CN114950826A - Full-automatic feeding processing equipment and processing technology for high-temperature-resistant fastener - Google Patents
Full-automatic feeding processing equipment and processing technology for high-temperature-resistant fastener Download PDFInfo
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- CN114950826A CN114950826A CN202210791692.0A CN202210791692A CN114950826A CN 114950826 A CN114950826 A CN 114950826A CN 202210791692 A CN202210791692 A CN 202210791692A CN 114950826 A CN114950826 A CN 114950826A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0423—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material for supplying liquid or other fluent material to several spraying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
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Abstract
The invention discloses full-automatic feeding processing equipment and a processing technology for a high-temperature-resistant fastener, and relates to the technical field of fastener production equipment. This full-automatic feeding processing equipment and processing technology of high temperature resistant fastener, when the bolt carries the seat to rotate under feeding mechanism, one of them picks up the subassembly and carries the bolt in the spacing hole in seat top to copy up, when picking up the subassembly and rotate between two kicking blocks, one of them kicking block lateral wall extrusion presses control button, the inside circular telegram of electro-magnet produces the magnetic adsorption iron plate, consequently first chuck and second chuck extrusion spring are close to each other and press from both sides the bolt tightly, the condition that the bolt dropped in transportation process has been avoided, realize the automatic feeding operation to the bolt, degree of automation is high, need not too much manual operation, the expenditure cost of enterprise has been saved. The lacquer pump will store up the inside UV metal anti-rust paint of a lacquer section of thick bamboo and spray on the bolt surface through the shower nozzle, carry out the multi-angle to the bolt and spray paint, guarantee the even uniformity that sprays paint.
Description
Technical Field
The invention relates to the technical field of fastener production equipment, in particular to full-automatic feeding processing equipment and a processing technology of a high-temperature-resistant fastener.
Background
Fasteners, also known as standard parts in the market, are a general term for a type of mechanical parts used when two or more parts (or components) are fastened together as a single piece. It features various varieties and specifications, different functions and usages, and very high standardization, serialization and universalization degree. The fastener is the most widely used mechanical basic member and has a large demand. Wherein the high temperature resistant fasteners are used more and more widely. The fastener mainly comprises two parts, namely a screw and a screw, wherein the screw is used as a carrier for connecting the two parts, and the screw is used for enhancing the connection stability of the screw, namely the connection between the two parts is more reliable.
In the production process of screw, need carry out anti-rust treatment to the screw, mainly hold the spray gun through the manual work and to screw spraying anti-rust paint, and need carry out the material loading to the screw before the screw spraying paint, the current mode of adopting artifical material loading is carried out to the screw majority, but adopt the automatic degree of pure artificial material loading formula low, it is low to lead to the material loading efficiency, need be equipped with many material loading staff and carry out the material loading just can satisfy the demand to the screw, and be equipped with many material loading staff and can lead to the operation cost of enterprise too high, reduce the production profit of enterprise.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides full-automatic feeding processing equipment and a processing technology for a high-temperature-resistant fastener, and solves the problems of low feeding efficiency and high operation cost caused by low automation degree of manually spraying antirust paint on a screw and manually feeding the screw.
In order to realize the purpose, the invention is realized by the following technical scheme: the utility model provides a full-automatic feeding processing equipment of high temperature resistant fastener, includes first support and the fixed second support that sets up in first support one side, first support and second support relative lateral wall are provided with conveyer jointly, the equal fixed bolt that is provided with in conveyer top and bottom carries the seat, first support and second support top just are located conveyer directly over fixed spraying mechanism that is provided with jointly, the inside rotation of spraying mechanism is provided with feeding mechanism, and the fixed paint pump that is provided with storage paint cylinder and is connected with storage paint cylinder through the pipeline in spraying mechanism top, and the one end that spraying mechanism is close to the paint pump and the one end of keeping away from the paint pump all is provided with the closing plate through the bolt fastening.
Feeding mechanism includes drying assembly and rotates the gear dish that sets up in drying assembly one side and evenly sets up the subassembly of picking up at the drying assembly outer wall, a drying assembly lateral wall just is located the fixed motor frame that is provided with in gear dish one side, motor frame top fixedly connected with second servo motor, second servo motor drive end just is located motor frame inside fixed be provided with gear dish engaged with second gear.
The drying assembly comprises a drying cylinder and a picking assembly passing port which is evenly arranged on the outer wall of the drying cylinder, each picking assembly is fixedly provided with a material blocking fluff through a port side wall, the inside of the drying cylinder is of a cavity structure, a UV curing lamp holder is fixedly arranged inside the cavity, and a UV curing lamp is fixedly arranged inside the UV curing lamp holder.
The picking assembly comprises a picking seat, a first gear and a sliding seat, wherein the first gear is arranged on one side wall of the picking seat in a rotating mode, the sliding seat is fixedly arranged on the other side wall of the picking seat, a first chuck and a second chuck are arranged on two inner sides of the sliding seat in a sliding mode respectively, a first mounting hole and a second mounting hole are formed in the opposite side walls of the first chuck and the second chuck respectively, an iron block and an electromagnet are fixedly arranged in the first mounting hole and the second mounting hole respectively, a control button connected with the electromagnet through a wire is fixedly arranged on one side wall of the second chuck, and springs are fixedly connected with the opposite side walls of the first chuck and the second chuck.
Preferably, the spraying mechanism includes the lacquer case and the fixed baffle that sets up in lacquer incasement portion, the opening has been seted up at the baffle top, lacquer incasement portion just is located the baffle top and rotates and be provided with the transmission shaft, transmission shaft one end is rotated and is run through lacquer case and the first servo motor of fixedly connected with.
Preferably, the top of the inner cavity of the paint box and the top of the partition plate are both fixedly provided with spray heads which are connected through transmission pipes, the front side wall and the rear side wall inside the paint box are both fixedly provided with support arms below the partition plate, and one end of each support arm is fixedly provided with a top block.
Preferably, the feeding mechanism is fixedly sleeved on the outer wall of the transmission shaft, and the gear disc is rotatably sleeved on the outer wall of the transmission shaft.
Preferably, a limiting hole is formed in the middle of the top of the bolt carrying seat, a bolt is movably arranged in the limiting hole, and the bolt carrying seat is a component made of rubber.
Preferably, each picking assembly is rotatably connected inside one of the picking assembly passing openings through a rotating shaft, one end of the rotating shaft rotatably penetrates through the picking assembly passing openings and is fixedly connected with the first gear, and the first gear is in meshing connection with the gear disc through teeth.
Preferably, the drying cylinder cavity is internally and fixedly provided with a lithium battery, and the lithium battery is electrically connected with the UV curing lamp through a lead.
Preferably, the conveying device comprises two rotating rollers, a conveying belt and a third servo motor, the conveying belt is movably sleeved on the outer walls of the two driving rollers, and the driving end of the motor is fixedly connected with one of the rotating rollers.
The invention also provides a processing method of the full-automatic feeding processing equipment for the high-temperature-resistant fastener, which comprises the following steps:
step one, bolt feeding: when the conveying device operates, bolts to be processed are manually placed in the limiting holes in the top of the bolt carrier one by one, the bolts are in a state perpendicular to the conveying belt and conveyed to the spraying mechanism along with the conveying belt, at the moment, the first servo motor drives the transmission shaft to rotate, the feeding mechanism rotates along with the transmission shaft synchronously, the first chuck and the second chuck are initially in a mutually-far state in the rotating process of the picking assembly, the bolt carrier rotates to be under the feeding mechanism through the rotating speed of a third servo motor driving the conveying belt to move, one of the picking assemblies picks up the bolts in the limiting holes in the top of the bolt carrier, the bolt heads are larger than the maximum distance between the first chuck and the second chuck, the bolts are lifted by the picking assembly and rotate along with the drying assembly, when the picking assembly rotates to pass through the space between the two jacking blocks, one of the jacking block side walls extrudes and presses a control button, the interior of the electromagnet is electrified to generate magnetic adsorption iron blocks, the first and second jaws compress the spring toward each other and clamp the bolt;
step two, spraying paint and preventing rust: the feeding mechanism continues to rotate, after the picking assembly enters the interior of the paint box and is positioned above the partition plate in a rotating mode, the UV metal antirust paint in the paint storage cylinder is sprayed on the surface of the bolt through the spray heads by the paint pump, the two spray heads are distributed on the top of the inner cavity of the paint box and the top of the partition plate, the bolt is sprayed with paint at multiple angles, and the paint spraying uniformity is guaranteed;
step three, drying the paint: after the bolt sprays paint and in the interval between two kicking blocks that rotate to the paint box opposite side, the second servo motor that has set for the operation procedure begins to drive the second gear and rotates, the time of rotation lasts five seconds, it enters into and picks up inside the subassembly through-hole to pick up the subassembly by the drive of second gear to pick up subassembly centre gripping bolt, UV metal anti-rust paint receives UV curing lamp ultraviolet irradiation fast drying, second servo motor stall after five seconds, all pick up the subassembly and resume the home position, when picking up the subassembly and passing through between two kicking blocks of paint box opposite side, control button receives the extrusion once more, electromagnet current interruption loses magnetism, first chuck and second chuck receive the spring force effect separation, the bolt head portion is dropped on the conveyer belt by gravity perpendicularly downwards at this moment.
Preferably, the rotating speed of the feeding mechanism is 3 r/min.
Advantageous effects
The invention provides full-automatic feeding processing equipment and a processing technology of a high-temperature-resistant fastener. Compared with the prior art, the method has the following beneficial effects:
1. the utility model provides a full-automatic feeding processing equipment and processing technology of high temperature resistant fastener, carry the seat through the bolt and rotate under feeding mechanism, one of them picks up the subassembly and carries the bolt in the spacing hole in seat top to copy up, when picking up the subassembly and rotate between two kicking blocks, one of them kicking block lateral wall extrusion presses control button, the inside circular telegram of electro-magnet produces the magnetic adsorption iron plate, consequently first chuck and second chuck extrusion spring are close to each other and press from both sides the bolt tightly, the condition that the bolt dropped in transportation process has been avoided, realize the automatic feeding operation to the bolt, degree of automation is high, need not too much manual operation, the expenditure cost of enterprise has been saved.
2. The utility model provides a full-automatic material loading processing equipment and processing technology of high temperature resistant fastener, picks up the subassembly and rotates and enter into the inside and lie in the baffle top of lacquer case after, the lacquer pump will store up the inside UV metal anti-rust paint of a lacquer section of thick bamboo and spray on the bolt surface through the shower nozzle, and two shower nozzles distribute at lacquer incasement chamber top and baffle top, carry out the multi-angle to the bolt and spray paint, guarantee the even unity that sprays paint to reach good rust-resistant effect.
3. The utility model provides a full-automatic feeding processing equipment and processing technology of high temperature resistant fastener, can realize picking up the subassembly rotation when dry assembly rotates, it enters into to get into to pick up inside the subassembly through-hole by the drive of second gear to pick up subassembly centre gripping bolt, UV metal anti-rust paint receives UV curing lamp ultraviolet irradiation rapid draing, and output feeding mechanism's bolt is the finished product bolt after the drying promptly, need not stoving operation once more, has simplified bolt machining process.
4. The utility model provides a full-automatic material loading processing equipment and processing technology of high temperature resistant fastener, when picking up the subassembly and passing through between two kicking blocks of lacquer case opposite side, control button receives the extrusion once more, and electromagnet current interruption loses magnetism, and first chuck and second chuck receive the spring force effect separation, and the bolt head is output on the conveyer belt by the gravity drop perpendicularly downwards this moment, and bolt output process need not manual operation, and degree of automation is high, has reduced staff's intensity of labour.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic exploded perspective view of the present invention;
FIG. 3 is an enlarged perspective view of part A of the present invention;
FIG. 4 is a schematic perspective view of the assembled state of the spraying mechanism and the feeding mechanism of the present invention;
FIG. 5 is an enlarged perspective view of part B of the present invention;
FIG. 6 is a schematic perspective view of the spraying mechanism of the present invention;
FIG. 7 is an exploded perspective view of the feed mechanism of the present invention;
FIG. 8 is an enlarged perspective view of part C of the present invention;
FIG. 9 is a schematic cross-sectional view of a drying assembly according to the present invention;
FIG. 10 is an exploded isometric view of the pickup assembly of the present invention;
fig. 11 is an enlarged perspective view of part D of the present invention.
In the figure: 1. a first support; 2. a second support; 3. a conveying device; 4. a bolt carrier; 5. a spraying mechanism; 51. a paint box; 52. a partition plate; 53. a through port; 54. a drive shaft; 55. a first servo motor; 56. a spray head; 57. a conveying pipe; 58. a support arm; 59. a top block; 6. a feeding mechanism; 61. a drying assembly; 611. a drying cylinder; 612. a pickup assembly pass-through port; 613. stopping fluff; 614. a UV curing lamp holder; 615. a UV curing lamp; 62. a gear plate; 63. a picking assembly; 631. a pickup base; 632. a first gear; 633. a slide base; 634. a first chuck; 635. a second chuck; 636. an electromagnet; 637. an iron block; 638. a control button; 639. a spring; 64. a motor frame; 65. a second servo motor; 66. a second gear; 7. a paint storage cylinder; 8. a paint pump; 9. and (7) sealing the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, the present invention provides a technical solution: a full-automatic feeding and processing device of a high-temperature-resistant fastener comprises a first support 1 and a second support 2 fixedly arranged on one side of the first support 1, wherein the opposite side walls of the first support 1 and the second support 2 are jointly provided with a conveying device 3, the top and the bottom of the conveying device 3 are fixedly provided with bolt carrying seats 4, the top of the first support 1 and the top of the second support 2 are jointly and fixedly provided with a spraying mechanism 5 just above the conveying device 3, the spraying mechanism 5 is internally and rotatably provided with a feeding mechanism 6, the top of the spraying mechanism 5 is fixedly provided with a paint storage cylinder 7 and a paint pump 8 connected with the paint storage cylinder 7 through a pipeline, one end of the spraying mechanism 5 close to the paint pump 8 and one end far away from the paint pump 8 are both fixedly provided with a sealing plate 9 through bolts, the feeding mechanism 6 comprises a drying component 61, a gear disc 62 rotatably arranged on one side of the drying component 61 and a picking component 63 uniformly arranged on the outer wall of the drying component 61, a motor frame 64 is fixedly arranged on one side wall of the drying assembly 61 and located on one side of the gear disc 62, a second servo motor 65 is fixedly connected to the top end of the motor frame 64, a driving end of the second servo motor 65 is located inside the motor frame 64, a second gear 66 engaged with the gear disc 62 is fixedly arranged, the drying assembly 61 comprises a drying cylinder 611 and picking assembly passing ports 612 uniformly arranged on the outer wall of the drying cylinder 611, a material blocking fluff 613 is fixedly arranged on the side wall of each picking assembly passing port 612, the drying cylinder 611 is internally provided with a cavity structure, a UV curing lamp holder 614 is fixedly arranged inside the cavity, a UV curing lamp 615 is fixedly arranged inside the UV curing lamp holder 614, the picking assembly 63 comprises a picking seat 631, a first gear 632 rotatably arranged on one side wall of the picking seat 631 and a slide seat 633 fixedly arranged on the other side wall of the picking seat 631, a first chuck 634 and a second chuck 635 are respectively arranged on two sides inside the slide seat 633, the first chuck 634 and the second chuck 635 are respectively provided with a first mounting hole and a second mounting hole on opposite side walls, the first mounting hole and the second mounting hole are respectively and fixedly provided with an iron block 637 and an electromagnet 636 inside, a side wall of the second chuck 635 is fixedly provided with a control button 638 connected with the electromagnet 636 through a wire, the first chuck 634 and the second chuck 635 are fixedly connected with a spring 639 on the opposite side walls, the spraying mechanism 5 comprises a paint box 51 and a partition plate 52 fixedly arranged inside the paint box 51, the top of the partition plate 52 is provided with a through hole 53, a transmission shaft 54 is rotatably arranged inside the paint box 51 and above the partition plate 52, one end of the transmission shaft 54 rotatably penetrates through the paint box 51 and is fixedly connected with a first servo motor 55, the tops of an inner cavity of the paint box 51 and the tops of the partition plate 52 are both fixedly provided with spray heads 56, the two spray heads 56 are connected through a transmission pipe 57, supporting arms 58 are fixedly arranged on the front side wall and the back side wall inside the paint box 51 and below the partition plate 52, one end of the supporting arm 58 is fixedly provided with a top block 59, the feeding mechanism 6 is fixedly sleeved on the outer wall of the transmission shaft 54, the gear disc 62 is rotatably sleeved on the outer wall of the transmission shaft 54, a limiting hole is formed in the middle position of the top of the bolt carrier 4, a bolt is movably arranged in the limiting hole, the bolt carrier 4 is a component made of rubber, each pickup assembly 63 is rotatably connected inside one pickup assembly through port 612 through a rotating shaft, one end of the rotating shaft rotatably penetrates through the pickup assembly through port 612 and is fixedly connected with the first gear 632, the first gear 632 is connected with the gear disc 62 through tooth meshing, a lithium battery is fixedly arranged inside the cavity of the drying cylinder 611, the lithium battery is electrically connected with the UV curing lamp 615 through a lead, the conveying device comprises two rotating rollers, a conveying belt and a third servo motor, the conveying belt is movably sleeved on the outer walls of the two driving rollers, and the driving end of the motor is fixedly connected with one of the rotating rollers, the rotating speed of the feeding mechanism 6 is 3 r/min. The models of the first servo motor 55, the second servo motor 65 and the third servo motor are HG-KR43J, a lithium battery is fixedly arranged inside the second chuck 635, the lithium battery is electrically connected with the electromagnet 636 and the control button 638 through a conducting wire, the paint pump 8 is communicated with the transmission pipe 57 through a pipeline, and the distance between the outermost side walls of the first chuck 634 and the second chuck 635 is equal to the distance between the two ejector blocks 59 in the non-operating state of the electromagnet 636.
The embodiment of the invention also provides a processing method of the full-automatic feeding processing equipment of the high-temperature-resistant fastener, which comprises the following steps:
step one, bolt feeding: when the conveying device 3 operates, bolts to be processed are manually placed in the limiting holes in the top of the bolt carrier 4 one by one, the bolts are in a state of being perpendicular to the conveying belt and conveyed to the spraying mechanism 5 along with the conveying belt, at the moment, the first servo motor 55 drives the transmission shaft 54 to rotate, the feeding mechanism 6 rotates synchronously along with the transmission shaft 54, the first chuck 634 and the second chuck 635 are initially in a mutually-separated state in the rotation process of the picking assembly 63, when the bolt carrier 4 rotates to be under the feeding mechanism 6 through the rotating speed of the third servo motor driving the conveying belt to move, one of the picking assemblies 63 picks up the bolts in the limiting holes in the top of the bolt carrier 4, the bolt heads are larger than the maximum distance between the first chuck 634 and the second chuck 635, the bolts are lifted by the picking assemblies 63 and rotate along with the drying assembly 61, when the picking assemblies 63 rotate to pass through the space between the two top blocks 59, the side wall of one of the top block 59 extrudes to press the control button 638, the electromagnet 636 is internally energized to magnetically attract the iron block 637, so that the first and second collets 634 and 635 press the spring 639 toward each other and clamp the bolt;
step two, spraying paint and preventing rust: the feeding mechanism 6 continues to rotate, the picking assembly 63 rotates to enter the paint box 51 and is positioned above the partition plate 52, the paint pump 8 sprays the UV metal antirust paint in the paint storage cylinder 7 onto the surface of the bolt through the spray heads 56, the two spray heads 56 are distributed at the top of the inner cavity of the paint box 51 and the top of the partition plate 52, and the bolt is sprayed with paint at multiple angles, so that the uniformity of the paint spraying is ensured;
step three, drying the paint: after the bolts are sprayed with paint and rotate to the interval between the two ejector blocks 59 on the other side of the paint box 51, the second servo motor 65 with the set running program starts to drive the second gear 66 to rotate, the rotation time lasts for five seconds, the picking assembly 63 clamps the bolts and enters the picking assembly passing opening 612 under the drive of the second gear 66, the UV metal antirust paint is quickly dried under the ultraviolet irradiation of the UV curing lamp 615, the second servo motor 65 stops rotating after five seconds, all the picking assemblies 63 recover the original positions, when the picking assemblies 63 pass through the interval between the two ejector blocks 59 on the other side of the paint box 51, the control button 638 is squeezed again, the electromagnet current is interrupted and the magnetism is lost, the first chuck 636 and the second chuck 635 are separated under the elastic force of the spring 639, and at the moment, the bolt heads vertically drop on the conveying belt under the gravity and are output.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a full-automatic feeding processing equipment and processing technology of high temperature resistant fastener, includes first support (1) and fixed second support (2) that set up in first support (1) one side, its characterized in that: the device comprises a first support (1) and a second support (2), wherein the opposite side walls of the first support (1) and the second support (2) are jointly provided with a conveying device (3), the top and the bottom of the conveying device (3) are fixedly provided with bolt carrying seats (4), the top of the first support (1) and the top of the second support (2) are positioned right above the conveying device (3) and jointly and fixedly provided with a spraying mechanism (5), the spraying mechanism (5) is internally and rotatably provided with a feeding mechanism (6), the top of the spraying mechanism (5) is fixedly provided with a paint storage cylinder (7) and a paint pump (8) connected with the paint storage cylinder (7) through a pipeline, and one end of the spraying mechanism (5) close to the paint pump (8) and one end of the spraying mechanism far away from the paint pump (8) are both fixedly provided with sealing plates (9) through bolts;
the feeding mechanism (6) comprises a drying component (61), a gear disc (62) rotatably arranged on one side of the drying component (61) and picking components (63) uniformly arranged on the outer wall of the drying component (61), a motor frame (64) is fixedly arranged on one side wall of the drying component (61) and located on one side of the gear disc (62), a second servo motor (65) is fixedly connected to the top end of the motor frame (64), and a second gear (66) meshed with the gear disc (62) is fixedly arranged at the driving end of the second servo motor (65) and located in the motor frame (64);
the drying assembly (61) comprises a drying cylinder (611) and picking assembly passing openings (612) uniformly formed in the outer wall of the drying cylinder (611), the side wall of each picking assembly passing opening (612) is fixedly provided with a material blocking fluff (613), the inside of the drying cylinder (611) is of a cavity structure, a UV curing lamp holder (614) is fixedly arranged in the cavity, and a UV curing lamp (615) is fixedly arranged in the UV curing lamp holder (614);
the picking assembly (63) comprises a picking seat (631), a first gear (632) rotatably arranged on one side wall of the picking seat (631) and a sliding seat (633) fixedly arranged on the other side wall of the picking seat (631), two sides inside the sliding seat (633) are respectively provided with a first chuck (634) and a second chuck (635) in a sliding mode, the opposite side walls of the first chuck (634) and the second chuck (635) are respectively provided with a first mounting hole and a second mounting hole, the insides of the first mounting hole and the second mounting hole are respectively fixedly provided with an iron block (637) and an electromagnet (636), one side wall of the second chuck (635) is fixedly provided with a control button (638) connected with the electromagnet (636) through a lead, and the opposite side walls of the first chuck (634) and the second chuck (635) are fixedly connected with a spring (639).
2. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 1, characterized in that: spraying mechanism (5) include lacquer case (51) and fixed baffle (52) that set up in lacquer case (51) inside, through-hole (53) have been seted up at baffle (52) top, lacquer case (51) are inside and lie in baffle (52) top and rotate and be provided with transmission shaft (54), transmission shaft (54) one end is rotated and is run through lacquer case (51) and the first servo motor (55) of fixedly connected with.
3. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 2, wherein: the spray head (56) is fixedly arranged on the top of the inner cavity of the paint box (51) and the top of the partition plate (52), the spray heads (56) are connected through a transmission pipe (57), supporting arms (58) are fixedly arranged on the front side wall and the rear side wall inside the paint box (51) and below the partition plate (52), and a top block (59) is fixedly arranged at one end of each supporting arm (58).
4. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 3, characterized in that: the feeding mechanism (6) is fixedly sleeved on the outer wall of the transmission shaft (54), and the gear disc (62) is rotatably sleeved on the outer wall of the transmission shaft (54).
5. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 4, wherein: a limiting hole is formed in the middle of the top of the bolt carrying seat (4), a bolt is movably arranged in the limiting hole, and the bolt carrying seat (4) is a component made of rubber.
6. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 5, wherein: each picking assembly (63) is rotatably connected inside one of the picking assembly passing openings (612) through a rotating shaft, one end of the rotating shaft rotatably penetrates through the picking assembly passing openings (612) and is fixedly connected with a first gear (632), and the first gear (632) is connected with the gear disc (62) through tooth meshing.
7. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 6, characterized in that: the drying cylinder (611) is fixedly provided with a lithium battery in the cavity, and the lithium battery is electrically connected with the UV curing lamp (615) through a lead.
8. The full-automatic feeding and processing equipment for the high-temperature-resistant fasteners as claimed in claim 7, wherein: the conveying device comprises two rotating rollers, a conveying belt and a third servo motor, the conveying belt is movably sleeved on the outer walls of the two driving rollers, and the driving end of the motor is fixedly connected with one of the rotating rollers.
9. A processing method of full-automatic feeding processing equipment for implementing the high-temperature-resistant fastener in claim 8 is characterized by comprising the following steps: the method comprises the following steps:
step one, bolt feeding: when the conveying device (3) operates, bolts to be processed are manually placed in limiting holes in the top of the bolt carrier (4) one by one, the bolts are in a state of being perpendicular to a conveying belt and conveyed to the spraying mechanism (5) along with the conveying belt, at the moment, the first servo motor (55) drives the transmission shaft (54) to rotate, the feeding mechanism (6) synchronously rotates along with the transmission shaft (54), the first chuck (634) and the second chuck (635) are initially in a mutually-separated state in the rotating process of the picking assembly (63), when the bolt carrier (4) rotates to be under the feeding mechanism (6) through the rotating speed of a third servo motor driving the conveying belt to move, one of the picking assemblies (63) picks up the bolts in the limiting holes in the top of the bolt carrier (4), the bolt heads are larger than the maximum distance between the first chuck (634) and the second chuck (635), the bolts are lifted by the picking assembly (63) and rotate along with the drying assembly (61), when the picking assembly (63) rotates to pass between the two top blocks (59), the side wall of one top block (59) presses and presses the control button (638), the electromagnet (636) is internally electrified to generate magnetic attraction to the iron block (637), and therefore the first clamping head (634) and the second clamping head (635) press the spring (639) to approach each other and clamp the bolt;
step two, spraying paint and preventing rust: the feeding mechanism (6) continues to rotate, the picking assembly (63) rotates to enter the interior of the paint box (51) and is positioned above the partition plate (52), the paint pump (8) sprays UV metal antirust paint in the paint storage cylinder (7) onto the surface of the bolt through the spray heads (56), the two spray heads (56) are distributed on the top of the inner cavity of the paint box (51) and the top of the partition plate (52), and the bolt is sprayed with paint at multiple angles, so that the uniformity of the paint spraying is guaranteed;
step three, drying the paint: after the bolt sprays paint and rotates to the interval between the two ejector blocks (59) on the other side of the paint box (51), a second servo motor (65) with a set running program starts to drive a second gear (66) to rotate, the rotation time lasts for five seconds, a picking assembly (63) clamps the bolt, the bolt enters the picking assembly passing opening (612) driven by the second gear (66), the UV metal antirust paint is quickly dried by the ultraviolet irradiation of a UV curing lamp (615), the second servo motor (65) stops rotating after five seconds, all the picking assemblies (63) recover to the original position, when the picking assembly (63) passes through the interval between the two ejector blocks (59) on the other side of the paint box (51), a control button (638) is squeezed again, the current of an electromagnet (636) is interrupted and loses magnetism, and a first chuck (634) and a second chuck (635) are separated by the elastic force of a spring (639), at the moment, the head of the bolt falls down vertically by gravity and is output on the conveyor belt.
10. The processing method of the full-automatic feeding processing equipment for the high-temperature-resistant fasteners as claimed in claim 9, wherein the processing method comprises the following steps: the rotating speed of the feeding mechanism (6) is 3 r/min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210791692.0A CN114950826B (en) | 2022-07-05 | 2022-07-05 | Full-automatic feeding processing equipment and processing technology for high-temperature-resistant fastener |
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| CN202210791692.0A CN114950826B (en) | 2022-07-05 | 2022-07-05 | Full-automatic feeding processing equipment and processing technology for high-temperature-resistant fastener |
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| CN114950826B CN114950826B (en) | 2023-04-18 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5078083A (en) * | 1989-10-17 | 1992-01-07 | Nylok Fastener Corporation | Method and apparatus for coating fasteners |
| CN101757999A (en) * | 2010-02-07 | 2010-06-30 | 浙江乍浦实业股份有限公司 | Automatic bolt spreading machine |
| CN107282363A (en) * | 2016-03-31 | 2017-10-24 | 洛阳尖端技术研究院 | The processing method of fastener processing unit (plant) and fastener |
| AU2019101459A4 (en) * | 2019-08-30 | 2020-04-09 | Pujiang Left And Right Industry And Trade Co., Ltd. | Rotary spraying device for processing horn angle grapple |
| CN112191398A (en) * | 2020-09-24 | 2021-01-08 | 冯剑茹 | Steel construction painting device |
-
2022
- 2022-07-05 CN CN202210791692.0A patent/CN114950826B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5078083A (en) * | 1989-10-17 | 1992-01-07 | Nylok Fastener Corporation | Method and apparatus for coating fasteners |
| CN101757999A (en) * | 2010-02-07 | 2010-06-30 | 浙江乍浦实业股份有限公司 | Automatic bolt spreading machine |
| CN107282363A (en) * | 2016-03-31 | 2017-10-24 | 洛阳尖端技术研究院 | The processing method of fastener processing unit (plant) and fastener |
| AU2019101459A4 (en) * | 2019-08-30 | 2020-04-09 | Pujiang Left And Right Industry And Trade Co., Ltd. | Rotary spraying device for processing horn angle grapple |
| CN112191398A (en) * | 2020-09-24 | 2021-01-08 | 冯剑茹 | Steel construction painting device |
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|---|---|
| CN114950826B (en) | 2023-04-18 |
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