CN114962823A - Clamp and pipeline structure with same for internal combustion engine - Google Patents
Clamp and pipeline structure with same for internal combustion engine Download PDFInfo
- Publication number
- CN114962823A CN114962823A CN202111543871.4A CN202111543871A CN114962823A CN 114962823 A CN114962823 A CN 114962823A CN 202111543871 A CN202111543871 A CN 202111543871A CN 114962823 A CN114962823 A CN 114962823A
- Authority
- CN
- China
- Prior art keywords
- clamp
- pipe
- radial direction
- bolt
- pipe hoop
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 7
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 18
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
- F16L21/06—Joints with sleeve or socket with a divided sleeve or ring clamping around the pipe ends
- F16L21/065—Joints with sleeve or socket with a divided sleeve or ring clamping around the pipe ends tightened by tangentially-arranged threaded pins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/024—Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/16—Flanged joints characterised by the sealing means
- F16L23/18—Flanged joints characterised by the sealing means the sealing means being rings
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Clamps And Clips (AREA)
Abstract
Description
技术领域technical field
本发明涉及管道连接领域,具体而言涉及卡箍及具有其的内燃机用管道结构。The invention relates to the field of pipeline connection, in particular to a clamp and a pipeline structure for an internal combustion engine having the same.
背景技术Background technique
随着内燃机向着高功率密度、高可靠性方向发展。内燃机的结构紧凑性设计日益受到关注。其中内燃机的排气管的紧凑要求不仅关系到排气密封的可靠性,更加关系到整机的安全性。而卡箍作为连接排气管的结构,卡箍的结构的合理性直接影响排气管的密封性能以及排气管的连接强度。With the development of internal combustion engines towards high power density and high reliability. The compact design of internal combustion engines has received increasing attention. Among them, the compact requirement of the exhaust pipe of the internal combustion engine is not only related to the reliability of the exhaust seal, but also to the safety of the whole machine. The clamp is used as a structure for connecting the exhaust pipe, and the rationality of the structure of the clamp directly affects the sealing performance of the exhaust pipe and the connection strength of the exhaust pipe.
现有的对夹式卡箍,包括第一卡箍和第二卡箍。第一卡箍和第二卡箍用于夹紧排气管。卡箍具有凸肩。凸肩设置有安装孔,以设置螺栓和螺母,从而通过螺栓和螺母连接第一卡箍和第二卡箍,进而使第一卡箍和第二卡箍夹紧排气管。The existing clip-on clamp includes a first clamp and a second clamp. The first clamp and the second clamp are used to clamp the exhaust pipe. The clamp has a shoulder. The shoulders are provided with mounting holes for arranging bolts and nuts, so as to connect the first clamp and the second clamp through the bolts and nuts, so that the first clamp and the second clamp clamp the exhaust pipe.
不过,现有的对夹式卡箍的轴肩高度尺寸小。在使第一卡箍和第二卡箍夹紧管道,以及在内燃机工作时,轴肩容易变形,进而使管道泄漏。However, the existing wafer-type clamps have a small shoulder height dimension. When the first clamp and the second clamp are clamped to the pipe, and when the internal combustion engine is working, the shaft shoulder is easily deformed, thereby causing the pipe to leak.
为此,本发明提供一种卡箍及具有其的内燃机用管道结构,以至少部分地解决上述问题。Therefore, the present invention provides a clamp and a piping structure for an internal combustion engine having the same to at least partially solve the above problems.
发明内容SUMMARY OF THE INVENTION
在发明内容部分中引入了一系列简化形式的概念,这将在具体实施例部分中进一步详细说明。本发明的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。A series of concepts in simplified form have been introduced in the Summary section, which are described in further detail in the Detailed Description section. The Summary of the Invention section of the present invention is not intended to attempt to limit the key features and essential technical features of the claimed technical solution, nor is it intended to attempt to determine the protection scope of the claimed technical solution.
为至少部分地解决上述技术问题,本发明提供了一种卡箍,卡箍包括:In order to at least partially solve the above technical problems, the present invention provides a clamp, which includes:
两个管箍,管箍包括管箍部和凸肩部,管箍部为弧形结构,管箍部的沿管箍部的第一径向方向的两端均设置有凸肩部,凸肩部具有轴线沿管箍部的第二径向方向延伸的安装通孔,第二径向方向垂直于第一径向方向,凸肩部的沿管箍部的第二径向方向的尺寸为H,管箍部的半径尺寸为R,H的范围为0.5R≤H≤R,Two pipe hoop, the pipe hoop includes a pipe hoop part and a convex shoulder part, the pipe hoop part is an arc structure, both ends of the pipe hoop part along the first radial direction of the pipe hoop part are provided with a convex shoulder part, and the convex shoulder part is provided. The part has an installation through hole whose axis extends along the second radial direction of the pipe hoop part, the second radial direction is perpendicular to the first radial direction, and the dimension of the shoulder part along the second radial direction of the pipe hoop part is H , the radius size of the pipe hoop is R, and the range of H is 0.5R≤H≤R,
螺栓组件,螺栓组件包括螺栓和螺母,螺栓用于穿设于安装通孔后和螺母连接,以连接两个管箍。Bolt assembly, the bolt assembly includes bolts and nuts, the bolts are used to pass through the installation through holes and connect with the nuts to connect two pipe clamps.
根据本发明的卡箍,H的范围为0.5R≤H≤R,可以增加管箍的刚性和强度,减少管箍部弯曲变形而局部拱起的可能性,进而能够减少管道在连接处密封不严而泄漏的可能性。According to the clamp of the present invention, the range of H is 0.5R≤H≤R, which can increase the rigidity and strength of the pipe clamp, reduce the possibility that the pipe clamp part is bent and deformed and partially arched, and thus can reduce the sealing failure of the pipe at the connection. Strict and the possibility of leakage.
可选地,凸肩部的靠近螺栓组件的头部的轴肩安装面为倾斜面,倾斜面具有斜面外端和斜面内端,沿管箍部的第一径向方向,斜面外端位于斜面内端的远离弧形结构的圆心的一侧,沿管箍部的第二径向方向,斜面内端位于斜面外端的靠近弧形结构的圆心的一侧。Optionally, the shoulder mounting surface of the shoulder portion close to the head of the bolt assembly is an inclined surface, the inclined surface has an inclined surface outer end and an inclined surface inner end, and along the first radial direction of the pipe hoop portion, the inclined surface outer end is located on the inclined surface. On the side of the inner end away from the center of the arc structure, along the second radial direction of the pipe hoop portion, the inner end of the inclined plane is located on the side of the outer end of the inclined plane close to the center of the arc structure.
可选地,凸肩部的靠近螺栓组件的头部的轴肩安装面垂直于管箍部的第二径向方向,卡箍包括楔形垫片,螺栓组件连接两个管箍的情况下,楔形垫片套设于螺栓的螺杆,楔形垫片搭接至轴肩安装面,以使楔形垫片的靠近与之相邻的螺栓组件的头部的表面为倾斜面,沿管箍部的第一径向方向,楔形垫片的厚度较大的一端用于设置于螺栓的杆体的远离弧形结构的圆心的一侧。Optionally, the shoulder mounting surface of the shoulder portion close to the head of the bolt assembly is perpendicular to the second radial direction of the pipe hoop portion, the clamp includes a wedge-shaped washer, and in the case of the bolt assembly connecting two pipe hoop, the wedge-shaped The washer is sleeved on the screw rod of the bolt, and the wedge-shaped washer is overlapped with the mounting surface of the shaft shoulder, so that the surface of the wedge-shaped washer close to the head of the adjacent bolt assembly is an inclined surface. In the radial direction, the thicker end of the wedge-shaped washer is used to be disposed on the side of the shank of the bolt away from the center of the arc structure.
可选地,倾斜面和管箍部的第一径向方向之间的夹角α的范围为0°<α≤20°。Optionally, the included angle α between the inclined surface and the first radial direction of the pipe hoop portion is in the range of 0°<α≤20°.
可选地,螺栓的材料的线胀系数小于或等于管箍的材料的线胀系数。Optionally, the coefficient of linear expansion of the material of the bolt is less than or equal to the coefficient of linear expansion of the material of the pipe collar.
可选地,Optionally,
螺栓的材料的线胀系数小于或等于14,并且/或者The material of the bolt has a coefficient of linear expansion less than or equal to 14, and/or
管箍的材料的线胀系数小于或等于17。The coefficient of linear expansion of the material of the pipe hoop is less than or equal to 17.
可选地,管箍部的横截面形状具有V形槽。Optionally, the cross-sectional shape of the hoop portion has a V-shaped groove.
本发明还提供了一种内燃机用管道结构,内燃机用管道结构包括:至少两个管道,以及前述的卡箍,卡箍用于连接相邻的管道。The present invention also provides a pipeline structure for an internal combustion engine. The pipeline structure for an internal combustion engine includes: at least two pipelines, and the aforementioned clamp, which is used to connect adjacent pipelines.
根据本发明的内燃机用管道结构,内燃机用管道结构包括前述的卡箍,H的范围为0.5R≤H≤R,可以增加管箍的刚性和强度,减少管箍部弯曲变形而局部拱起的可能性,进而能够减少管道在连接处密封不严而泄漏的可能性。According to the pipeline structure for an internal combustion engine of the present invention, the pipeline structure for an internal combustion engine includes the aforementioned clamp, and the range of H is 0.5R≤H≤R, which can increase the rigidity and strength of the pipe clamp, and reduce the bending deformation of the pipe clamp and the partial arching of the pipe clamp. It is possible to reduce the possibility of leakage of pipelines due to poor sealing at the connection.
可选地,管道的端部设置有连接法兰,卡箍用于连接相邻的管道的连接法兰,以连接相邻的管道,管道结构还包括密封垫片,密封垫片用于设置于相邻的管道的连接法兰之间,以用于密封相邻的管道的连接法兰之间的间隙,管箍的材料的线胀系数小于或等于连接法兰的材料的线胀系数。Optionally, the end of the pipeline is provided with a connecting flange, the clamp is used to connect the connecting flanges of the adjacent pipelines to connect the adjacent pipelines, and the pipeline structure also includes a sealing gasket, and the sealing gasket is used to be arranged on the adjacent pipelines. Between the connection flanges of adjacent pipes, in order to seal the gap between the connection flanges of adjacent pipes, the linear expansion coefficient of the material of the pipe hoop is less than or equal to the linear expansion coefficient of the material of the connection flange.
附图说明Description of drawings
为了使本发明的优点更容易理解,将通过参考在附图中示出的具体实施方式更详细地描述上文简要描述的本发明。可以理解这些附图只描绘了本发明的典型实施方式,因此不应认为是对其保护范围的限制,通过附图以附加的特性和细节描述和解释本发明。In order that the advantages of the present invention may be more readily understood, the present invention briefly described above will be described in more detail by reference to specific embodiments shown in the accompanying drawings. Understanding that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope, the invention will be described and explained with additional specificity and detail.
图1为根据本发明的第一个优选实施方式的卡箍的主视图,其中卡箍的部分被剖开;FIG. 1 is a front view of a clamp according to a first preferred embodiment of the present invention, wherein part of the clamp is cut away;
图2为图1的卡箍的A处局部放大示意图,其中未示出螺栓;Fig. 2 is a partial enlarged schematic view of part A of the clamp of Fig. 1, wherein bolts are not shown;
图3为图1的卡箍的B-B处剖视示意图;Fig. 3 is the sectional schematic diagram of the B-B place of the clamp of Fig. 1;
图4为图1的卡箍连接管道的连接法兰和密封垫片的剖视示意图;FIG. 4 is a schematic cross-sectional view of the connection flange and the sealing gasket of the clamp connection pipeline of FIG. 1;
图5为根据本发明的第二个优选实施方式的卡箍的主视图,其中卡箍的部分被剖开;Figure 5 is a front view of a clamp according to a second preferred embodiment of the present invention, wherein a portion of the clamp is cut away;
图6为图5的卡箍的C处局部放大示意图;Fig. 6 is the partial enlarged schematic diagram of C of the clamp of Fig. 5;
图7为一个实验的密封垫片表面的接触压力分布图;以及Figure 7 is a graph of contact pressure distribution on the gasket surface of an experiment; and
图8为另一个实验的螺栓的螺杆的内侧和外侧的应力图。Figure 8 is a stress diagram of the inside and outside of the threaded rod of another experiment.
附图标记说明Description of reference numerals
110、 管箍 111、 管箍部110,
112、 凸肩部 113、 安装通孔112,
114、 第一管箍 115、 第二管箍114, the
116、 V形槽 121、 螺栓116, V-
122、 螺母 131、 倾斜面122,
132、 斜面外端 133、 斜面内端132, the outer end of the
140、 密封垫片 150、 连接法兰140,
211、 管箍部 212、 凸肩部211,
221、 螺栓 222、 螺母221, Bolt 222, Nut
231、 倾斜面 227、 轴肩安装面231,
240、 楔形垫片240, wedge gasket
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员来说显而易见的是,本发明实施方式可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明实施方式发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that embodiments of the invention may be practiced without one or more of these details. In other instances, some technical features known in the art are not described in order to avoid confusion with the embodiments of the present invention.
以下参照附图对本发明的优选实施方式进行说明。需要说明的是,本文中所使用的术语“上”、“下”以及类似的表述只是为了说明的目的,并非限制。Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be noted that the terms "upper", "lower" and similar expressions used herein are only for the purpose of illustration and not for limitation.
在本文中,本申请中所引用的诸如“第一”和“第二”的序数词仅仅是标识,而不具有任何其它含义,例如特定的顺序等。而且,例如,术语“第一空间件”其本身不暗示“第二空间件”的存在,术语“第二空间件”本身不暗示“第一空间件”的存在。Herein, ordinal numbers such as "first" and "second" referenced in this application are merely identifications and do not have any other meaning, such as a specific order, and the like. Also, for example, the term "first space member" by itself does not imply the existence of a "second space member", and the term "second space member" does not by itself imply the existence of a "first space member".
为了彻底了解本发明实施方式,将在下列的描述中提出详细的结构。显然,本发明实施方式的施行并不限定于本领域的技术人员所熟习的特殊细节。本发明的较佳实施方式详细描述如下,然而除了这些详细描述外,本发明还可以具有其他实施方式。For a thorough understanding of the embodiments of the present invention, detailed structures will be presented in the following description. Obviously, the implementation of the embodiments of the present invention is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present invention are described in detail below, however, the present invention may have other embodiments in addition to these detailed descriptions.
第一实施方式first embodiment
本发明提供了一种卡箍。请参考图1至图4,该卡箍用于连接两根管道。如图4所示,管道的端部具有连接法兰150。连接法兰150沿管道的径向向外延伸。连接法兰150构造为绕管道的轴线的周向连续结构。两根管道的连接法兰150连接,以连通两个管道。卡箍抱紧两根管道的连接在一起的连接法兰150,从而连接两根管道。连接法兰150之间设置有密封垫片140,以密封两个连接法兰150之间的间隙。密封垫片140可以是橡胶密封垫片。The present invention provides a clamp. Please refer to Figure 1 to Figure 4, the clamp is used to connect two pipes. As shown in FIG. 4 , the ends of the pipes have connecting
如图1所示,卡箍包括两个管箍110。管箍110包括管箍部111和凸肩部112。管箍部111为弧形结构。卡箍通过管箍部111抱紧管道的连接法兰150,以连接管道。As shown in FIG. 1 , the clamp includes two pipe clamps 110 . The
请参考图1和图2,凸肩部112包括第一凸肩部和第二凸肩部。第一凸肩部位于管箍部111的沿管箍部111的第一径向方向D1(图1的左右方向)的一端。第二凸肩部位于管箍部111的沿管箍部111的第一径向方向D1的另一端。凸肩部112具有安装通孔113。安装通孔113的轴线沿管箍部111的第二径向方向D2(图1的上下方向)延伸。管箍部111的第一径向方向D1垂直于管箍部111的第二径向方向D2。沿管箍部111的第一径向方向D1,第一凸肩部的位置和第二凸肩部的位置相对于管箍部111的第二径向方向D2对称。Referring to FIGS. 1 and 2 , the
两个管箍110包括第一管箍114和第二管箍115。卡箍还包括螺栓组件。螺栓组件包括螺栓121和螺母122。螺栓121用于穿设于安装通孔113。第一管箍114和第二管箍115的开口相对。第一管箍114的第一凸肩部正对于第二管箍115的第一凸肩部。第一管箍114的第二凸肩部正对于第二管箍115的第二凸肩部。The two
螺栓121依次穿过第一管箍114的凸肩部112和第二管箍115的凸肩部112,然后和螺母122连接。具体的,一个螺栓121依次穿过第一管箍114的第一凸肩部和第二管箍115的第一凸肩部,然后和一个螺母122连接。另一个螺栓121依次穿过第一管箍114的第二凸肩部和第二管箍115的第二凸肩部,然后和另一个螺母122连接。这样,拧紧管箍110的螺栓121,即可使第一管箍114和第二管箍115抱紧位于其内的管道的连接法兰150。The
凸肩部112的沿管箍部111的第二径向方向D2的尺寸为H。管箍部111的半径尺寸为R。H的范围为0.5R≤H≤R。由此,可以增加管箍110的钢性和强度,减少管箍部111弯曲变形而局部拱起的可能性。进一步优选地,H=0.6R。The dimension of the
本实施方式中,H的范围为0.5R≤H≤R,可以增加管箍110的刚性和强度,减少管箍部111弯曲变形而局部拱起的可能性,进而能够减少管道在连接处密封不严而泄漏的可能性。In this embodiment, the range of H is 0.5R≤H≤R, which can increase the rigidity and strength of the
请继续参考图1和图2,具体的,请参考图1和图2,沿管箍部111的第二径向方向D2,凸肩部112的远离弧形结构的圆心的侧面为轴肩安装面。轴肩安装面构造为倾斜面131。倾斜面131倾斜于管箍部111的第一径向方向D1。具体的,倾斜面131具有斜面外端132和斜面内端133。沿管箍部111的第一径向方向D1,斜面外端132位于斜面内端133的远离弧形结构的圆心的一侧。沿管箍部111的第二径向方向D2,斜面内端133的相对于斜面外端132更加靠近弧形结构的圆心。Please continue to refer to FIG. 1 and FIG. 2 . Specifically, please refer to FIG. 1 and FIG. 2 . Along the second radial direction D2 of the
拧紧螺栓121的情况下,螺栓组件的安装面逐渐靠近凸肩部112。这样,螺栓组件的安装面先抵靠至斜面外端132。继续拧紧螺栓121的过程中,螺栓组件的安装面对斜面外端132的作用使凸肩部112逐渐变形,进而使轴肩安装面逐渐垂直于管箍部111的第二径向方向D2。当螺栓121拧紧至预定的预紧力时,轴肩安装面大致垂直于管箍部111的第二径向方向D2,螺栓组件的安装面贴合至轴肩安装面。此时,螺栓121的轴线大致平行于管箍部111的第二径向方向D2。这样,螺栓121的杆体受力均匀,能够减少螺栓121的杆体的内侧(杆体的远离斜面外端132的侧端)应力,减少螺栓121断裂的可能性。When the
此外,可以使连接法兰150之间的密封垫片140的表面的受力均匀,提高密封性能。In addition, the force on the surface of the sealing
倾斜面131和管箍部111的第一径向方向D1之间的夹角的范围为0°到20°。由此,可以进一步减少螺栓121的杆体的内侧应力,进而进一步减少螺栓121断裂的可能性。The included angle between the
进一步优选地,倾斜面131和管箍部111的第一径向方向D1之间的夹角为5°。Further preferably, the included angle between the
优选地,螺栓121的材料的线胀系数小于或等于管箍110的材料的线胀系数。由此,能够尽可能地避免在高温环境中工作的情况下,通过螺栓121连接的第一管箍114和第二管箍115的连接发生松弛,进而能够尽可能地避免泄漏。Preferably, the coefficient of linear expansion of the material of the
优选地,螺栓121的材料的线胀系数X1的范围为0<X1≤14。由此,方便螺栓121的选型。Preferably, the linear expansion coefficient X1 of the material of the
优选地,管箍110的材料的线胀系数X2的范围为0<X2≤17。由此,方便管箍110的选型。Preferably, the linear expansion coefficient X2 of the material of the
优选地,螺栓121的材料为06Cr25Ni20。由此,方便螺栓121的选型。Preferably, the material of the
优选地,管箍110的材料为25Cr2MoVA。由此,方便管箍110的选型。Preferably, the material of the
优选地,管箍110可以为一体成型结构。例如管箍110可以为铸造件。由此方便管箍110的加工。第一管箍114和第二管箍115的结构可以相同。由此,方便更换。Preferably, the
第一管箍114和第二管箍115抱紧连接法兰的情况下,沿管箍部111的第一径向方向D1,第一管箍114和第二管箍115之间存在间隔。When the
本发明还提供了一种内燃机用管道结构。如图4所示,管道结构包括至少两个管道、前述的卡箍,以及前述密封垫片140。管道的端部具有前述的连接法兰150。至少两个管道依次连接,从而连通。管道用于连接至内燃机的排气口,以用于排气。相邻的管道之间通过卡箍连接。The invention also provides a pipeline structure for an internal combustion engine. As shown in FIG. 4 , the pipe structure includes at least two pipes, the aforementioned clamp, and the
本实施方式中,管道结构包括前述的卡箍,H的范围为0.5R≤H≤R,可以增加管箍110的刚性和强度,减少管箍部111弯曲变形而局部拱起的可能性,进而能够减少管道在连接处密封不严而泄漏的可能性。In this embodiment, the pipe structure includes the aforementioned clamp, and the range of H is 0.5R≤H≤R, which can increase the rigidity and strength of the
优选地,如图4所示,连接法兰150的远离密封垫片140的侧面为法兰倾斜面。法兰倾斜面倾斜于管道的径向方向。连接在一起的两个连接法兰150的法兰倾斜面构成横截面(该横截面延伸经过管道的轴线)为V形结构。Preferably, as shown in FIG. 4 , the side of the connecting
如图3和图4所示,管箍部111的横截面(该横截面延伸经过弧形结构的轴线)形状具有开口朝向弧形结构的圆心的V形槽116。连接法兰150构成的V形结构进入V形槽116内。V形槽116的侧面贴合并抱紧法兰倾斜面,进而抱紧连接法兰150。由此,能够更加牢固的固定连接法兰150。As shown in FIGS. 3 and 4 , the cross-section of the collar portion 111 (the cross-section extending through the axis of the arcuate structure) is shaped with a V-shaped
优选地,管箍110的材料的线胀系数小于或等于连接法兰150的材料的线胀系数。由此,能够尽肯能地避免在高温环境中工作的情况下,卡箍和连接法兰150的连接发生松弛,进而能够尽可能地避免泄漏。Preferably, the coefficient of linear expansion of the material of the
第二实施方式Second Embodiment
第二实施方式中,请参考图5和图6,凸肩部212的轴肩安装面227垂直于管箍部211的第二径向方向D2。卡箍还包括楔形垫片240。楔形垫片240的端面倾斜于楔形垫片240的轴线方向。这样,楔形垫片240的沿其径向方向的第一端的厚度大于第二端的厚度。楔形垫片240套设于螺栓221的螺杆的外周。楔形垫片240位于螺栓组件的头部(螺栓221的头部和螺母222)和轴肩安装面227之间。楔形垫片240的第一端设置于螺杆的沿管箍部211的第一径向方向D1的外侧(沿管箍部211的第一径向方向D1,螺杆的远离弧形结构的圆心的一侧)。In the second embodiment, please refer to FIGS. 5 and 6 , the
楔形垫片240的一个端面搭接至轴肩安装面227的情况下,楔形垫片240的靠近螺栓组件的头部的表面为倾斜面231。该倾斜面231的作用和第一实施方式的倾斜面131的作用大致相同,这里不再赘述。When one end surface of the wedge-shaped
第二实施方式的其他设置大致相同于第一实施方式,这里不再赘述。Other settings of the second embodiment are substantially the same as those of the first embodiment, and will not be repeated here.
在内燃机的排气管上装配卡箍进行试验。本次试验以第一改进卡箍和H=0.1R的第一试验卡箍进行试验对比。第一改进卡箍的H=0.6R。第一试验卡箍和第一改进卡箍的其他试验条件大致相同。采用第一试验卡箍的内燃机在工作时,排气管的密封垫片处存在漏气现象。而采用第一改进卡箍的内燃机在工作时,排气管的密封垫片处无漏气现象。Assemble a clamp on the exhaust pipe of an internal combustion engine for testing. In this test, the first improved clamp and the first test clamp with H=0.1R are used for test comparison. The H=0.6R of the first improved clamp. The other test conditions for the first test clamp and the first modified clamp were approximately the same. When the internal combustion engine using the first test clamp is working, there is air leakage at the sealing gasket of the exhaust pipe. However, when the internal combustion engine using the first improved clamp is working, there is no air leakage at the sealing gasket of the exhaust pipe.
此外,在试验的过程中,采集内燃机在工作时密封垫片表面的接触压力。在拧紧螺栓的预定的预紧力相同的条件下,采用第一改进卡箍相对于采用第一试验卡箍,密封垫片表面的接触压力在周向上更加均匀,详见图7。In addition, during the test, the contact pressure on the surface of the gasket when the internal combustion engine is in operation is collected. Under the same predetermined pre-tightening force for tightening the bolts, the contact pressure on the surface of the sealing gasket is more uniform in the circumferential direction with the first improved clamp than with the first test clamp, see Figure 7 for details.
在内燃机的排气管上装配卡箍进行试验。本次试验以第二改进卡箍和第二试验卡箍进行试验对比。第二试验卡箍的轴肩安装面垂直于管箍部的第二径向方向D2,并且第二试验卡箍无第二实施方式的楔形垫片。第二改进卡箍的具有本申请的倾斜面。第二试验卡箍和第二改进卡箍的其他试验条件大致相同。螺栓的螺杆外侧(螺栓的沿管箍部的第一径向方向D1的远离弧形结构的圆心的一侧)和内侧(螺栓的沿管箍部的第一径向方向D1的靠近弧形结构的圆心的一侧)均设置有应变片(应变片位于第一卡箍和第二卡箍之间)。在拧紧螺栓的预定的预紧力相同的条件下,采用第二改进卡箍时,螺栓内侧和外侧的应力差约较小,且未超出材料屈服。而采用第二试验卡箍时,螺栓内侧和外侧的应力的应力差较大(达到200MPa以上),并且随着预定的预紧力逐渐增大,差异也增大,详见图8,其中螺栓1和螺栓2为连接卡箍的两个螺栓。Assemble a clamp on the exhaust pipe of an internal combustion engine for testing. In this test, the second improved clamp and the second test clamp are used for test comparison. The shoulder mounting surface of the second test clamp is perpendicular to the second radial direction D2 of the pipe hoop portion, and the second test clamp has no wedge-shaped washer of the second embodiment. The second improved clamp has the inclined surface of the present application. The other test conditions for the second test clamp and the second modified clamp were approximately the same. The outer side of the screw of the bolt (the side of the bolt that is far from the center of the arc structure along the first radial direction D1 of the pipe hoop) and the inner side (the side of the bolt that is close to the arc structure along the first radial direction D1 of the pipe hoop part) One side of the circle center) are provided with strain gauges (the strain gauges are located between the first clamp and the second clamp). Under the same condition of the predetermined pre-tightening force for tightening the bolt, when the second improved clamp is used, the stress difference between the inner side and the outer side of the bolt is about smaller, and does not exceed the yield of the material. When the second test clamp is used, the stress difference between the inner and outer sides of the bolt is relatively large (over 200MPa), and as the predetermined pre-tightening force gradually increases, the difference also increases, see Figure 8 for details, in which the bolt 1 and bolt 2 are the two bolts connecting the clamp.
本发明已经通过上述实施例进行了说明,但应当理解的是,上述实施例只是用于举例和说明的目的,而非意在将本发明限制于所描述的实施例范围内。此外本领域技术人员可以理解的是,本发明并不局限于上述实施例,根据本发明的教导还可以做出更多种的变型和修改,这些变型和修改均落在本发明所要求保护的范围以内。本发明的保护范围由附属的权利要求书及其等效范围所界定。The present invention has been described by the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of illustration and description, and are not intended to limit the present invention to the scope of the described embodiments. In addition, those skilled in the art can understand that the present invention is not limited to the above-mentioned embodiments, and more variations and modifications can also be made according to the teachings of the present invention, and these variations and modifications all fall within the protection claimed in the present invention. within the range. The protection scope of the present invention is defined by the appended claims and their equivalents.
除非另有定义,本文中所使用的技术和科学术语与本发明的技术领域的技术人员通常理解的含义相同。本文中使用的术语只是为了描述具体的实施目的,不是旨在限制本发明。本文中出现的诸如“部件”等术语既可以表示单个的零件,也可以表示多个零件的组合。本文中出现的诸如“安装”、“设置”等术语既可以表示一个部件直接附接至另一个部件,也可以表示一个部件通过中间件附接至另一个部件。本文中在一个实施方式中描述的特征可以单独地或与其它特征结合地应用于另一个实施方式,除非该特征在该另一个实施方式中不适用或是另有说明。Unless otherwise defined, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein is for the purpose of describing a particular implementation only and is not intended to limit the present invention. Terms such as "component" appearing herein can refer to either a single part or a combination of parts. Terms such as "installed", "provided" and the like appearing herein can mean either the direct attachment of one component to another component or the attachment of one component to another component through an intermediate piece. A feature described herein in one embodiment may be used in another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or stated otherwise.
本发明已经通过上述实施方式进行了说明,但应当理解的是,上述实施方式只是用于举例和说明的目的,而非意在将本发明限制于所描述的实施方式范围内。本领域技术人员可以理解的是,根据本发明的教导还可以做出更多种的变型和修改,这些变型和修改均落在本发明所要求保护的范围以内。The present invention has been described by the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of illustration and description, and are not intended to limit the present invention to the scope of the described embodiments. It will be appreciated by those skilled in the art that various variations and modifications can be made according to the teachings of the present invention, which all fall within the scope of the claimed protection of the present invention.
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111543871.4A CN114962823A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure with same for internal combustion engine |
CN202410496911.1A CN118208605A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure for internal combustion engine with same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111543871.4A CN114962823A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure with same for internal combustion engine |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410496911.1A Division CN118208605A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure for internal combustion engine with same |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114962823A true CN114962823A (en) | 2022-08-30 |
Family
ID=82971198
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410496911.1A Pending CN118208605A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure for internal combustion engine with same |
CN202111543871.4A Pending CN114962823A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure with same for internal combustion engine |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410496911.1A Pending CN118208605A (en) | 2021-12-16 | 2021-12-16 | Clamp and pipeline structure for internal combustion engine with same |
Country Status (1)
Country | Link |
---|---|
CN (2) | CN118208605A (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3003793A (en) * | 1960-04-14 | 1961-10-10 | Edmund W Pitt | Longitudinally divided sleeved pipe coupling |
US4895397A (en) * | 1986-03-14 | 1990-01-23 | International Clamp Company | Clamp |
US20080007061A1 (en) * | 2004-05-14 | 2008-01-10 | Victaulic Company | Deformable mechanical pipe coupling |
CN201487429U (en) * | 2009-07-16 | 2010-05-26 | 辽宁辽兴石油机械有限公司 | Clamp coupling for pipelines |
CN101865336A (en) * | 2004-05-14 | 2010-10-20 | 维克托里克公司 | Deformable Mechanical Fittings |
US20160076681A1 (en) * | 2014-09-11 | 2016-03-17 | Victaulic Company | Coupling And Seal |
JP2016156477A (en) * | 2015-02-25 | 2016-09-01 | 有限会社シノハラ | Joint for high pressure |
JP2016156432A (en) * | 2015-02-24 | 2016-09-01 | 三菱日立パワーシステムズ株式会社 | Water supply piping connection structure, gas turbine combined cycle power generation plant with the same, and water supply piping cooling method |
US20180112806A1 (en) * | 2015-05-01 | 2018-04-26 | Palliser Industries, Inc. | Pipe Coupling |
CN208719613U (en) * | 2018-08-01 | 2019-04-09 | 山东亿佰通机械股份有限公司 | A kind of pipe clamp with deflection |
-
2021
- 2021-12-16 CN CN202410496911.1A patent/CN118208605A/en active Pending
- 2021-12-16 CN CN202111543871.4A patent/CN114962823A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3003793A (en) * | 1960-04-14 | 1961-10-10 | Edmund W Pitt | Longitudinally divided sleeved pipe coupling |
US4895397A (en) * | 1986-03-14 | 1990-01-23 | International Clamp Company | Clamp |
US20080007061A1 (en) * | 2004-05-14 | 2008-01-10 | Victaulic Company | Deformable mechanical pipe coupling |
CN101865336A (en) * | 2004-05-14 | 2010-10-20 | 维克托里克公司 | Deformable Mechanical Fittings |
CN201487429U (en) * | 2009-07-16 | 2010-05-26 | 辽宁辽兴石油机械有限公司 | Clamp coupling for pipelines |
US20160076681A1 (en) * | 2014-09-11 | 2016-03-17 | Victaulic Company | Coupling And Seal |
JP2016156432A (en) * | 2015-02-24 | 2016-09-01 | 三菱日立パワーシステムズ株式会社 | Water supply piping connection structure, gas turbine combined cycle power generation plant with the same, and water supply piping cooling method |
JP2016156477A (en) * | 2015-02-25 | 2016-09-01 | 有限会社シノハラ | Joint for high pressure |
US20180112806A1 (en) * | 2015-05-01 | 2018-04-26 | Palliser Industries, Inc. | Pipe Coupling |
CN208719613U (en) * | 2018-08-01 | 2019-04-09 | 山东亿佰通机械股份有限公司 | A kind of pipe clamp with deflection |
Also Published As
Publication number | Publication date |
---|---|
CN118208605A (en) | 2024-06-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7775561B2 (en) | Exhaust pipe joint with insert | |
US9618147B2 (en) | Connecting assembly and method for producing a connecting assembly | |
JP2011511230A (en) | Single bolt band clamp with center rib with gasket and pipe lap joint using the same | |
JP2010523912A (en) | Flange type prestressed seal coupling device | |
US3917324A (en) | Pipe joint | |
CN101932866B (en) | Loose flange type flared tube joint and method of joining steel tubes using the same | |
CN112814773A (en) | Exhaust pipe structure of internal combustion engine-mounted vehicle and manufacturing method of internal combustion engine-mounted vehicle | |
CN114962823A (en) | Clamp and pipeline structure with same for internal combustion engine | |
JP2019138385A (en) | Flange-type pipe joint for small-diameter pipe | |
KR101449428B1 (en) | Coupling of pipe | |
WO2021199903A1 (en) | Housing-type pipe joint | |
CN218152920U (en) | Pipeline connecting assembly | |
CN210600664U (en) | Urgent repair device for reducing pipe joint | |
US5484260A (en) | Steam turbine bell seals | |
CN220979717U (en) | V-shaped communicating pipe with auxiliary compression function | |
CN222894845U (en) | High-pressure isolated corrugated pipe | |
CN114017571B (en) | Combined pipeline compensator suitable for high frequency vibration and installation method | |
JP7233934B2 (en) | leak prevention device | |
CN218266098U (en) | Cooling pipe and cooling pipeline | |
CN221277852U (en) | Adapter tube for connecting exhaust pipe and muffler | |
EP4001723B1 (en) | Sealing coupling for connecting distribution ducts | |
CN212080429U (en) | A Flange With Pipe Strain Relief | |
US20240230011A9 (en) | Pipe coupling encapsulation assembly | |
JP7502150B2 (en) | Housing Pipe Fittings | |
JPH0564595U (en) | Exhaust pipe joint structure |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220830 |
|
RJ01 | Rejection of invention patent application after publication |