CN114954816A - 浮式生产储卸油装置管廊模块轨道安装方法 - Google Patents

浮式生产储卸油装置管廊模块轨道安装方法 Download PDF

Info

Publication number
CN114954816A
CN114954816A CN202210499438.3A CN202210499438A CN114954816A CN 114954816 A CN114954816 A CN 114954816A CN 202210499438 A CN202210499438 A CN 202210499438A CN 114954816 A CN114954816 A CN 114954816A
Authority
CN
China
Prior art keywords
track
rail
floating production
installing
storage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210499438.3A
Other languages
English (en)
Other versions
CN114954816B (zh
Inventor
苗青春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cosco Shipping Heavy Industry Dalian Co Ltd
Original Assignee
Cosco Shipping Heavy Industry Dalian Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cosco Shipping Heavy Industry Dalian Co Ltd filed Critical Cosco Shipping Heavy Industry Dalian Co Ltd
Priority to CN202210499438.3A priority Critical patent/CN114954816B/zh
Publication of CN114954816A publication Critical patent/CN114954816A/zh
Application granted granted Critical
Publication of CN114954816B publication Critical patent/CN114954816B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
    • B63B17/0027—Tanks for fuel or the like ; Accessories therefor, e.g. tank filler caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B23/00—Easily dismountable or movable tracks, e.g. temporary railways; Details specially adapted therefor
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/16—Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/32—Installing or removing track components, not covered by the preceding groups, e.g. sole-plates, rail anchors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • B63B2035/448—Floating hydrocarbon production vessels, e.g. Floating Production Storage and Offloading vessels [FPSO]

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Road Paving Structures (AREA)

Abstract

本发明浮式生产储卸油装置管廊模块轨道安装方法，包括以下步骤：a：将管廊模块分成七个分段分别安装在浮式生产储卸油装置母体上；b：根据轨道安装精度要求，现场找平并确定在每个分段上的轨道垫板实际厚度；c：将垫块与轨道垫板焊接；d：在轨道垫板上表面通过使用粘合剂PARTITE 7400与特氟龙垫片连接；e：在轨道垫板底部面通过使用粘合剂MM‑metal SS‑steel与分段凹槽内的甲板面连接；f：在轨道底部面通过使用粘合剂PARTITE 7400与特氟龙垫片连接；g：根据轨道安装精度要求，铺设钢轨；h：采用轨道卡子与填充块焊接；i：将垫块和轨道卡子通过螺栓和垫圈连接固定；j：采用物料搬运系统小车在轨道上运行调试。本发明在缩短工程周期的同时也达到降本增效目的。

Description

浮式生产储卸油装置管廊模块轨道安装方法
技术领域
本发明涉及一种浮式生产储卸油装置管廊模块轨道安装方法。
背景技术
由于管廊模块（Pipe Rack）各结构分段的安装精度要求远低于轨道安装的精度要求，且考虑到轨道所在空间狭小，遂直接将轨道在分段上焊接这种原始形式不能采纳，因此，亟需一种新型的管廊模块轨道安装方法。
发明内容
本发明的目的是提供一种解决了轨道安装后精度不可控的技术瓶颈，且安装方便快捷的浮式生产储卸油装置管廊模块轨道安装方法。
本发明为实现上述目的所采用的技术方案是：一种浮式生产储卸油装置管廊模块轨道安装方法，包括以下步骤：
a：将管廊模块分成七个分段分别安装在浮式生产储卸油装置母体上；
b：根据轨道安装精度要求，现场找平并确定在每个分段上的轨道垫板实际厚度；
c：将垫块与轨道垫板焊接；
d：在轨道垫板上表面通过使用粘合剂PARTITE 7400与特氟龙垫片连接；
e：在轨道垫板底部面通过使用粘合剂MM-metal SS-steel与分段凹槽内的甲板
面连接；
f：在轨道底部面通过使用粘合剂PARTITE 7400与特氟龙垫片连接；
g：根据轨道安装精度要求，铺设钢轨；
h：采用轨道卡子与填充块焊接；
i：将垫块和轨道卡子通过螺栓和垫圈连接固定；
j：采用物料搬运系统小车在轨道上运行调试。
所述步骤b中，轨道垫板厚度最小为10mm，尺寸为172x272mm。
所述步骤c中，垫块尺寸为19x62x152mm，垫块上设有直径为∅ 18mm的攻丝螺纹孔。
所述步骤d和f中，特氟龙垫片尺寸为2x122x172mm。
所述步骤h中，轨道卡子厚度为10mm，其上开设有直径为∅ 18mm的孔， 填充块尺寸为6x35x140mm。
本发明一种浮式生产储卸油装置管廊模块轨道安装方法，节省了大量人力、物力，在缩短工程周期的同时也达到降本增效目的；也为后续海工产品奠定坚实基础，此研究成果达到了世界先进水平。
具体实施方式
浮式生产储卸油装置管廊模块轨道安装方法，管廊模块（Pipe Rack）均由七个分段M181-M187组成，总长232.6m，轨道则平铺于分段甲板的凹槽内，总计使用双排轨道467.86m，为了与小车运行滑轮匹配，轨道使用钢轨(JIS37A 900A)；具体包括以下步骤：a：将管廊模块（Pipe Rack）分成七个分段M181-M187分别安装在浮式生产储卸油装置母体上；b：根据轨道安装精度要求，现场找平来确定在每个分段上的轨道垫板实际厚度，并保证垫板厚度最小10mm，尺寸172x272mm；c：将垫块与轨道垫板焊接，垫块尺寸为19x62x152mm，其上开设有直径为∅ 18mm的攻丝螺纹孔；d：在轨道垫板上表面通过使用粘合剂PARTITE 7400与特氟龙垫片连接，特氟龙垫片尺寸为2x122x172mm；e：在轨道垫板底部面通过使用粘合剂MM-metal SS-steel与分段凹槽内的甲板面连接；f：在轨道底部面通过使用粘合剂PARTITE7400与特氟龙垫片连接，特氟龙垫片尺寸为2x122x172mm；g：根据轨道安装精度要求，铺设钢轨；h：采用轨道卡子与填充块焊接，轨道卡子厚度为10mm，其上开设有直径为∅ 18mm的孔，填充块尺寸为6x35x140mm；i：将垫块和轨道卡子通过螺栓和垫圈连接固定，垫块厚度为19mm，轨道卡子厚度为10mm；j：采用物料搬运（material handling）系统小车在轨道上运行调试；粘合剂PARTITE 7400的技术指标为：混合比例为双组份10:1，粘度R：5500-7500，A：6000-8000，剪切强度为1200-1550，粘合剂MM-metal SS-steel的技术指标为：使用稠度为糊状或液态，完全固化后颜色为灰色，抗压强度(DIN ISO 640)为189MPa，抗拉强度为77MPa，抗弯曲强度(DIN 53452)为67 MPa，抗拉剪切强度（应用于钢）为30 MPa，布氏硬度(DIN50351)为32，比通阻为5.6 x1013Ωcm，通阻为7.15 x1011Ω，线性收缩（ASTMD 2566）为0.0002362cm/cm，线性膨胀系数（25-45℃）为3.4 x10-6K，温度范围为-150℃-265℃，接触腐蚀（DIN 50900）为完全无腐蚀，电化学腐蚀为无，密度（混合组份）为2.64 g/cm3，轨道安装精度的轨道公差要求为轨道直线度，公差≤1.0mm，轨道间距，公差≤3.0mm，轨道高度差，公差≤2.0mm，轨道对接处，公差≤0. 2 mm，轨道水平度，公差≤1.0mm，轨道倾斜度为0.2%，本发明的浮式生产储卸油装置管廊模块轨道安装方法，安装轨道用轨道卡子，采用自制可拆形式，不需采购降低公司成本；钢轨底部与特氟龙垫片通过粘合剂连接，极大的增加了轨道的缓冲力与耐摩擦力；钢材与特氟龙采用粘合剂固定：使用粘合剂PARTITE 7400来粘结特氟龙与钢材，PARTITE 7400为双组分(10:1)丙烯酸酯结构胶，专业设计用于粘接低表面能塑料类材料，可用作特氟龙与钢材之间的粘结；用于钢轨底面与特氟龙垫板的粘结；用于钢轨垫板与特氟龙垫板的粘结；上下两块特氟龙垫板之间不粘结，优点是粘接作业表面无需使用底涂剂或其他任何表面处理，优良的耐温性能、防水性能以及耐湿热性能，耐冲击、耐剥离、操作方便；通过调整底部垫板厚度来控制钢轨安装时的水平精度，且底部垫板与模块结构使用粘合剂连接，不需动火焊接；钢材与钢材采用粘合剂固定：使用粘合剂MM-metalSS-steel来粘结钢板，MM-SS钢为双组份产品，与黄色固化剂配比(20:1)使用，是一种用于修复钢铁材料的合金类聚合金属，在修复细小的金属材料缺损时，其所含金属材料表现出非常出色的质量标准，可用作钢材与钢材之间的粘结，使用位置：用于钢轨垫板与船体结构的粘结；优点耐化学性能、不涉及动火、施工简单。

Claims (5)

1.一种浮式生产储卸油装置管廊模块轨道安装方法，其特征在于，包括以下步骤：
a：将管廊模块分成七个分段分别安装在浮式生产储卸油装置母体上；
b：根据轨道安装精度要求，现场找平并确定在每个分段上的轨道垫板实际厚
度；
c：将垫块与轨道垫板焊接；
d：在轨道垫板上表面通过使用粘合剂PARTITE 7400与特氟龙垫片连接；
e：在轨道垫板底部面通过使用粘合剂MM-metal SS-steel与分段凹槽内的甲
板面连接；
f：在轨道底部面通过使用粘合剂PARTITE 7400与特氟龙垫片连接；
g：根据轨道安装精度要求，铺设钢轨；
h：采用轨道卡子与填充块焊接；
i：将垫块和轨道卡子通过螺栓和垫圈连接固定；
j：采用物料搬运系统小车在轨道上运行调试。
2.根据权利要求1所述的一种浮式生产储卸油装置管廊模块轨道安装方法，其特征在于：所述步骤b中，轨道垫板厚度最小为10mm，尺寸为172x272mm。
3.根据权利要求1所述的一种浮式生产储卸油装置管廊模块轨道安装方法，其特征在于：所述步骤c中，垫块尺寸为19x62x152mm，垫块上设有直径为∅ 18mm的攻丝螺纹孔。
4.根据权利要求1所述的一种浮式生产储卸油装置管廊模块轨道安装方法，其特征在于：所述步骤d和f中，特氟龙垫片尺寸为2x122x172mm。
5.根据权利要求1所述的一种浮式生产储卸油装置管廊模块轨道安装方法，其特征在于：所述步骤h中，轨道卡子厚度为10mm，其上开设有直径为∅ 18mm的孔， 填充块尺寸为6x35x140mm。
CN202210499438.3A 2022-05-09 2022-05-09 浮式生产储卸油装置管廊模块轨道安装方法 Active CN114954816B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210499438.3A CN114954816B (zh) 2022-05-09 2022-05-09 浮式生产储卸油装置管廊模块轨道安装方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210499438.3A CN114954816B (zh) 2022-05-09 2022-05-09 浮式生产储卸油装置管廊模块轨道安装方法

Publications (2)

Publication Number Publication Date
CN114954816A true CN114954816A (zh) 2022-08-30
CN114954816B CN114954816B (zh) 2024-05-17

Family

ID=82981091

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210499438.3A Active CN114954816B (zh) 2022-05-09 2022-05-09 浮式生产储卸油装置管廊模块轨道安装方法

Country Status (1)

Country Link
CN (1) CN114954816B (zh)

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5706751A (en) * 1995-03-24 1998-01-13 Hodges; Christopher A. External rail system for a boat
JPH10140502A (ja) * 1996-11-14 1998-05-26 Matsushita Electric Ind Co Ltd レールの支持構造
KR100655861B1 (ko) * 2005-07-12 2006-12-08 주식회사 에이브이티 철도교량용 침목 체결시스템
US20080253703A1 (en) * 2004-09-08 2008-10-16 Thk Co., Ltd. Method of Manufacturing Linear Guide Device and Track Rail For the Linear Guide Device
US20100006664A1 (en) * 2008-07-08 2010-01-14 Progress Rail Services Corp. System, method and apparatus for easer rail that mates with the uncut web of a running rail
CN102328731A (zh) * 2011-05-31 2012-01-25 江苏熔盛造船有限公司 一种管子装卸起重机的超长导轨安装方法
CN203714163U (zh) * 2013-12-20 2014-07-16 舟山市和泰船舶修造有限公司 滑轨车
US20140196767A1 (en) * 2011-06-02 2014-07-17 Dow Corning Corporation Photovoltaic Module Assembly And Method Of Assembling The Same
KR20140005247U (ko) * 2013-03-28 2014-10-08 대우조선해양 주식회사 스키드 부재의 패드 기구
CN107460888A (zh) * 2017-09-07 2017-12-12 鞍山三冶建筑工程有限公司 一种混凝土预制管廊的安装结构及方法
US20200156676A1 (en) * 2018-11-15 2020-05-21 Avante International Technology, Inc. Image-based monitoring and detection of track/rail faults
CN112319726A (zh) * 2020-11-09 2021-02-05 广州黄船海洋工程有限公司 一种火车运输船用加长轨道安装方法及工装车
US20220065064A1 (en) * 2020-08-27 2022-03-03 Kellogg Brown & Root Llc Autonomous subsea tieback enabling platform

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5706751A (en) * 1995-03-24 1998-01-13 Hodges; Christopher A. External rail system for a boat
JPH10140502A (ja) * 1996-11-14 1998-05-26 Matsushita Electric Ind Co Ltd レールの支持構造
US20080253703A1 (en) * 2004-09-08 2008-10-16 Thk Co., Ltd. Method of Manufacturing Linear Guide Device and Track Rail For the Linear Guide Device
KR100655861B1 (ko) * 2005-07-12 2006-12-08 주식회사 에이브이티 철도교량용 침목 체결시스템
US20100006664A1 (en) * 2008-07-08 2010-01-14 Progress Rail Services Corp. System, method and apparatus for easer rail that mates with the uncut web of a running rail
CN102328731A (zh) * 2011-05-31 2012-01-25 江苏熔盛造船有限公司 一种管子装卸起重机的超长导轨安装方法
US20140196767A1 (en) * 2011-06-02 2014-07-17 Dow Corning Corporation Photovoltaic Module Assembly And Method Of Assembling The Same
KR20140005247U (ko) * 2013-03-28 2014-10-08 대우조선해양 주식회사 스키드 부재의 패드 기구
CN203714163U (zh) * 2013-12-20 2014-07-16 舟山市和泰船舶修造有限公司 滑轨车
CN107460888A (zh) * 2017-09-07 2017-12-12 鞍山三冶建筑工程有限公司 一种混凝土预制管廊的安装结构及方法
US20200156676A1 (en) * 2018-11-15 2020-05-21 Avante International Technology, Inc. Image-based monitoring and detection of track/rail faults
US20220065064A1 (en) * 2020-08-27 2022-03-03 Kellogg Brown & Root Llc Autonomous subsea tieback enabling platform
CN112319726A (zh) * 2020-11-09 2021-02-05 广州黄船海洋工程有限公司 一种火车运输船用加长轨道安装方法及工装车

Also Published As

Publication number Publication date
CN114954816B (zh) 2024-05-17

Similar Documents

Publication Publication Date Title
Hollaway et al. Progress in the technique of upgrading metallic structures with advanced polymer composites
Yeboah et al. Pull-out behaviour of axially loaded Basalt Fibre Reinforced Polymer (BFRP) rods bonded perpendicular to the grain of glulam elements
Sousa et al. Effects of thermal cycles on adhesively bonded joints between pultruded GFRP adherends
McKenna et al. Strengthening of reinforced concrete flexural members using externally applied steel plates and fibre composite sheets—A survey
CN114954816A (zh) 浮式生产储卸油装置管廊模块轨道安装方法
Mays Structural applications of adhesives in civil engineering
Issa et al. Composite behavior of precast concrete full-depth panels and prestressed girders
Shield et al. The effect of adhesive type on the bond of NSM tape to concrete
CN1322970C (zh) 一种运输带接头方法
Tabor The evaluation of resin systems for concrete repair
CN110904819A (zh) 一种限制曲线梁桥横向位移的装置及其施工方法
Suwaed et al. 16.15: Experimental evaluation of a novel demountable shear connector for accelerated repair or replacement of precast steel‐concrete composite bridges
Karbhari Application of composite materials to the renewal of twenty-first century infrastructure
KAMONNA et al. Strengthening of reinforced concrete deep beams with openings by near surface mounted steel bar
CN210067340U (zh) 一种防腐木地坪
Khalil et al. " Analysis on railway sleepers manufactured from polymers and iron slag
Achillopoulou et al. Interface response of CFRP fabrics for concrete substrates enhanced with toughened epoxy adhesive layers
JP2020143428A (ja) 支承装置の補強方法及び支承装置
Schober et al. Upgrading and repair of timber structures with polymer concrete facing and strengthening
Zhang Shear strengthening of RC beams using carbon fiber-reinforced polymer laminates
CN115233665B (zh) 一种热塑性树脂基frp杆的预挤压-粘结型锚固方法
Castori et al. Strengthening masonry arches with composites
WO2013014429A1 (en) Bearing preset system
Srinivasan et al. Strengthening of the Existing Structural Beam Member by using Pre-Stressed Fibre Reinforced Polymer
CN114059396A (zh) 一种新型板式无砟轨道结构及其施工方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant