt pulley on pivot surface, the surperficial cover of main belt pulley is equipped with the belt, the right side cover of belt internal surface is equipped with vice belt pulley, the inner chamber and the crank axle swing joint of vice belt pulley.
Preferably, the right side of the shell is fixedly connected with a supporting block, and the top of the supporting block is movably connected with the crankshaft through a bearing.
Preferably, the front side and the rear side of the top of the supporting plate are both fixedly connected with a support, and one side of the support is fixedly connected with the shell.
Preferably, the sliding grooves are formed in the two sides of the top of the supporting plate, the sliding blocks are connected to the inner cavities of the sliding grooves in a sliding mode, and the top of each sliding block is fixedly connected with the mixing box.
Preferably, the rear side at casing top is opened and is equipped with the feed inlet, the equal fixedly connected with supporting leg in four corners of backup pad bottom, logical groove has been seted up at the top of connecting plate.
Preferably, the surface of the crushing tooth is coated with an anti-corrosion wear-resistant coating, and the coating consists of the following substances in percentage by mass: 60 parts of polyurethane resin, 15 parts of aluminum powder, 15 parts of tungsten trioxide powder, 12 parts of titanium oxide powder, 15 parts of formaldehyde resin, 15 parts of aluminum oxide nano powder and 20 parts of ethylene glycol monomethyl ether.
When the material mixing device is used, materials are poured into the shell through the feeding hole, the rotating shaft is driven to rotate through the motor, the rotating shaft drives the crushing teeth to rotate, the crushing teeth can crush agglomerated materials and can also enable the materials to be preliminarily mixed, the materials smaller than the aperture of the screen plate can fall into the mixing box, the rotating shaft can also drive the stirring blades and the crank shaft to rotate, the materials are stirred through the stirring blades, the connecting plate is driven by the crank shaft to shake in a left-right reciprocating mode, the connecting plate drives the mixing box to shake in a left-right reciprocating mode, and stirring dead angles are avoided. With the electric part in this application through the peripheral control ware control, the peripheral control ware is the PLC controller.
Compared with the prior art, the invention provides the asphalt mixture stirring system with rapid and uniform mixing, which has the following beneficial effects:
(1) the invention can effectively avoid the existing stirring dead angle, so that the mixing is rapid and uniform, and the problems that the existing stirring device is inconvenient for processing the agglomerated materials, the motor drives the rotating shaft to rotate, the crushing teeth are utilized to crush the agglomerated materials, the stirring blades and the crank shaft can be driven to rotate, the materials can be stirred while the materials are shaken, the stirring dead angle problem is solved, and the poor mixing effect can be avoided are solved.
(2) According to the invention, the main belt pulley, the belt and the auxiliary belt pulley are arranged, so that the rotating shaft can conveniently drive the crank shaft to rotate, the crank shaft is prevented from being incapable of working, the shell is stabilized and supported by arranging the bracket, the mixing box is stabilized by arranging the sliding chute and the sliding block, and the mixing box is balanced and supported.
(3) According to the invention, the surface of the crushing tooth is coated with the anticorrosive wear-resistant coating, the coating is prepared from special materials, the crushing tooth made of the special material coating has a better stirring effect, the service life of a product is prolonged, compared with the common crushing tooth, the service life of the product is more than 3 times, and the use efficiency of a stirring system is improved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
fig. 3 is a schematic perspective view of the connecting plate of the present invention.
In the figure: 1. a support plate; 2. a support; 3. a housing; 4. a motor; 5. a rotating shaft; 6. crushing teeth; 7. stirring blades; 8. a primary pulley; 9. a belt; 10. a secondary pulley; 11. a crank shaft; 12. a support block; 13. a bearing; 14. a connecting plate; 15. a mixing box; 16. a chute; 17. a slider; 18. a through groove; 19. supporting legs; 20. a mesh plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a rapid and uniform mixing asphalt mixture stirring system comprises a supporting plate 1, a mixing box 15 is arranged on the top of the supporting plate 1, sliding grooves 16 are respectively arranged on both sides of the top of the supporting plate 1, a sliding block 17 is slidably connected to the inner cavity of the sliding groove 16, the top of the sliding block 17 is fixedly connected with the mixing box 15, the sliding grooves 16 and the sliding block 17 are arranged to stabilize the operation of the mixing box 15 and support the mixing box 15 in a balanced manner, a housing 3 is arranged on the top of the mixing box 15, a bracket 2 is fixedly connected to both the front side and the rear side of the top of the supporting plate 1, one side of the bracket 2 is fixedly connected with the housing 3, the operation of the housing 3 is stabilized by the bracket 2, the housing 3 is supported, a motor 4 is fixedly connected to the top of the housing 3, a rotating shaft 5 is fixedly connected to the output end of the motor 4, a crushing tooth 6 is fixedly connected to the middle shaft on the surface of the rotating shaft 5, the bottom of the surface of the rotating shaft 5 is fixedly connected with a stirring blade 7, the right side of the shell 3 is provided with a crankshaft 11, the top of the surface of the rotating shaft 5 is fixedly connected with a main belt pulley 8, the surface of the main belt pulley 8 is sleeved with a belt 9, the right side of the inner surface of the belt 9 is sleeved with an auxiliary belt pulley 10, the inner cavity of the auxiliary belt pulley 10 is movably connected with the crankshaft 11, the main belt pulley 8, the belt 9 and the auxiliary belt pulley 10 are arranged to facilitate the rotating shaft 5 to drive the crankshaft 11 to rotate so as to avoid the crankshaft 11 from being incapable of working, the right side of the shell 3 is fixedly connected with a supporting block 12, the top of the supporting block 12 is movably connected with the crankshaft 11 through a bearing 13, the bottom of the crankshaft 11 is movably connected with a connecting plate 14, the rear side of the top of the shell 3 is provided with a feeding hole, supporting legs 19 are fixedly connected with four corners of the bottom of the supporting plate 1, the top of the connecting plate 14 is provided with a through groove 18, and the bottom of the connecting plate 14 is fixedly connected with a mixing box 15, bottom fixedly connected with otter board 20 of 3 inner walls of casing, pour the material into casing 3 through the feed inlet in, it rotates to drive pivot 5 through motor 4, pivot 5 drives crushing tooth 6 and rotates, crushing tooth 6 not only can smash the caking material, and can make the material preliminary mixing, the material that is less than 20 apertures of otter board can fall to in mixing box 15, pivot 5 still can drive stirring leaf 7 and crankshaft 11 and rotate, stir the material through stirring leaf 7, it rocks to reciprocate about driving connecting plate 14 through crankshaft 11, connecting plate 14 drives mixing box 15 and rocks to reciprocate about, avoid having the stirring dead angle, and then make and mix quick and misce bene, the inconvenient pair caking material handling of current agitating unit has been solved, and there is the stirring dead angle, thereby lead to mixing the poor problem of effect.
In the invention, the surface of the crushing teeth is coated with an anticorrosive wear-resistant coating, and the coating consists of the following substances in percentage by mass: 60 parts of polyurethane resin, 15 parts of aluminum powder, 15 parts of tungsten trioxide powder, 12 parts of titanium oxide powder, 15 parts of formaldehyde resin, 15 parts of aluminum oxide nano powder and 20 parts of ethylene glycol monomethyl ether. Adopt this kind of crushing tooth, stirring effect is better, and product life increases, compares with ordinary crushing tooth, and life is more than 3 times, has promoted mixing system availability factor.
When the invention is used, materials are poured into the shell 3 through the feeding hole, the rotating shaft 5 is driven to rotate by the motor 4, the rotating shaft 5 drives the crushing teeth 6 to rotate, the crushing teeth 6 can not only crush the caking materials, but also can make the materials mixed initially, the materials smaller than the aperture of the screen plate 20 can fall into the mixing box 15, the rotating shaft 5 can drive the stirring blade 7 and the crank shaft 11 to rotate, the stirring blades 7 stir the materials, the crank shaft 11 drives the connecting plate 14 to swing left and right in a reciprocating way, the connecting plate 14 drives the mixing box 15 to swing left and right in a reciprocating way, the existence of stirring dead angles is avoided, thereby leading the mixing to be rapid and uniform, solving the problems that the prior stirring device is inconvenient for treating the caking materials and has stirring dead angles, thereby lead to mixing the poor problem of effect, the electric part is controlled through the peripheral controller with the electric part in this application, and the peripheral controller is the PLC controller.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a mix quick and even bituminous mixture mixing system, includes backup pad (1), its characterized in that: the top of backup pad (1) is provided with mixing box (15), the top of mixing box (15) is provided with casing (3), the top fixedly connected with motor (4) of casing (3), output fixedly connected with pivot (5) of motor (4), axis department fixedly connected with on pivot (5) surface smashes tooth (6), the bottom fixedly connected with stirring leaf (7) on pivot (5) surface, the right side of casing (3) is provided with crank axle (11), the bottom swing joint of crank axle (11) has connecting plate (14), the bottom and mixing box (15) fixed connection of connecting plate (14), the bottom fixedly connected with otter board (20) of casing (3) inner wall.
2. The asphalt mixing system of claim 1 where mixing is rapid and uniform, wherein: the top fixedly connected with main belt pulley (8) on pivot (5) surface, the surface cover of main belt pulley (8) is equipped with belt (9), the right side cover of belt (9) internal surface is equipped with vice belt pulley (10), the inner chamber and crank axle (11) swing joint of vice belt pulley (10).
3. The asphalt mixing system of claim 1 where mixing is rapid and uniform, wherein: the right side of the shell (3) is fixedly connected with a supporting block (12), and the top of the supporting block (12) is movably connected with a crankshaft (11) through a bearing (13).
4. The asphalt mixing system of claim 1 where mixing is rapid and uniform, wherein: the support is characterized in that the front side and the rear side of the top of the support plate (1) are fixedly connected with a support (2), and one side of the support (2) is fixedly connected with the shell (3).
5. The system for stirring an asphalt mixture with rapid and uniform mixing according to claim 1, wherein: spout (16) have all been seted up to the both sides at backup pad (1) top, the inner chamber sliding connection of spout (16) has slider (17), the top and mixing box (15) fixed connection of slider (17).
6. The asphalt mixing system of claim 1 where mixing is rapid and uniform, wherein: the rear side at casing (3) top is opened and is equipped with the feed inlet, the equal fixedly connected with supporting leg (19) in four corners of backup pad (1) bottom, logical groove (18) have been seted up at the top of connecting plate (14).
7. The system for stirring an asphalt mixture with rapid and uniform mixing according to claim 1, wherein: the surface of the crushing teeth is coated with an anti-corrosion wear-resistant coating, and the coating consists of the following substances in percentage by mass: 60 parts of polyurethane resin, 15 parts of aluminum powder, 15 parts of tungsten trioxide powder, 12 parts of titanium oxide powder, 15 parts of formaldehyde resin, 15 parts of aluminum oxide nano powder and 20 parts of ethylene glycol monomethyl ether.
8. A method for stirring an asphalt mixture with rapid and uniform mixing is characterized by comprising the following steps: when the material mixing device is used, materials are poured into the shell (3) through the feeding hole, the rotating shaft (5) is driven to rotate through the motor (4), the rotating shaft (5) drives the crushing teeth (6) to rotate, the crushing teeth (6) can crush agglomerated materials and can preliminarily mix the materials, the materials smaller than the aperture of the screen plate (20) can fall into the mixing box (15), the rotating shaft (5) can also drive the stirring blades (7) and the crank shaft (11) to rotate, the materials are stirred through the stirring blades (7), the connecting plate (14) is driven to shake back and forth left and right through the crank shaft (11), the connecting plate (14) drives the mixing box (15) to shake back and forth left and right, stirring dead angles are avoided, and mixing is fast and uniform; in the using process, the electric part is controlled by the peripheral controller, and the peripheral controller is a PLC (programmable logic controller).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210752438.XA CN114984840A (en) | 2022-06-28 | 2022-06-28 | Asphalt mixture stirring system and method capable of mixing quickly and uniformly |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210752438.XA CN114984840A (en) | 2022-06-28 | 2022-06-28 | Asphalt mixture stirring system and method capable of mixing quickly and uniformly |
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| CN114984840A true CN114984840A (en) | 2022-09-02 |
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| CN202210752438.XA Pending CN114984840A (en) | 2022-06-28 | 2022-06-28 | Asphalt mixture stirring system and method capable of mixing quickly and uniformly |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116371270A (en) * | 2023-04-12 | 2023-07-04 | 安徽松羽工程技术设备有限公司 | Efficient stirring kettle with crushing function |
| CN118624473A (en) * | 2024-08-09 | 2024-09-10 | 江苏和宇新材料有限公司 | High dispersion testing arrangement of unsaturated polyester resin powder coating |
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Application publication date: 20220902 |