CN114953149B - Concrete transportation system and design method thereof - Google Patents
Concrete transportation system and design method thereof Download PDFInfo
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- CN114953149B CN114953149B CN202210632753.9A CN202210632753A CN114953149B CN 114953149 B CN114953149 B CN 114953149B CN 202210632753 A CN202210632753 A CN 202210632753A CN 114953149 B CN114953149 B CN 114953149B
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000013461 design Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000009826 distribution Methods 0.000 claims abstract description 39
- 238000002360 preparation method Methods 0.000 claims abstract description 38
- 238000005303 weighing Methods 0.000 claims abstract description 23
- 239000002131 composite material Substances 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 7
- 238000010924 continuous production Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000010276 construction Methods 0.000 description 5
- 230000036772 blood pressure Effects 0.000 description 4
- 241001669679 Eleotris Species 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a composite concrete transportation system and a design method thereof, wherein the composite concrete transportation system comprises a walking rail, a transport vehicle, a material distribution device and a weighing device, wherein the starting point of the walking rail is arranged at a mixing station, the end point of the walking rail is arranged right above the material distribution device, the transport vehicle runs back and forth between the starting point and the end point of the walking rail, concrete prepared by mixing is transported to the material distribution device, the weighing device is used for monitoring the weight of the residual concrete in the material distribution device in real time, and an operator of the mixing station performs concrete preparation according to monitoring signals of the weighing device. The invention solves the artificial interference factor of concrete preparation time, ensures concrete pouring quality, thoroughly solves the phenomenon of concrete yield waste caused by improper manual operation, ensures production continuity, improves production efficiency and reduces equipment failure rate.
Description
Technical Field
The invention relates to the technical field of concrete transportation, in particular to a composite concrete transportation system and a design method thereof.
Background
The production of the double-block sleeper has certain requirements on the strength and slump of concrete, in the actual production process, the concrete preparation starting time completely depends on the construction of constructors by feeling, has serious human interference factors, often causes that the slump of the concrete in advance preparation does not meet the pouring condition when the concrete is used, influences the sleeper quality, and directly causes the concrete volume waste when serious; in contrast, the delayed preparation of concrete can seriously influence the production progress, especially under the construction condition in summer, equipment and machinery are frequently caused to be problematic due to the fact that concrete is retained or not timely prepared, the construction progress cannot be ensured, and related problems of cost control and construction quality are caused.
Therefore, how to create a composite concrete transportation system capable of effectively controlling the concrete preparation time and guaranteeing continuous production and a design method thereof is one of the important research and development problems at present.
Disclosure of Invention
The invention aims to provide a composite concrete conveying system which can effectively convey concrete from a mixing station to a distributing device and prompt the mixing station to start preparing the concrete according to the residual amount of the concrete in the distributing device, thereby overcoming the defects of the prior art, improving the production quality and effect and reducing the waste.
In order to solve the technical problems, the invention provides a composite concrete conveying system which comprises a walking rail, a transport vehicle, a material distribution device and a weighing device, wherein the starting point of the walking rail is arranged at a mixing station, the end point of the walking rail is arranged right above the material distribution device, the transport vehicle runs back and forth between the starting point and the end point of the walking rail, the concrete prepared by the mixing station is conveyed to the material distribution device, the weighing device is used for monitoring the weight of the residual concrete in the material distribution device in real time, and an operator of the mixing station prepares the concrete according to a monitoring signal of the weighing device.
As an improvement of the invention, the weighing equipment is internally or electrically connected to the acquisition PLC, the mixing station is internally provided with the display screen, the acquisition PCL is in signal connection with the display screen, and the monitoring signal of the weighing equipment is transmitted to the display screen through the acquisition PLC and is displayed on the display screen in kg as a unit.
In addition, the invention also provides a design method, which ensures continuous production and no concrete retention and avoids waste through the design of the distance between the composite concrete transportation system and the initial preparation time of the concrete, thereby overcoming the defects in the prior art.
In order to solve the technical problems, the invention provides a design method for designing the composite concrete transportation system, which comprises the steps of designing the maximum value of the transportation distance and designing the initial preparation time of concrete, and specifically comprises the following steps:
s1, calculating the maximum value of the transportation distance according to mixing time, transportation speed and vibration time;
s2, selecting a specific distance value according to the maximum value of the distance;
and S3, calculating the relation between the time for starting the preparation of the concrete and the residual weight of the concrete in the distributing equipment.
As a further improvement, the step S1 specifically includes:
s11, determining and configuring one concrete average time T according to the mixing capability of the mixing station Mixing ;
S12, determining the transportation time T according to the selection of the travelling motor of the transport vehicle Transportation of ;
S13, calculating a modulus n of one concrete according to the selected mouldRounding down to obtain an integer n 1 ;
S14, determining the vibration time T of each mode according to the actual vibration effect Vibrating machine ;
S15, starting to stir the concrete until the transport vehicle discharges to the distribution equipment to prepare a single cycle, wherein the total time of the single cycle is equal to the mixing time and the transport time, namely T Circulation =T Mixing +T Transportation of Meets the minimum requirement of continuous production, according to T Circulation <n 1 ×T Vibrating machine Calculating the distance L Transport and transport 。
Further, in step S12, the traveling process of the transport vehicle includes a speed increasing stage, a constant speed stage, and a speed decreasing stage, where the speed of the speed increasing stage is V according to the type selection of the traveling motor Lifting handle Time t Lifting handle The speed of the deceleration stage is V Lowering blood pressure Time t Lowering blood pressure The speed of the uniform speed stage is V Even distribution Time t Even distribution Then
Further, the step S3 specifically includes:
s31, starting to stir the concrete until the carrier is discharged to the material distributing equipment to form a single preparation cycle, and calculating the time T required by the single preparation cycle according to the selected specific distance value Circulation ;
S32, the ratio of the concrete pouring amount to the concrete consumption of a single die in one preparation single cycle is m;
s33, rounding the ratio m downwards to an integer m 1 The ratio m is rounded up to an integer m 2 ;
S34, the concrete storage in the distributing equipment is G Storing the articles The concrete dosage of the single die is G Single mode Then when G Storing the articles Satisfy m 1 ×G Single mode <G Storing the articles <m 2 ×G Single mode At this point, the mixing station begins to prepare concrete.
With such a design, the invention has at least the following advantages:
1. the artificial interference factor of concrete preparation time is solved, the concrete pouring quality is ensured, and the phenomenon of concrete yield waste caused by improper artificial operation is thoroughly solved;
2. the production continuity is ensured, and the production efficiency is improved;
3. the failure rate of the device is reduced.
Drawings
The foregoing is merely an overview of the present invention, and the present invention is further described in detail below with reference to the accompanying drawings and detailed description.
Fig. 1 is a schematic structural view of a composite concrete transportation system provided by the invention.
Fig. 2 is a schematic diagram of a design flow of a design method according to the present invention.
Fig. 3 is a schematic diagram of a specific design flow of step S1.
Fig. 4 is a schematic diagram of a specific design flow of step S3.
Reference numerals illustrate: 1-a walking track; 2-a transport vehicle; 3-distributing equipment; 4-weighing device.
Detailed Description
Referring to fig. 1, the invention provides a composite concrete carrier, which comprises a walking track 1, a carrier 2 (the carrier is positioned at a starting point and a finishing point in fig. 1), a distributing device 3 and a weighing device 4, wherein the starting point of the walking track 1 is arranged at a mixing station, the finishing point is arranged right above the distributing device 3, the carrier 2 runs back and forth between the starting point and the finishing point of the walking track 1, concrete prepared at the mixing station is transported to the distributing device 3, the weighing device 4 is internally or electrically connected to an acquisition PLC, a display screen is arranged in the mixing station, the acquisition PCL is in signal connection with the display screen, a monitoring signal of the weighing device 4 is transmitted to the display screen through the acquisition PLC and is displayed on the display screen in kg as a unit, and an operator in the mixing station prepares the concrete according to the weight of the residual concrete in the distributing device 3 displayed on the display screen.
Preferably, the weighing device 4 is a load cell.
Referring to fig. 2 to 4, the present invention further provides a design method of the composite concrete truck, which designs the distance between the composite concrete truck and the time for starting the preparation of the concrete, wherein the reasonable designed distance between the composite concrete truck and the concrete can ensure the preparation and the transportation of the concrete within the time for casting the concrete, ensure the continuity of production, and the reasonable designed time for starting the preparation of the concrete, and can instruct the operator of the mixing station to select the time for starting the preparation of the concrete according to the weight of the residual concrete in the distribution device 3 monitored by the weighing device 4, thereby avoiding the slump unsatisfied requirements caused by the early preparation of the concrete and avoiding the influence on the production efficiency due to the delayed preparation.
The design steps of the maximum value of the distance and the preparation starting time of the concrete are as follows:
s1, calculating the maximum value of the distance according to the mixing time, the transportation speed and the vibrating time.
The step S1 specifically comprises the following steps:
s11, determining and configuring one concrete average time T according to the mixing capability of the mixing station Mixing In the embodiment, the HZS90 type mixing station is adopted, the mixing station is suitable for mixing 1.0 part of concrete, the mixing time is not less than 120s, and the mixing time is combined with calculation of the mixing time, and the average time T of concrete is calculated for each part of mixing Mixing =150s。
S12, determining the transportation time T according to the selection of the travelling motor of the transport vehicle 2 Transportation of In this embodiment, the traveling motor of the transport vehicle 2 selects two SEW KA77/T type 3KW motors, and the traveling process includes a speed increasing stage, a constant speed stage, and a speed decreasing stage, where the speed of the speed increasing stage is V Lifting handle =0.15 m/s, time t Lifting handle =5s, the speed of the deceleration stage is V Lowering blood pressure =0.15 m/s, time t Lowering blood pressure =5s, speed at constant speed stage V Even distribution =0.15 m/s, time t Even distribution Then
I.e.
S13, calculating a modulus n of one concrete capable of being poured according to the selected mould, and rounding downwards to obtain an integer n 1 In this embodiment, the sleeper factory uses 1×4 short molds, each of which has a concrete usage of 0.089×4=0.356 square, and each theoretical concrete value can be poured by 1/0.356=2.8 mold, i.e. n=2.8, and the concrete usage of the pouring process is an integer multiple of the single mold usage because the pouring process is performed by taking the mold as a unit, so that n is rounded down to achieve the minimum requirement of ensuring production continuity 1 =2。
S14, determining the vibration time T of each mode according to the actual vibration effect Vibrating machine In the present embodiment, under the condition that at least the production efficiency is satisfied, the first vibration flow (hereinafter referred to as "first vibration flow") of two dies is calculated according to the time of use, and the first vibration flow time T of each die is obtained according to the actual vibration effect Vibrating machine =100s。
S15, starting to stir the concrete until the transport vehicle discharges to the distribution equipment to prepare a single cycle, wherein the total time of the single cycle is equal to the mixing time and the transport time, namely T Circulation =T Mixing +T Transportation of Meets the minimum requirement of continuous production, according to T Circulation <n 1 ×T Vibrating machine Calculating the distance L Transport and transport In this embodiment, the number of the first and second terminals,T vibrating machine =100s,n 1 =2, i.e.)>Calculating the distance L Transport and transport And < 19.5m, and the maximum distance is 19.5 m.
S2, selecting a specific distance value according to the maximum value of the distance.
And S3, calculating the relation between the time for starting the preparation of the concrete and the residual weight of the concrete in the distributing equipment 3.
In the actual production process, the waiting time T appears after each preparation single cycle Waiting for . Since the castable modulus of each concrete is not an integer, the residual amount in the distributing device 3 after each preparation single cycle is different, T Waiting for Also each time, and as such, the weighing device 4 is required to monitor the residual storage amount of the concrete in the distribution device 3, and different preparation starting time of the concrete is selected according to the residual storage amount in the distribution device 3, so that the waiting time T Waiting for Within a reasonable range. If T Waiting for Too short time, the concrete preparation single cycle is ended too early, if the concrete is directly discharged into the material distribution equipment 3, the acting force on the stirring shaft is increased due to too much stock of the material distribution equipment, so that the stirring shaft cannot be normally operated, is stopped for protection and is even forced to rotate to be damaged, further, the upper concrete is lost in water to be dried, the stirring shaft is more difficult to operate, and the stirring shaft falls into vicious cycle. If the concrete is retained in the transportation equipment, too much residues accumulated on the inner wall of the transportation equipment are difficult to clean, the equipment can be opened and closed to a door, and in addition, the phenomenon of water loss of the concrete can be caused due to the fact that the transportation equipment is additionally provided with an oil pump to generate heat. If T Waiting for The production efficiency is directly affected when the time is too long, and the equipment is difficult to open and close.
The step S3 specifically comprises the following steps:
s31, starting to stir the concrete until the carrier is discharged to the material distributing equipment to form a single preparation cycle, and calculating the time T required by the single preparation cycle according to the selected specific distance value Circulation In the present embodiment, the specific distance is based on the on-site production, and the distance is between 0 and 19.5, 160s < T Circulation <200s。
S32, the ratio of the concrete pouring amount to the concrete consumption of a single die in one preparation single cycle is m;
s33, rounding the ratio m downwards to an integer m 1 The ratio m is rounded up to an integer m 2 In the present embodiment, T is the normal condition of the equipment operation Circulation Can only finish the cloth process of 2 moulds in time, then m 1 =2,m 2 =3。
S34, the concrete storage in the distributing equipment is G Storing the articles The concrete dosage of the single die is G Single mode Then when G Storing the articles Satisfy m 1 ×G Single mode <G Storing the articles <m 2 ×G Single mode At this point, the mixing station begins to prepare concrete.
In this embodiment, the process of distributing the materials by the material distributing device 3 is divided into two times, not all the materials are distributed in the whole 100S process, the first material distribution is performed immediately after the process is started, about 10S, that is, the upper layer hopper distributes materials to the lower layer hopper, the first material distribution is performed after the weight of the lower layer hopper is reached, and the first vibration process is performed after the first material distribution. When vibrating, the upper hopper of the material distribution device 3 divides materials for the second time to the lower hopper, and when the first vibrating is finished, the lower hopper distributes the divided materials for the second time, so that the material distribution device 3 completes the material distribution task, and the material distribution time is within 60S. The single mode is used for taking 100S for calculation, the rest 40S is the continuous vibrating time after the second cloth, and the next station can be accessed after the second vibrating is completed. When 160s < T Circulation When the material distribution of the 2 moulds can be completed within 160S to 200S, and therefore, when the residual material quantity in the material distribution equipment 3 is larger than that of the 2 moulds, the material distribution of the lower hopper, which is caused by insufficient residual material of the upper hopper, can not occur in the process of mixing and transporting, and the consequence that the second material distribution can not be performed after the first vibration is finished can be ensured, so that the process time is directly prolonged, and the whole process time is delayed; in addition, when the residual material amount of the material distribution device 3 is larger than that of the material of the 3 dies, the material is mixed, when the material is stored in the material distribution device 3 in a mode of being larger than 1 die, the new material is mixed and enters a waiting stage, especially in summer construction, the initial setting time of C60 concrete is short, the waiting time can influence the quality of the concrete, and meanwhile, the waiting time is carried outThe material storage in the middle also can cause the increase of the load of the material stirring and discharging equipment in the material distributing equipment 3, and equipment damage is very easy to cause, so that the material stirring is carried out when the material stirring and transporting is carried out in less than 3 moulds, and when the material stirring and transporting are carried out, the material left in the hopper at the upper layer of the material distributing equipment is less than 1 mould, and the concrete just stirred can be immediately used to be in the optimal state. That is, when 2G Single mode <G Storing the articles <3G Single mode When the mixing station starts to prepare concrete, the concrete weight of the concrete is 2450kg according to the single C60 concrete weight, and when one pouring vibration single cycle is finished, the concrete storage amount G of the upper hopper of the material distribution equipment 3 Storing the articles The concrete preparation single cycle is started between 1750 kg and 2625kg, and the concrete preparation single cycle is the most reasonable concrete preparation starting time.
According to the invention, through reasonably designing the maximum value of the transport distance and the preparation starting time of the concrete of the composite concrete transport system, operators of the mixing station can select the preparation starting time of the concrete according to the residual weight of the concrete in the distributing equipment 3 monitored by the weighing equipment 4, so that the concrete waste caused by improper manual operation is solved, meanwhile, the production continuity is ensured, the production efficiency is improved, and the equipment failure rate is reduced.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the invention in any way, and some simple modifications, equivalent variations or modifications can be made by those skilled in the art using the teachings disclosed herein, which fall within the scope of the present invention.
Claims (2)
1. The design method of the concrete transportation system is characterized by being used for designing a composite concrete transportation system, comprising the design of the maximum value of the transportation distance and the design of the preparation time of the concrete;
the composite concrete transportation system comprises a walking rail, a transport vehicle, a material distribution device and a weighing device, wherein the starting point of the walking rail is arranged at a mixing station, the end point of the walking rail is arranged right above the material distribution device, the transport vehicle runs back and forth between the starting point and the end point of the walking rail, concrete prepared by the mixing station is transported to the material distribution device, the weighing device is used for monitoring the weight of the residual concrete in the material distribution device in real time, and an operator of the mixing station prepares the concrete according to a monitoring signal of the weighing device;
the weighing equipment is internally or electrically connected to the acquisition PLC, a display screen is arranged in the mixing station, the acquisition PCL is in signal connection with the display screen, and monitoring signals of the weighing equipment are transmitted to the display screen through the acquisition PLC and are displayed on the display screen by taking kg as a unit;
the weighing equipment is a weighing sensor;
the design steps are as follows:
s1, calculating the maximum value of the transportation distance according to mixing time, transportation speed and vibration time;
the step S1 specifically comprises the following steps:
s11, determining and configuring one concrete average time according to the mixing capability of the mixing station;
S12, determining the transportation time according to the selection of the travelling motor of the transport vehicle;
S13, calculating a modulus n of one concrete capable of being poured according to the selected mould, and rounding downwards to obtain an integer;
S14, determining the vibration time of each mode according to the actual vibration effect;
S15, starting to stir the concrete until the transport vehicle discharges to the distribution equipment to prepare a single cycle, wherein the total time of the single cycle is equal to the mixing time and the transport time, namely=/>+/>Reaching the minimum requirement of continuous production according to +.><n 1 ×Calculating distance +.>;
S2, selecting a specific distance value according to the maximum value of the distance;
s3, calculating the relation between the time for starting the preparation of the concrete and the residual weight of the concrete in the distributing equipment;
the step S3 specifically comprises the following steps:
s31, starting to stir the concrete until the transport vehicle discharges to the material distribution equipment to form a single preparation cycle, and calculating the time required by the single preparation cycle according to the selected specific distance value;
S32, the ratio of the concrete pouring amount to the concrete consumption of a single die in one preparation single cycle is m;
s33, rounding the ratio m down to an integerThe ratio m is rounded up to an integer +.>;
S34, the concrete storage in the distributing equipment isThe concrete dosage of the single mould is +.>Then->Satisfy the following requirements×/></></>×/>At this point, the mixing station begins to prepare concrete.
2. The method of claim 1, wherein in step S12, the traveling process of the transport vehicle includes a speed increasing stage, a speed maintaining stage, and a speed reducing stage, and the speed of the speed increasing stage is according to the type of the traveling motorTime is +.>The speed of the deceleration phase is +.>Time is +.>The speed of the constant speed stage is +.>The time isThen->。
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CN112976291A (en) * | 2021-02-08 | 2021-06-18 | 沈阳建筑大学 | Automatic compensation control method for concrete pouring parameter mismatch of prefabricated part |
Family Cites Families (1)
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US9731255B2 (en) * | 2013-05-31 | 2017-08-15 | Melvin L. Black | Feedback controlled concrete production |
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Patent Citations (5)
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CN105415499A (en) * | 2014-09-05 | 2016-03-23 | 西安众智惠泽光电科技有限公司 | Control method for proportioning and mixing of concrete |
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