CN114951194A - Movable smoking type welding tool and argon arc welding equipment for batch welding of upright columns with sliding grooves - Google Patents
Movable smoking type welding tool and argon arc welding equipment for batch welding of upright columns with sliding grooves Download PDFInfo
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- CN114951194A CN114951194A CN202210392244.3A CN202210392244A CN114951194A CN 114951194 A CN114951194 A CN 114951194A CN 202210392244 A CN202210392244 A CN 202210392244A CN 114951194 A CN114951194 A CN 114951194A
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- argon arc
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- 238000003466 welding Methods 0.000 title claims abstract description 264
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 title claims abstract description 197
- 229910052786 argon Inorganic materials 0.000 title claims abstract description 100
- 230000000391 smoking effect Effects 0.000 title claims abstract description 55
- 239000000779 smoke Substances 0.000 claims abstract description 133
- 239000000725 suspension Substances 0.000 claims abstract description 42
- 238000010521 absorption reaction Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 10
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 10
- 229910052721 tungsten Inorganic materials 0.000 claims description 10
- 239000010937 tungsten Substances 0.000 claims description 10
- 238000000746 purification Methods 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000007613 environmental effect Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Abstract
The invention discloses a movable smoking type welding tool for batch welding of upright columns with sliding grooves and argon arc welding equipment, and the key points of the innovative scheme are as follows: the brand new mobile smoke absorption type welding tool comprises a smoke purifier, a double-machine mobile platform, a mobile track, a smoke cover suspension frame, a smoke cover suspension cover, a program control box and a driving motor; the double-machine mobile platform is a four-wheel mobile platform shared by the smoke purifier and the argon arc welding machine; the double-machine moving platform is arranged on the double-moving track, the smoke purifier and the smoke hood suspension frame are arranged on the moving platform, the smoke suspension hood is suspended on the smoke hood suspension frame and is connected with the smoke purifier in parallel, and the double-drive motors are respectively connected with the double-drive wheel shafts; can bear and assist the argon arc welding machine and carry out movable smoking type welding on the stand columns with the sliding chutes of the filter presses in batches. The argon arc welding equipment uses the mobile smoking type welding tool, and solves the technical problems that the mobile smoking type welding tool is lacked, the production efficiency is low, and the smoke pollutes the field environment; the automation level is improved, and the energy and efficiency can be improved.
Description
Technical Field
The invention belongs to the technical field of argon arc welding equipment (argon arc welding machines and welding tools), and relates to a movable smoking type welding tool for multiple welding pieces of an automatic filter press.
Background
The electric welding machine is a welding device which utilizes high-temperature electric arcs generated when positive and negative poles are short-circuited instantly to melt welding flux and a welded material on an electric welding rod so as to combine the welded material with a contacted object; an automatic welding machine, which automatically feeds welding wires to a longer linear welding seam and a regular curve welding seam for automatic welding; an argon arc welding machine is a machine using argon arc welding, and adopts a high-voltage breakdown arcing mode; argon arc welding, i.e. tungsten inert gas arc welding, refers to a welding method using industrial tungsten or active tungsten as a non-melting electrode and inert gas (argon) as protection; the method is generally used for thin plate welding of 6-l 0mm and back sealing welding of thick plate single-side welding and double-side forming; argon arc welds equipment, includes argon arc electric welding machine and welding frock.
The filter press is a pressurized filtering device with multiple filtering chambers operated intermittently; an automatic filter press is a mechanical, electrical and hydraulic integrated filter press intelligently controlled by a PLC (programmable logic controller), and comprises a filter cloth cleaning mechanism, namely a vertical lifting transverse spray washing type filter cloth cleaning mechanism, which mainly comprises a driving motor, a horizontal moving chassis, a trolley guide rail, front and rear support legs of the trolley guide rail, a gantry frame, a lifting type cloth cleaning device, a stroke limiting device and the like; the gantry frame comprises double gantry columns, a gantry beam and a lifting chute; the lifting chute is a stainless steel chute; the lifting chute is welded on the gantry upright post to form an upright post with a chute; the lifting cloth washing device comprises a lifting frame, a high-pressure water inlet pipe, a lifting water pipe, a horizontal water spraying pipe, a water spraying nozzle and the like; the lifting frame can slide up and down in the lifting sliding groove.
The argon arc welding equipment for the upright column with the chute of the existing filter press has the following defects: a movable smoking type welding tool for batch welding of upright columns with sliding chutes is lacked; (1) the argon arc welding machine cannot automatically move, the argon arc welding machine needs to be manually moved every time one upright post with the sliding groove is welded, the production efficiency is low, and the requirement for efficiently welding the upright posts with the sliding grooves in batches cannot be met; (2) smoke is generated in the argon arc welding process, the air on site is polluted, the requirements of environmental protection and sanitation cannot be met, the smoke is too large, and the manual welding quality is required; in order to meet the requirement of the market on a large number of filter presses, the mobile smoke suction type welding tool with the chute and the column for batch welding is urgently created.
Disclosure of Invention
The invention aims to overcome the defects of the existing filter press with a chute upright post argon arc welding device, solve the technical problems that the batch welding of upright posts with chutes is lacked, the production efficiency is lower, smoke pollutes the field environment and influences the manual welding quality, and provide a batch welding upright post with chute mobile smoke welding tool and an argon arc welding device; upright post with chute, which is formed by welding a gantry upright post and a lifting chute; argon arc welding equipment, which is provided with the moving smoking type welding tool for batch welding of upright columns with sliding grooves, is abbreviated as follows because the number of characters of the patent name is limited.
The invention solves the problems of the prior art and adopts the brand new technical scheme that: a movable smoking type welding tool (hereinafter referred to as a movable smoking type welding tool) for batch welding of upright columns with chutes; the main point of the general technical scheme is that compared with the prior art, the innovative general structure has the prominent substantive characteristics that: on the basis of the existing argon arc welding machine, a brand-new mobile smoke absorption type welding tool for batch welding of upright columns with chutes is additionally arranged, and comprises a smoke purifier, a double-machine mobile platform, a mobile track, a smoke hood suspension frame, a smoke hood suspension cover, a program control box and a driving motor; the double-machine mobile platform is a four-wheel mobile platform shared by the smoke purifier and the argon arc welding machine; the double-motor moving platform is arranged on the double-moving track, the smoke purifier is arranged at the outer end of the moving platform, the smoke hood suspension frame is arranged at one side of the moving platform, the smoke hood is suspended on the smoke hood suspension frame and is connected with the smoke purifier in parallel, and the double-drive motors are respectively connected with double driving wheel shafts of the double-motor moving platform to form a moving smoking type welding tool; can bear and assist the argon arc welding machine, and carry out movable smoking type welding on batch filter press upright columns with chutes (comprising gantry upright columns and lifting chutes); therefore, the technical problems that a movable smoking type welding tool with a chute upright column for batch welding is lacked, the production efficiency is low, smoke pollutes the field environment and the manual welding quality is influenced are solved.
The specific design scheme of the invention is as follows: (1) the smoke purifier is an LB-JZ3600D type smoke purifier, and is used for processing air volume: 3600m for cultivation/h; (2) the double-machine mobile platform is a four-wheel mobile platform shared by the smoke purifier and the argon arc welding machine and comprises a double-groove platform, a driving wheel with a shaft and a driven wheel with a shaft; the double-groove platform comprises a platform groove body, a groove body connecting plate and a hanger connecting plate; the width of the platform groove body corresponds to the width of the driving wheel, and two ends of the platform groove body are provided with wheel axle holes; two ends of five groove connecting plates are welded at the inner side of the double-platform groove body at intervals respectively, and double-hanger connecting plates are welded at the upper surface of the left platform groove body at intervals to form a double-groove platform, wherein the front surface of the double-groove platform is provided with a smoke purification machine base, and the rear surface of the double-groove platform is provided with an argon arc welding machine base; the driving wheel with the shaft comprises a driving wheel and a driving wheel shaft, the driving wheel is provided with a pulley groove corresponding to the moving track, and the driving wheel shaft is arranged in a wheel shaft hole of the driving wheel to form the driving wheel with the shaft; the driven wheel with the shaft comprises a driven wheel, a driven wheel shaft and a driven shaft sleeve, wherein the driven wheel is provided with a pulley groove corresponding to the moving track, the driven shaft sleeve is a polypropylene shaft sleeve, the driven shaft sleeve is embedded in a shaft sleeve hole of the driven wheel, and the driven wheel shaft is movably arranged in the driven shaft sleeve to form the driven wheel with the shaft; the double-belt-shaft driving wheel and the double-belt-shaft driven wheel are respectively arranged in axle holes at two ends of the double-groove platform to form a double-machine moving platform, the left and right wheel tracks of the double-machine moving platform correspond to the double-track wheel tracks, and the double-machine moving platform can simultaneously bear a smoke purifier and an argon arc welding machine; (3) the moving track is an I-shaped moving track corresponding to the pulley groove, and the effective length of the moving track is greater than the total interval width of 6 upright columns with sliding grooves in a welding state; (4) the hood suspension bracket comprises a dual-purpose bracket and a suspension bracket; the dual-purpose support is a dual-purpose frame support for mounting the control box and the suspension cover cantilever and comprises a frame support, a suspension bracket connecting plate and a control box mounting plate; two hanger connecting plates are horizontally welded at the lower end of the frame support, the other two hanger connecting plates are vertically welded on the side surface of the upper end of the frame support, and the control box mounting plate is vertically welded on the right side of the middle upper part of the frame support to form a dual-purpose support; the double-hanging-cover cantilever is a connected double-cantilever for hanging the smoke hanging cover and comprises a connected double-cantilever, a hanging bracket connecting plate and a hanging cover mounting plate, wherein the double-hanging-bracket connecting plate is vertically welded at the right end of the connected double-cantilever, and the double-hanging-cover mounting plates are welded at the left part in the middle of the connected double-cantilever at intervals to form the hanging cover cantilever; the hanging hood cantilever is arranged on the dual-purpose bracket (the hanging bracket connecting plates of the two brackets are butted) to form a smoke hood hanging frame; (5) the smoke hanging cover comprises a smoke suction cover, a flue and a smoke outlet, wherein the length of the smoke suction cover corresponds to the length of a long welding line of the upright post with the sliding chute; (6) the program control box is used for driving the motor and the smoke purifier and comprises a main control box and a remote controller; (7) the driving motor is a GAS77-YEJ 2-4P-107.83-M4-phi 50-270-1955 type speed reducing motor and comprises a motor and a worm gear reducer.
The connection relation of the main parts of the invention is as follows: for convenience of explanation, an argon arc welding machine and an upright post welding piece with a chute which are closely related to the mobile smoking type welding tool are additionally arranged; (1) the assembly of the movable smoking type welding tool is as follows: the double-machine moving platform is arranged on the double-moving track and can move on the double-moving track, the smoke purifier is arranged at the outer end of the moving platform, the smoke hood suspension frame is arranged at one side of the moving platform, the smoke hood is suspended on the smoke hood suspension frame and is connected with the smoke purifier in parallel, the double-drive motors are respectively connected with double driving wheel shafts of the double-machine moving platform, the control box is arranged on a control box mounting plate of the dual-purpose support and is connected with the smoke purifier and the double-drive motors in parallel, and the moving smoke absorption type welding tool is formed; (2) assembling argon arc welding equipment: the argon arc welding equipment comprises a movable smoking type welding tool and an argon arc welding machine; the argon arc welding machine is arranged on an argon arc welding machine seat of the double-machine mobile platform to form argon arc welding equipment; (3) the argon arc welds the dynamic relation of equipment and taking spout stand weldment: a plurality of sliding chute upright columns (comprising gantry upright columns and lifting sliding chutes) are alternately and vertically arranged on the ground at the side of the smoke hanging cover (the first sliding chute upright column is arranged below the smoke hanging cover); after the remote control argon arc welding equipment is started, under the control of a program control system, a smoke purifier automatically purifies smoke generated in the welding process; after each welding is finished, one upright post with the sliding groove is welded, and the argon arc welding equipment can automatically move to a position corresponding to the next upright post with the sliding groove; after the last upright post with the chute is welded, the argon arc welding equipment can automatically return; the argon arc welding equipment has the function of moving the upright post with the chute of the filter press in batches to weld the long welding line in a smoke absorption mode.
The invention also provides argon arc welding equipment, which uses the movable smoking type welding tool for batch welding of the upright columns with the sliding grooves; the argon arc welding equipment mainly comprises an argon arc welding machine and a movable smoking type welding tool; the argon arc welding machine is a YC-150 type manual tungsten electrode argon arc welding machine; the argon arc welding machine is arranged on the double-machine moving platform and has the functions of moving, welding and smoking purification of batch filter press upright columns with sliding grooves (including gantry upright columns and lifting sliding grooves).
The movable smoke absorption type welding tool and the argon arc welding equipment for batch welding of the upright post with the chute have the advantages of being capable of sharing a platform by two machines, compact in structure, capable of realizing batch welding in a movable mode, high in production efficiency, capable of moving and purifying smoke, environment-friendly, sanitary, capable of being started and stopped remotely and convenient to use, and capable of bearing and assisting the argon arc welding machine to carry out movable smoke absorption type welding on the upright post with the chute of a batch filter press by additionally arranging a brand-new movable smoke absorption type welding tool for batch welding of the upright post with the chute; the automation level and the production efficiency of argon arc welding equipment are improved, the environmental sanitation of a welding site is protected, the manual welding quality is guaranteed, and the requirement of the market on a large number of filter presses is met; can increase the efficiency.
Drawings
FIG. 1 is a schematic side view of a mobile fume-absorbing welding fixture for batch welding of posts with chutes according to the present invention.
FIG. 2 is a schematic front view of a mobile smoking type welding tool for batch welding of posts with chutes according to the present invention.
FIG. 3 is a schematic top view of a mobile fume-absorbing welding tool for batch welding of posts with chutes according to the present invention.
Fig. 4 is a schematic top view of a dual-machine mobile platform for batch welding of the mobile smoking type welding tool with chute columns according to the present invention.
Fig. 5 is a schematic front view of a mobile platform device for batch welding of a mobile smoking type welding tool with chute columns.
Fig. 6 is a schematic view of the assembly of a pulley with a shaft and a platform groove body of the mobile smoking type welding tool for batch welding of columns with chutes.
Fig. 7 is a schematic diagram of the cooperation of the driving wheel or the driven wheel and the moving track of the mobile smoking type welding tool for batch welding of the upright column with the chute.
Fig. 8 is a schematic view of a hood suspension bracket of the mobile smoking type welding tool for batch welding of upright posts with chutes.
FIG. 9 is a schematic view of a dual-purpose support for a batch welding mobile smoking type welding tool with chute columns according to the present invention.
FIG. 10 is a schematic view of a suspension cover cantilever of the mobile smoking type welding tool for batch welding of columns with chutes according to the present invention.
Fig. 11 is a schematic view of a smoke hood of the mobile smoking type welding tool for batch welding of columns with chutes.
Fig. 12 is a schematic view of the connection between the driving motor and the driving wheel shaft of the batch welding mobile smoking type welding tool with chute columns.
FIG. 13 is a schematic view of an assembly of argon arc welding equipment according to the present invention.
FIG. 14 is a schematic diagram of the relative positions of an argon arc welding apparatus and a plurality of welded members with sliding chutes of the present invention.
FIG. 15 is a schematic view of an upright post with a chute (including a gantry upright post and a lifting chute) of a welding object of the argon arc welding equipment of the present invention.
FIG. 16 is a schematic cross-sectional view of an upright post with a chute as a welding object of the argon arc welding equipment of the present invention.
Reference numerals: 1-smoke purifier, 2-argon arc welder, 3-double-machine moving platform (i.e. moving platform shared by purifier and welder), 4-moving track, 5-dual-purpose support, 6-hanging cover cantilever, 7-smoke hanging cover, 8-program control box, 9-driving motor, 10-platform groove body, 11-groove body connecting plate, 12-driving wheel, 13-driving wheel shaft, 14-driven wheel, 15-driven wheel shaft, 16-driven shaft sleeve, 17-hanging frame connecting plate, 18-control box mounting plate, 19-hanging cover mounting plate, 20-smoke suction cover, 21-smoke flue, 22-smoke outlet, 24-gantry upright column, 25-lifting chute, 26-pulley chute, 27-argon arc welder base and 30-long welding line.
The hood suspension bracket comprises a 5-dual-purpose bracket and a 6-suspension bracket.
The upright post with the sliding groove comprises a 24-gantry upright post and a 25-lifting sliding groove.
The argon arc welding equipment comprises a 2-argon arc welding machine and a movable smoking type welding tool.
Detailed Description
The technical solution in the embodiment of the present invention is described below with reference to the drawings in the embodiments of the moving fume-type welding tool for batch welding of posts with chutes and the argon arc welding equipment of the present invention, and the described embodiments are only a part of preferred embodiments of the present invention, but not all embodiments. Based on the embodiment of the present invention, all other embodiments without inventive creativity, such as a mobile smoking type welding tool with the same mobile welding and smoking manner and similar structure, are within the protection scope of the present invention.
Example 1
A movable smoking type welding tool (short for movable smoking type welding tool) for batch welding of upright columns with chutes; the main points of the overall embodiment of the innovation are: on the basis of the existing argon arc welding machine, a brand-new mobile smoke absorption type welding tool for batch welding of upright columns with chutes is additionally arranged, and comprises a smoke purifier 1, a double-machine mobile platform 3, a mobile track 4, a smoke hood suspension frame, a smoke suspension cover 7, a program control box 8 and a driving motor 9; the double-machine mobile platform 3 is a four-wheel mobile platform shared by the smoke purifier 1 and the argon arc welding machine 2; the double-machine moving platform 3 is arranged on the double-moving track 4, the smoke purifier 1 is arranged at the outer end of the moving platform 3, the smoke hood suspension frame is arranged at one side of the double-machine moving platform 3, the smoke hood 7 is suspended on the smoke hood suspension frame and is connected with the smoke purifier 1 in parallel, and the double-driving motors 9 are respectively connected with the double-driving-wheel shafts 13 of the double-machine moving platform 3 to form a moving smoke absorption type welding tool; can bear and assist the argon arc welding machine 2, and carry out movable smoking type welding on batch filter press upright columns with sliding chutes (comprising a gantry upright column 24 and a lifting sliding chute 25); specific embodiments are described in detail below.
The smoke purifier 1 is an LB-JZ3600D type smoke purifier, and is used for processing air volume: 3600m for cultivation/h; the smoke purifier 1 is arranged at the outer end of the double-machine mobile platform 3 and used for movably absorbing and purifying smoke generated by welding.
The double-machine moving platform 3 is a four-wheel moving platform shared by the smoke purifier 1 and the argon arc welding machine 2 and comprises a double-groove platform, a driving wheel with a shaft and a driven wheel with a shaft; the double-groove platform comprises a platform groove body 10, a groove body connecting plate 11 and a hanger connecting plate 17; the width of the platform groove body 10 corresponds to that of the driving wheel 12, and two ends of the platform groove body are provided with axle holes; two ends of five groove connecting plates 11 are alternately welded on the inner side of the double-platform groove body 10 respectively, double-hanger connecting plates 17 are alternately welded on the left platform groove body 10 to form a double-groove platform, the front of the double-groove platform is provided with a smoke purification machine base, and the rear of the double-groove platform is provided with an argon arc welding machine base 27; the driving wheel with the shaft is arranged and comprises a driving wheel 12 and a driving wheel shaft 13, the driving wheel 12 is provided with a pulley groove 26 corresponding to the moving track 4, and the driving wheel shaft 13 is arranged in a wheel shaft hole of the driving wheel 12 to form the driving wheel with the shaft; the driven wheel with the shaft comprises a driven wheel 14, a driven wheel shaft 15 and a driven shaft sleeve 16, wherein the driven wheel 14 is provided with a pulley groove 26 corresponding to the moving track 4, the driven shaft sleeve 16 is a polypropylene shaft sleeve, the driven shaft sleeve 16 is embedded in a shaft sleeve hole of the driven wheel 14, and the driven wheel shaft 15 is movably arranged in the driven shaft sleeve 16 to form the driven wheel with the shaft; the double-belt-shaft driving wheel and the double-belt-shaft driven wheel are respectively arranged in axle holes at two ends of the double-groove platform to form a double-machine moving platform 3, the left and right wheel tracks of the double-machine moving platform correspond to the double track tracks, and the double-machine moving platform can simultaneously bear the smoke purifier 1 and the argon arc welding machine 2; the double-machine moving platform 3 is arranged on the double-moving track 4, can move on the double-moving track 4 and is used for bearing and moving the smoke purifier 1 and the argon arc welding machine 2.
The moving track 4 is an I-shaped moving track 4 corresponding to the pulley groove 26, and the effective length of the moving track 4 is greater than the total interval width of six upright columns with sliding grooves in a welding state; the movable smoke sucking type argon arc welding equipment is used for moving a running track of the smoke sucking type welding tool and enabling the argon arc welding equipment to movably weld a plurality of upright columns 24 and 25 with sliding grooves.
The hood suspension bracket comprises a dual-purpose bracket 5 and a suspension hood cantilever 6; the dual-purpose support 5 is a dual-purpose frame support for installing a program control box 8 and a hanging cover cantilever 6 and comprises a frame support, a hanging bracket connecting plate 17 and a control box installing plate 18; two hanger connecting plates 17 are horizontally welded at the lower end of the frame support, the other two hanger connecting plates 17 are vertically welded on the side surface of the upper end of the frame support, and a control box mounting plate 18 is vertically welded on the right side of the middle upper part of the frame support to form a dual-purpose support 5; the arranged hanging cover cantilever 6 is a combined double cantilever for hanging the smoke hanging cover 7 and comprises a combined double cantilever, a hanging frame connecting plate 17 and a hanging cover mounting plate 19, wherein the double hanging frame connecting plate 17 is vertically welded at the right end of the combined double cantilever, and the double hanging cover mounting plates 19 are welded at the middle left part of the combined double cantilever at intervals to form the hanging cover cantilever 6; the hanging hood cantilever 6 is arranged on the dual-purpose bracket 5 (the hanging bracket connecting plates 17 of the two are butted) to form a hood hanging frame; the smoke hood suspension frame is arranged on one side of the double-machine moving platform 3 and is used for installing the program control box 8 and hoisting the smoke suspension hood 7.
The smoke hanging hood 7 comprises a smoke suction hood 20, a flue 21 and a smoke outlet 22, wherein the length of the smoke suction hood 20 corresponds to the length of the upright column long welding line 30 with the chute; the smoke hanging cover 7 is hung on a hanging cover cantilever 6 of the smoke cover hanging frame and is connected with the smoke purifier 1 in parallel, and is used for absorbing smoke generated by welding and purifying the smoke purifier 1.
The program control box 8 is used for driving the motor 9 and the smoke purifier 1 and comprises a main control box and a remote controller; the program control box 8 is arranged on a control box mounting plate 18 of the dual-purpose support 5 and is connected with the smoke purifier 1 and the dual-drive motor 9 in parallel, the main control box is used for controlling the movable smoke absorption type welding tool to move according to a set program, and the remote controller is used for remotely controlling the argon arc welding equipment to start and stop.
The driving motor 9 is a GAS77-YEJ 2-4P-107.83-M4-phi 50-270-1955 type speed reducing motor, and comprises a motor and a worm gear reducer; the double-drive motor 9 is respectively connected with double driving wheel shafts 13 of the double-machine moving platform 3 and used for driving the moving smoking type welding tool to move back and forth.
The movable smoking type welding tool for batch welding of the upright post with the chute has the advantages of sharing a platform by two machines, compact structure, movable batch welding, high production efficiency, movable smoke purification, environmental protection, sanitation, remote control starting and pausing and convenient use, can bear and assist the argon arc welding machine 2 to carry out movable smoking type welding on the upright posts 24 and 25 with the chute of the batch filter press; the technical problems that a mobile smoking type welding tool for batch welding of the upright columns 24 and 25 with the sliding grooves is lacked, the production efficiency is low, smoke pollutes the field environment and the manual welding quality is influenced are solved; the automation level and the production efficiency of argon arc welding equipment are improved, the environmental sanitation of a welding site is protected, the manual welding quality is guaranteed, and the requirement of the market on a large number of filter presses is met; can increase the efficiency.
Example 2
The invention provides argon arc welding equipment, which uses a movable smoking type welding tool (a movable smoking type welding tool for short) for batch welding of upright columns with sliding grooves; the argon arc welding equipment mainly comprises an argon arc welding machine 2 and a movable smoking type welding tool; the device has the functions of movably welding long welding seams 30 and smoking and purifying batch filter press upright columns with sliding chutes (comprising gantry upright columns 24 and lifting sliding chutes 25); the invention is a common technical part with the prior art and is manufactured according to the current standard of argon arc welding machines in China.
The argon arc welding machine 2 is a YC-150 type manual tungsten electrode argon arc welding machine 2, which uses an argon arc welding machine and adopts a high-voltage breakdown arc starting mode; argon arc welding, i.e. tungsten inert gas arc welding, refers to a welding method using industrial tungsten or active tungsten as a non-melting electrode and inert gas (argon) as protection; the method is generally used for thin plate welding of 6-lOmm and back sealing welding of thick plate single-side welding double-side forming.
The movable smoke absorption type welding tool comprises a smoke purifier 1, a double-machine movable platform 3, a movable track 4, a smoke hood suspension frame, a smoke hood suspension cover 7, a program control box 8 and a driving motor 9; has the functions of bearing and assisting the argon arc welding machine 2 to carry out moving welding and smoke absorption purification on the batch filter press upright columns 24 and 25 with the sliding chutes. The argon arc welding machine 2 is arranged on an argon arc welding machine seat 27 of the double-machine moving platform 3 to form argon arc welding equipment.
The working process of the argon arc welding equipment comprises the following steps: (1) preparing before welding: a plurality of sliding chute upright posts (comprising gantry upright posts 24 and lifting sliding chutes 25) are alternately and vertically arranged on the ground at the side of the smoke hanging cover 7 (the first sliding chute upright post is positioned below the smoke hanging cover 7); (2) welding and smoking: after the remote argon arc welding equipment is started, a long welding line 30 between the gantry upright post 24 and the lifting chute 25 is welded manually, and the smoke purifier 1 automatically purifies smoke generated by welding in the welding process; (3) a mobile device: under the control of a program control system, when one upright column 24 and 25 with the sliding groove is welded, the argon arc welding equipment can automatically move to the position corresponding to the next upright column with the sliding groove; after the last upright column 24 and 25 with the sliding groove is welded, the argon arc welding equipment can automatically return.
The argon arc welding equipment provided by the invention has the beneficial effects that: by additionally arranging a brand new movable smoking type welding tool for batch welding of the upright post with the chute, the argon arc welding machine 2 can be borne and assisted, and the batch upright post with the chute of the filter press can be subjected to movable smoking type welding; the automation level and the production efficiency of argon arc welding equipment are improved, the environmental sanitation of a welding site is protected, the manual welding quality is guaranteed, and the requirement of the market on a large number of filter presses is met; can increase the efficiency.
Claims (5)
1. A movable smoke absorption type welding tool for batch welding of upright columns with sliding grooves comprises a smoke purifier, a double-machine movable platform, a movable track, a smoke hood suspension frame, a smoke hood, a program control box and a driving motor; the method is characterized in that: the smoke purifier is an LB-JZ3600D type smoke purifier, and is used for processing air volume: 3600m for cultivation/h; the double-machine mobile platform is a four-wheel mobile platform shared by the smoke purifier and the argon arc welding machine and comprises a double-groove platform, a driving wheel with a shaft and a driven wheel with a shaft; the double-groove platform comprises a platform groove body, a groove body connecting plate and a hanger connecting plate; the driving wheel with the shaft comprises a driving wheel and a driving wheel shaft; the driven wheel with the shaft comprises a driven wheel, a driven wheel shaft and a driven shaft sleeve; the moving track is an I-shaped moving track corresponding to the pulley groove, and the effective length of the moving track is greater than the total interval width of six upright columns with sliding grooves in a welding state; the hood suspension bracket comprises a dual-purpose bracket and a suspension bracket; the dual-purpose support is a dual-purpose frame support for mounting the control box and the suspension cover cantilever and comprises a frame support, a suspension bracket connecting plate and a control box mounting plate; the suspension hood cantilever is a connected double cantilever for hoisting the smoke suspension hood and comprises a connected double cantilever, a suspension bracket connecting plate and a suspension hood mounting plate; the smoke hanging cover comprises a smoke suction cover, a flue and a smoke outlet, wherein the length of the smoke suction cover corresponds to the length of a long welding line of the upright post with the sliding chute; the program control box is used for driving the motor and the smoke purifier and comprises a main control box and a remote controller; the interconnection relationship is: the double-machine moving platform is arranged on the double-moving track and can move on the double-moving track, the smoke purifier is arranged at the outer end of the moving platform, the smoke hood suspension frame is arranged at one side of the moving platform, the smoke suspension hood is suspended on the smoke hood suspension frame and connected with the smoke purifier in parallel, the double driving motors are respectively connected with double driving wheel shafts of the double-machine moving platform, the control box is arranged on a control box mounting plate of the dual-purpose support and connected with the smoke purifier and the double driving motors in parallel; the movable smoking type welding tool can bear and assist the argon arc welding machine and carry out movable smoking type welding on the stand columns with the sliding grooves of the filter presses in batches.
2. The batch welding of claim 1 with sliding chute column moving smoking type welding tool is characterized in that: the groove width of the platform groove body of the double-machine mobile platform corresponds to the width of the driving wheel, and two ends of the platform groove body are provided with axle holes; two ends of five groove connecting plates are welded at the inner side of the double-platform groove body at intervals respectively, and double-hanger connecting plates are welded at the upper surface of the left platform groove body at intervals to form a double-groove platform, wherein the front surface of the double-groove platform is provided with a smoke purification machine base, and the rear surface of the double-groove platform is provided with an argon arc welding machine base; the driving wheel is provided with a pulley groove corresponding to the moving track, and a driving wheel shaft is arranged in a wheel shaft hole of the driving wheel to form a driving wheel with a shaft; the driven wheel is provided with a pulley groove corresponding to the moving track, the driven shaft sleeve is a polypropylene shaft sleeve, the driven shaft sleeve is embedded in a shaft sleeve hole of the driven wheel, and the driven wheel shaft is movably arranged in the driven shaft sleeve to form a driven wheel with a shaft; the double-belt-shaft driving wheel and the double-belt-shaft driven wheel are respectively arranged in axle holes at two ends of the double-groove platform to form a double-machine moving platform, the left and right wheel tracks of the double-machine moving platform correspond to the double-track wheel tracks, and the double-machine moving platform can simultaneously bear a smoke purifier and an argon arc welding machine.
3. The batch welding of claim 1 with sliding chute column moving smoking type welding tool is characterized in that: the smoke hood suspension frame is provided with a dual-purpose support, two hanger connecting plates are horizontally welded at the lower end of a frame type support, the other two hanger connecting plates are vertically welded on the side surface of the upper end of the frame type support, and a control box mounting plate is vertically welded on the right side of the middle upper part of the frame type support to form the dual-purpose support; the double-hanging-cover cantilever is arranged, a double-hanging-frame connecting plate is vertically welded at the right end of the conjoined double-cantilever, and double-hanging-cover mounting plates are welded at the middle left part of the conjoined double-cantilever at intervals to form a hanging-cover cantilever; the hanging hood cantilever is arranged on the dual-purpose bracket, namely, the hanging bracket connecting plates of the hanging hood cantilever and the hanging bracket connecting plate are butted to form the smoke hood hanging frame.
4. The batch welding of claim 1 with sliding chute column moving smoking type welding tool is characterized in that: the driving motor is a GAS77-YEJ 2-4P-107.83-M4-phi 50-270 degree speed reducing motor and comprises an electric motor and a worm gear reducer.
5. An argon arc welding device comprises an argon arc welding machine and a movable smoking type welding tool; the argon arc welding machine is a YC-150 type manual tungsten electrode argon arc welding machine; the argon arc welding machine is a YC-150 type manual tungsten electrode argon arc welding machine; the method is characterized in that: the movable smoking type welding tool is the movable smoking type welding tool for batch welding of the upright columns with the sliding grooves according to any one of claims 1 to 4; the argon arc welding machine is arranged on a double-machine moving platform of the movable smoke absorption type welding tool and has the functions of movably welding long welding seams on the stand columns with the sliding grooves of the filter presses in batches and absorbing smoke and purifying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210392244.3A CN114951194A (en) | 2022-04-15 | 2022-04-15 | Movable smoking type welding tool and argon arc welding equipment for batch welding of upright columns with sliding grooves |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210392244.3A CN114951194A (en) | 2022-04-15 | 2022-04-15 | Movable smoking type welding tool and argon arc welding equipment for batch welding of upright columns with sliding grooves |
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| CN114951194A true CN114951194A (en) | 2022-08-30 |
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| CN202210392244.3A Pending CN114951194A (en) | 2022-04-15 | 2022-04-15 | Movable smoking type welding tool and argon arc welding equipment for batch welding of upright columns with sliding grooves |
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Application publication date: 20220830 |