CN114951502B - Metal wire production is with alignment ware based on direction - Google Patents
Metal wire production is with alignment ware based on direction Download PDFInfo
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- CN114951502B CN114951502B CN202210883467.XA CN202210883467A CN114951502B CN 114951502 B CN114951502 B CN 114951502B CN 202210883467 A CN202210883467 A CN 202210883467A CN 114951502 B CN114951502 B CN 114951502B
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- straightening
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- 239000002184 metal Substances 0.000 title claims abstract description 92
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000000712 assembly Effects 0.000 claims abstract description 10
- 238000000429 assembly Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 238000002203 pretreatment Methods 0.000 description 4
- 238000005201 scrubbing Methods 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010273 cold forging Methods 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention belongs to the technical field of metal wire production and processing, in particular to a guide-based straightener for metal wire production, aiming at the problem that the existing straightening operation is to directly put a metal wire into a pressure wheel machine for extrusion straightening, because the metal wire can generate a concave-convex phenomenon after being bent and can deflect after being stressed, the straightening position can deviate, and the straightening effect is poor, the following scheme is provided, wherein the straightener comprises an operation table, and a metal wire body is arranged above the operation table. According to the invention, the limit gauge assemblies are utilized to perform reciprocating impact correction on the metal wire body, so that the outer wall of the metal wire body is in a smooth state, the phenomenon that the concave bulge occurs to influence the integral straightening operation is avoided, meanwhile, the two limit gauge assemblies are combined to form a bending conveying environment, the metal wire body is effectively prevented from rotating in the conveying process, the follow-up straightening process is better adapted, and the straightening effect of the metal wire body is further improved.
Description
Technical Field
The invention relates to the technical field of metal wire production and processing, in particular to a guide-based straightener for metal wire production.
Background
The metal wire rod is hot-rolled round steel having a diameter of 5 to 4mm or deformed steel having a diameter of 10mm or less, and is also called a wire rod, and is also called a coil rod or a wire rod because the wire rod is usually coiled by a coil machine.
The wire (steel wire) is mainly used as reinforcing bar and welding structural member of reinforced concrete or raw material for further processing (such as wire drawing and making, etc.), and is classified according to the steel distribution, and the wire includes ordinary low carbon steel hot rolled wire rod, electric welded wire rod, wire rod for blasting wire, hardened and tempered screw wire rod, high-quality wire rod, and the ordinary wire rod is mainly used for building, wire drawing, packaging, welding rod and manufacturing bolt, nut and rivet, etc., and the high-quality wire rod only can be supplied to high-quality carbon structural steel hot rolled wire rod.
The wire is one of steel varieties with large consumption, can be directly used for reinforcing bars and welding structural parts of reinforced concrete after being rolled, and can also be reprocessed for use, for example, the wire is drawn into steel wires with various specifications, then twisted into a steel wire rope, woven into a steel wire mesh, wound into a shape and thermally treated into a spring; hot forging and cold forging to form rivets, cold forging and rolling to form bolts, screws and the like; cutting into mechanical parts or tools by heat treatment.
The metal wire rod needs to be straightened in the machining process, the straightening operation at present is to directly put the metal wire rod into a pressure wheel machine for extruding and straightening, and the metal wire rod can deflect after being stressed due to the concave drum phenomenon after being bent, so that the straightening position deviates, and the straightening effect is poor.
Disclosure of Invention
The guide-based metal wire production straightener comprises an operation table, a metal wire body is arranged above the operation table, two bases are fixedly connected to the outer wall of the upper side of the operation table, limiting gauge assemblies are arranged on the two bases and comprise limiting gauge round tables and pressing tables, the limiting gauge round tables are fixedly connected with the outer wall of the upper side of the bases, guide bosses are fixedly connected to the outer wall of the limiting gauge round tables, arc-shaped grooves are formed in the guide bosses, the pressing tables are located on one sides of the limiting gauge round tables, semi-annular grooves are formed in the pressing tables, a plurality of rotating shafts are fixedly connected between the inner walls of the upper side and the lower side of each semi-annular groove, the rotating shafts are distributed in a circumferential equidistant mode, gauge wheels are movably connected to the outer walls of the rotating shafts, and the cross sections of the gauge wheels are hourglass-shaped.
Preferably, the spout of two symmetries is seted up to the upside outer wall of base, and the inner wall swing joint of two spouts has same regulation base platform, adjusts one side outer wall fixedly connected with hydraulic stem of base platform, fixed connection between the other end of hydraulic stem and the inner wall of base, and adjusts the upside outer wall of base platform and set up the spout of two symmetries, and the inner wall swing joint of two spouts has same seat that pushes away, pushes away a plurality of equidistance connecting rods of one side outer wall fixedly connected with of seat, fixed connection between the other end of a plurality of connecting rods and the outer wall of limit gauge round platform.
Preferably, push away one side outer wall fixedly connected with Z type connecting block that keeps away from the limit gage round platform on the seat, the rectangle recess has been seted up on the regulation base frame, Z type connecting block is located the inside of rectangle recess, and set up the round hole of two symmetries on the Z type connecting block, the equal swing joint in inside of round hole has the slide bar, the equal swing joint in outside of slide bar has reset spring, reset spring's both ends respectively with fixed connection between one side outer wall of Z type connecting block and one side inner wall of rectangle recess, be provided with the contact groove on the Z type connecting block.
Preferably, the upper side outer wall fixedly connected with motor frame of limit gage round platform, the inner wall fixedly connected with first motor of motor frame, the output of first motor has the axostylus axostyle through the coupling joint, swing joint between the other end of axostylus axostyle and the lug on the limit gage round platform, and the outer wall fixedly connected with cam of axostylus axostyle, contact between the contact groove on cam and the Z type connecting block.
Preferably, the operation panel top is provided with the preliminary treatment subassembly, and the preliminary treatment subassembly is located one side of a base, and the preliminary treatment subassembly includes a preliminary treatment seat and a preliminary treatment section of thick bamboo, and fixed connection has been seted up two ring channels on the preliminary treatment seat between the upside outer wall of preliminary treatment seat and operation panel, swing joint between preliminary treatment section of thick bamboo and the ring channel inner wall.
Preferably, the inside of a preliminary treatment section of thick bamboo is provided with the embedded subassembly of a plurality of equidistances, embedded subassembly includes that the three equidistance of circumference that is attaches the piece, it all is provided with the holder to attach one side of keeping away from a preliminary treatment section of thick bamboo inner wall on the piece, all be provided with spherical gyro wheel on the holder, be close to the equal fixedly connected with push rod of one side outer wall that attaches the piece on the holder, the equal swing joint in outside of push rod has spacing spring, spacing spring's both ends respectively with one side outer wall of holder with attach fixed connection between the outer wall of piece, and the equal fixedly connected with side seat of one side outer wall of holder, be provided with the scrubbing brush on the side seat.
Preferably, the pretreatment seat is fixedly connected with a second motor, the output end of the second motor is connected with a rotating rod through a coupler, the other end of the rotating rod is movably connected with the outer wall of one side of the pretreatment seat, the outer wall of the rotating rod is fixedly connected with a driving wheel disc, the outer wall of the pretreatment cylinder is fixedly connected with an auxiliary cylinder wheel sleeve, and the auxiliary cylinder wheel sleeve is movably connected with the driving wheel disc.
Preferably, the top of operation panel is provided with two alignment subassemblies, and two alignment subassemblies are located between two bases, and the alignment subassembly includes alignment seat and alignment wheel, fixed connection between the upside outer wall of alignment seat and operation panel, sets up the round hole of two rows of symmetries on the alignment seat, and the equal swing joint of inner wall of round hole has the fixed axle, fixed connection between the one end of fixed axle and the alignment wheel.
Preferably, the other end fixedly connected with of fixed axle pulls the rim plate, is located swing joint between a plurality of pulling the rim plates of same row, is located and is provided with on the pulling the rim plate at middle part and pulls the gear, and the meshing between two upper and lower pulling gears, and the outer wall fixedly connected with driving motor of alignment seat, and driving motor's output has the minor axis through the coupling joint, and the outer wall fixedly connected with driving gear of minor axis meshes between driving gear and the one pulling the gear.
Preferably, the top of operation panel is provided with ejection of compact subassembly, ejection of compact subassembly is located one side of another base, ejection of compact subassembly includes two ejection of compact seats and two ejection of compact splint, fixed connection between the upside outer wall of ejection of compact seat and operation panel, set up the spout of two symmetries on the ejection of compact seat, two ejection of compact splint respectively with two between the spout swing joint, relative one side outer wall all is provided with the arc wall on two ejection of compact splint, and all seted up the thread groove on two ejection of compact splint, the inside of thread groove is provided with adjusting screw, rotating between adjusting screw's one end and the ejection of compact seat and being connected, adjusting screw's the other end passes ejection of compact seat fixedly connected with adjust knob.
The beneficial effects of the invention are as follows:
1. according to the metal wire straightening device, due to the arrangement of the operating table, the metal wire body, the base and the limiting gauge assembly, the limiting gauge assembly is used for performing reciprocating impact correction on the metal wire body, so that the outer wall of the metal wire body is in a smooth state, the phenomenon that the whole straightening operation is influenced due to the concave bulge is avoided, meanwhile, the two limiting gauge assemblies are combined to form a bending conveying environment, the metal wire body is effectively prevented from rotating in the conveying process, the follow-up straightening process is better adapted, and the straightening effect of the metal wire body is further improved.
2. According to the invention, the adjusting base platform is driven by the hydraulic rod to move through the adjusting base platform, the hydraulic rod, the push seat, the connecting rod, the Z-shaped connecting block, the sliding rod, the reset spring, the contact groove, the first motor and the cam, so that the position of the pressing platform can be conveniently adjusted, and the impact correction operation of metal wire bodies with different specifications is adapted; the reverse acting force after utilizing reset spring elastic deformation provides the drive power that the Z type connecting block resets, has guaranteed and reciprocating motion's feasibility, utilizes the elastic property of spring can avoid pressing the excessive striking of platform to cause the metal wire body outer wall impaired simultaneously.
3. According to the wire rod body outer wall brushing device, the outer wall of the wire rod body can be brushed by using the pre-treatment assembly before conveying and straightening through the pre-treatment assembly, so that the outer wall of the wire rod body is ensured to be clean; the outer wall of the metal wire body is brushed by the scrubbing brush in a rotating mode, rust spots and adhered matters on the outer wall of the metal wire body are brushed off, and the phenomenon that the rust spots and the adhered matters are embedded into the metal wire body due to external force in the subsequent modulation process, so that the quality of the metal wire body is poor, and straightening operation is affected; the spherical roller ensures the smoothness of the clamping seat when the outer wall of the metal wire body rotates.
4. According to the metal wire straightening device, the two straightening assemblies are used for pressurizing, straightening and conveying the metal wire body from four directions respectively, and the straightening effect of the whole straightening assembly on the metal wire body is improved.
5. According to the metal wire rod body discharging device, the discharging assembly is arranged, the metal wire rod body is limited and conveyed before being discharged by the discharging assembly, the metal wire rod body after being discharged can be in a straight state, and meanwhile, the discharging clamping plate on the discharging assembly can be adjusted, so that the metal wire rod body discharging device can adapt to discharging operation of metal wire rod bodies with different specifications.
Drawings
FIG. 1 is a schematic view of the overall structure of a guide-based straightener for metal wire production according to the present invention;
FIG. 2 is a schematic view of a gauge assembly of the straightener for producing metal wire based on guiding according to the present invention;
FIG. 3 is a schematic view of a pressing table structure of the straightener for producing metal wires based on guiding according to the present invention;
FIG. 4 is a schematic view of an adjusting base of the straightener for producing metal wire based on guiding according to the present invention;
FIG. 5 is a schematic view of the pre-treatment assembly of the straightener for producing metal wire based on guiding according to the present invention;
FIG. 6 is a schematic view of a pre-treatment cylinder of the straightener for producing metal wire based on guiding according to the present invention;
FIG. 7 is a schematic view of a straightening assembly of the guide-based straightener for producing metal wires according to the present invention;
fig. 8 is a schematic structural diagram of a discharging assembly of the straightener for producing the metal wire based on the guide.
In the figure: 1. an operation table; 2. a metal wire body; 3. a base; 4. a gauge limiting circular table; 5. pressing the table; 6. a guide boss; 7. a rotating shaft; 8. a direction-directing wheel; 9. adjusting the base platform; 10. a hydraulic rod; 11. a pushing seat; 12. a connecting rod; 13. a Z-shaped connecting block; 14. a slide bar; 15. a return spring; 16. a contact groove; 17. a motor frame; 18. a first motor; 19. a shaft lever; 20. a cam; 21. a pretreatment base; 22. a pretreatment cartridge; 23. an accessory block; 24. a holder; 25. a spherical roller; 26. a push rod; 27. a limiting spring; 28. a side seat; 29. a scrubbing brush; 30. a second motor; 31. a rotating rod; 32. a driving wheel disc; 33. an auxiliary drum wheel sleeve; 34. a straightening seat; 35. straightening wheels; 36. a fixed shaft; 37. a traction wheel disc; 38. a drive motor; 39. a driving gear; 40. a drag gear; 41. a discharging seat; 42. a discharging clamping plate; 43. adjusting the screw rod; 44. and adjusting a knob.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Straightener is used in wire rod production based on direction, as shown in figure 1, figure 2 and figure 3, including operation panel 1, the top of operation panel 1 is provided with wire rod body 2, and the upside outer wall of operation panel 1 has two bases 3 through bolted connection, all be provided with the limit gage subassembly on two bases 3, the limit gage subassembly includes limit gage round platform 4 and pressure platform 5, and through bolted connection between the upside outer wall of limit gage round platform 4 and base 3, the outer wall of limit gage round platform 4 has guide boss 6 through bolted connection, the arc wall has been seted up on the guide boss 6, pressure platform 5 is located one side of limit gage round platform 4, the semicircular groove has been seted up on the pressure platform 5, and there are a plurality of pivots 7 through bolted connection between the upper and lower both sides inner wall of semicircular groove, a plurality of pivots 7 all are circumference equidistance and distribute, and the outer wall of a plurality of pivots 7 all is connected with gauge wheel 8 through the bearing rotation, gauge wheel 8's cross sectional shape is the hourglass form.
Further, as shown in fig. 1, fig. 2 and fig. 4, the outer wall of the upper side of the base 3 is provided with two symmetrical chutes, the inner walls of the two chutes are slidably connected with the same adjusting base 9, the outer wall of one side of the adjusting base 9 is connected with a hydraulic rod 10 through a bolt, the other end of the hydraulic rod 10 is connected with the inner wall of the base 3 through a bolt, the outer wall of the upper side of the adjusting base 9 is provided with two symmetrical chutes, the inner walls of the two chutes are slidably connected with the same pushing seat 11, the outer wall of one side of the pushing seat 11 is connected with a plurality of equidistant connecting rods 12 through bolts, the other ends of the connecting rods 12 are connected with the outer wall of the limiting gauge circular table 4 through bolts, the adjusting base 9 is driven to move by the hydraulic rod 10, so that the position adjustment of the pressing table 5 can be facilitated, and the impact correction operation of the metal wire bodies 2 with different specifications can be adapted; the outer wall of one side, far away from the limiting round table 4, of the push seat 11 is connected with a Z-shaped connecting block 13 through a bolt, a rectangular groove is formed in the adjusting base table 9, the Z-shaped connecting block 13 is located inside the rectangular groove, two symmetrical round holes are formed in the Z-shaped connecting block 13, a sliding rod 14 is connected inside each round hole in a sliding mode, a reset spring 15 is sleeved outside each sliding rod 14, two ends of each reset spring 15 are connected with the outer wall of one side of the Z-shaped connecting block 13 and the inner wall of one side of the rectangular groove through bolts respectively, a contact groove 16 is formed in the Z-shaped connecting block 13, reverse acting force generated after elastic deformation of each reset spring 15 is used for providing driving force for resetting of the Z-shaped connecting block 13, feasibility of reciprocating motion is guaranteed, and meanwhile, the outer wall of the metal wire body 2 can be prevented from being damaged due to excessive impact of the press table 5 through the elastic property of the springs; the upper side outer wall of limit gauge round platform 4 has motor frame 17 through bolted connection, and the inner wall of motor frame 17 has first motor 18 through bolted connection, and there is axostylus axostyle 19 at the output of first motor 18 through the coupling joint, rotates through the bearing between the lug on the other end of axostylus axostyle 19 and the limit gauge round platform 4 to be connected, and the outer wall of axostylus axostyle 19 has cam 20 through bolted connection, contacts between 16 on cam 20 and the Z type connecting block 13.
Furthermore, as shown in fig. 4, 5 and 6, a pretreatment assembly is arranged above the operation table 1, the pretreatment assembly is located on one side of one base 3, the pretreatment assembly comprises a pretreatment base 21 and a pretreatment cylinder 22, the pretreatment base 21 is connected with the outer wall of the upper side of the operation table 1 through bolts, two annular grooves are formed in the pretreatment base 21, the pretreatment cylinder 22 is rotatably connected with the inner walls of the annular grooves through bearings, and the pretreatment assembly can be used for brushing the outer wall of the metal wire body 2 before conveying and straightening to ensure the cleaning of the outer wall of the metal wire body 2; a plurality of equidistant embedded components are arranged inside the pretreatment cylinder 22, each embedded component comprises three attached blocks 23 with equal intervals in the circumference, clamping seats 24 are arranged on one sides, far away from the inner wall of the pretreatment cylinder 22, of the attached blocks 23, spherical rolling wheels 25 are arranged on the clamping seats 24, push rods 26 are connected to the outer walls, close to the attached blocks 23, of the clamping seats 24 through bolts, limiting springs 27 are sleeved outside the push rods 26, two ends of the limiting springs 27 are connected with the outer walls, on one sides, of the clamping seats 24 and the outer walls, of the attached blocks 23 through bolts, side seats 28 are connected to the outer walls, hard hairbrushes 29 are arranged on the side seats 28, the hard hairbrushes 29 are used for brushing the outer walls of the metal wire bodies 2 in a rotating mode, rust spots and adherends on the outer walls of the metal wire bodies 2 fall off, and the situation that rust spots and adherends are embedded into the metal wire bodies 2 due to external force in the subsequent modulation process is avoided, so that the phase of the metal wire bodies 2 is poor and the straightening operation is affected; the pretreatment seat 21 is connected with a second motor 30 through a bolt, the output end of the second motor 30 is connected with a rotating rod 31 through a coupling, the other end of the rotating rod 31 is rotatably connected with the outer wall of one side of the pretreatment seat 21 through a bearing, the outer wall of the rotating rod 31 is connected with a driving wheel disc 32 through a bolt, the outer wall of the pretreatment cylinder 22 is connected with an auxiliary cylinder wheel sleeve 33 through a bolt, and the auxiliary cylinder wheel sleeve 33 is rotatably connected with the driving wheel disc 32 through a belt.
Furthermore, as shown in fig. 1 and 7, two straightening assemblies are arranged above the operating table 1, the two straightening assemblies are located between the two bases 3, each straightening assembly comprises a straightening seat 34 and a straightening wheel 35, the straightening seat 34 is connected with the outer wall of the upper side of the operating table 1 through a bolt, two rows of symmetrical round holes are formed in the straightening seat 34, the inner walls of the round holes are rotatably connected with a fixed shaft 36 through bearings, and one end of the fixed shaft 36 is connected with the straightening wheel 35 through a bolt; the other end of fixed axle 36 has driving wheel disc 37 through bolted connection, it connects to rotate through the belt between a plurality of driving wheel discs 37 that are located same row, driving gear 40 is provided with on the driving wheel disc 37 that is located the middle part, mesh between two upper and lower driving gears 40, and the outer wall of alignment seat 34 has driving motor 38 through bolted connection, driving motor 38's output has the minor axis through the coupling joint, the outer wall of minor axis has driving gear 39 through bolted connection, mesh between driving gear 39 and a driving gear 40, two alignment subassemblies are carried from four directions of metal wire body 2 pressurization alignment respectively, the whole alignment effect to metal wire body 2 of alignment subassembly has been improved.
Further, as shown in fig. 1 and 8, a discharging assembly is arranged above the operating table 1, the discharging assembly is located on one side of another base 3, the discharging assembly includes two discharging seats 41 and two discharging clamping plates 42, the discharging seats 41 are connected with the outer wall of the upper side of the operating table 1 through bolts, two symmetrical sliding grooves are formed in the discharging seats 41, the two discharging clamping plates 42 are respectively connected with the two sliding grooves in a sliding manner, an arc groove is formed in each of the two discharging clamping plates 42, a threaded groove is formed in each of the two discharging clamping plates 42, an adjusting screw 43 is arranged inside the threaded groove, one end of the adjusting screw 43 is rotatably connected with the discharging seats 41, the other end of the adjusting screw 43 penetrates through the discharging seats 41 and is connected with an adjusting knob 44 through bolts, the discharging assembly is used for limiting and conveying the metal wire bodies 2 before discharging, the metal wire bodies 2 after discharging can be in a straight state, meanwhile, the discharging clamping plates 42 on the discharging assembly can be adjusted, and the discharging assembly can adapt to discharging operation of the metal wire bodies 2 with different specifications.
The working principle is as follows: the metal wire body 2 is placed in a sequence of gradually penetrating through the pretreatment assembly, the limiting gauge assembly, the straightening assembly, the pretreatment assembly and the discharging assembly, after the metal wire body 2 is placed, the limiting gauge assembly is adjusted firstly, the adjusting hydraulic rod 10 is adjusted according to the specification of the metal wire body 2 to drive the adjusting seat to move, so that the limiting gauge round table 4 reaches a proper position, then the discharging assembly is adjusted, and the adjusting knob 44 is rotated by a wrench to enable the two discharging clamping plates 42 to clamp and limit the metal wire body 2 right (the metal wire body 2 is located in the arc-shaped grooves of the two discharging clamping plates 42, and the metal wire body 2 can be conveyed and moved);
the metal wire body 2 is conveyed, the second motor 30 drives the pretreatment cylinder 22 to rotate through a belt at the position of the pretreatment assembly, the clamping seat 24 is subjected to the elastic action of the limiting spring 27, so that the spherical roller 25 is always in contact with and extrudes the outer wall of the metal wire body 2, and the scrubbing brush 29 brushes the outer wall of the metal wire body 2 to ensure the cleaning of the outer wall of the metal wire body 2;
the pretreated metal wire body 2 is conveyed to a first limiting gauge component, at the moment, the metal wire body 2 is positioned in an arc-shaped groove of a guide boss 6, a first motor 18 drives a cam 20 to rotate, a Z-shaped connecting block 13 is always kept in contact with the outer wall of the cam 20 under the action of the elastic force of a return spring 15, and therefore the cam 20 rotates to drive the Z-shaped connecting block 13 to do reciprocating motion, so that a gauge wheel 8 in a pressing table 5 can make reciprocating impact with the metal wire body 2 to enable the metal wire body 2 to be attached to the arc-shaped groove of the guide boss 6, and the straightening state of the metal wire body 2 is ensured (the gauge wheel 8 with a funnel-shaped cross section can limit the moving mode of the metal wire body 2 in the impacting process, so that the metal wire body is better attached to the arc-shaped groove on the guide boss 6, and meanwhile, the gauge wheel 8 can rotate, so that the smoothness of moving and conveying of the metal wire body 2 is ensured;
the metal wire body 2 after pretreatment is continuously conveyed to the straightening component, the driving motor drives the two fixing shafts 36 in the middle to rotate in a gear meshing mode, the fixing shafts 36 are linked through a belt, the straightening wheel 35 extrudes, straightens and conveys the metal wire body 2, and the two straightening components respectively perform pressurization, straightening and conveying from four directions of the metal wire body 2, so that the straightening effect of the straightening component on the metal wire body 2 is improved;
extrusion alignment is carried the completion back, reentrants carries out secondary striking alignment in the limit gauge subassembly (carries out twice preliminary treatment operation, can improve the whole state of flare-outing of wire rod body 2, avoids local concave drum can't be by alignment wheel 35 extrusion alignment and cause the alignment effect not good), carries afterwards to ejection of compact subassembly in, receives two ejection of compact splint 42 spacing back and is straight state output.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The metal wire production straightener based on guiding comprises an operation table (1) and is characterized in that a metal wire body (2) is arranged above the operation table (1), two bases (3) are fixedly connected to the outer wall of the upper side of the operation table (1), limiting gauge assemblies are arranged on the two bases (3), each limiting gauge assembly comprises a limiting gauge round table (4) and a pressing table (5), the limiting gauge round tables (4) are fixedly connected with the outer wall of the upper side of the bases (3), guide bosses (6) are fixedly connected to the outer wall of the limiting gauge round tables (4), arc-shaped grooves are formed in the guide bosses (6), the pressing tables (5) are located on one side of the limiting gauge round tables (4), semicircular grooves are formed in the pressing tables (5), a plurality of rotating shafts (7) are fixedly connected between the inner walls of the upper side and the lower side of each semicircular groove, the rotating shafts (7) are distributed in a circumferential manner, the outer walls of the rotating shafts (7) are movably connected with gauge wheels (8), and the gauge wheels (8) are in a hourglass-shaped cross section;
the outer wall of the upper side of the base (3) is provided with two symmetrical sliding grooves, the inner walls of the two sliding grooves are movably connected with the same adjusting bottom platform (9), the outer wall of one side of the adjusting bottom platform (9) is fixedly connected with a hydraulic rod (10), the other end of the hydraulic rod (10) is fixedly connected with the inner wall of the base (3), the outer wall of the upper side of the adjusting bottom platform (9) is provided with two symmetrical sliding grooves, the inner walls of the two sliding grooves are movably connected with the same push seat (11), the outer wall of one side of the push seat (11) is fixedly connected with a plurality of equidistant connecting rods (12), and the other ends of the connecting rods (12) are fixedly connected with the outer wall of the limit gauge round platform (4);
the outer wall of one side, far away from the limit gauge circular table (4), of the push seat (11) is fixedly connected with a Z-shaped connecting block (13), a rectangular groove is formed in the adjusting base table (9), the Z-shaped connecting block (13) is located inside the rectangular groove, two symmetrical round holes are formed in the Z-shaped connecting block (13), slide rods (14) are movably connected inside the round holes, reset springs (15) are movably connected outside the slide rods (14), two ends of each reset spring (15) are fixedly connected with the outer wall of one side of the Z-shaped connecting block (13) and the inner wall of one side of the rectangular groove respectively, and a contact groove (16) is formed in the Z-shaped connecting block (13);
the upper side outer wall fixedly connected with motor frame (17) of limit gauge round platform (4), the inner wall fixedly connected with first motor (18) of motor frame (17), the output of first motor (18) has axostylus axostyle (19) through the coupling joint, swing joint between the lug on the other end of axostylus axostyle (19) and the limit gauge round platform (4), and the outer wall fixedly connected with cam (20) of axostylus axostyle (19), contact between contact groove (16) on cam (20) and the Z type connecting block (13).
2. The metal wire production based on direction of claim 1 is with straightener, characterized in that, be provided with the preliminary treatment subassembly above operation panel (1), the preliminary treatment subassembly is located one side of a base (3), and the preliminary treatment subassembly includes preliminary treatment seat (21) and preliminary treatment section of thick bamboo (22), fixed connection between the upper side outer wall of preliminary treatment seat (21) and operation panel (1), set up two ring channels on preliminary treatment seat (21), swing joint between preliminary treatment section of thick bamboo (22) and the ring channel inner wall.
3. The straightener for producing metal wires based on guiding of claim 2, wherein a plurality of equidistant embedded components are arranged inside the pretreatment cylinder (22), each embedded component comprises three attached blocks (23) with equal intervals in the circumference, clamping seats (24) are arranged on the attached blocks (23) on one sides far away from the inner wall of the pretreatment cylinder (22), spherical rollers (25) are arranged on the clamping seats (24), push rods (26) are fixedly connected to the outer walls of the clamping seats (24) on one sides close to the attached blocks (23), limiting springs (27) are movably connected to the outer portions of the push rods (26), two ends of the limiting springs (27) are fixedly connected with the outer walls of the clamping seats (24) on one sides and the outer walls of the attached blocks (23), side seats (28) are fixedly connected to the outer walls of one sides of the clamping seats (24), and hard brushes (29) are arranged on the side seats (28).
4. The straightener for producing metal wires based on guiding of claim 2, wherein the pretreatment seat (21) is fixedly connected with a second motor (30), the output end of the second motor (30) is connected with a rotating rod (31) through a coupler, the other end of the rotating rod (31) is movably connected with the outer wall of one side of the pretreatment seat (21), the outer wall of the rotating rod (31) is fixedly connected with a driving wheel disc (32), the outer wall of the pretreatment cylinder (22) is fixedly connected with an auxiliary cylinder wheel sleeve (33), and the auxiliary cylinder wheel sleeve (33) is movably connected with the driving wheel disc (32).
5. The guide-based straightener for metal wire production according to claim 1, wherein two straightening assemblies are arranged above the operating platform (1), the two straightening assemblies are located between the two bases (3), each straightening assembly comprises a straightening seat (34) and a straightening wheel (35), the straightening seat (34) is fixedly connected with the outer wall of the upper side of the operating platform (1), two rows of symmetrical round holes are formed in the straightening seat (34), a fixing shaft (36) is movably connected to the inner wall of each round hole, and one end of each fixing shaft (36) is fixedly connected with the straightening wheel (35).
6. The metal wire production straightener based on guiding of claim 5 is characterized in that the other end of the fixed shaft (36) is fixedly connected with a traction wheel disc (37), the traction wheel discs (37) in the same row are movably connected, a traction gear (40) is arranged on the traction wheel disc (37) in the middle, the upper traction gear and the lower traction gear (40) are meshed, the outer wall of the straightening seat (34) is fixedly connected with a driving motor (38), the output end of the driving motor (38) is connected with a short shaft through a coupler, the outer wall of the short shaft is fixedly connected with a driving gear (39), and the driving gear (39) is meshed with one traction gear (40).
7. The guide-based straightener for producing metal wires according to claim 2, wherein a discharging assembly is arranged above the operating platform (1), the discharging assembly is positioned on one side of the other base (3), the discharging assembly comprises two discharging seats (41) and two discharging clamping plates (42), the discharging seats (41) are fixedly connected with the outer wall of the upper side of the operating platform (1), two symmetrical sliding grooves are formed in the discharging seats (41), the two discharging clamping plates (42) are movably connected with the two sliding grooves respectively, the outer wall of one opposite side of each of the two discharging clamping plates (42) is provided with an arc groove, each of the two discharging clamping plates (42) is provided with a threaded groove, an adjusting screw (43) is arranged inside each threaded groove, one end of the adjusting screw (43) is rotatably connected with the discharging seat (41), and the other end of the adjusting screw (43) penetrates through the discharging seats (41) and is fixedly connected with an adjusting knob (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210883467.XA CN114951502B (en) | 2022-07-26 | 2022-07-26 | Metal wire production is with alignment ware based on direction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210883467.XA CN114951502B (en) | 2022-07-26 | 2022-07-26 | Metal wire production is with alignment ware based on direction |
Publications (2)
| Publication Number | Publication Date |
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| CN114951502A CN114951502A (en) | 2022-08-30 |
| CN114951502B true CN114951502B (en) | 2022-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210883467.XA Active CN114951502B (en) | 2022-07-26 | 2022-07-26 | Metal wire production is with alignment ware based on direction |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203578453U (en) * | 2013-12-11 | 2014-05-07 | 广东富华重工制造有限公司 | Vertical type straightening machine special for drive axle |
| CN103990744B (en) * | 2014-05-30 | 2016-03-02 | 冯广建 | A kind of laminated type bar straightener |
| CN106424474B (en) * | 2016-10-19 | 2019-10-15 | 东莞理工学院 | A kind of full-automation steel wire cutting machine structure |
| CN106734746B (en) * | 2016-12-25 | 2018-06-12 | 邵阳鑫鹏科技有限公司 | A kind of industrial discarded reinforcing bar straightening equipment |
| CN210523431U (en) * | 2019-09-23 | 2020-05-15 | 火纳(上海)新材料有限公司 | Straightening mechanism for drawing metal wire |
| CN213195407U (en) * | 2020-08-21 | 2021-05-14 | 山东远观恩福机械设备有限公司 | Hydraulically-driven steel bar straightening and cutting machine |
| CN216540631U (en) * | 2021-10-25 | 2022-05-17 | 瑞安市万川拉丝有限公司 | Metal wire numerical control straightening forming device |
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| CN114951502A (en) | 2022-08-30 |
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