CN105013571A - Planetary grinding dispersion machine - Google Patents
Planetary grinding dispersion machine Download PDFInfo
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- CN105013571A CN105013571A CN201410150680.5A CN201410150680A CN105013571A CN 105013571 A CN105013571 A CN 105013571A CN 201410150680 A CN201410150680 A CN 201410150680A CN 105013571 A CN105013571 A CN 105013571A
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Abstract
The present invention provides a planetary grinding dispersion machine, which comprises a drive system and a grinding dispersion system, wherein the drive system comprises a first drive system and a second drive system, the grinding dispersion system comprises a grinding module, a dispersion module, a hanging-on-wall grinding module and a material storage jar, the first drive system drives the grinding dispersion system to rotate, and the second drive system drives the grinding module, the dispersion module and the hanging-on-wall grinding module to rotate along a rotating sleeve shaft. According to the present invention, the grinding dispersion process is simplified, the grinding rate is improved, the energy consumption is saved, and the raw material grinding dispersing processing cost is reduced.
Description
Technical field
The present invention relates to grinding distribution machine field, particularly a kind of planetary grinding dispersing machine.
Background technology
Prior art is carried out grinding distribution operation to raw material and is first adopted industrial ball mills to grind solid raw material, then makes the solid powder after ball milling and liquid raw material carry out mixing and disperse with dispersion machine.Technological process is complicated, and ball milling speed is slow, and industrial ball mills generally comprises kiln and ball milling cylinder.When needing in milling material process needs to heat to grinding machine, kiln heats ball mill for generation of steam, and ball mill power consumption is large, cost is high.
Summary of the invention
In order to solve the problem, the invention provides a kind of planetary grinding dispersing machine, described planetary grinding dispersing machine simplifies Dispersing Technology flow process, and grinding rate is high, saves the processing cost that energy consumption reduces grinding raw material dispersion.Described planetary grinding dispersing machine specifically comprises following characteristics:
Planetary grinding dispersing machine, comprises frame, drive system and grinding distribution system, and drive system comprises the first drivetrain and the second drivetrain, and grinding distribution system comprises grinding module, dispersed modules, scrapes wall grinding module and accumulator.
First drivetrain comprises CD-ROM drive motor, driving-belt, driven wheel, power transmission shaft, sun gear, grinding planetary gear and dispersion planetary gear, CD-ROM drive motor and power transmission shaft are supported by frame, driven wheel is fixedly installed on power transmission shaft one end, sun gear is fixedly installed on the power transmission shaft other end, driving-belt engages with CD-ROM drive motor and driven wheel respectively, and grinding planetary gear and dispersion planetary gear engage with sun gear respectively.
Second drive system comprises rotation motor, reduction gearing, rotation sleeve, input gear, planetary carrier, rotation motor and rotation sleeve are supported by frame, input gear is fixedly installed on and rotates in the middle part of sleeve, planetary carrier is fixedly installed on and rotates sleeve away from rotation motor one end, rotation motor engages with reduction gearing, and reduction gearing engages with input gear.
Power transmission shaft and rotation sleeve are coaxially arranged, and turning set axle sleeve is outside in power transmission shaft; Grinding module comprises grinding shaft, grinding head and zirconium oxide bead; Dispersed modules comprises dispersion axle and dispersion impeller; Axle is rotating is respectively arranged on planetary carrier for grinding shaft and dispersion; Sun gear, grinding planetary gear and dispersion planetary gear are arranged at planetary carrier inside; One end that grinding planetary gear is positioned at planetary carrier inside by grinding shaft supports; Dispersion planetary gear is supported by the one end disperseing axle to be positioned at planetary carrier inside; Grinding head is arranged at grinding shaft away from grinding planetary gear one end and being positioned at accumulator inside, and zirconium oxide bead arranges grinding head inside.
Scrape wall grinding module and comprise scraper support, scraper base and scraper; Doctor blade holder is fixedly installed on planetary carrier, and doctor blade holder is provided with scraper base away from planetary carrier one end, and scraper is dismountable to be installed on scraper base, and scraper is positioned at accumulator inside.
The quantity of grinding shaft and dispersion axle is respectively 2, and doctor blade holder quantity is 4; Described planetary carrier is disc, and 2 grinding shafts are arranged at the same two ends diametrically of planetary carrier respectively, and 2 dispersion axles are arranged at another two ends diametrically of planetary carrier respectively; And grinding shaft place diameter is mutually vertical with dispersion axle place diameter; Doctor blade holder respectively with grinding shaft with disperse axle to be positioned at diametrically same, and is positioned at grinding shaft and disperses outside axle.
The quantity of grinding planetary gear and dispersion planetary gear is respectively 2; 2 grinding planetary gears are respectively by 2 grinding shaft fixed supports, and the meshing point of 2 grinding planetary gears and sun gear lays respectively at the two ends of the same diameter of sun gear; 2 dispersion planetary gears are respectively by 2 dispersion axle fixed supports, and the meshing point of dispersion planetary gear and sun gear is positioned at the two ends of the same diameter of sun gear; Described 2 grinding planetary gears and sun gear meshing point place diameter disperse the diameter at planetary gear and sun gear meshing point place perpendicular to 2.
Grinding module comprises puddle support, and puddle support is fixedly installed on grinding shaft, and is positioned at grinding head inside.Planetary grinding dispersing machine comprises heating and cooling system, and heating and cooling system comprises aqueduct and heating resistor, and heating resistor is arranged in aqueduct.Accumulator is provided with housing, and heating element heater is arranged in accumulator bottom shell.
Planetary grinding dispersing machine of the present invention is by arranging 2 drive systems, 2 grinding modules, 2 dispersed modules, 4 scraping cutter grinding modules and cooling systems, simplify Dispersing Technology flow process, improves grinding rate, save energy consumption, reduce the processing cost of grinding raw material dispersion.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is planetary grinding dispersing machine profile of the present invention;
Fig. 2 is Fig. 1 planetary grinding dispersing machine B-B profile;
Fig. 3 is planetary grinding dispersing machine enlarged fragmentary cross section of the present invention;
Fig. 4 is planetary grinding dispersing machine enlarged fragmentary cross section of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, planetary grinding dispersing machine comprises frame 1, drive system 10, grinding distribution system 20 and heating and cooling system 30.Drive system 10 comprises the first drivetrain 100 and the second drivetrain 110.First drivetrain 100 comprises CD-ROM drive motor 101, driving-belt 102, driven wheel 103, power transmission shaft 104, sun gear 105, grinding planetary gear 106, dispersion planetary gear 107.CD-ROM drive motor 101 and power transmission shaft 104 are supported by frame 1.Driving-belt 102 engages with CD-ROM drive motor 101 and driven wheel 103 simultaneously, and driven wheel 103 is arranged at one end of power transmission shaft 104, and by power transmission shaft 104 fixed support.CD-ROM drive motor 101 rotates, by driving-belt 102 by power transmission to driven wheel 103, thus drive driven wheel 103 rotate.Because driven wheel 103 is fixed on power transmission shaft 104 one end, driven wheel 103 drives power transmission shaft 104 synchronous axial system.Sun gear 105 is fixedly installed on the other end of power transmission shaft 104, drives synchronous axial system by power transmission shaft 104.Grinding planetary gear 106 and dispersion planetary gear 107 engage with sun gear 105 respectively.The quantity of described grinding planetary gear 106 and dispersion planetary gear 107 is respectively 2.
As depicted in figs. 1 and 2, the second drivetrain 110 comprises rotation motor 111, reduction gearing (not shown), rotates sleeve 112, input gear 113, planetary carrier 114.CD-ROM drive motor 111 engages with reduction gearing (not shown), and input gear 113 engages with reduction gearing, thus obtains power.Input gear 113 is arranged at and rotates in the middle part of sleeve 112, by rotation sleeve 112 fixed support.Input gear 113 drives transmission sleeve 112 synchronous axial system.Planetary carrier 114 is fixedly installed on the one end of rotating sleeve 112.Planetary carrier 114 is disc, rotates sleeve 112 and drives planetary carrier 114 synchronous axial system.
Rotate sleeve 112 coaxially to arrange with power transmission shaft 104, and rotate the outside that sleeve 112 is placed on power transmission shaft 104.It is inner that sun gear 105, grinding planetary gear 106 and dispersion planetary gear 107 are arranged at planetary carrier 114.Namely sun gear 105, grinding planetary gear 106 synchronous axial system together with dispersion planetary gear 107 can be driven when planetary carrier rotates.
As shown in figures 1 and 3, grinding distribution system 20 comprises two grinding modules, dispersed modules, scraping cutter grinding module and accumulator 21.Grinding module comprises grinding shaft 201, grinding head 202, puddle support 203, flight blade 204, stirring vane 205 and zirconium oxide bead 206; Dispersed modules comprises dispersion axle 211 and dispersion impeller 212.Axle 211 is rotating is respectively arranged on planetary carrier 114 for grinding shaft 201 and dispersion.The quantity of grinding shaft 21 and dispersion axle 25 is respectively 2; 2 grinding shafts are arranged at the same two ends diametrically of planetary carrier 114 respectively, and 2 dispersion axles are arranged at another two ends diametrically of planetary carrier 114 respectively; And grinding shaft place diameter is mutually vertical with dispersion axle place diameter.Scrape wall grinding module (not shown) and comprise scraper support, scraper base and scraper, doctor blade holder quantity is 4, doctor blade holder is fixedly installed on planetary carrier 114, and respectively with grinding shaft 201 with disperse axle 211 to be positioned at diametrically same, and be positioned at grinding shaft 201 and disperse the outside of axle 211.Doctor blade holder is provided with scraper base away from planetary carrier 114 one end, and scraper is dismountable to be installed on scraper base.
2 grinding planetary gears 106 are positioned at one end support of planetary carrier 114 inside respectively by 2 grinding shafts 201; 2 dispersion planetary gears 107 are positioned at one end support of planetary carrier 114 inside respectively by 2 dispersion axles 211; And the meshing point of 2 grinding planetary gears and sun gear 105 lays respectively at the two ends of the same diameter of sun gear 105; Dispersion planetary gear 107 and the meshing point of sun gear 105 are positioned at the two ends of the same diameter of sun gear 105.Described 2 grinding planetary gears 106 and sun gear 105 meshing point place diameter disperse the diameter at planetary gear 107 and sun gear 105 meshing point place perpendicular to 2.
Grinding head 202 is arranged at the other end of grinding shaft 201, and namely grinding head 202 is arranged at grinding shaft 201 one end away from grinding planetary gear 106.Grinding head 202 comprises web plate 2021, lower web plate 2022 and side plate 2023.Upper web plate 2021 is arranged at the top of grinding head 202, and lower web plate 2022 is arranged at the bottom of grinding head 202, and side plate 2023 arranges the side of grinding head, and upper web plate 2021 is connected with side plate 2023 respectively with lower web plate 2022, forms certain space.Zirconium oxide bead 206 is arranged in grinding head as grinding medium.Upper web plate 2021 and lower web plate 2022 are equipped with mesh, and the diameter of mesh is less than the diameter of zirconium oxide bead.Puddle support 203 to be fixedly installed on grinding shaft 201 and to be positioned at grinding head 202.Flight blade 204 is fixedly installed on the end of grinding shaft 201 near grinding head 202, is positioned at the outside of grinding head 202, and near grinding head 202.Stirring vane 205 is by the end fixed support of grinding shaft 201.Dispersion impeller 212 is arranged at dispersion axle 211 one end away from dispersion planetary gear 107.
When carrying out grinding distribution operation, the first drivetrain 100 is rotated, and CD-ROM drive motor 101 drives grinding planetary gear 106 and dispersion planetary gear 107 to rotate, thus drives grinding distribution system to rotate grinding distribution operation.Being specially CD-ROM drive motor 101 drives grinding planetary gear 106 to rotate by driving-belt 102, driven wheel 103, power transmission shaft 104 and sun gear 105; Because grinding planetary gear 106 is fixedly connected with grinding shaft 201, grinding planetary gear 106 drives grinding shaft 201 synchronous axial system, thus drives puddle support 203, flight blade 204 and distribution blade 207 synchronous axial system; Stirring vane 205 rotates, raw material near stirring vane, flight blade 204 rotates to be sent in grinding head by the raw material near it by the mesh on lower web plate 2022, puddle support 203 rotates thus the zirconium oxide bead 206 in grinding head 202 is constantly rotated and friction mutually, thus the raw material between zirconium oxide bead 206 are constantly rubbed with zirconium oxide bead 206, the effect of refinement is ground in realization.Raw material are constantly sent in grinding head 202 from lower web plate by flight blade 204, and when the grinding-material in grinding head 202 is on the increase to time full, grinding-material discharges grinding head 202 by from the mesh in upper web plate 2021, and re-starts the grinding of a new round.Because dispersion planetary gear 107 is fixedly installed on dispersion axle 211, dispersion planetary gear 107 rotates and drives dispersion axle 211 synchronous axial system together, thus drives dispersion impeller 212 synchronous axial system.Dispersion impeller 212, distribution blade 207 acting in conjunction, make the dispersion that the raw material in accumulator repeat, and the moving direction of raw material in accumulator 21 as indicated by arrowsx.
Rotation motor 111 drives reduction gearing to rotate, rotation sleeve 112 and planetary carrier 114 is driven to rotate by input gear 113, due to sun gear 105, grinding planetary gear 106 and dispersion planetary gear 107 are arranged in planetary carrier 114, grinding shaft 201 and dispersion axle 211 have planetary carrier 114 rotatably to support, scraper support is by planetary carrier 114 fixed support, so drive grinding module when planetary carrier 114 rotates, dispersed modules and scrape wall grinding module around rotation sleeve 113 rotate in accumulator, namely while grinding module and dispersed modules rotation, rotate around rotation sleeve 203, scrape wall grinding module also to rotate around rotation sleeve 203 simultaneously, both abundant dispersed with stirring raw material, improve grinding efficiency again.And raw material and accumulator avoid the problem of the metal material contaminated feedstock in the accumulator 21 caused due to friction in process of lapping.
As shown in Figure 1, Figure 3 and Figure 4, heating and cooling system 30 comprises conveyance conduit 31 and heating resistor 32.Conveyance conduit 31 includes the mouth of a river 311, intake antrum 312, aqueduct 313, water storage cavity 314, water chamber 315, delivery port 316 and outlet pipe (317).The Thickness Ratio rotating sleeve 112 is comparatively large, drawing a cylindrical chamber, forming intake antrum 312 along rotating sleeve 112 axis direction near inwall place; Drawing a cylindrical chamber along rotating sleeve 112 axis direction near outer wall place, forming water chamber 315, between described intake antrum 312 and water chamber 315, being provided with dividing wall.Water inlet 311 is connected with intake antrum one end 312, intake antrum 312 other end is connected with aqueduct 313 one end, aqueduct 313 other end is connected with water storage cavity 314 one end, water storage cavity 314 other end outlet pipe 317 one end connects, outlet pipe 317 other end is connected with water storage cavity 315 one end, and delivery port 316 is connected with water chamber 315 other end.Water storage cavity 314 is arranged in the side plate 2023 of grinding head, makes the water in water storage cavity 314 heat the raw material in grinding head or to cool.Heating resistor 32 is arranged in aqueduct 313, and when needing to heat the raw material in grinding head 202, heating resistor 32 is energized thus heats the water in aqueduct.
When carrying out grinding distribution operation, running water enters intake antrum 312 from water inlet 311, through aqueduct 313 after allowing, if when need heat the raw material in grinding head 202, then opens heating resistor 32, if need cool, does not open heating resistor 32; Then liquid flow to water storage cavity 314 along aqueduct 313, thus heats the raw material in grinding head 202 or cool; Then continue to flow through outlet pipe, then to water chamber 315, flow out finally by delivery port 316.The continuous runner of water liquid, plays heating or cooling effect preferably to the raw material in grinding head 202.Zirconium oxide bead 206 produces heat in the process of friction mutually also can play certain heat effect to raw material.In addition accumulator 21 is provided with housing, also can arrange heating element heater 21a in the bottom shell of accumulator 21 simultaneously, carry out preheating to the raw material in accumulator 21, thus improves grinding distribution machine to raw-material heating function.
Obtain through test data, the accurate speed of the grinding distribution machine in the present embodiment is 2-4h/ ton, and energy consumption is 60 degree of electricity/tons; The accurate speed that tradition is provided with the ball mill of kiln is 16-22h/ ton, and energy consumption is 400 degree of electricity/tons; Improve greatly with conventional bead mill phase specific rate, also save a large amount of energy consumptions simultaneously.
Planetary grinding dispersing machine of the present invention is by arranging 2 drive systems, 2 grinding modules, 2 dispersed modules, 4 scraping cutter grinding modules and cooling systems, namely grinder, dispersion machine with to scrape that wall type grinder closes three be one, simplify Dispersing Technology flow process, improve grinding rate, save energy consumption, reduce the processing cost of material grinding distribution.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a planetary grinding dispersing machine, comprises frame, drive system and grinding distribution system, and drive system comprises the first drivetrain and the second drivetrain, and grinding distribution system comprises grinding module, dispersed modules, scrapes wall grinding module and accumulator, it is characterized in that,
First drivetrain comprises CD-ROM drive motor, driving-belt, driven wheel, power transmission shaft, sun gear, grinding planetary gear and dispersion planetary gear, CD-ROM drive motor and power transmission shaft are supported by frame, driven wheel is fixedly installed on power transmission shaft one end, sun gear is fixedly installed on the power transmission shaft other end, driving-belt engages with CD-ROM drive motor and driven wheel respectively, and grinding planetary gear and dispersion planetary gear engage with sun gear respectively;
Second drive system comprises rotation motor, reduction gearing, rotation sleeve, input gear, planetary carrier, rotation motor and rotation sleeve are supported by frame, input gear is fixedly installed on and rotates in the middle part of sleeve, planetary carrier is fixedly installed on and rotates sleeve away from rotation motor one end, rotation motor engages with reduction gearing, and reduction gearing engages with input gear;
Power transmission shaft and rotation sleeve are coaxially arranged, and turning set axle sleeve is outside in power transmission shaft;
Grinding module comprises grinding shaft, grinding head and zirconium oxide bead; Dispersed modules comprises dispersion axle and dispersion impeller; Axle is rotating is respectively arranged on planetary carrier for grinding shaft and dispersion; Sun gear, grinding planetary gear and dispersion planetary gear are arranged at planetary carrier inside; One end that grinding planetary gear is positioned at planetary carrier inside by grinding shaft supports; Dispersion planetary gear is supported by the one end disperseing axle to be positioned at planetary carrier inside; Grinding head is arranged at grinding shaft away from grinding planetary gear one end and being positioned at accumulator inside, and zirconium oxide bead arranges grinding head inside;
Scrape wall grinding module and comprise scraper support, scraper base and scraper; Doctor blade holder is fixedly installed on planetary carrier, and doctor blade holder is provided with scraper base away from planetary carrier one end, and scraper is dismountable to be installed on scraper base, and scraper is positioned at accumulator inside.
2. planetary grinding dispersing machine according to claim 1, is characterized in that, the quantity of grinding shaft and dispersion axle is respectively 2, and doctor blade holder quantity is 4; Described planetary carrier is disc, and 2 grinding shafts are arranged at the same two ends diametrically of planetary carrier respectively, and 2 dispersion axles are arranged at another two ends diametrically of planetary carrier respectively; And grinding shaft place diameter is mutually vertical with dispersion axle place diameter; Doctor blade holder respectively with grinding shaft with disperse axle to be positioned at diametrically same, and is positioned at grinding shaft and disperses outside axle.
3. planetary grinding dispersing machine according to claim 1 or 2, is characterized in that, the quantity of grinding planetary gear and dispersion planetary gear is respectively 2; 2 grinding planetary gears are respectively by 2 grinding shaft fixed supports, and the meshing point of 2 grinding planetary gears and sun gear lays respectively at the two ends of the same diameter of sun gear; 2 dispersion planetary gears are respectively by 2 dispersion axle fixed supports, and the meshing point of dispersion planetary gear and sun gear is positioned at the two ends of the same diameter of sun gear; Described 2 grinding planetary gears and sun gear meshing point place diameter disperse the diameter at planetary gear and sun gear meshing point place perpendicular to 2.
4. planetary grinding dispersing machine according to claim 3, it is characterized in that, grinding module comprises puddle support, and puddle support is fixedly installed on grinding shaft, and is positioned at grinding head inside.
5. planetary grinding dispersing machine according to claim 4, it is characterized in that, planetary grinding dispersing machine comprises heating and cooling system, and heating and cooling system comprises aqueduct and heating resistor, and heating resistor is arranged in aqueduct.
6. planetary grinding dispersing machine according to claim 1 or 5, it is characterized in that, accumulator is provided with housing, and heating element heater is arranged in accumulator bottom shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410150680.5A CN105013571A (en) | 2014-04-15 | 2014-04-15 | Planetary grinding dispersion machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410150680.5A CN105013571A (en) | 2014-04-15 | 2014-04-15 | Planetary grinding dispersion machine |
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| CN201410150680.5A Pending CN105013571A (en) | 2014-04-15 | 2014-04-15 | Planetary grinding dispersion machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105327642A (en) * | 2015-12-09 | 2016-02-17 | 石家庄益发新型材料有限公司 | Lifting type high-speed grinding and stirring device |
| CN106076509A (en) * | 2016-06-27 | 2016-11-09 | 安徽省思维新型建材有限公司 | Preliminary lapping device |
| CN106111266A (en) * | 2016-06-27 | 2016-11-16 | 安徽省思维新型建材有限公司 | Preliminary grinder |
| CN106111267A (en) * | 2016-06-27 | 2016-11-16 | 安徽省思维新型建材有限公司 | Circulating preliminary grinder |
| CN108654762A (en) * | 2018-05-10 | 2018-10-16 | 天津巴莫科技股份有限公司 | A kind of high throughput sand mill |
| CN113680467A (en) * | 2021-09-30 | 2021-11-23 | 安徽嘉宝莉科技材料有限公司 | Basket type grinder, grinding mechanism thereof and grinding method |
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| CN105327642A (en) * | 2015-12-09 | 2016-02-17 | 石家庄益发新型材料有限公司 | Lifting type high-speed grinding and stirring device |
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| CN108654762A (en) * | 2018-05-10 | 2018-10-16 | 天津巴莫科技股份有限公司 | A kind of high throughput sand mill |
| CN113680467A (en) * | 2021-09-30 | 2021-11-23 | 安徽嘉宝莉科技材料有限公司 | Basket type grinder, grinding mechanism thereof and grinding method |
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Application publication date: 20151104 |