CN114955058A - Intelligent sorting and counterweight boxing equipment for frozen tilapia fillets - Google Patents
Intelligent sorting and counterweight boxing equipment for frozen tilapia fillets Download PDFInfo
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- CN114955058A CN114955058A CN202210819461.6A CN202210819461A CN114955058A CN 114955058 A CN114955058 A CN 114955058A CN 202210819461 A CN202210819461 A CN 202210819461A CN 114955058 A CN114955058 A CN 114955058A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/061—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of fish
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/28—Sorting according to weight using electrical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses intelligent sorting and counterweight boxing equipment for frozen tilapia fillets, and relates to the technical field of food processing. Comprises a feeding device; the integral frame is arranged on one side of the feeding device; the power-driven travelling mechanism of the sorting device is connected to the support frame, the current collector is connected to one side of the support frame, the connecting plate is connected with the integral frame, and the sorting weighing module and the sorting control unit are connected to the bottom end of the support frame; the material receiving device is arranged at one end of the integral frame; the boxing device comprises a round table, a positioning box seat, a boxing control unit, a first driving motor and a boxing weighing module, wherein the round table is provided with a rotating part, the first driving motor is connected with the rotating part, the boxing weighing module is connected to the bottom end of the positioning box seat, and the boxing control unit is connected to the bottom end of the round table; a central processing unit. The intelligent sorting and counterweight boxing equipment for frozen tilapia fillets, disclosed by the invention, can improve the production efficiency and reduce the labor cost.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to intelligent sorting and counterweight boxing equipment for frozen tilapia fillets.
Background
In the production process of the frozen tilapia fillets, the frozen tilapia fillets with different specifications need to be boxed. The production method adopted at present is that each frozen tilapia fillet on the production line is manually put on an electronic scale to be weighed continuously until the frozen tilapia fillet reaches the target mass, and then the frozen tilapia fillet is put in a packaging box.
The existing production mode needs a large amount of workers, so that the aquatic product processing enterprises need to spend large labor cost to a certain extent. Meanwhile, the manual work efficiency is low, and the accuracy of the target quality of the frozen tilapia fillets in the packaging box cannot be well guaranteed.
Therefore, there is a need for a frozen tilapia fillet processing device which can improve the production efficiency and reduce the labor cost.
Disclosure of Invention
In order to solve the technical problem, the invention adopts the following technical scheme:
the utility model provides a frozen tilapia mossambica piece intelligence letter sorting and counter weight vanning equipment, includes:
a feeding device;
the integral frame is arranged on one side of the feeding device;
the sorting device comprises a support frame, a current collector, a sorting weighing module, a connecting plate, a sorting control unit and a power-driven travelling mechanism, wherein the power-driven travelling mechanism is connected to the support frame;
the material receiving device is arranged on the lower side of one end of the integral frame;
the boxing device comprises a round table, a positioning box seat, a boxing control unit, a first driving motor and a boxing weighing module, wherein the round table is arranged on one side of the material receiving device, a rotating part is arranged at the center of the top end of the round table, the first driving motor is connected to the center of the lower side of the round table, the power output end of the first driving motor is connected with the rotating part, the positioning box seat is arranged on the round table, the boxing weighing module is connected to the bottom end of the positioning box seat, and the boxing control unit is connected to the bottom end of the round table;
the central processing unit is electrically connected with the feeding device, the integral frame, the sorting device, the receiving device and the boxing device respectively.
Further, the feeding device comprises a receiving and conveying device, a buffering and conveying device and an injection conveying device, the receiving and conveying device and the injection conveying device are respectively installed on two sides of the buffering and conveying device, a double-shaft output servo motor is arranged on the buffering and conveying device and electrically connected with the central processing unit, and the double-shaft output servo motor is respectively in power connection with the receiving and conveying device, the buffering and conveying device and the injection conveying device.
Further, the whole frame comprises a ring frame, a seamless sliding contact line, a second driving motor, a driving chain wheel, a driven chain wheel and an elliptical ring rail, the seamless sliding contact line is connected to the outer end face of the ring frame through an elevator, the second driving motor is installed on the ring frame, the driving chain wheel and the driven chain wheel are connected to the ring frame, the driving chain wheel and the driven chain wheel are connected through a chain, the power output end of the second driving motor is in power connection with the driving chain wheel, and the elliptical ring rail is connected to the inner side of the ring frame.
Furthermore, the power-driven travelling mechanism comprises a third driving motor, a first driving roller, a first driven roller, a front wheel, a rear wheel, a spring plate and side wheels, the third driving motor is mounted on the support frame, the first driving roller and the first driven roller are arranged on the support frame in parallel, the first driving roller and the first driven roller are connected through a belt, the power output end of the third driving motor is connected with the first driving roller through a synchronous belt, the front wheel and the rear wheel are both connected to the bottom end of the support frame in a rotating manner, the spring plate is connected to the center position of the bottom end of the support frame, the side wheels are connected to one side of the spring plate, the connecting plate is connected to the chain, the front wheel and the rear wheel are both connected to the upper end face of the elliptical ring rail, and the side wheels are tangent to the inner wall of the ring frame, and the carbon brush of the current collector is in contact with the electrode of the seamless sliding contact line.
Further, the belt of the injection conveying device is adjacent to the belt of the sorting device, and the upper end faces of the belt of the injection conveying device and the belt of the sorting device are in the same plane.
Further, material collecting device includes second initiative cylinder, the driven cylinder of second, fourth driving motor and mount, fourth driving motor connect in the mount bottom, the second initiative cylinder with the driven cylinder of second connect respectively in the mount both ends, fourth driving motor with the second initiative cylinder passes through synchronous belt drive and connects, the second initiative cylinder with the driven cylinder of second passes through belt drive and connects.
Furthermore, the sorting control unit and the boxing control unit have the same structure and respectively comprise a controller and a wireless module, the wireless module of the sorting control unit is electrically connected with the sorting control unit controller, and the wireless module of the boxing control unit is electrically connected with the boxing control unit controller.
Further, the sorting weighing module and the boxing weighing module are identical in structure and respectively comprise a pressure sensor and an HX711AD module, the pressure sensor of the sorting weighing module is electrically connected with the HX711AD module of the sorting weighing module, and the HX711AD module of the sorting weighing module is electrically connected with the central processing unit; the pressure sensor of the boxing weighing module is electrically connected with the HX711AD module of the boxing weighing module, and the HX711AD module of the boxing weighing module is electrically connected with the central processing unit.
Furthermore, the boxing device further comprises a conductive slip ring, the conductive slip ring is sleeved on an output shaft of the first driving motor, and the other end of the conductive slip ring is electrically connected with the boxing control unit and the boxing weighing module respectively.
The invention has the beneficial effects that:
the automatic boxing device is provided with the feeding device, the integral frame, the sorting devices, the material receiving device, the boxing device and the central processing unit, all parts are matched to work during working, a plurality of sorting devices can be used for boxing a plurality of packing boxes, or a plurality of sorting devices can be used for boxing one packing box, the boxing quality is set through the central processing unit, frozen tilapia fillets with different qualities are accurately weighed and selected through the sorting devices, the boxing operation with accurate quality of the frozen tilapia fillets is completed, and labor is greatly saved in the whole boxing process.
Drawings
Fig. 1 is a schematic diagram of an intelligent sorting and counterweight boxing device for frozen tilapia fillets.
Fig. 2 is a circuit connection diagram of an intelligent sorting and counterweight boxing apparatus for frozen tilapia fillets.
Fig. 3 is a top view of the intelligent sorting and weight-balancing boxing apparatus for frozen tilapia fillets.
Fig. 4 is a schematic view of a feeding device.
Fig. 5 is a schematic view of a sorting apparatus.
Fig. 6 is an overall frame diagram.
Fig. 7 is a schematic view of a material receiving device.
Fig. 8 is a schematic view of a boxing apparatus.
Wherein, in the figure:
100-a feeding device; 110-a receiving conveyor; 111-receiving the driving roller; 112-receiving the driven roller; 120-buffer conveying means; 121-buffer driving roller; 122-a buffer driven roller; 130-an injection delivery device; 131-an injection driving roller; 132-injection driven cylinder; 140-a dual-axis output servo motor; 200-a unitary frame; 210-a ring frame; 220-seamless trolley line; 230-a second drive motor; 240-a drive sprocket; 241-a chain; 250-a driven sprocket; 260-elliptical circular orbit; 270-an elevator; 300-a sorting device; 310-a support frame; 320-a current collector; 330-a sorting weighing module; 340-a connecting plate; 350-a sorting control unit; 360-power-driven traveling mechanism; 361-a third drive motor; 362-a first drive roller; 363-a first driven drum; 364-front wheels; 365-a rear wheel; 366-a spring plate; a 367-side wheel; 400-a material receiving device; 410-a second active roller; 420-a second driven drum; 430-a fourth drive motor; 440-a mount; 500-boxing device; 510-a circular truncated cone; 520-positioning the box seat; 530-bin control unit; 540-a first drive motor; 550-packing weighing module; 560-a conductive slip ring; 570-packing box; 600-a central control unit; 601-a connector; 700-freezing tilapia fillets; 1-5-a belt; 21-25-synchronous belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 8 in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
The embodiment of fig. 1 to 8 provides an intelligent sorting and counterweight boxing apparatus for frozen tilapia fillets, which includes a feeding device 100, an integral frame 200, a sorting device 300, a receiving device 400, a boxing device 500 and a central processing unit 600, wherein the central processing unit 600 is electrically connected to the feeding device 100, the integral frame 200, the sorting device 300, the receiving device 400 and the boxing device 500, respectively.
In this embodiment, the central processing unit 600 is connected to the upper side of the whole frame 200 through a connecting member 601, and is used as a control system and a data collection center of the whole set of equipment, and the central processing unit includes a PLC.
The feeding device 100 comprises a receiving and conveying device 110, a buffering and conveying device 120 and an injecting and conveying device 130, the receiving and conveying device 110 and the injecting and conveying device 130 are respectively installed on two sides of the buffering and conveying device 120, a double-shaft output servo motor 140 is arranged on the buffering and conveying device 120, the double-shaft output servo motor 140 is respectively in power connection with the receiving and conveying device 110, the buffering and conveying device 120 and the injecting and conveying device 130, a driver of the double-shaft output servo motor 140 is electrically connected with a PLC (programmable logic controller), the rotating speed of the double-shaft output servo motor 140 is controlled, and the information exchange process of a central processing unit and the feeding device 100 is completed.
Further, the receiving and conveying device 110 comprises a receiving frame, a receiving driving roller and a receiving driven roller, the receiving driving roller 111 and the receiving driven roller 112 are connected to two ends of the receiving frame in parallel, the receiving driving roller 111 and the receiving driven roller 112 are in transmission connection through a belt 1, the receiving driving roller 111 is in power connection with the upper half shaft of a double-shaft output servo motor 140 through a synchronous belt 21, and a power source is provided for the receiving driving roller 111; the buffer conveying device 120 comprises a buffer frame, a buffer driving roller 121 and a buffer driven roller 122, the buffer driving roller 121 and the buffer driven roller 122 are connected to two ends of the buffer frame in parallel, the buffer driving roller 121 is arranged adjacent to the bearing driving roller 111, the buffer driving roller 121 and the buffer driven roller 122 are in transmission connection through a belt 2, the buffer driving roller 121 is in power connection with a lower half shaft of a double-shaft output servo motor 140 through a synchronous belt 22, and a power source is provided for the buffer driving roller 121; the injection conveying device 130 comprises an injection frame, an injection driving roller 131 and an injection driven roller 132, wherein the injection driving roller 131 and the injection driven roller 132 are connected to two ends of the injection frame in parallel, the injection driving roller 131 and the buffer driven roller 122 are arranged adjacently, the injection driving roller 131 and the injection driven roller 132 are in transmission connection through a belt 3, the injection driving roller is in power connection with a lower half shaft of a double-shaft output servo motor 140 through a synchronous belt 23, and a power source is provided for the injection driving roller 131.
The upper end faces of the belt 1 of the receiving and conveying device 110, the belt 2 of the buffer conveying device 120 and the belt 3 of the injection conveying device 130 are all in the same plane and are arranged in parallel, and the double-shaft output servo motor 140 is fixed at the central position of the bottom of the buffer frame through screws.
The integral frame 200 comprises a ring frame 210, a seamless sliding contact line 220, a second driving motor 230, a driving sprocket 240, a driven sprocket 250 and an elliptical ring rail 260, wherein the seamless sliding contact line 220 is connected to the outer end face of the ring frame 210 through an elevator 270, the second driving motor 230 is installed on the ring frame 210, the driving sprocket 240 and the driven sprocket 250 are both rotationally connected to the ring frame 210, the driving sprocket 240 and the driven sprocket 250 are connected through a chain 241, a second driving electric power output end is in power connection with the driving sprocket 240, and the elliptical ring rail 260 is fixedly connected to the inner side of the ring frame 210.
The information exchange between the central processing unit and the whole framework 200 is realized as follows: the PLC of the central processing unit is connected with the driver harness of the second driving motor 230 of the whole frame 200 to control the on and off of the second driving motor 230.
Sorting device 300 connect in whole frame 200 upper end, sorting device 300 includes support frame 310, current collector 320, letter sorting weighing module 330, connecting plate 340, letter sorting control unit 350 and power drive running gear 360, power drive running gear 360 connect in on the support frame 310, current collector 320 connect in support frame 310 one side, connecting plate 340 connect in support frame 310 keeps away from one side bottom of current collector 320, letter sorting weighing module 330 with letter sorting control unit 350 all connect in support frame 310 bottom.
In this embodiment, the sorting control unit 350 includes a controller and a wireless module, and the wireless module of the sorting control unit is electrically connected with the controller of the sorting control unit; the sorting and weighing module 330 comprises a pressure sensor and an HX711AD module, the pressure sensor of the sorting and weighing module is electrically connected with the HX711AD module of the sorting and weighing module, and the HX711AD module of the sorting and weighing module is electrically connected with the central processing unit; the sorting device 300 is provided with a plurality of groups to realize the sorting operation of a plurality of groups of frozen tilapia fillets; the sorting and weighing module 330 comprises a pressure sensor and an HX711AD module; the sorting control unit 350 includes a controller and a wireless module.
The power-driven travelling mechanism 360 comprises a third driving motor 361, a first driving roller 362, a first driven roller 363, a front wheel 364, a rear wheel 365, a spring plate 366 and side wheels 367, wherein the third driving motor 361 is installed on the supporting frame 310, the first driving roller 362 and the first driven roller 363 are arranged on the supporting frame 310 in parallel, the first driving roller 362 and the first driven roller 363 are connected through a belt 4, a power output end of the third driving motor 361 is connected with the first driving roller 362 through a synchronous belt 24 to provide a power source for the first driving roller 362, the front wheel 364 and the rear wheel 365 are both rotatably connected to the bottom end of the supporting frame 310, the front wheel 364 is installed at the front end of the central position of the supporting frame 310, and the rear wheel 365 is installed at the rear end of the central position of the bottom of the supporting frame 310, the spring plate 366 is connected to the bottom center of the support frame 310, the side wheel 367 is connected to one side of the spring plate 366 through a screw, the connecting plate 340 is connected to the chain 241, the front wheel 364 and the rear wheel 365 are both connected to the upper end surface of the elliptical ring rail 260, the elliptical ring rail 260 provides a support and movement track for the sorting device 300, the side wheel 367 is tangent to the inner wall of the ring frame 210, and the carbon brush of the current collector 320 is in contact with the electrode of the seamless sliding contact line 220.
The information exchange between the central processing unit and the sorting device 300 is realized as follows: the frozen tilapia fillets on the belt of the sorting device 300 act on the sorting and weighing module 330, so that strain gauges of a pressure sensor of the sorting and weighing module 330 are changed and output by analog voltage, then the strain gauges are converted into digital signals through an HX711AD module and then input into a controller of the sorting control unit 350 through an IO port of an HX711AD module, and the controller sends out the obtained quality data of the frozen tilapia fillets through a wireless module; the wireless module of the central processing unit receives the data, then the PLC selects a target with the total mass meeting the target quality through calculation, analysis, combination and screening, then the central processing unit sends a third driving motor 361 motion execution instruction to the corresponding sorting control unit 350 through the wireless module, and the controller is connected with the third driving motor 361 through a wire harness, so that the third driving motor 361 is controlled to be started.
The belt 3 of the injection conveyor 130 is adjacent to the belt 4 of the sorting device 300 and the upper end surfaces thereof are on the same plane.
The receiving device 400 includes a second driving roller 410, a second driven roller 420, a fourth driving motor 430 and a fixing frame 440, the motor module is connected to the bottom end of the fixing frame 440, the second driving roller 410 and the second driven roller 420 are respectively connected to two ends of the fixing frame 440, the fourth driving motor 430 and the second driving roller 410 are in transmission connection through a synchronous belt 25, and the second driving roller 410 and the second driven roller 420 are in transmission connection through a belt 5.
The process of implementing information exchange between the central processing unit and the receiving device 400 is as follows: the PLC of the central processing unit is connected to the driver harness of the fourth driving motor 430 of the material receiving device 400 to control the fourth driving motor 430 to be turned on and off.
The material receiving device 400 is disposed below the integral frame 200, and a central surface of the material receiving device 400 is aligned with a central surface of the integral frame 200.
The boxing device 500 is disposed at the end of the receiving device 400 in the moving direction, and is used for receiving the frozen tilapia mossambica slices collected by the receiving device 400.
The boxing device 500 comprises a circular table 510, a positioning box base 520, a boxing control unit 530, a first driving motor 540 and a boxing weighing module 550, wherein a rotating part is rotatably connected to the center position of the top end of the circular table 510, the first driving motor 540 is connected to the center position of the lower side of the circular table 510, the power output end of the first driving motor 540 is connected with the rotating part, the positioning box base 520 is arranged on the circular table 510, the boxing weighing module 550 is connected to the bottom end of the positioning box base 520, and the boxing control unit 530 is connected to the bottom end of the circular table 510; the packing case 570 is fixedly disposed on the positioning case seat 520 in this embodiment.
The boxing control unit 530 comprises a controller and a wireless module, and the wireless module of the boxing control unit is electrically connected with the controller of the boxing control unit; the boxed weigh module 550 includes a pressure sensor and an HX711AD module, the pressure sensor of the boxed weigh module being electrically connected to the HX711AD module of the boxed weigh module, and the HX711AD module of the boxed weigh module being electrically connected to the central processing unit.
Preferably, an output shaft of the first driving motor 540 is sleeved with a conductive slip ring 560, and the conductive slip ring 560 is used for providing electric energy for the boxing control unit 530 and the boxing weighing module 550.
The information exchange between the central processing unit and the boxing apparatus 500 is implemented as follows: the weight of the packing box 570 acts on the packing weighing module 550, so that the strain gauge of the pressure sensor of the packing weighing module 550 changes and is output as analog voltage, then the strain gauge is converted into digital signals through the HX711AD module, the digital signals are input into the controller of the packing control unit 530 through the IO port of the HX711AD module, and the controller sends the obtained mass quantity of the frozen tilapia fillets out through the wireless module; the wireless module of the central processing unit receives the data, and then the PLC determines the packing box 570 needing to be packed by calculation and analysis; then, the central processing unit sends a motor movement execution instruction to the packing control unit 530 through the wireless module, and the controller is connected with the first driving motor 540 through a wire harness, so that the first driving motor 540 is controlled to rotate to place the corresponding packing box 570 at the tail end of the movement direction of the material receiving device 400.
The invention discloses a movement process of intelligent sorting and counterweight boxing equipment for frozen tilapia fillets, which comprises the following steps:
turning on the power supply of the equipment, as shown in fig. 4, starting the dual-shaft output servo motor 140 to drive the belts of each part of the feeding device 100 to rotate; as shown in fig. 5 and 6, the seamless sliding contact line 220 on the overall frame 200 is powered on, and meanwhile, the second driving motor 230 drives the sorting device 300 to make an elliptical motion on the surface of the elliptical circular track 260 through the driving sprocket 240, the chain 241 and the connecting plate 340 in sequence; the sorting device 300 realizes the electrification of the third driving motor 361, the sorting weighing module 330 and the sorting control unit 350 through the sliding contact of the carbon brushes of the current collector 320 and the electrodes of the seamless sliding contact line 220; as shown in fig. 7, the fourth driving motor 430 of the material receiving device 400 is started to drive the belt of the material receiving device 400 to rotate; as shown in fig. 8, the first driving motor 540 of the boxing device 500 is started to drive the packing box 570 on the circular table 510 to rotate, the packing box 570 is placed at the end of the receiving device 400 in the movement direction, and the conductive slip ring 560 supplies power to the boxing weighing module 550 and the boxing control unit 530; as shown in fig. 2, the central processing unit is initialized at power-on, with a target quality set by the device administrator.
The invention discloses an intelligent sorting and counterweight boxing device for frozen tilapia fillets, which is divided into two working states during operation:
the first method is that a packing box 570 is supplied to a plurality of sorting devices 300 for packing, firstly frozen tilapia fillets are conveyed to belts of the sorting devices through a feeding device 100, then a sorting weighing module 330 sends the measured mass to a central processing unit through a control unit, the central processing unit collects the mass of the frozen tilapia fillets on each sorting device, the corresponding sorting device closest to the target mass combination is screened out through calculation, analysis, combination and screening operations, then the central control unit 600 sends an instruction and controls a third driving motor 361 to move through a sorting control unit 350, and the corresponding sorting device is driven to move and the frozen tilapia fillets on the belts are conveyed to a receiving device 400; then, the material receiving device 400 conveys the frozen tilapia mossambica slices into the packing box 570, and meanwhile, the central processing unit monitors the distance between the sorting device with the zero mass of the sorting and weighing module 330 and the injection conveying device, and controls the rotating speed of the lower half shaft of the double-shaft output servo motor 140, so that the belt moving speed of the injection conveying device is controlled, the frozen tilapia mossambica slices are accurately conveyed to the sorting device belt with the zero mass of the sorting and weighing module 330, and the frozen tilapia mossambica slices are placed on the belt of each sorting device; after frozen tilapia mossambica are loaded in the packing box 570, a packing weighing module 550 at the bottom of the positioning box seat 520 detects the packing quality, if the packing quality requirement is not met, the difference mass is sent to the central processing unit through the packing control unit 530, the central processing unit calculates, analyzes, combines and screens the frozen tilapia mossambica meeting the requirement again, the frozen tilapia mossambica are conveyed into the packing box 570 through the sorting device and the material receiving device 400 according to the steps, and the operation is repeated continuously until the target quality requirement is met; and if the requirements are met, directly finishing boxing the frozen tilapia fillets.
Secondly, a plurality of packing boxes 570 are supplied to a plurality of sorting devices for packing, and frozen tilapia fillets are conveyed to a belt of the sorting devices through the feeding device 100; then, the sorting and weighing module 330 sends the measured mass to the central processing unit through the control unit, the central processing unit collects the mass of the frozen tilapia fillets on each sorting device, and the belt 14 with the total mass close to 2kg less than the target mass is screened out through calculation, analysis, combination and screening operations, and then the central control unit 600 sends an instruction and controls the third driving motor 361 to move through the sorting control unit 350, so that the corresponding sorting device is driven to move, and the frozen tilapia fillets on the belt are conveyed to the material receiving device 400; then the receiving device 400 conveys the frozen tilapia fillets into a first packing box 570; meanwhile, the central processing unit monitors the distance between the sorting device with the zero mass of the sorting and weighing module 330 and the injection conveying device, and controls the rotating speed of the lower half shaft of the double-shaft output servo motor 140, so that the belt moving speed of the injection conveying device is controlled, the frozen tilapia fillets are guaranteed to be accurately conveyed to the sorting device belts with the zero mass of the sorting and weighing module 330, and the frozen tilapia fillets are guaranteed to be placed on the belts of each sorting device; after the first packing box 570 is filled with the frozen tilapia mossambica, the packing weighing module 550 at the bottom of the positioning box seat 520 weighs the mass of the first packing box 570, and the mass is sent to the central processing unit for backup through the packing control unit 530; meanwhile, the first driving motor 540 is started to drive the second packing box on the circular table 510 to rotate to the tail end of the receiving device 400 in the moving direction; further performing boxing on the frozen tilapia fillets in the second packing box according to the steps until the sixth packing box of the circular table 510 is filled with the frozen tilapia fillets; then, the central processing unit calculates, analyzes, combines and screens the received weight transmitted by the sorting and weighing module 330 and the mass of the backed-up six packing boxes, so as to select frozen tilapia mossambica slices on a belt of the sorting device which meet the target mass, and at the moment, the circular table 510 of the boxing device 500 rotates the packing boxes which meet the requirements to the tail end of the receiving device 400 in the motion direction; then the box is conveyed to a packing box meeting the requirements through a belt of the material receiving device 400, and the assembly of the box is completed; and the rest packing boxes are used for completing the packing of the frozen tilapia fillets according to the steps.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The utility model provides a frozen tilapia mossambica piece intelligence letter sorting and counter weight vanning equipment which characterized in that includes:
a feeding device;
the integral frame is arranged on one side of the feeding device;
the sorting device comprises a support frame, a current collector, a sorting weighing module, a connecting plate, a sorting control unit and a power-driven travelling mechanism, wherein the power-driven travelling mechanism is connected to the support frame;
the material receiving device is arranged on the lower side of one end of the integral frame;
the boxing device comprises a round table, a positioning box seat, a boxing control unit, a first driving motor and a boxing weighing module, wherein the round table is arranged on one side of the material receiving device, a rotating part is arranged at the center of the top end of the round table, the first driving motor is connected to the center of the lower side of the round table, the power output end of the first driving motor is connected with the rotating part, the positioning box seat is arranged on the round table, the boxing weighing module is connected to the bottom end of the positioning box seat, and the boxing control unit is connected to the bottom end of the round table;
the central processing unit is electrically connected with the feeding device, the integral frame, the sorting device, the receiving device and the boxing device respectively.
2. The intelligent sorting and counterweight boxing equipment for frozen tilapia fillets according to claim 1, wherein the loading device comprises a receiving and conveying device, a buffering and conveying device and an injecting and conveying device, the receiving and conveying device and the injecting and conveying device are respectively installed on two sides of the buffering and conveying device, a double-shaft output servo motor is arranged on the buffering and conveying device, the double-shaft output servo motor is electrically connected with the central processing unit, and the double-shaft output servo motor is respectively in power connection with the receiving and conveying device, the buffering and conveying device and the injecting and conveying device.
3. The intelligent sorting and weighting boxing apparatus for frozen tilapia mossambica according to claim 2, wherein said integral frame comprises a ring frame, a seamless sliding contact line, a second driving motor, a driving sprocket, a driven sprocket and an elliptical ring rail, said seamless sliding contact line is connected to the outer end face of said ring frame by an elevator, said second driving motor is mounted on said ring frame, said driving sprocket and said driven sprocket are both connected to said ring frame, said driving sprocket and said driven sprocket are connected by a chain, the power output end of said second driving motor is in power connection with said driving sprocket, and said elliptical ring rail is connected to the inner side of said ring frame.
4. The intelligent sorting and weight-balancing boxing apparatus for frozen tilapia fillets according to claim 3, wherein the power-driven travelling mechanism comprises a third driving motor, a first driving roller, a first driven roller, a front wheel, a rear wheel, a spring plate and side wheels, the third driving motor is mounted on the support frame, the first driving roller and the first driven roller are arranged on the support frame in parallel, the first driving roller and the first driven roller are connected through a belt, a power output end of the third driving motor is connected with the first driving roller through a synchronous belt, the front wheel and the rear wheel are both rotatably connected with the bottom end of the support frame, the spring plate is connected with the center position of the bottom end of the support frame, the side wheels are connected with one side of the spring plate, and the connecting plate is connected with the chain, the front wheel and the rear wheel are connected to the upper end face of the elliptical ring rail, the side wheels are tangent to the inner wall of the ring frame, and the carbon brush of the current collector is in contact with the electrode of the seamless sliding contact line.
5. The intelligent sorting and weight-balancing boxing apparatus for frozen tilapia fillets according to claim 4, wherein the belt of the injection conveying device is adjacent to the belt of the sorting device, and the upper end surfaces of the belt and the belt of the sorting device are in the same plane.
6. The intelligent sorting and weight-balancing boxing apparatus for frozen tilapia fillets according to claim 1, wherein the material receiving device comprises a second driving roller, a second driven roller, a fourth driving motor and a fixing frame, the fourth driving motor is connected to the bottom end of the fixing frame, the second driving roller and the second driven roller are respectively connected to two ends of the fixing frame, the fourth driving motor and the second driving roller are connected through a synchronous belt transmission, and the second driving roller and the second driven roller are connected through a belt transmission.
7. The intelligent sorting and counterweight boxing apparatus for frozen tilapia fillets according to claim 1, wherein the sorting control unit and the boxing control unit have the same structure and comprise controllers and wireless modules, the wireless module of the sorting control unit is electrically connected with the controller of the sorting control unit, and the wireless module of the boxing control unit is electrically connected with the controller of the boxing control unit.
8. The intelligent sorting and counterweight boxing apparatus for frozen tilapia mossambica according to claim 1, wherein the sorting weighing module and the boxing weighing module have the same structure and comprise a pressure sensor and an HX711AD module, the pressure sensor of the sorting weighing module is electrically connected with the HX711AD module of the sorting weighing module, and the HX711AD module of the sorting weighing module is electrically connected with the central processing unit; the pressure sensor of the boxing weighing module is electrically connected with the HX711AD module of the boxing weighing module, and the HX711AD module of the boxing weighing module is electrically connected with the central processing unit.
9. The intelligent sorting and weighting boxing apparatus for frozen tilapia mossambica according to claim 1, wherein said boxing device further comprises a conductive slip ring, said conductive slip ring is sleeved on the output shaft of said first driving motor, and the other end of said conductive slip ring is electrically connected to said boxing control unit and said boxing weighing module respectively.
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| CN114955058B (en) | 2023-10-10 |
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