CN114950617B - Modularized hydrodynamic intelligent grinding system without destroying molecular structure of flour - Google Patents

Modularized hydrodynamic intelligent grinding system without destroying molecular structure of flour Download PDF

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Publication number
CN114950617B
CN114950617B CN202210558177.8A CN202210558177A CN114950617B CN 114950617 B CN114950617 B CN 114950617B CN 202210558177 A CN202210558177 A CN 202210558177A CN 114950617 B CN114950617 B CN 114950617B
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stone mill
rotating shaft
driven wheel
stone
driving wheel
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CN114950617A (en
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王勇
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Chengkou Tuxingsheng Agricultural Technology Development Co ltd
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Chengkou Tuxingsheng Agricultural Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2/00Crushing or disintegrating by gyratory or cone crushers
    • B02C2/10Crushing or disintegrating by gyratory or cone crushers concentrically moved; Bell crushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2/00Crushing or disintegrating by gyratory or cone crushers
    • B02C2/007Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

Abstract

The scheme belongs to the field of grain processing machinery, and particularly relates to a modularized hydrodynamic intelligent grinding system without damaging a molecular structure of flour. The stone mill comprises at least two supporting plates and stone mills with the same number as the supporting plates, wherein the lower bottom surface of the stone mill is fixedly connected with the supporting plates; characterized by further comprising: and a supporting unit: the device comprises a vertical frame, a transverse frame at least equal to a supporting plate, a first rotating shaft and a transmission base, wherein the bottom of the vertical frame is fixedly connected with the horizontal ground, the transverse frame is sequentially fixed on the vertical frame from top to bottom along the direction of the vertical frame, and the bottom surface of the supporting plate is fixedly connected with the top surface of the transverse frame; a driving unit: comprises a waterwheel, a driving wheel, a second rotating shaft, a driven wheel with the same amount as the stone mill number and a driving wheel with the same amount as the stone mill number; gear teeth extending in the diameter extending direction are uniformly fixed on the circumferences of the driving wheel and the driven wheel. In the processing process of the scheme, redundant heat can not be generated, and the influence of high-temperature volatilization is prevented, so that the flour taste is ensured.

Description

Modularized hydrodynamic intelligent grinding system without destroying molecular structure of flour
Technical Field
The scheme belongs to the field of grain processing machinery, and particularly relates to a modularized hydrodynamic intelligent grinding system without damaging a molecular structure of flour.
Background
The traditional stone mill is made of upper and lower round stones which are subjected to kilowatt scouring and braze welding axe carving, the two round stones are flat cylindrical shapes which are carved by large stone blocks with certain thickness by pure hand, and a diagonal line is chiseled on the two round discs to be called as grinding teeth. The stone mill tooth grinding is a complex technology with strong expertise, the reasonable, natural and scientific design of the stone mill tooth grinding is required to be manually modulated, and the angle, the size and the gap of the stone mill tooth grinding are not replaced by all modern tools.
The upper grinding disc is also provided with an upper hole which is meshed with the lower disc and fixed on a frame seat, a short vertical shaft is arranged in the middle of the lower fan, the lower fan is made of iron, a corresponding empty sleeve is arranged in the middle of the upper fan, the two fans are combined, the lower fan is fixed, and the upper fan can reversely rotate around the shaft. At the same time, the contact surface of the two fans has an empty chamber, called as a grinding chamber. The outer periphery of the chamber is also provided with grinding teeth which are at the same time, grinding eyes are reserved on the upper grinding, grains flow into the grinding chamber through the grinding eyes when grinding things, are uniformly distributed around the grinding chamber, are ground into powder, and flow onto the grinding disc from the crack. The upper fan of stone mill rotates, its grinding teeth are engaged with and staggered with those of lower fan, so that a very small lifting movement is formed, so that an instantaneous tooth gap is formed between upper and lower fans, so that the processed grain can be continuously fed into the grinding teeth through the pore channel of upper fan. The stone mill and the grain crops are naturally rubbed, and minerals contained in the stone mill are naturally mixed with the nutrient elements of the grain crops, so that the stone mill is integrated, has pure original taste, is green and natural, and has the effects of prolonging life, nutrition and health.
The invention patent with publication number of CN104001583B discloses a novel stone mill flour machine. The stone mill comprises an upper stone mill, a middle stone mill and a lower stone mill, graphite in the middle rotates under the drive of a spline shaft, a double-port feeding hopper is arranged at the upper end of the spline shaft, two feeding channels are arranged on the upper stone mill, a stop ring is arranged on the middle stone mill, one feeding hole is communicated into the stop ring, the other feeding hole is communicated with the outside of the stop ring, three feeding holes are arranged in the stop ring, raw materials enter the three stone mills through the feeding holes to be ground, and the ground raw materials are packaged after being transported, dedusted and other measures, and are not ground continuously.
The technology realizes the output of two stone grinders by using one stone grinder, and organically combines the traditional stone grinder technology and the modern stone grinder technology, but adopts a motor to drive the stone grinder, so that the rotating speed is overlarge, heat is generated, the taste and nutrient loss of flour can be influenced, and a technology is needed to reduce the heat generated in the stone grinder processing process.
Disclosure of Invention
The technical proposal provides a technology capable of reducing heat generated in the stone grinding process.
In order to achieve the above-mentioned purpose, this scheme provides a modular hydrodynamic force intelligence grinding system that does not destroy flour molecular structure, including two piece at least backup pads and with backup pad number equivalent stone mill, the bottom surface is with backup pad fixed connection under the stone mill, still includes:
and a supporting unit: the device comprises a vertical frame, a transverse frame at least equal to a supporting plate, a first rotating shaft and a transmission base, wherein the bottom of the vertical frame is fixedly connected with the horizontal ground, the transverse frame is sequentially fixed on the vertical frame from top to bottom along the direction of the vertical frame, and the bottom surface of the supporting plate is fixedly connected with the top surface of the transverse frame;
a driving unit: comprises a waterwheel, a driving wheel, a second rotating shaft, a driven wheel with the same amount as the stone mill number and a driving wheel with the same amount as the stone mill number; gear teeth extending in the diameter extending direction are uniformly fixed on the circumferences of the driving wheel and the driven wheel, and gear teeth extending in the diameter perpendicular direction are fixed on the circumferences of the driving wheel; when the device works, the driving wheel is meshed with the driven wheel, and the driven wheel is meshed with the driving wheel; the waterwheel and the driving wheel are coaxially and fixedly connected through a second rotating shaft; the driving wheel is in a ring shape, and the inner wall of the ring is fixedly connected with the outer wall of the upper part of the stone mill;
the driven wheel is horizontally arranged along the wheel surface, the first rotating shaft is coaxially and fixedly connected with the driven wheel, the transmission base is fixed on the bottom surface below the driven wheel, the transmission base is provided with a first rotating seat and a second rotating seat, and the first rotating seat is coaxially and rotatably connected with the bottom of the first rotating shaft; a short rod is arranged between the second rotating seat and the driving wheel, one end of the short rod is fixedly connected with the driving wheel coaxially, and the other end of the short rod is connected with the second rotating seat in a rotating way.
The principle of the scheme is as follows: the water flow flows to the waterwheel, the waterwheel rotates through self-carrying gravity and impact force, the waterwheel rotates to drive the driving wheel to rotate through the second rotating shaft, the driving gear teeth are meshed with the first driven gear teeth, power is transmitted to the first driven gear, the first driven gear drives the first rotating shaft to rotate, the driven gear teeth are respectively meshed with the corresponding driving gear teeth, the driving wheel rotates, the driving wheel drives the stone mill upper fan to rotate, grinding is completed, and a ground primary product is placed in the next stone mill to be continuously processed after grinding is completed by the upper stone mill.
The beneficial effect of this scheme: the water quantity can be adjusted to ensure that the wheat is low in speed and Wen Yan and is low in speed in the stone mill, and the wheat bran which is originally discarded for pursuing high efficiency and taste and is rich in dietary fiber and trace elements is layered and ground into the water-powered stone mill with a grinding module of whole wheat flour, which is combined according to requirements, through multi-layer grading. The high-speed running temperature is too high, so that the molecular structures of protein and wheat germs contained in the wheat are damaged, the mechanical processing flour is too high in efficiency, and the wheat bran which is rich in trace elements and has a high proportion is discarded. Although the taste is good, a great amount of nutrient components are lost, and the flour produced by low-speed and low-temperature physical grinding is wholemeal flour. In the processing process of the scheme, redundant heat cannot be generated, the temperature in the environment can be reduced to a certain extent by adopting flowing water, and the low-temperature processing is performed, so that the influence of high-temperature volatilization is prevented, and the flour taste is ensured. The manual intervention links are few, the manual intervention is almost automatic, the finished product can be used as a handicraft article for displaying except actual processing purposes, and a series of realistic versions of traditional farming culture mainly including waterwheel stone grinding have a certain pulling effect on urban economy and experience economy, provide services for research, health care, food and meetings, and lay a solid foundation for village vibration.
Further, the driven wheel is in a circular ring shape, driven wheel spokes are distributed in the inner circle of the driven wheel, and the outer edge of the driven wheel spokes is fixedly connected with the inner circle wall surface of the driven wheel; the center of the driven spoke is provided with a first through hole which is as large as the first rotating shaft, and the first rotating shaft penetrates through the first through hole and is fixedly connected with the inner wall surface of the first through hole.
The beneficial effects are that: the driven wheel is guaranteed to stably drive, meanwhile, the weight is reduced due to the setting of the wheel width, the power value preset for rotating the driven wheel is reduced, the application environment is wider, and the effect is better.
Further, a material guide box is arranged between the upper stone mill and the lower stone mill, the upper end of the material guide box is communicated with a material outlet of the upper stone mill, and the lower end of the material guide box is communicated with a material inlet of the lower stone mill.
The beneficial effects are that: automatic material guiding is carried out, and the wheat primary finished product processed by the upper-stage stone mill automatically falls into the lower-stage stone mill by using the drop potential energy, so that the manpower input is reduced, and meanwhile, the possibility of process pollution is also reduced.
Further, the waterwheel is also provided with a reinforcing rib.
The beneficial effects are that: and the torque is balanced to the whole water truck, so that the water truck is prevented from being disassembled due to stress concentration.
Further, the distances between two adjacent wheels of the driven wheel, the driving wheel and the driving wheel are equal.
The beneficial effects are that: the transmission ratio is consistent, the transmission force is stable, and the transmission force can be used as a substitute in certain cases.
Further, a cross beam is arranged at the upper end of the vertical frame, the vertical frame is fixed on the cross beam, a third rotating seat is arranged on the cross beam, and the upper end of the first rotating shaft is coaxially and rotatably connected with the third rotating seat.
The beneficial effects are that: the first rotating shaft is subjected to multi-point limiting, so that stable rotation of the first rotating shaft is ensured; the driven wheels are guaranteed to transmit force simultaneously, the consistency is maintained, the cross beam is arranged, one force borrowing point is added, and the whole system is more stable; if in the room, the upper surface of the beam can also be fixed on the ceiling, or the beam is removed, and the vertical frame and the third rotating seat are directly fixed on the ceiling.
Further, the method further comprises the following steps: an information collection module: comprises two resistance voltage-variable sheets, a singlechip, a power supply and a wire; one of the resistance pressure variable sheets is arranged between the last-last stone mill and the supporting plate, and the other resistance pressure variable sheet is arranged between the first-last stone mill and the supporting plate; the power supply is sequentially connected with the resistance-voltage variable sheet and the singlechip in series through a lead, and is used for monitoring the pressure change of two stone grinders in real time when the stone grinders work, judging whether idle running conditions exist in machining or not, and sending stone grinder machining signals according to actual machining states;
an information processing module: the device is used for receiving stone mill processing signal information, and sending out a stop signal if the stone mill idles beyond a threshold value;
the execution module: and the device is used for stopping the access of the power water source of the waterwheel when receiving the signal.
The beneficial effects are that: realizes the automatic control of the stone mill operation and effectively prevents the stone mill from idling.
Further, the execution module is also used for starting the connection of the power water source of the water wheel when the uppermost stone mill pressure value reaches the threshold value.
The beneficial effects are that: the stone mill processing starting condition is added, and the stone mill processing starting condition is more intelligent.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a waterwheel according to an embodiment of the present invention;
FIG. 3 is a top view of a driven wheel according to an embodiment of the present invention;
FIG. 4 is a schematic view of a stone mill according to an embodiment of the present invention;
fig. 5 is a top view of the upper fan and the driving wheel according to the embodiment of the present invention.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: 1. a waterwheel; 11. waterwheel spokes; 12. a scraper; 2. a driving wheel; 21. a transmission disc; 22. a drive spoke; 23. a driving gear tooth; 3. driven wheel; 31. a first driven wheel; 311. a driven wheel disc; 312. a driven spoke; 313. driven gear teeth; 32. a second driven wheel; 33. a third driven wheel; 4. driving wheels; 41. driving the wheel disc; 42. driving the gear teeth; 5. stone milling; 51. a fan is arranged; 52. a lower fan; 53. a finished product tank; 61. a first rotation shaft; 62. a second rotation shaft; 7. a transmission base; 81. a first rotating seat; 82. a second rotating seat; 9. a stone mill support; 91. a vertical frame; 92. a cross frame; 93. and a support plate.
Embodiment one is substantially as shown in fig. 1:
the modularized hydrodynamic intelligent grinding system without destroying the molecular structure of flour comprises at least two supporting plates 93 and a stone mill 5 with the same number as the supporting plates 93, wherein the stone mill 5 is 780mm in diameter and comprises an upper fan 51, a finished product groove 53 and a lower fan 52, the finished product groove 53 is disc-shaped, and the bottom surface of the finished product groove 53 is fixed on the supporting plates 93; the lower fan 52 is fixedly connected with the finished product groove 53; the centers of the bottom surface of the upper fan 51 and the upper surface of the lower fan 52 are provided with rotating grooves, a rotor is in a rod shape, the lower end of the rotor stretches into the rotating groove of the lower fan 52, the upper end of the rotor rises into the rotating groove of the upper fan 51, the rotor plays a limiting role, and the dislocation of the upper fan 52 and the lower fan 52 during the working of the stone mill 5 is prevented;
the lower bottom surface of stone mill 5 and backup pad 93 fixed connection, stone mill 5 lower fan 52 is fixed in backup pad 93, and backup pad 93 provides a working plane for stone mill 5, lets stone mill 5 can more steady work, still includes:
and a supporting unit: the stone mill comprises a vertical frame 91, a transverse frame 92, a first rotating shaft 61 and a transmission base 7, wherein the transverse frame 92 is at least equal to a supporting plate 93, the transverse frame 92 and the vertical frame 91 are assembled into a stone mill support 9, the bottom of the vertical frame 91 is fixedly connected with the horizontal ground, the transverse frame 92 is sequentially fixed on the vertical frame 91 from top to bottom along the direction of the vertical frame 91, and the bottom surface of the supporting plate 93 is fixedly connected with the top surface of the transverse frame 92; the vertical frame 91 and the horizontal frame 92 are made of wood, and particularly common hemlock building battens can be selected, and wood wax oil wiping treatment is carried out on the surfaces of the wood, so that the smoothness and the attractive ornamental value of the wood are improved. The vertical frames 91 are long strips with length and width of 100mm and length of 750mm, 4 vertical frames 91 are selected to form a square vertical supporting structure with inner cross section side length of 900mm, the bottoms of the vertical frames 91 are fixed on the horizontal ground by using bolts and iron strips, the supporting plates 93 are wood plates with length and width of 1000mm and length of 10mm, the transverse frames 92 are wood strips with length and width of 925mm and length of 75mm and 75mm, and the tenons are made at two ends of the transverse frames 92, and the tenons are 25mm; at the positions of the four vertical frames 91 from bottom to top of 800mm, 1700mm and 2600mm, half tenon grooves are correspondingly formed on opposite faces of two adjacent vertical frames 91, 12 transverse frames 92 are divided into 3 groups according to the height positions corresponding to the vertical frames 91, tenons of 4 transverse frames 92 in each group are installed in the tenon grooves with corresponding heights, a working plane parallel to the bottom face is formed on the upper surface of each transverse frame 92, and three working planes are formed in the embodiment. Mortise and tenon joint, the morphological structure is smooth, the wholeness sense is good, and stable in structure, intensity is high, can provide stable support for stone mill 5.
A driving unit: as shown in figure 2, the water wheel comprises a water wheel 1, wherein the water wheel 1 consists of a water wheel spoke 11 and a scraping plate 12, the whole diameter of the water wheel 1 is 3000mm, the spoke is a circular fan-shaped wood plate, the center point of the water wheel 1 is used as a reference, the inner diameter of the spoke is 2400mm, the outer diameter of the spoke is 3000mm, the included angle is 22.5 degrees, the diameter of the spoke is 600mm, the thickness of the spoke is 10mm, the scraping plate 12 is a wood plate with the length, width and height of 900mm and 750mm and 10mm, two scraping plates 12 and two spokes are used for surrounding a trapezoid-like water bucket, the large opening of the water bucket is opened and communicated with the outside, and the small opening of the water bucket is sealed by the wood plate and is subjected to waterproof treatment; after the assembly is completed, the waterwheel 1 is provided with 16 5-face seals, and 1-face is a waterwheel with a big opening. The waterwheel 1 is also provided with reinforcing ribs, the waterwheel spoke 11 is provided with 8 strip-shaped reinforcing ribs, one ends of the reinforcing ribs are uniformly distributed and fixed on the spoke along the circumference, the other ends of the reinforcing ribs are converged at the center of the waterwheel 1, and the center of the waterwheel 1 is nailed with a fixed second rotating shaft 62. During operation, water flow impacts the waterwheel 1, the water flow position is right above the waterwheel 1 water bucket, water flows into the water bucket at an included angle of about 30 degrees on the horizontal plane, the waterwheel 1 starts to rotate under the action of the gravity of the water and the impact force of the water, and the second rotating shaft 62 inside the waterwheel starts to rotate along with the waterwheel 1, so that torque is transmitted out through the second rotating shaft 62 to become power for processing the stone mill 5.
The driving wheel 2, the second rotating shaft 62, driven wheels with the same number as the stone mill 5 and driving wheels 4 with the same number as the stone mill 5; gear teeth extending in the diameter extending direction are uniformly fixed on the circumferences of the driving wheel 2 and the driven wheel, and gear teeth extending in the diameter perpendicular direction are fixed on the circumference of the driving wheel 4; when the device works, the driving wheel 2 is meshed with the driven wheel, and the driven wheel is meshed with the driving wheel 4; the waterwheel 1 and the driving wheel 2 are coaxially and fixedly connected through a second rotating shaft 62; the driving wheel 4 is annular, and the inner wall of the annular is fixedly connected with the outer wall of the upper part of the stone mill 5; the driven wheel is horizontally arranged along the wheel surface, the first rotating shaft 61 is coaxially and fixedly connected with the driven wheel, the transmission base 7 is fixed on the bottom surface below the driven wheel, the transmission base 7 is provided with a first rotating seat 81, and the first rotating seat 81 is coaxially and rotatably connected with the bottom of the first rotating shaft 61. The upper end of the vertical frame 91 is provided with a cross beam, the vertical frame 91 is fixed on the cross beam, the cross beam is provided with a third rotating seat, and the upper end of the first rotating shaft 61 is coaxially and rotatably connected with the third rotating seat.
The driving wheel 2 mainly comprises a driving wheel frame 22, a driving wheel disc 21 and driving wheel teeth 23, wherein the driving wheel disc 21 is a circular solid wood block, the radius of the inner circle is 600mm, the radius of the outer circle is 700mm, and the thickness is 50mm; the total length of the driving gear teeth 23 is 125mm, the length and width of the driving gear teeth 23 are 40mm, wood blocks are flattened by edges and corners of the wood blocks, the surfaces of the wood blocks are polished smoothly, tenons with the length of 25mm are machined at one end of the wood blocks, mounting mortises are formed in corresponding mounting positions of the outer rings of the driving wheel discs 21, wood strips are mounted in the mortises, the driving gear teeth 23 are formed, and the driving gear teeth 23 are uniformly distributed on circular shafts according to an angle of 30 degrees, and are 12 in total. The wood board with the width of 30mm and 50mm is formed by 4 wood boards, the wood board forms a 'groined' shape, the center of the transmission spoke 22 is a square hole with the width of 150mm and 150mm, the ends of the wood blocks of the transmission spoke 22 are provided with tenons of 25mm, the inner circular wall surface of the transmission wheel disc 21 is provided with corresponding mortises, then the transmission spoke 22 and the transmission wheel disc 21 are assembled according to interfaces to form a whole, a solid wood strip with the width of 150mm and 150mm is nailed into the square hole in the center of the transmission spoke 22, in the embodiment, the solid wood strip is taken as a second rotating shaft 62, the distance between the transmission wheel 2 and the waterwheel 1 is 1500mm, the end of the second rotating shaft 62, which is far away from the waterwheel 1, passes through the transmission wheel 280mm, a short rod is coaxially fixed at the end of the second rotating shaft 62, a second rotating seat 82 is coaxially welded with the second rotating shaft 62, the diameter of the bearing is equal to the diameter of the short rod, and the diameter of the second rotating seat 82 is coaxially welded with the second rotating shaft 62, and the diameter of the short rod is equal to the diameter of the short rod. When the second rotating shaft 62 transmits the torque of the waterwheel 1, the driving wheel 2 and the second rotating shaft 62 are integrated in a movement and rotate along with each other, the second rotating seat 82 plays a role in balancing, the rotation center of the second rotating shaft 62 is unchanged, the gravity and the balanced torsion of the driving wheel 2 and the second rotating shaft 62 are borne, and a fourth rotating table is arranged at the other end of the waterwheel 1 with reference to the second rotating table, so that the whole system is more stable.
The driven wheel is in a circular ring shape, driven wheel spokes 312 are distributed in the inner circle of the driven wheel, and the outer edge of the driven wheel spokes 312 is fixedly connected with the inner circle wall surface of the driven wheel; the driven spoke 312 is provided with a first through hole which is as large as the first rotating shaft 61 at the center, and the first rotating shaft 61 passes through the first through hole and is fixedly connected with the inner wall surface of the first through hole. The driven wheel mainly comprises a driven wheel spoke 312, a driven wheel disc 311 and driven wheel teeth 313, wherein the driven wheel disc 311 is a circular solid wood block, the radius of the inner circle is 600mm, the radius of the outer circle is 700mm, and the thickness is 50mm; the total length of the driven gear teeth 313 is 125mm, the length and width of the driven gear teeth 313 are 40mm, wood blocks are flattened by edges and corners of the wood blocks, the surfaces of the wood blocks are polished smoothly, tenons with the length of 25mm are machined at one end of the wood blocks, mounting mortises are formed in corresponding mounting positions on the outer ring of the driven wheel disc 311, wood strips are mounted in the mortises, the driven gear teeth 313 are formed, and the driven gear teeth 313 are uniformly distributed on a circular shaft according to an angle of 30 degrees, and are 12 in total. The wood board with the width of the wheel width of 30mm and 50mm is formed by 4 wood boards, a 'well' shape is formed by encircling, the center of the driven wheel width 312 is provided with a hole with the width of 150mm and the cross section of 150mm and square, the ends of the wood blocks of the wheel width are provided with tenons with the width of 25mm, the inner circular wall surface of the driven wheel disc 311 is provided with corresponding mortises, then the driven wheel width 312 and the driven wheel disc 311 are assembled according to interfaces to form a whole, a solid wood strip with the width of 150mm and 150mm is nailed in the square hole in the center of the driven wheel width 312, the wood strip is a first rotating shaft 61, a first rotating seat 81 arranged below the first rotating shaft 61 and a third rotating seat arranged at the top of the first rotating shaft 61 are respectively arranged with reference to a second rotating seat 82, the first rotating shaft 61 are limited by the first rotating shaft 61, the first rotating seat 81 and the second rotating seat 82 are respectively arranged on a transmission seat 7, the transmission seat 7 is mainly used for playing a role of bearing and limiting, and the transmission wheel 2 is normally kept in suspension; the first rotating shaft 61 is provided with a first driven wheel 31, a second driven wheel 32 and a third driven wheel 33 at the corresponding height of a working plane formed by a transverse frame 92 from bottom to top, the driving wheel 4 is in a ring shape, the radius of the inner circle is 780mm, the radius of the outer circle is 860mm, the thickness of the driving wheel 4 is 20mm, the total length of the driving gear teeth 42 is 100mm, the length and width of the driving gear teeth 42 are 40mm, wood blocks with 40mm are used for polishing edges and corners, a tenon with 25mm is arranged at one end, a corresponding downward mortice is arranged at the corresponding position of the lower plane of the driving wheel disc 41, the driving gear teeth 42 and the driving wheel disc 41 are assembled to form a whole, and when the driving wheel 4 rotates, the upper fan 51 of the stone mill 5 is driven to rotate, so that milling is formed for processing.
A material guide box is arranged between the upper and lower adjacent stone grinders 5, the upper end of the material guide box is communicated with the discharge port of the upper stone grinder 5, and the lower end of the material guide box is communicated with the feed port of the lower stone grinder 5. The guide box is a rectangular box body, a communicating conduit is arranged in the guide box, one interface of the conduit is communicated with a discharge port of the upper-stage stone mill 5, the other interface of the conduit is communicated with a feed port of the lower-stage stone mill 5, and wheat processed by the upper-stage stone mill 5 can enter the stone mill 5 of the lower stage through the conduit to continue processing.
The distance between two adjacent wheel teeth of the driven wheel, the driving wheel 2 and the driving wheel 4 is equal. And the balance of transmission is convenient.
In the embodiment, the water source of the waterwheel 1 adopts a water pipe to convey water, then the water passes through a ditch or a customized water tank to reach the upper end of the waterwheel 1, when the device works, a valve of the water pipe is opened to convey water, the water flows to the ditch or the water tank through the pipe, so that the waterwheel 1 is driven to rotate, the waterwheel 1 rotates to drive the driving wheel 2 to rotate through the second rotating shaft 62, the driving gear teeth 23 are meshed with the first driven gear teeth 313, power is transmitted to the first driven gear 31, the first driven gear 31 drives the first rotating shaft 61 to rotate, the driven gear drives the second driven gear 32 and the third driven gear 33 to rotate, each driven gear tooth 313 is respectively meshed with the corresponding driving gear teeth 42, so that the driving gear 4 is driven to rotate, the driving gear 4 drives the upper fan 51 of the stone mill 5 to finish grinding work, the wheat primary finished product of the upper stone mill 5 is transmitted to the next stone mill 5 through the material guide box, and the finished flour is collected in the finished product tank 53 of the last stone mill 5.
Example two
The second embodiment is a preferred embodiment, and the same points are not described in detail, and the difference is that the method further includes:
an information collection module: comprises two resistance voltage-variable sheets, a singlechip, a power supply and a wire; one of the resistance-voltage variable sheets is arranged between the last-second stone mill 5 and the supporting plate 93 from top to bottom, and the other is arranged between the first stone mill 5 and the supporting plate 93 from top to bottom; the power supply is sequentially connected with the resistance voltage variable sheets and the single chip microcomputer in series through wires, and is used for monitoring the pressure changes of the two stone grinders 5 in real time when the stone grinders 5 work, judging whether idle running conditions exist in machining or not, and sending out a stone grinder 5 machining signal according to an actual machining state;
an information processing module: the device is used for receiving the processing signal information of the stone mill 5, and sending a stop signal if the stone mill 5 idles beyond a threshold value;
the execution module: for stopping the access of the power water source of the waterwheel 1 upon receipt of the signal.
The execution module is also used for starting the connection of the power water source of the waterwheel 1 when the pressure value of the uppermost stone mill 5 reaches the threshold value. A valve is arranged on a water source pipeline of the waterwheel 1, a conventional rotary faucet is selected as the valve, and a TUYA graffiti Bluetooth WIFI valve manipulator is externally connected to the faucet and is used for controlling the rotation of a faucet switch, so that the water flow switch is controlled, and the waterwheel 1 is controlled to rotate. The method comprises the steps that a single chip microcomputer with the model STM32F407VET6 of a Shenzhen company is selected as a single chip microcomputer, the single chip microcomputer is used as an information processing module, the pressure value of only the stone mill 5 is preset, when wheat is added into the stone mill 5, the whole quality is increased, the resistance of a resistance voltage variable sheet is increased, the resistance is changed, and accordingly the current is changed, the single chip microcomputer intercepts current change data, during formal work, firstly, the wheat to be processed is manually added into the stone mill 5 at the uppermost layer, after the processing of the stone mill 5 at the uppermost layer is finished, a wheat primary finished product is transmitted to the stone mill 5 at the middle layer for continuous processing, after the processing is finished, the wheat primary finished product is transmitted to the stone mill 5 at the bottom layer for processing, the pressure conditions of the stone mill 5 at the uppermost layer and the middle layer are acquired, when the current data of the two layers are all initial state values (the weight of the stone mill 5 before the wheat is not added), a difference range of 0-0.1kg can be acquired according to actual conditions, namely, the range of the initial value to the interval of the initial value is changed, the initial value is judged, and the operator is judged that the wheat is not continuously processed, namely the wheat in the processing of the stone mill 5 is finished. When the pressure of the two stone grinders 5 is in the interval range and is unchanged for 5 minutes, judging that the processing is finished, and sending a Bluetooth control signal by the singlechip through a Bluetooth module, and controlling the mechanical arm to close a water source for water inflow; when the pressure of the uppermost stone mill 5 is identified to be increased, and the pressure is continuously increased, the valve is immediately opened, and the water flow is controlled to be connected to start processing.
Example III
The third embodiment is a preferred embodiment of the second embodiment, and the same points are not described in detail, except that: the first rotating shaft 61 is cylindrical, a friction plate is arranged on the outer surface of the first rotating shaft 61 below the second driven wheel 32 and above the lowest stone mill, a friction block perpendicular to the friction plate is arranged on the left side of the first rotating shaft 61, a first air bag is fixed on the left side of the friction block, the first air bag is communicated with a liquid pipe, the other sealed end of the liquid pipe is embedded into the lower fan of the lowest stone mill, the liquid pipe in the stone mill is made of steel materials, the upper end and the lower end of the liquid pipe are sealed to form a sealing pipe, the sealing pipe is vertically embedded into the lower fan of the stone mill, the upper end of the sealing pipe is as high as the lower fan of the stone mill, 50ml of alcohol is filled in the sealing pipe (specific capacity and liquid type are determined according to the highest temperature when polishing is to be controlled), the temperature during industrial flour processing can reach more than 120 ℃, the high temperature can enable a lot of nutrients in flour to be scattered, the nutrients can be effectively reserved through reducing the processing temperature, and the boiling point of 95% alcohol is 75 ℃. The upper end of the sealing tube is provided with a window which is communicated with the first air bag through a plastic tube, and the opening position of the window is higher than the height of the liquid level of the alcohol. The working principle is as follows: when the stone mill is used for flour processing, heat transfer is generated between the sealing tube and the stone mill and the processed flour, if the temperature exceeds the boiling point of added liquid (alcohol, 75 ℃ in this case), the gas is vaporized and transferred to the first air bag through the plastic tube, the first air bag expands to push the friction block to move upwards to rub with the friction plate, the friction resistance of the first rotating shaft 61 is increased to limit the rotation of the friction block, the higher the temperature is during processing, the more the gas expands, the larger the rising distance of the friction block is, the generated friction force is also larger, and the second rotating shaft can be locked under the limit condition. According to this arrangement, measurement of the processing temperature and limitation of the high temperature generation are completed at the same time. After the temperature is reduced, the gas in the plastic tube is liquefied and returns to the sealing tube along with the pipeline due to gravity. On this basis, in order to prevent the friction temperature of the friction plate and the friction block from being too high and damaging the first rotating shaft 61, a cavity is formed in the friction block, 10ml of water is filled in the cavity (the specific capacity and the liquid type are determined according to the temperature of the friction plate and the friction block to be controlled, and a person skilled in the art can select according to actual requirements), the cavity is communicated with a second air bag arranged obliquely above the second driven wheel 32 through a rubber pipe, and a water outlet of the cooling pipe is arranged right above the installation position of the friction plate of the first rotating shaft 61. The water valve of cooling tube is pushing type, has a push plate promptly, divide into upper and lower two parts, and upper portion is solid (prevents the rivers to pass through), and lower part is hollow (allows the rivers to pass through), and when not using, the push plate seals the cooling tube, prohibits rivers to pass through, sets up this water valve in second gasbag top, when friction temperature of friction disc and friction block reaches in the cavity (when the boiling point of water) liquid boiling point (this is water, 100 ℃), (water vaporization) liquid vaporization, pass through the rubber tube transmission, finally make second gasbag inflation, promote the plectrum to shift up to make rivers can reach the friction position of friction block and friction disc through the cooling tube, cool down.
The foregoing is merely exemplary embodiments of the present invention, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (8)

1. The modularized hydrodynamic intelligent grinding system without destroying the molecular structure of flour comprises at least two supporting plates and stone grinders with the same number as the supporting plates, wherein the lower bottom surface of the stone grinder is fixedly connected with the supporting plates; characterized by further comprising:
and a supporting unit: the device comprises a vertical frame, a transverse frame at least equal to a supporting plate, a first rotating shaft and a transmission base, wherein the bottom of the vertical frame is fixedly connected with the horizontal ground, the transverse frame is sequentially fixed on the vertical frame from top to bottom along the direction of the vertical frame, and the bottom surface of the supporting plate is fixedly connected with the top surface of the transverse frame;
a driving unit: comprises a waterwheel, a driving wheel, a second rotating shaft, a driven wheel with the same amount as the stone mill number and a driving wheel with the same amount as the stone mill number; gear teeth extending in the diameter extending direction are uniformly fixed on the circumferences of the driving wheel and the driven wheel, and gear teeth extending in the diameter perpendicular direction are fixed on the circumferences of the driving wheel; when the device works, the driving wheel is meshed with the driven wheel, and the driven wheel is meshed with the driving wheel; the waterwheel and the driving wheel are coaxially and fixedly connected through a second rotating shaft; the driving wheel is in a ring shape, and the inner wall of the ring is fixedly connected with the outer wall of the upper part of the stone mill;
the driven wheel is horizontally arranged along the wheel surface, the first rotating shaft is coaxially and fixedly connected with the driven wheel, the transmission base is fixed on the bottom surface below the driven wheel, the transmission base is provided with a first rotating seat and a second rotating seat, and the first rotating seat is coaxially and rotatably connected with the bottom of the first rotating shaft; a short rod is arranged between the second rotating seat and the driving wheel, one end of the short rod is fixedly connected with the driving wheel coaxially, and the other end of the short rod is connected with the second rotating seat in a rotating way;
the driven wheels comprise a first driven wheel, a second driven wheel and a third driven wheel which are respectively arranged at the corresponding height of a working plane formed by the transverse frame from bottom to top; the first rotating shaft is cylindrical, a friction plate is arranged on the outer surface of the first rotating shaft below the second driven wheel and above the lowest layer of stone mill, a friction block perpendicular to the friction plate is arranged on the left side of the first rotating shaft, a first air bag is fixed on the left side of the friction block, the first air bag is communicated with a liquid pipe, the sealed other end of the liquid pipe is embedded into the lower fan of the lowest layer of stone mill, the liquid pipe in the stone mill is made of steel materials, the upper end and the lower end of the liquid pipe are sealed to form a sealing pipe, the sealing pipe is vertically embedded into the lower fan of the stone mill, the upper end of the sealing pipe is at the same height as the lower fan of the stone mill, 50ml of alcohol is filled in the sealing pipe, a window is formed in the upper end of the sealing pipe, the window is communicated with the first air bag through a plastic pipe, when the window is opened at a position higher than the liquid level of alcohol, the stone mill is used for flour processing, the sealing pipe is gasified into gas, the gas is transmitted to the first air bag through the plastic pipe, the first air bag expands to push the friction block to move upwards, friction is generated with the friction plate, the friction plate is increased, the friction is increased, the higher than the first rotating shaft is more limited by the friction plate, and the higher than the lower rotating shaft is more limited by the higher temperature, and the friction plate is more limited by the higher than the lower rotating condition; the friction block is internally provided with a cavity, 10ml of water is filled in the cavity, the cavity is communicated with a second air bag arranged obliquely above the second driven wheel through a rubber pipe, the friction block further comprises a cooling pipe, and a water outlet of the cooling pipe is arranged right above the installation position of the friction plate of the first rotating shaft; the water valve of the cooling pipe is push type, namely a push plate is arranged and is divided into an upper part and a lower part: the upper part is solid, and prevents water flow from passing through; the lower part is hollow and allows water to pass through; when not in use, the push plate seals the cooling pipe, water flow is prohibited, the water valve is arranged above the second air bag, when the friction temperature of the friction plate and the friction block reaches the boiling point of water in the cavity, the water is vaporized, and is transmitted through the rubber pipe, so that the second air bag is finally expanded, the push plate is pushed to move upwards, and accordingly water flow can reach the friction position of the friction block and the friction plate through the cooling pipe, and cooling is performed.
2. A modular hydrodynamic intelligent grinding system without breaking molecular structure of flour according to claim 1, characterized in that: the driven wheel is in a circular ring shape, driven spokes are distributed in the inner circle of the driven wheel, and the outer edge of the driven spokes is fixedly connected with the inner circle wall surface of the driven wheel; the center of the driven spoke is provided with a first through hole which is as large as the first rotating shaft, and the first rotating shaft penetrates through the first through hole and is fixedly connected with the inner wall surface of the first through hole.
3. A modular hydrodynamic intelligent grinding system without breaking molecular structure of flour according to claim 1, characterized in that: a material guide box is arranged between the upper and lower adjacent stone grinders, the upper end of the material guide box is communicated with a material outlet of the upper stone grinder, and the lower end of the material guide box is communicated with a material inlet of the lower stone grinder.
4. A modular hydrodynamic intelligent grinding system without breaking molecular structure of flour according to claim 1, characterized in that: and the waterwheel is also provided with a reinforcing rib.
5. A modular hydrodynamic intelligent grinding system without breaking molecular structure of flour according to claim 1, characterized in that: the distances between two adjacent wheels of the driven wheel, the driving wheel and the driving wheel are equal.
6. A modular hydrodynamic intelligent grinding system without breaking molecular structure of flour as set forth in claim 5 wherein: the upper end of the vertical frame is provided with a cross beam, the vertical frame is fixed on the cross beam, the cross beam is provided with a third rotating seat, and the upper end of the first rotating shaft is coaxially and rotatably connected with the third rotating seat.
7. A modular hydrodynamic intelligent grinding system that does not disrupt the molecular structure of flour according to any one of claims 1 to 6, further comprising:
an information collection module: comprises two resistance voltage-variable sheets, a singlechip, a power supply and a wire; one of the resistance pressure variable sheets is arranged between the last-last stone mill and the supporting plate, and the other resistance pressure variable sheet is arranged between the first-last stone mill and the supporting plate; the power supply is sequentially connected with the resistance-voltage variable sheet and the singlechip in series through a lead, and is used for monitoring the pressure change of two stone grinders in real time when the stone grinders work, judging whether idle running conditions exist in machining or not, and sending stone grinder machining signals according to actual machining states;
an information processing module: the device is used for receiving stone mill processing signal information, and sending out a stop signal if the stone mill idles beyond a threshold value;
the execution module: and the device is used for stopping the access of the power water source of the waterwheel when receiving the signal.
8. A modular hydrodynamic intelligent grinding system without breaking molecular structure of flour as set forth in claim 7 wherein: the execution module is also used for starting the connection of the power water source of the waterwheel when the uppermost stone mill pressure value reaches the threshold value.
CN202210558177.8A 2022-05-21 2022-05-21 Modularized hydrodynamic intelligent grinding system without destroying molecular structure of flour Active CN114950617B (en)

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