CN114960302A - Assembled ballastless track structure of high-speed railway and construction method - Google Patents

Assembled ballastless track structure of high-speed railway and construction method Download PDF

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CN114960302A
CN114960302A CN202210421450.2A CN202210421450A CN114960302A CN 114960302 A CN114960302 A CN 114960302A CN 202210421450 A CN202210421450 A CN 202210421450A CN 114960302 A CN114960302 A CN 114960302A
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limit
ballastless track
track
damping
ring
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CN114960302B (en
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宋力
刘冉
余志武
房司琦
刘虎兵
蒋丽忠
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Central South University
National Engineering Laboratory for High Speed Railway Construction Technology
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Central South University
National Engineering Laboratory for High Speed Railway Construction Technology
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/68Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
    • E01B9/681Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by the material
    • E01B9/683Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by the material layered or composite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/30Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Vibration Prevention Devices (AREA)
  • Railway Tracks (AREA)

Abstract

A high-speed railway assembled ballastless track structure and a construction method thereof comprise ballastless track unit modules, vibration damping leveling layers and limiting connecting rods; the ballastless track unit modules are of prefabricated structures and are laid on the vibration-damping leveling layer in an end-to-end connection mode, and the ballastless track unit modules are fixed on the supporting structure through the limiting connecting rods. The prefabricated module is miniaturized, standardized in design, industrialized in production, simple and mechanized in installation and leveling, and has the characteristics of high precision, few diseases, good vibration reduction, long service life, energy conservation, environmental friendliness, easiness in maintenance and the like.

Description

一种高速铁路装配式无砟轨道结构及施工方法A high-speed railway assembled ballastless track structure and construction method

技术领域technical field

本发明涉及轨道交通技术领域,特别是一种高速铁路装配式无砟轨道结构及施工方法。The invention relates to the technical field of rail transportation, in particular to a high-speed railway assembled ballastless track structure and a construction method.

背景技术Background technique

轨道结构作为列车运行的物质载体,其服役安全将直接影响列车的运营安全,并且在服役过程它的受力非常复杂,在铁路安全运营中它具有重要地位。As the material carrier of the train operation, the service safety of the track structure will directly affect the operation safety of the train, and its force during the service process is very complex, and it plays an important role in the safe operation of the railway.

无砟轨道结构因其高平顺性、高稳定性、少维修等优点,已成为高速铁路的主要轨道结构型式。目前在我国已应用的无砟轨道型式主要有双块式、CRTSⅠ型板式、CRTSⅡ型板式和CRTSⅢ型板式等结构形式,常用的结构组成为轨道板、充填层、混凝土底座或支承层。这种竖向多层、纵向异构的带状结构体系,具有建造材料属性差别大、结构层次多、服役环境和建造工艺复杂等特征。在多环境、多作用耦合长期反复作用下出现了部件损伤、界面离缝冒浆和轨道板上拱等不同病害现象,并且随着运营时间的加长病害呈现出群发、突发、反复发等特征,影响了轨道结构安全服役、行车舒适性和养护维修困难。高速铁路实践表明,无砟轨道的病害问题与轨道结构的形式、“逆作法”施工工艺、现场大量湿作业等因素密切相关。因此,亟需探索全寿命周期内无砟轨道结构基本机理和规律,发明一种高精度、少病害、长寿命、节能环保、易维修的新型无砟轨道结构。Ballastless track structure has become the main track structure type of high-speed railway due to its advantages of high smoothness, high stability and less maintenance. At present, the ballastless track types that have been applied in our country mainly include double block type, CRTS I type slab type, CRTS II type slab type and CRTS III type slab type. This vertical multi-layered, longitudinally heterogeneous ribbon structure system has the characteristics of large differences in construction material properties, multiple structural layers, complex service environment and construction technology. Under the long-term and repeated action of multi-environment and multi-action coupling, different disease phenomena such as component damage, interface separation and slurry, and track slab arching appear. , affecting the safe service of the track structure, driving comfort and maintenance difficulties. The practice of high-speed railway shows that the disease problem of ballastless track is closely related to the form of the track structure, the "reverse method" construction technology, and a large number of wet operations on site. Therefore, it is urgent to explore the basic mechanism and laws of the ballastless track structure in the whole life cycle, and to invent a new type of ballastless track structure with high precision, less disease, long life, energy saving and environmental protection, and easy maintenance.

发明内容SUMMARY OF THE INVENTION

本发明解决现有技术的不足而提供一种施工快速、施工简单方便、维修方便、质量高、寿命长的高速铁路装配式无砟轨道结构及施工方法。The invention solves the deficiencies of the prior art and provides a high-speed railway assembled ballastless track structure and a construction method with fast construction, simple and convenient construction, convenient maintenance, high quality and long service life.

为实现上述目的,本发明首先提出了一种高速铁路装配式无砟轨道结构,包括无砟轨道单元模块、减振调平层和限位连接杆件;所述限位连接杆件沿轨道设计延伸方向、固定在轨道支承结构上,所述减振调平层铺设在轨道支承结构上,所述无砟轨道单元模块为预制结构,所述无砟轨道单元模块首尾连接铺设在减振调平层上,并且无砟轨道单元模块通过限位连接杆件固定在支承结构上。In order to achieve the above purpose, the present invention first proposes an assembled ballastless track structure for a high-speed railway, which includes a ballastless track unit module, a vibration reduction and leveling layer, and a limit connecting rod; the limit connecting rod is designed along the track. The extension direction is fixed on the track support structure, the vibration reduction and leveling layer is laid on the track support structure, the ballastless track unit module is a prefabricated structure, and the ballastless track unit module is connected end to end and laid on the vibration reduction level layer, and the ballastless track unit module is fixed on the support structure through the limit connecting rod.

采用上述结构,通过在轨道支承结构上铺设减振调平层来控制无砟轨道单元模块铺设时的顶面平顺性,实现无砟轨道单元模块上轨道的二次调平;无砟轨道单元模块在工厂预制时实现轨道一次初调平,现场通过预压减振调平层实现二次精调平,施工效率更高,并避免了“逆作法”施工带来了的层间界面病害问题。With the above structure, the smoothness of the top surface when the ballastless track unit module is laid is controlled by laying a vibration damping leveling layer on the track support structure, so as to realize the secondary leveling of the track on the ballastless track unit module; the ballastless track unit module is in the During prefabrication in the factory, the primary leveling of the track is realized, and the secondary fine leveling is realized on site through the pre-compressed vibration-damping leveling layer. The construction efficiency is higher, and the problem of interlayer interface disease caused by the "reverse method" construction is avoided.

另外通过预制的无砟轨道单元模块拼装组合实现无砟轨道结构装配,一方面,适用性强,无砟轨道单元模块方便运输,装配方法简单高效,另一方面,当轨道结构出现病害时的方便维修与置换,维修与置换时,只需更换或者维修受损的无砟轨道单元模块,可实现快速修复,更换简单,维修费用低,维修所需周期短,工人的劳动强度低,更适用于高速铁路“天窗期”维修的要求。In addition, the assembly of the ballastless track structure is realized by assembling and combining the prefabricated ballastless track unit modules. On the one hand, the applicability is strong, the ballastless track unit module is convenient for transportation, and the assembly method is simple and efficient. Repair and replacement, when repairing and replacing, only need to replace or repair the damaged ballastless track unit module, which can achieve rapid repair, simple replacement, low maintenance cost, short maintenance period, low labor intensity of workers, more suitable for Requirements for the maintenance of high-speed railways during the "skylight period".

本实施方式中,所述减振调平层采用水泥毯。本实施例中的所述水泥毯为一种三维间隔织物增强水泥基复合材料;水泥毯的材质柔软、可铺设成任意形状、无需搅拌和模具成型,通过干粉填充、洒水硬化。减振调平层用于支撑无砟轨道单元模块,并用于从水化到硬化过程中通过对上部无砟轨道单元模块施加预压力,实现无砟轨道精调平。In this embodiment, the vibration damping and leveling layer adopts a cement blanket. The cement blanket in this embodiment is a three-dimensional spacer fabric reinforced cement-based composite material; the cement blanket is soft, can be laid in any shape, does not require stirring and mold forming, and is filled with dry powder and hardened by watering. The vibration damping and leveling layer is used to support the ballastless track unit module, and is used to achieve fine leveling of the ballastless track by applying pre-pressure to the upper ballastless track unit module during the process from hydration to hardening.

本实施方式中,所述无砟轨道单元模块包括轨道板和固定在所述轨道板上的承轨台。本实施例中,无砟轨道单元模块由工厂预制成型,加工简单,制作精度高。In this embodiment, the ballastless track unit module includes a track plate and a rail support platform fixed on the track plate. In this embodiment, the ballastless track unit module is prefabricated in a factory, which is simple to process and has high manufacturing precision.

本实施方式中,所述限位连接杆件包括内置限位凸台;In this embodiment, the limit connecting rod includes a built-in limit boss;

所述内置限位凸台包括弹性连接环、限位压环、阻尼连接柱和连接杆件,所述限位压环的外壁沿周向设置有向外突出的限位台阶,所述限位压环的内径与连接杆件的外径大小相匹配,所述连接杆件与轨道支承结构内预埋件连接固定,所述减振调平层上在与连接杆件对应的位置设有通孔,所述连接杆件通过通孔从减振调平层顶面伸出,所述限位压环套装在连接杆件上,所述限位压环与连接杆件之间的间隙内浇筑混凝土形成阻尼连接柱;The built-in limit boss includes an elastic connecting ring, a limit pressure ring, a damping connecting column and a connecting rod. The outer wall of the limit pressure ring is provided with a limit step protruding outward along the circumferential direction. The inner diameter of the pressure ring matches the outer diameter of the connecting rod, the connecting rod is connected and fixed with the embedded part of the track support structure, and the vibration reduction and leveling layer is provided with a pass through at the position corresponding to the connecting rod. The connecting rod protrudes from the top surface of the vibration damping and leveling layer through the through hole, the limit pressure ring is sleeved on the connecting rod, and the space between the limit pressure ring and the connecting rod is cast in the gap Concrete forms damping connecting columns;

相邻两块所述轨道板的连接端的中心分别设有结构相同、且相对布设的容置槽,相邻轨道板拼接后、相对的两个容置槽围合形成的空间与限位压环的大小相匹配,所述容置槽内壁上设置有定位块,所述定位块与限位压环上限位台阶对应,通过定位块与限位台阶配合,相邻两块所述轨道板拼装时,定位块卡装在限位台阶的下方,对轨道板垂直方向限位;相邻所述轨道板拼接后,在限位压环与容置槽之间的间隙内浇筑弹性材料形成弹性连接环。The centers of the connecting ends of the two adjacent track plates are respectively provided with accommodating grooves with the same structure and oppositely arranged. After the adjacent track plates are spliced, the space enclosed by the two opposite accommodating grooves and the limit pressure ring are formed. The inner wall of the accommodating groove is provided with a positioning block, the positioning block corresponds to the upper limit step of the limit pressure ring, and the positioning block cooperates with the limit step, when two adjacent track plates are assembled , the positioning block is clamped under the limit step to limit the vertical direction of the track plate; after the adjacent track plates are spliced, the elastic material is poured in the gap between the limit pressure ring and the accommodating groove to form an elastic connecting ring .

本实施方式中,浇筑阻尼连接柱的混凝土采用自流平高阻尼混凝土。In this embodiment, self-leveling high damping concrete is used as the concrete for pouring the damping connecting column.

本实施方式中,所述弹性材料采用聚氨酯类、环氧类、环氧改性聚氨酯或聚氨酯改性环氧类。In this embodiment, the elastic material adopts polyurethane, epoxy, epoxy-modified polyurethane or polyurethane-modified epoxy.

本实施方式中,所述内置限位凸台为圆柱型、椭圆柱型、多边形柱型或腰形柱型。In this embodiment, the built-in limiting bosses are cylindrical, elliptical, polygonal, or girdle-shaped.

本实施方式中,所述限位压环由上、下两个同轴布设的圆环固定而成,所述限位压环的高度与轨道板的厚度相匹配,所述限位压环的上圆环外径大于下圆环外径,使得所述限位压环的外侧、在上圆环与下圆环连接处形成一个限位台阶。In this embodiment, the limit pressure ring is fixed by two coaxially arranged upper and lower rings. The height of the limit pressure ring matches the thickness of the track plate. The outer diameter of the upper ring is larger than the outer diameter of the lower ring, so that a limit step is formed on the outer side of the limit pressure ring at the connection between the upper ring and the lower ring.

本实施方式中,所述限位连接杆件还包括外置限位扣件,所述外置限位扣件包括限位侧挡柱;所述外置限位扣件设置在轨道板的两侧,所述限位侧挡柱的底部通过锚固栓钉固定在支承结构上,所述限位侧挡柱的中部抵压在轨道板的侧面上,所述限位侧挡柱的顶部扣置在轨道板的顶面上。本实施例中,限位侧挡柱由预制钢材料制备形成,取材方便,设计标准化、生产工业化,装配方法和效率简单高效,易更换。外置限位扣件的结构形状可以根据轨道的具体安装环境和载荷承接情况、受力状况具体设置,本实施例中外置限位扣件为L型或Z型。In this embodiment, the limit connecting rod further includes an external limit fastener, and the external limit fastener includes a limit side stop column; the external limit fastener is arranged on two sides of the track plate. The bottom of the limit side block post is fixed on the support structure by the anchor bolts, the middle part of the limit side block post is pressed against the side surface of the track plate, and the top of the limit side block post is buckled on the top surface of the track plate. In this embodiment, the limiting side stopper is prepared and formed from prefabricated steel material, which is convenient to obtain materials, standardized in design, industrialized in production, simple and efficient in assembly method and efficiency, and easy to replace. The structural shape of the external limit fastener can be specifically set according to the specific installation environment of the track, load bearing conditions, and stress conditions. In this embodiment, the external limit fastener is L-shaped or Z-shaped.

上述结构,采取内置限位凸台和外置限位扣件对无砟轨道单元模块水平和垂直方向限位,具体而言,相邻两个单元复合板内采用内置限位凸台,外采用外置限位扣件,两者相结合,从而保证相邻无砟轨道单元模块连接固定稳定,拆卸维修时,只需移除外置限位扣件,同时破坏阻尼连接柱,取出限位压环即可对无砟轨道单元模块进行更换。The above structure adopts built-in limit bosses and external limit fasteners to limit the horizontal and vertical directions of the ballastless track unit module. External limit fasteners, the combination of the two ensures the stable connection of adjacent ballastless track unit modules. When dismantling and repairing, just remove the external limit fasteners, destroy the damping connecting column, and take out the limit pressure The ballastless track unit module can be replaced by the ring.

本发明还包括一种高速铁路装配式无砟轨道施工方法,用于施工上述装配式无砟轨道结构,具体包括如下步骤:The present invention also includes a construction method for the assembled ballastless track of a high-speed railway, which is used for constructing the above-mentioned assembled ballastless track structure, and specifically includes the following steps:

a、首先根据轨道设计,在工厂预制无砟轨道单元模块,在轨道的支承结构内预埋的预埋件,将连接杆件垂直固定在预埋件上;a. First, according to the track design, the ballastless track unit module is prefabricated in the factory, the embedded parts are embedded in the support structure of the track, and the connecting rods are vertically fixed on the embedded parts;

b、然后铺设减振调平层,减振调平层采用水泥毯,将水泥毯沿轨道设计方向铺设在支承结构上,同时使得连接杆件的上端从所述减振调平层的通孔伸出,然后在水泥毯表面浇水,软化水泥毯;b. Then lay a vibration-damping and leveling layer. The vibration-damping and leveling layer is made of cement blanket. Lay the cement blanket on the support structure along the track design direction, and at the same time make the upper end of the connecting rod extend from the through hole of the vibration-damping and leveling layer. Extend, then water the surface of the cement blanket to soften the cement blanket;

c、将无砟轨道单元模块首尾连接铺设水泥毯上,使得连接杆件置于相邻无砟轨道单元模块连接形成的容置槽内,在水泥毯硬化之前,根据设计要求,对无砟轨道单元模块施加预压例,实现无砟轨道单元模块的调平;c. Lay the ballastless track unit modules end-to-end on the cement blanket, so that the connecting rods are placed in the accommodating groove formed by the connection of the adjacent ballastless track unit modules. Before the cement blanket hardens, according to the design requirements, the ballastless track Example of applying preload to the unit module to realize the leveling of the unit module of the ballastless track;

d、待水泥毯硬化后,将限位压环套装在容置腔的连接杆件上,采用自流平高阻尼混凝土浇筑于限位压环和连接杆件之间的间隙内,形成阻尼连接柱,再采用聚氨酯类、环氧类、环氧改性聚氨酯、聚氨酯改性环氧类材料中的一种浇筑填充限位压环与容置腔内壁之间的间隙内,形成弹性连接环;d. After the cement blanket is hardened, set the limit pressure ring on the connecting rod of the accommodating cavity, and use self-leveling high damping concrete to pour it into the gap between the limit pressure ring and the connecting rod to form a damping connecting column , and then use one of polyurethane, epoxy, epoxy-modified polyurethane, and polyurethane-modified epoxy materials to fill the gap between the limit pressure ring and the inner wall of the accommodating cavity to form an elastic connecting ring;

e、在无砟轨道单元模块的两侧布设外置限位扣件,e. Arrange external limit fasteners on both sides of the ballastless track unit module,

将限位侧挡柱的底部通过锚固栓钉固定在支承结构上,所述限位侧挡柱的中部抵压在轨道板的侧面上,所述限位侧挡柱的顶部扣置在轨道板的顶面上。The bottom of the limit side stop is fixed on the support structure by the anchor bolt, the middle of the limit side stop is pressed against the side of the track plate, and the top of the limit side stop is buckled on the track plate. on the top surface.

采用上述方法,将无砟轨道模块化,施工现场只需拼装即可;利用水泥毯作为装配式无砟轨道结构的减振调平层,使用时直接将水泥毯铺设在支承结构上,然后在其表面浇水,水泥毯内水泥粉体与水发生水化反应成半固体,待水泥毯结硬前在水泥毯上铺设无砟轨道单元模块,施加一定预压力,从而方便对无砟轨道单元模块的精调平;采取内置限位凸台和外置限位扣件对无砟轨道单元模块水平和垂直方向限位,具体而言,相邻两个单元复合板内采用内置限位凸台,外采用外置限位扣件,两者相结合,从而保证相邻无砟轨道单元模块连接固定稳定,拆卸维修时,只需移除外置限位扣件,同时破坏阻尼连接柱,取出限位压环即可对无砟轨道单元模块进行更换。Using the above method, the ballastless track is modularized, and the construction site only needs to be assembled; the cement blanket is used as the vibration reduction and leveling layer of the assembled ballastless track structure. The surface is watered, and the cement powder in the cement blanket reacts with water to form a semi-solid. Before the cement blanket hardens, a ballastless track unit module is laid on the cement blanket, and a certain pre-pressure is applied, so as to facilitate the installation of the ballastless track unit. Precise leveling of modules; use built-in limit bosses and external limit fasteners to limit the ballastless track unit module horizontally and vertically. Specifically, built-in limit bosses are used in the composite panels of two adjacent units. , External limit fasteners are used outside, and the two are combined to ensure that the connection and fixation of adjacent ballastless track unit modules are stable. When dismantling and repairing, only remove the external limit fasteners, and at the same time destroy the damping connection column, take out The ballastless track unit module can be replaced by the limit pressure ring.

由于采用上述方法,本发明具有如下优点;Due to the above method, the present invention has the following advantages;

1、装配式无砟轨道结构、减振调平层和限位连接杆件均采用标准化设计、标准化工厂生产、标准化现场机械安装,避免了现场大量混凝土湿作业的不足,整体大大提高了轨道结构的精度;1. The prefabricated ballastless track structure, vibration reduction and leveling layer and limit connecting rods all adopt standardized design, standardized factory production, and standardized on-site mechanical installation, which avoids the shortage of a large number of concrete wet operations on site, and greatly improves the overall track structure. accuracy;

2、采用工厂预制、现场拼装、“顺作法”施工等工艺,改善了现浇混凝土病害多、质量难控等问题,避免了“逆作法”施工带来了的层间界面离缝、破损等问题,整体大大减少了轨道结构的病害;2. The use of factory prefabrication, on-site assembly, and "sequential method" construction has improved the problems of many diseases and difficult quality control of cast-in-place concrete, and avoided the interlayer interface separation and damage caused by the "reverse method" construction. problems, the overall damage to the track structure is greatly reduced;

3、采用水泥毯作为减振调平层,水泥毯具有强度高、拉伸性能好、防渗性能好、耐久性好、施工方便、环境友好、经济等诸多优点,并能与无砟轨道单元模块实现变形协调,从而达到轨道结构减振效果;3. The cement blanket is used as the vibration reduction and leveling layer. The cement blanket has many advantages such as high strength, good tensile performance, good anti-seepage performance, good durability, convenient construction, environmental friendliness, economy, etc., and can be combined with ballastless track units. The module realizes deformation coordination, so as to achieve the vibration reduction effect of the track structure;

4、采用标准化生产、标准化拼装、顺作法施工等工艺,大大降低了轨道结构病害,延长了轨道寿命,减低了养护维修成本;4. The use of standardized production, standardized assembly, and smooth construction methods greatly reduces the damage of the track structure, prolongs the life of the track, and reduces the maintenance and repair costs;

5、采用工厂预制、现场拼装,避免了现场大量混凝土湿作业,降低了混凝土浪费,减少了混凝土现场施工对环境的污染;5. Adopt factory prefabrication and on-site assembly, which avoids a lot of concrete wet work on site, reduces concrete waste, and reduces environmental pollution caused by concrete on-site construction;

6、预制构件采用现场拼装模式施工,轨道结构整体和部件更轻量化,易损构件易拆除更换。6. The prefabricated components are constructed by on-site assembly mode, the overall track structure and components are lighter, and the vulnerable components are easy to remove and replace.

综上所述,本发明预制模块小型化、设计标准化、生产工业化,安装调平简单机械化,具有精度高、病害少、减振性好、寿命长、节能环保、易维修等特点。To sum up, the prefabricated modules of the present invention are miniaturized, standardized in design, industrialized in production, simple and mechanized in installation and leveling, and have the characteristics of high precision, less disease, good vibration damping, long life, energy saving and environmental protection, and easy maintenance.

附图说明Description of drawings

图1是本发明的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2是图1分解示意图;Fig. 2 is the exploded schematic diagram of Fig. 1;

图3是图1的无砟轨道单元模块与减振调平层的分解示意图;Fig. 3 is the exploded schematic diagram of the ballastless track unit module and the vibration reduction leveling layer of Fig. 1;

图4是本发明内置限位凸台和外置限位扣件的局部分解示意图;Fig. 4 is the partial exploded schematic diagram of the built-in limit boss and the external limit fastener of the present invention;

图5是本发明构建于路基上的三维结构示意图;Fig. 5 is the three-dimensional structure schematic diagram that the present invention is built on the roadbed;

图6是本发明构建于桥梁上的三维结构示意图;Fig. 6 is the three-dimensional structure schematic diagram that the present invention is built on the bridge;

附图中,1、钢轨;2、扣件系统;3、无砟轨道单元模块;301、承轨台;302、轨道板;5、减振调平层;6、门型钢筋;7、内置限位凸台;701、弹性连接环;702、限位压环;703、阻尼连接柱;704、连接杆件;8、外置限位扣件;801、限位侧挡柱;802、锚固栓钉;9、路基;10、箱梁;11、支座;12、桥墩。In the drawings, 1. steel rail; 2. fastener system; 3. ballastless track unit module; 301, rail bearing platform; 302, track plate; Limit boss; 701, elastic connecting ring; 702, limit pressure ring; 703, damping connecting column; 704, connecting rod; 8, external limit fastener; 801, limit side stop column; 802, anchor 9. Subgrade; 10. Box girder; 11. Support; 12. Bridge pier.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.

如图1所示,本实例提供了一种高速铁路装配式无砟轨道结构,包括无砟轨道单元模块3、减振调平层5和限位连接杆件;As shown in Figure 1, this example provides a high-speed railway assembled ballastless track structure, including a ballastless track unit module 3, a vibration reduction and leveling layer 5 and a limit connecting rod;

所述限位连接杆件沿轨道设计延伸方向、固定在轨道支承结构上,所述减振调平层5铺设在轨道支承结构上,所述无砟轨道单元模块3为预制结构,所述无砟轨道单元模块3底部下设有两排门型钢筋6,所述无砟轨道单元模块3首尾连接铺设在减振调平层5上,门型钢筋将无砟轨道单元模块3与减振调平层5连接成一个整体结构,并且无砟轨道单元模块3通过限位连接杆件固定在支承结构上,进一步将减振调平层5固定;The limit connecting rod is fixed on the track support structure along the extending direction of the track design, the vibration damping and leveling layer 5 is laid on the track support structure, the ballastless track unit module 3 is a prefabricated structure, and the There are two rows of door-shaped steel bars 6 under the bottom of the ballast track unit module 3. The ballastless track unit modules 3 are connected end to end and laid on the vibration reduction and leveling layer 5. The gate-shaped steel bars connect the ballastless track unit module 3 with the vibration reduction adjustment The leveling layer 5 is connected into an integral structure, and the ballastless track unit module 3 is fixed on the support structure through the limit connecting rod, and the vibration reduction and leveling layer 5 is further fixed;

本实施例中的支承结构可以为路基9(轨道铺设在地面上时),也可以为桥梁的箱梁10(轨道铺设在桥面上时)。The supporting structure in this embodiment may be the roadbed 9 (when the track is laid on the ground), or may be the box girder 10 of the bridge (when the track is laid on the bridge deck).

所述减振调平层5采用水泥毯,本实施例中的所述水泥毯为一种三维间隔织物增强水泥基复合材料;水泥毯的材质柔软,铺设好后,经洒水发生水合反应,数小时内水泥毯硬化成坚固的建筑构件,它具有强度高、变形性能好、防渗性能好、耐久性好、施工方便、环境友好、经济等诸多优点,避免了现场大量湿作业,降低了现有轨道底座板病害,提高了施工速度和轨道结构的减振性能。减振调平层5用于支撑无砟轨道单元模块3,并用于从水化到硬化过程中通过对上部无砟轨道单元模块3施加预压力,实现无砟轨道精调平。The vibration damping and leveling layer 5 is a cement blanket, and the cement blanket in this embodiment is a three-dimensional spacer fabric reinforced cement-based composite material; The cement blanket hardens into a solid building component within hours. It has many advantages such as high strength, good deformation performance, good anti-seepage performance, good durability, convenient construction, environmental friendliness, economy, etc. There is a disease of the track base plate, which improves the construction speed and the vibration damping performance of the track structure. The vibration damping and leveling layer 5 is used to support the ballastless track unit module 3 , and is used to apply pre-pressure to the upper ballastless track unit module 3 during the process from hydration to hardening, so as to achieve precise leveling of the ballastless track.

所述无砟轨道单元模块3包括轨道板302和固定在所述轨道板302上的承轨台301,所述无砟轨道单元模块3铺设完成后,将钢轨1支撑在承轨台301上,并且钢轨1通过扣件系统2锁紧固定在所述承轨台301上。本实施例中,无砟轨道单元模块3由工厂预制成型,加工简单,制作精度高。扣件系统2中包括两组扣件,两组扣件分设于钢轨1的两侧,由于扣件属于现有技术,在这里就不展开说明。The ballastless track unit module 3 includes a track plate 302 and a rail bearing platform 301 fixed on the track plate 302. After the ballastless track unit module 3 is laid, the rail 1 is supported on the rail bearing platform 301. And the rail 1 is locked and fixed on the rail support platform 301 through the fastener system 2 . In this embodiment, the ballastless track unit module 3 is prefabricated in a factory, which is simple to process and has high manufacturing precision. The fastener system 2 includes two groups of fasteners, and the two groups of fasteners are arranged on both sides of the steel rail 1 respectively. Since the fasteners belong to the prior art, they will not be described here.

所述限位连接杆件包括内置限位凸台7和外置限位扣件8;The limit connecting rod includes a built-in limit boss 7 and an external limit fastener 8;

所述内置限位凸台7包括弹性连接环701、限位压环702、阻尼连接柱703和连接杆件704,限位压环702由上、下两个同轴布设的圆环固定而成,所述限位压环702的高度与轨道板302的厚度相匹配,所述限位压环702的上圆环外径大于下圆环外径,使得所述限位压环702的外侧、在上圆环与下圆环连接处形成一个限位台阶,所述限位压环702的内径与连接杆件704的外径大小相匹配,所述连接杆件704与轨道支承结构内预埋件连接固定,所述减振调平层5上在与连接杆件704对应的位置设有通孔,所述连接杆件704通过通孔从减振调平层5顶面伸出,所述限位压环702套装在连接杆件704上,所述限位压环702与连接杆件704之间的间隙内浇筑自流平高阻尼混凝土形成阻尼连接柱703;The built-in limit boss 7 includes an elastic connecting ring 701, a limit pressure ring 702, a damping connecting column 703 and a connecting rod 704. The limit pressure ring 702 is fixed by two coaxially arranged upper and lower rings. , the height of the limit pressure ring 702 matches the thickness of the track plate 302, and the outer diameter of the upper ring of the limit pressure ring 702 is larger than the outer diameter of the lower ring, so that the outer side of the limit pressure ring 702, A limit step is formed at the connection between the upper ring and the lower ring, the inner diameter of the limit pressure ring 702 matches the outer diameter of the connecting rod 704, and the connecting rod 704 is embedded in the track support structure The vibration-damping and leveling layer 5 is provided with a through hole at a position corresponding to the connecting rod 704, and the connecting rod 704 protrudes from the top surface of the vibration-damping and leveling layer 5 through the through hole. The limit pressure ring 702 is sleeved on the connecting rod 704, and the self-leveling high damping concrete is poured in the gap between the limit pressure ring 702 and the connecting rod 704 to form the damping connecting column 703;

相邻两块所述轨道板302的连接端的中心分别设有结构相同、且相对布设的容置槽,相邻轨道板302拼接后、相对的两个容置槽围合形成的空间与限位压环702的大小相匹配,所述容置槽内壁上设置有定位块,所述定位块与限位压环702上限位台阶对应,通过定位块与限位台阶配合,在相邻两块所述轨道板302拼装时,定位块卡装在限位台阶的下方,对轨道板302垂直方向限位,从而保证相邻两块轨道板302处于同一水平面;The centers of the connecting ends of the two adjacent rail plates 302 are respectively provided with accommodating grooves with the same structure and oppositely arranged. The size of the pressure ring 702 is matched, and a positioning block is arranged on the inner wall of the accommodating groove. The positioning block corresponds to the upper limit step of the limit pressure ring 702. When the rail plate 302 is assembled, the positioning block is clamped under the limit step to limit the vertical direction of the rail plate 302, thereby ensuring that the two adjacent rail plates 302 are in the same horizontal plane;

相邻所述轨道板302拼接后,在限位压环702与容置槽之间的间隙内浇筑聚氨酯类、环氧类、环氧改性聚氨酯或聚氨酯改性环氧类形成弹性连接环701;After the adjacent rail plates 302 are spliced together, the elastic connecting ring 701 is formed by pouring polyurethane, epoxy, epoxy modified polyurethane or polyurethane modified epoxy in the gap between the limiting pressure ring 702 and the accommodating groove. ;

本实施例中,连接杆件704是由刚性材料制备形成的工字钢,取材方便,容易制备,连接强度可靠;限位压环702由工厂采用超高性能混凝土(UHPC)预制成型,其抗压强度大于150MPa,具有抗裂性能和耐久性能好;In this embodiment, the connecting rod 704 is an I-beam made of rigid material, which is convenient to obtain, easy to prepare, and has reliable connection strength; the limit pressure ring 702 is prefabricated by ultra-high performance concrete (UHPC) in the factory, and its resistance to The compressive strength is greater than 150MPa, with good crack resistance and durability;

实际施工时,首先将连接杆件704的下端与支承结构内的预埋件固定,然后铺设减振调平层5,连接杆件704的上端从所述减振调平层5的通孔伸出,然后铺设无砟轨道单元模块3,连接杆件704置于无砟轨道单元模块3的容置槽内;然后将限位压环702套装在容置腔中,从而对轨道板302的垂直方向定位,再采用自流平高阻尼混凝土浇筑于限位压环702和连接杆件704之间的间隙,以形成阻尼连接柱703,阻尼连接柱703将限位压环702和连接杆件704固定,同时对内置限位凸台7上部结构起减振作用,自流平性能保证了混凝土的施工性能与质量,高阻尼性能保证了混凝土的减振效果;然后采用聚氨酯类、环氧类、环氧改性聚氨酯、聚氨酯改性环氧类材料中的一种浇筑填充限位压环702与容置腔内壁之间的间隙,以形成弹性连接环701,使无砟轨道单元模块3根据温度、载荷情况可进行铺装位置的适应性微调。In actual construction, firstly, the lower end of the connecting rod 704 is fixed with the embedded parts in the support structure, and then the vibration damping and leveling layer 5 is laid, and the upper end of the connecting rod 704 extends from the through hole of the vibration damping and leveling layer 5 Then lay the ballastless track unit module 3, and place the connecting rod 704 in the accommodating groove of the ballastless track unit module 3; Direction positioning, and then use self-leveling high damping concrete to pour in the gap between the limit pressure ring 702 and the connecting rod 704 to form the damping connecting column 703, and the damping connecting column 703 fixes the limit pressure ring 702 and the connecting rod 704 At the same time, it has a vibration damping effect on the upper structure of the built-in limit boss 7. The self-leveling performance ensures the construction performance and quality of the concrete, and the high damping performance ensures the vibration reduction effect of the concrete; One of modified polyurethane and polyurethane modified epoxy materials is poured to fill the gap between the limit pressure ring 702 and the inner wall of the accommodating cavity to form an elastic connecting ring 701, so that the ballastless track unit module 3 can be adjusted according to temperature, load Adaptive fine-tuning of the paving position can be carried out according to the situation.

可选地,内置限位凸台7的结构形状,根据轨道的具体安装环境和载荷承接情况、受力状况等可具体设置。内置限位凸台7可以为圆柱型、椭圆柱型、多边形柱型或腰形柱型中的一种。容置腔的形状与内置限位凸台7的形状相匹配,Optionally, the structural shape of the built-in limiting boss 7 can be specifically set according to the specific installation environment of the track, load bearing conditions, stress conditions, and the like. The built-in limiting boss 7 can be one of cylindrical, elliptical, polygonal or girdle cylindrical. The shape of the accommodating cavity matches the shape of the built-in limit boss 7,

所述外置限位扣件8包括限位侧挡柱801;所述外置限位扣件8设置在轨道板302的两侧,所述限位侧挡柱801的底部通过锚固栓钉802固定在支承结构上,所述限位侧挡柱801的中部抵压在轨道板302的侧面上,所述限位侧挡柱801的顶部扣置在轨道板302的顶面上,本实施例中,限位侧挡柱801由预制钢材料制备形成,取材方便,设计标准化、生产工业化,装配方法和效率简单高效,易更换。外置限位扣件8的结构形状可以根据轨道的具体安装环境和载荷承接情况、受力状况具体设置,本实施例中外置限位扣件8为L型或Z型。The external limiting fastener 8 includes a limiting side stopper 801 ; the external limiting fastener 8 is arranged on both sides of the track plate 302 , and the bottom of the limiting side stopper 801 is anchored by anchor bolts 802 Fixed on the support structure, the middle of the limit side stopper 801 is pressed against the side surface of the track plate 302, and the top of the limit side stopper 801 is buckled on the top surface of the track plate 302. In this embodiment Among them, the limit side stop post 801 is made of prefabricated steel material, which is convenient to obtain materials, standardized in design, industrialized in production, simple and efficient in assembly method and efficiency, and easy to replace. The structural shape of the external limit fastener 8 can be specifically set according to the specific installation environment of the track, load bearing conditions, and stress conditions. In this embodiment, the external limit fastener 8 is L-shaped or Z-shaped.

本发明还包括一种高速铁路装配式无砟轨道施工方法,用于施工上述装配式无砟轨道结构,具体包括如下步骤:The present invention also includes a construction method for the assembled ballastless track of a high-speed railway, which is used for constructing the above-mentioned assembled ballastless track structure, and specifically includes the following steps:

a、首先根据轨道设计,在工厂预制无砟轨道单元模块,在轨道的支承结构内预埋的预埋件,将连接杆件垂直固定在预埋件上;a. First, according to the track design, the ballastless track unit module is prefabricated in the factory, the embedded parts are embedded in the support structure of the track, and the connecting rods are vertically fixed on the embedded parts;

b、然后铺设减振调平层,减振调平层采用水泥毯,将水泥毯沿轨道设计方向铺设在支承结构上,同时使得连接杆件的上端从所述减振调平层的通孔伸出,然后在水泥毯表面浇水,软化水泥毯;b. Then lay a vibration-damping and leveling layer. The vibration-damping and leveling layer is made of cement blanket. Lay the cement blanket on the support structure along the track design direction, and at the same time make the upper end of the connecting rod extend from the through hole of the vibration-damping and leveling layer. Extend, then water the surface of the cement blanket to soften the cement blanket;

c、将无砟轨道单元模块首尾连接铺设水泥毯上,使得连接杆件置于相邻无砟轨道单元模块连接形成的容置槽内,在水泥毯硬化之前,根据设计要求,对无砟轨道单元模块施加预压例,实现无砟轨道单元模块的调平;c. Lay the ballastless track unit modules end-to-end on the cement blanket, so that the connecting rods are placed in the accommodating groove formed by the connection of the adjacent ballastless track unit modules. Before the cement blanket hardens, according to the design requirements, the ballastless track Example of applying preload to the unit module to realize the leveling of the unit module of the ballastless track;

上述实际精调平施工时,采用机器视觉测量控制基层标高和沉降,为减少标高及厚度控制的误差和计算工作量,采用电子计算机对每个断面上依次间隔设置的多个测点进行测量,将观测得到的无砟轨道单元模块的设置高程、各测点的实测标高制成数据文件,通过数据分析得到各测点标高与设计高程的差值,各测点处的厚度,各段落的厚度平均值、均方差、代表值,以此指导下一次的调整和控制。During the above-mentioned actual fine-leveling construction, machine vision measurement was used to control the elevation and settlement of the base. The set elevation of the ballastless track unit module and the measured elevation of each measuring point obtained by observation are made into data files, and the difference between the elevation of each measuring point and the design elevation, the thickness of each measuring point, and the thickness of each section are obtained through data analysis. Average value, mean square error, and representative value to guide the next adjustment and control.

d、待水泥毯硬化后,将限位压环套装在容置腔的连接杆件上,采用自流平高阻尼混凝土浇筑于限位压环和连接杆件之间的间隙内,形成阻尼连接柱,再采用聚氨酯类、环氧类、环氧改性聚氨酯、聚氨酯改性环氧类材料中的一种浇筑填充限位压环与容置腔内壁之间的间隙内,形成弹性连接环;d. After the cement blanket is hardened, set the limit pressure ring on the connecting rod of the accommodating cavity, and use self-leveling high damping concrete to pour it into the gap between the limit pressure ring and the connecting rod to form a damping connecting column , and then use one of polyurethane, epoxy, epoxy-modified polyurethane, and polyurethane-modified epoxy materials to fill the gap between the limit pressure ring and the inner wall of the accommodating cavity to form an elastic connecting ring;

e、在无砟轨道单元模块的两侧布设外置限位扣件,e. Arrange external limit fasteners on both sides of the ballastless track unit module,

将限位侧挡柱的底部通过锚固栓钉固定在支承结构上,所述限位侧挡柱的中部抵压在轨道板的侧面上,所述限位侧挡柱的顶部扣置在轨道板的顶面上。The bottom of the limit side stop is fixed on the support structure by the anchor bolt, the middle of the limit side stop is pressed against the side of the track plate, and the top of the limit side stop is buckled on the track plate. on the top surface.

步骤a中,无砟轨道单元模块预制工序为:先预制标准轨道板(带门型钢筋),再轨道板底拉毛、铺撒增强界面粘结性能的纤维材料,最后根据设计在轨道板底上侧浇筑钢筋混凝土层,制作实现轨道超高以及初调平,采用上述预制模块,大大提高了层间界面粘结强度,避免了现有轨道技术“逆作法”施工带来了的层间界面易离缝问题,减少了轨道结构界面的病害,延长了轨道结构寿命。In step a, the prefabrication process of the ballastless track unit module is as follows: first prefabricate the standard track slab (with door-shaped steel bars), then roughen the bottom of the track slab, spread the fiber material that enhances the interface bonding performance, and finally install it on the bottom of the track slab according to the design. The reinforced concrete layer is cast on the side to realize the superelevation and initial leveling of the track. The above-mentioned prefabricated modules are used to greatly improve the bond strength of the interlayer interface, avoiding the easy interface between layers caused by the "reverse method" construction of the existing track technology. The problem of separation seam reduces the disease of the track structure interface and prolongs the life of the track structure.

通过上述方法,拆卸维修时,只需移除外置限位扣件,同时破坏阻尼连接柱,取出限位压环即可对无砟轨道单元模块进行更换。Through the above method, when dismantling and maintaining, it is only necessary to remove the external limit fastener, destroy the damping connecting column at the same time, and take out the limit pressure ring to replace the ballastless track unit module.

实施例1:Example 1:

如图5所示,减振调平层5直接铺设在铁路的路基9上,无砟轨道单元模块再铺设在减振调平层5上。As shown in FIG. 5 , the vibration damping and leveling layer 5 is directly laid on the roadbed 9 of the railway, and the ballastless track unit modules are then laid on the vibration damping and leveling layer 5 .

实施例2:Example 2:

如图6所示,与实施例1不同之处在于,减振调平层5直接铺设于桥墩12上支座11的箱梁10上。As shown in FIG. 6 , the difference from Embodiment 1 is that the vibration damping and leveling layer 5 is directly laid on the box girder 10 of the support 11 on the bridge pier 12 .

以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Under the conception of the present invention, the equivalent structural transformation made by the contents of the description and drawings of the present invention, or directly/indirectly applied to other related All technical fields are included in the scope of patent protection of the present invention.

Claims (10)

1.一种高速铁路装配式无砟轨道结构,其特征在于,包括无砟轨道单元模块(3)、减振调平层(5)和限位连接杆件(704);所述限位连接杆件(704)沿轨道设计延伸方向、固定在轨道支承结构上,所述减振调平层(5)铺设在轨道支承结构上,所述无砟轨道单元模块(3)为预制结构,所述无砟轨道单元模块(3)首尾连接铺设在减振调平层(5)上,并且无砟轨道单元模块(3)通过限位连接杆件(704)固定在支承结构上。1. An assembled ballastless track structure for a high-speed railway, characterized in that it comprises a ballastless track unit module (3), a vibration reduction and leveling layer (5) and a limit connecting rod (704); the limit connection The rod (704) is fixed on the track support structure along the design extension direction of the track, the vibration damping and leveling layer (5) is laid on the track support structure, and the ballastless track unit module (3) is a prefabricated structure, so The ballastless track unit modules (3) are laid end-to-end on the vibration damping and leveling layer (5), and the ballastless track unit modules (3) are fixed on the support structure through limit connecting rods (704). 2.根据权利要求1所述的高速铁路装配式无砟轨道结构,其特征在于:所述减振调平层(5)采用水泥毯。2 . The assembled ballastless track structure for a high-speed railway according to claim 1 , wherein the vibration damping and leveling layer ( 5 ) adopts a cement blanket. 3 . 3.根据权利要求1所述的高速铁路装配式无砟轨道结构,其特征在于:所述无砟轨道单元模块(3)包括轨道板(302)和固定在所述轨道板(302)上的承轨台(301)。3. The assembled ballastless track structure for a high-speed railway according to claim 1, wherein the ballastless track unit module (3) comprises a track plate (302) and a track plate (302) fixed on the track plate (302). Rail bearing platform (301). 4.根据权利要求3所述的高速铁路装配式无砟轨道结构,其特征在于:所述限位连接杆件(704)包括内置限位凸台(7);4. The assembled ballastless track structure for a high-speed railway according to claim 3, wherein the limit connecting rod (704) comprises a built-in limit boss (7); 所述内置限位凸台(7)包括弹性连接环(701)、限位压环(702)、阻尼连接柱(703)和连接杆件(704),所述限位压环(702)的外壁沿周向设置有向外突出的限位台阶,所述限位压环(702)的内径与连接杆件(704)的外径大小相匹配,所述连接杆件(704)与轨道支承结构内预埋件连接固定,所述减振调平层(5)上在与连接杆件(704)对应的位置设有通孔,所述连接杆件(704)通过通孔从减振调平层(5)顶面伸出,所述限位压环(702)套装在连接杆件(704)上,所述限位压环(702)与连接杆件(704)之间的间隙内浇筑混凝土形成阻尼连接柱(703);The built-in limit boss (7) includes an elastic connecting ring (701), a limit pressure ring (702), a damping connecting column (703) and a connecting rod (704). The outer wall is provided with a limit step protruding outward along the circumferential direction, and the inner diameter of the limit pressure ring (702) matches the outer diameter of the connecting rod (704), and the connecting rod (704) is supported by the rail. The embedded parts in the structure are connected and fixed, and the vibration-damping and leveling layer (5) is provided with through holes at positions corresponding to the connecting rods (704), and the connecting rods (704) are adjusted from the vibration reduction through the through holes. The top surface of the flat layer (5) protrudes, the limit pressure ring (702) is sleeved on the connecting rod (704), and the space between the limit pressure ring (702) and the connecting rod (704) is within the gap pouring concrete to form damping connecting columns (703); 相邻两块所述轨道板(302)的连接端的中心分别设有结构相同、且相对布设的容置槽,相邻轨道板(302)拼接后、相对的两个容置槽围合形成的空间与限位压环(702)的大小相匹配,所述容置槽内壁上设置有定位块,所述定位块与限位压环(702)上限位台阶对应,通过定位块与限位台阶配合,相邻两块所述轨道板(302)拼装时,定位块卡装在限位台阶的下方,对轨道板(302)垂直方向限位;相邻所述轨道板(302)拼接后,在限位压环(702)与容置槽之间的间隙内浇筑弹性材料形成弹性连接环(701)。The centers of the connecting ends of the two adjacent rail plates (302) are respectively provided with accommodating grooves with the same structure and oppositely arranged. The space matches the size of the limit pressure ring (702), and a positioning block is provided on the inner wall of the accommodating groove, the positioning block corresponds to the upper limit step of the limit pressure ring (702), and the positioning block is connected to the limit step through the positioning block. In cooperation, when two adjacent rail plates (302) are assembled, the positioning block is clamped under the limit step to limit the vertical direction of the rail plates (302); after the adjacent rail plates (302) are spliced together, An elastic connecting ring (701) is formed by pouring elastic material in the gap between the limiting pressure ring (702) and the accommodating groove. 5.根据权利要求4所述的高速铁路装配式无砟轨道结构,其特征在于:浇筑阻尼连接柱(703)的混凝土采用自流平高阻尼混凝土。5. The assembled ballastless track structure for a high-speed railway according to claim 4, wherein the concrete for pouring the damping connecting column (703) adopts self-leveling high damping concrete. 6.根据权利要求4所述的高速铁路装配式无砟轨道结构,其特征在于:所述弹性材料采用聚氨酯类、环氧类、环氧改性聚氨酯或聚氨酯改性环氧类。6 . The assembled ballastless track structure for high-speed railway according to claim 4 , wherein the elastic material adopts polyurethane, epoxy, epoxy-modified polyurethane or polyurethane-modified epoxy. 7 . 7.根据权利要求4所述的高速铁路装配式无砟轨道结构,其特征在于:所述内置限位凸台(7)为圆柱型、椭圆柱型、多边形柱型或腰形柱型。7 . The assembled ballastless track structure for a high-speed railway according to claim 4 , wherein the built-in limiting bosses ( 7 ) are cylindrical, elliptical, polygonal, or girdle-shaped. 8 . 8.根据权利要求4所述的高速铁路装配式无砟轨道结构,其特征在于:所述限位压环(702)由上、下两个同轴布设的圆环固定而成,所述限位压环(702)的高度与轨道板(302)的厚度相匹配,所述限位压环(702)的上圆环外径大于下圆环外径,使得所述限位压环(702)的外侧、在上圆环与下圆环连接处形成一个限位台阶。8. The assembled ballastless track structure for a high-speed railway according to claim 4, wherein the limiting pressure ring (702) is formed by being fixed by two coaxially arranged upper and lower rings, and the limiting pressure ring (702) is The height of the pressure-limiting ring (702) matches the thickness of the track plate (302), and the outer diameter of the upper ring of the pressure-limiting ring (702) is larger than the outer diameter of the lower ring, so that the pressure-limiting ring (702) ), a limit step is formed at the connection between the upper ring and the lower ring. 9.根据权利要求4所述的高速铁路装配式无砟轨道结构,其特征在于:所述限位连接杆件(704)还包括外置限位扣件(8),所述外置限位扣件(8)包括限位侧挡柱(801);所述外置限位扣件(8)设置在轨道板(302)的两侧,所述限位侧挡柱(801)的底部通过锚固栓钉(802)固定在支承结构上,所述限位侧挡柱(801)的中部抵压在轨道板(302)的侧面上,所述限位侧挡柱(801)的顶部扣置在轨道板(302)的顶面上。9. The assembled ballastless track structure for a high-speed railway according to claim 4, wherein the limit connecting rod (704) further comprises an external limit fastener (8), the external limit The fastener (8) includes a limit side stopper (801); the outer limiter fastener (8) is arranged on both sides of the track plate (302), and the bottom of the limit side stopper (801) passes through The anchor bolt (802) is fixed on the support structure, the middle part of the limit side stopper (801) is pressed against the side surface of the track plate (302), and the top of the limit side stopper (801) is buckled On the top surface of the track plate (302). 10.一种高速铁路装配式无砟轨道施工方法,用于施工权利要求9所述的装配式无砟轨道结构,其特征在于,具体包括如下步骤:10. A method for constructing an assembled ballastless track for a high-speed railway, for constructing the assembled ballastless track structure according to claim 9, characterized in that it specifically comprises the following steps: a、首先根据轨道设计,在工厂预制无砟轨道单元模块(3),在轨道的支承结构内预埋的预埋件,将连接杆件(704)垂直固定在预埋件上;a. First, according to the track design, the ballastless track unit module (3) is prefabricated in the factory, the embedded parts are embedded in the support structure of the track, and the connecting rods (704) are vertically fixed on the embedded parts; b、然后铺设减振调平层(5),减振调平层(5)采用水泥毯,将水泥毯沿轨道设计方向铺设在支承结构上,同时使得连接杆件(704)的上端从所述减振调平层(5)的通孔伸出,然后在水泥毯表面浇水,软化水泥毯;b. Then lay the vibration-damping and leveling layer (5). The vibration-damping and leveling layer (5) is made of cement blanket. The cement blanket is laid on the support structure along the track design direction, and at the same time, the upper end of the connecting rod (704) is removed from the The through holes of the vibration reduction and leveling layer (5) are extended, and then water is poured on the surface of the cement blanket to soften the cement blanket; c、将无砟轨道单元模块(3)首尾连接铺设水泥毯上,使得连接杆件(704)置于相邻无砟轨道单元模块(3)连接形成的容置槽内,在水泥毯硬化之前,根据设计要求,对无砟轨道单元模块(3)施加预压例,实现无砟轨道单元模块(3)的调平;c. Lay the ballastless track unit modules (3) end to end on the cement blanket, so that the connecting rods (704) are placed in the accommodating grooves formed by the connection of the adjacent ballastless track unit modules (3), before the cement blanket hardens , according to the design requirements, apply a preload to the ballastless track unit module (3) to achieve the leveling of the ballastless track unit module (3); d、待水泥毯硬化后,将限位压环(702)套装在容置腔的连接杆件(704)上,采用自流平高阻尼混凝土浇筑于限位压环(702)和连接杆件(704)之间的间隙内,形成阻尼连接柱(703),再采用聚氨酯类、环氧类、环氧改性聚氨酯、聚氨酯改性环氧类材料中的一种浇筑填充限位压环(702)与容置腔内壁之间的间隙内,形成弹性连接环(701);d. After the cement blanket is hardened, set the limit pressure ring (702) on the connecting rod (704) of the accommodating cavity, and use self-leveling high damping concrete to pour it on the limit pressure ring (702) and the connecting rod (704). 704), a damping connecting column (703) is formed, and then one of polyurethane, epoxy, epoxy-modified polyurethane, and polyurethane-modified epoxy materials is used to cast and fill the limit pressure ring (702). ) and the inner wall of the accommodating cavity, an elastic connecting ring (701) is formed; e、在无砟轨道单元模块(3)的两侧布设外置限位扣件(8),e. Arrange external limit fasteners (8) on both sides of the ballastless track unit module (3), 将限位侧挡柱(801)的底部通过锚固栓钉(802)固定在支承结构上,所述限位侧挡柱(801)的中部抵压在轨道板(302)的侧面上,所述限位侧挡柱(801)的顶部扣置在轨道板(302)的顶面上。The bottom of the limit side stop column (801) is fixed on the support structure by the anchor bolt (802), and the middle part of the limit side stop column (801) is pressed against the side surface of the track plate (302). The top of the limiting side blocking post (801) is buckled on the top surface of the track plate (302).
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