Disclosure of Invention
Aiming at the defects existing in the prior art, the technical problem to be solved by the invention is to provide a large tableware disinfection warehouse, wherein disinfection modules in the disinfection warehouse can move and the distance is adjustable, namely, the distance between two side disinfection modules can be correspondingly adjusted according to different types of disinfection transfer vehicles, and meanwhile, the module switching can be carried out between a low-temperature disinfection module and a high-temperature disinfection module according to tableware of different materials.
The invention aims at realizing the following technical scheme: the large tableware disinfection warehouse comprises a warehouse body, wherein the space in the warehouse body is arranged to be capable of disinfecting the whole tableware transfer trolley for collecting tableware together with the tableware put into the tableware transfer trolley, a plurality of groups of disinfection modules of different types are arranged in the warehouse body, and the large tableware disinfection warehouse also comprises an automatic disassembling and replacing device which is arranged in the warehouse body and can move and replace the different disinfection modules according to set requirements; the warehouse body comprises a bottom plate, a top plate, a left side plate, a right side plate, a rear side plate and a heat preservation door at the front side; a program controller is arranged on one side of the heat preservation door, and a width adjusting matching block which is symmetrically detachable from the center to two sides is arranged on the bottom plate along the depth direction of the warehouse body.
Preferably, the disinfection module comprises a group of electric heating disinfection modules and a group of ultraviolet disinfection modules which are oppositely arranged and respectively hung on the inner walls of the left side plate and the right side plate; the automatic disassembling and replacing device comprises a translation stretching mechanism arranged on the inner wall of the top plate, a jacking component arranged on two sides of the stretching direction of the translation stretching mechanism, and a discharging resetting component arranged on the outer walls of the left side plate and the right side plate for discharging and separating the jacking component after being jointed. The electric heating disinfection module is used for disinfecting high-temperature resistant tableware such as metal materials, ceramic materials and the like, the ultraviolet disinfection module is used for disinfecting plastic materials such as trays and the like, and the disinfection module in the prior art is fixedly arranged on the inner side wall of the warehouse body, or a heat source is input from the outside as in the technical scheme in the background art, and the two disinfection modules are movably arranged in the warehouse body at the same time, so that the same disinfection distance can be kept for tableware vehicles of different sizes, thereby reducing the disinfection time and improving the disinfection effect.
Preferably, a groove is formed in the middle of the inner wall of the top plate, and corresponding protrusions are arranged on the outer wall of the top plate corresponding to the positions of the grooves; the translation and stretching mechanism comprises a translation transmission assembly arranged on the inner wall of the top plate and partially arranged in the groove, and a stretching assembly which is arranged at the lower part of the translation transmission assembly and can stretch and retract. The track of the translation and stretching mechanism is arranged on the inner wall of the top plate, so that the translation and stretching mechanism can translate along the track without occupying the lower space. Thus, the temperature for disinfecting the dinner plate can be more balanced through reciprocating translation in the disinfecting process.
Preferably, the jacking assembly comprises an active jacking block arranged on the synchronous pushing beam, a locking block arranged on the upper part of the active jacking block, and an elastic locking piece arranged in the active jacking block, wherein the elastic locking piece is in interference fit with the inclined plane of the active jacking block and can form a passive block locked with or separated from the active jacking block through the locking block and the elastic locking piece. The jacking assembly adopts the mode that the driven block generates upward displacement in the jacking process of the driving jacking block through inclined surface contact, and the locking connection is completed under the action of the elastic locking piece, and the locking assembly is provided with a plurality of inclined surfaces which are contacted with each other after locking, so that shaking is not easy to occur during movement, and the stability is very high.
Preferably, the active jacking block is in a square shape integrally, wherein one surface far away from the translation and stretching mechanism is an active matching inclined surface, and the surface close to the translation and stretching mechanism is provided with a mounting hole for accommodating the elastic locking piece; one side of the mounting hole facing the active fit inclined plane is provided with a through hole with the diameter smaller than that of the mounting hole. The through hole is used for the front end of the elastic locking piece to slide back and forth so as to enter the passive block to complete the locking or resetting function.
Preferably, the whole passive block is also a square block, one surface of the passive block facing the active ejector block is a passive fit inclined surface matched with the active fit inclined surface, the upward surface of the passive block is an inclined surface, locking grooves transversely penetrating through two sides are formed in the inclined surface, a release taper hole with the outer diameter relatively large and gradually shrinking inwards and penetrating through is formed in the surface opposite to the passive fit inclined surface, and a plurality of rollers are arranged on the surface; one surface of the locking groove close to the passive fit inclined surface is a connecting surface parallel to the passive fit inclined surface. The effect that the inclined plane was established to the one side up is dodged the latch segment on upper portion when initiative kicking block jack-in, and a plurality of gyro wheels of setting are in order to help the passive piece more smooth upward displacement when being jacked in by initiative kicking block, and the effect of release taper hole lies in when resetting, and rather than complex release face is the toper together, from this, when the reset lever retreats backward, is linear transition fit between release face and the release taper hole to make the disinfection module that connects obtain linear slow the putting down.
Preferably, the diameter of the smallest position of the release taper hole is the same as the diameter of the front end of the elastic locking piece, and the release taper hole is arranged at a position concentric with the mounting hole when the active jacking block and the passive block form locking; the front end of the elastic locking piece is in an elongated round rod shape, the diameter of the tail part of the elastic locking piece is the same as that of the mounting hole, and the tail part of the elastic locking piece is provided with a compression spring. The compression spring has the function that after the elastic locking piece is installed in the installation hole and the active jacking block and the synchronous pushing beam are connected, the front end of the elastic locking piece is elastically exposed out of the active matching inclined plane; therefore, after the active jacking block jacks the passive block for a certain distance (namely, when the release taper hole is concentric with the mounting hole), the elastic locking piece can rapidly enter the passive block, so that locking is formed.
Preferably, the upper surface of the locking block is a plane, and the lower surface is provided with a matching convex block with a shape and a size matched with the locking groove; after the locking block is assembled to the active ejector block, the matching surface of the matching convex block facing the active matching inclined surface is parallel to the active matching inclined surface, and meanwhile, a distance is reserved between the matching surface and the active matching inclined surface, and the distance is the same as the distance between the passive matching inclined surface and the connecting surface of the passive block. Therefore, when the driving jacking block jacks the driven block to enable the driven block to move upwards, the matching convex blocks can be clamped with the driven block.
Preferably, the jacking assembly further comprises a hanging frame beam for connecting the two passive blocks, and hanging leaning seats for placing the passive blocks are respectively arranged on the inner walls of the left side plate and the right side plate. The hanging frame beam is respectively connected with a passive block at two ends, the lower part of the hanging frame beam is used for connecting a disinfection module, and two hanging seat are arranged for placing the two passive blocks connected by the hanging frame beam, so that a group of disinfection modules which can be hung on side plates of a disinfection warehouse are formed.
In summary, compared with the prior art, the invention has the following advantages:
the space in the warehouse body is arranged to be capable of sterilizing the whole tableware transfer trolley for collecting tableware together with the tableware put into the tableware transfer trolley, and the warehouse body comprises a bottom plate, a top plate, a left side plate, a right side plate, a rear side plate and a heat preservation door which are made of heat preservation materials; the program controller for setting related parameters is arranged on one side of the heat-insulating door outwards, the width adjusting matching blocks which are symmetrically detachable from the center to the two sides are arranged on the bottom plate along the depth direction of the warehouse body, and the program controller is arranged on the heat-insulating door, so that the space is saved, and the operation is convenient. The width adjusting matching block adjusts the matched width according to the wheel track net size of the corresponding tableware transfer trolley, so that the tableware transfer trolley is ensured to be always in linear operation in the center of the warehouse body.
The automatic disassembly and replacement device is arranged in the warehouse body, and can automatically replace an adaptive disinfection module according to tableware of different materials, namely, a low-temperature ultraviolet disinfection module is automatically selected for tableware of plastic materials, an electric heating disinfection module is selected for tableware of metal or ceramic materials, and the automatic disassembly and replacement device can synchronously adjust the distance between the two side disinfection modules and a central tableware transfer trolley, so that the distance between the disinfection modules and the tableware transfer trolley is close enough, and when the tableware is disinfected by low-temperature ultraviolet rays, the tableware transfer trolley and tableware in the tableware transfer trolley can be irradiated by two side ultraviolet rays in a short distance, thereby solving the problems that the positions of the tableware transfer trolley and an ultraviolet disinfection lamp in the background technology are not fixed, and the ultraviolet disinfection lamp is difficult to reasonably erect; when the high-temperature electric heating disinfection module is used, the distance between the disinfection module and the tableware transfer trolley is close enough, and the two sides of the disinfection module are opposite, so that a high-temperature core area of heat energy can be concentrated on the tableware transfer trolley.
Detailed Description
The invention is further described below with reference to embodiments shown in the drawings in which:
example 1
As shown in fig. 1 to 3, a large tableware disinfection warehouse comprises a rectangular warehouse body 100, wherein a plurality of groups of disinfection modules 20 with different types are arranged in the warehouse body 100, an automatic disassembling and replacing device 200 is arranged in the warehouse body 100, and an air exhausting device 500 is arranged on the outer top surface of the warehouse body 100 and communicated with the interior of the disinfection warehouse;
the warehouse body 100 comprises a bottom plate 110, a top plate 120, a left side plate 130, a right side plate 140, a rear side plate 150 and a heat preservation door 160, wherein the inner surface and the outer surface of the bottom plate are made of stainless steel plates, and the middle of the bottom plate is made of high-density rock wool plates; a program controller 600 is arranged on one side of the heat preservation door 160 outwards, a width adjusting matching block 111 which is symmetrically detachable from the center to two sides is arranged on the bottom plate 110 along the depth direction of the warehouse body 100, the matched width adjusting matching block 111 is matched with the wheel span net size of the tableware transfer vehicle, so that the tableware transfer vehicle can be always positioned at the center position of the warehouse body 100 in the width direction in the advancing process of pushing the tableware transfer vehicle into the warehouse body, and simultaneously, four wheels of the tableware transfer vehicle can be locked, so that the tableware transfer vehicle is locked at a proper position through the wheels;
the sterilization module 20 includes a set of oppositely disposed electrothermal sterilization modules 210 and a set of ultraviolet sterilization modules 220 that are respectively hung against the inner walls of the left side plate 130 and the right side plate 140 when not in use; the automatic disassembling and changing device 200 comprises a translation and stretching mechanism 230 which is arranged on the inner wall of the top plate 120, can translate along the length of the top plate 120 and can stretch along the width direction of the top plate 120, a top connection assembly 240 which is arranged on two sides of the extension direction of the translation and stretching mechanism 230, and a discharging and resetting assembly 250 which is arranged on the outer walls of the left side plate 130 and the right side plate 140 and is used for discharging and separating the top connection assembly 240 after being jointed;
the discharge reset assembly 250 is positioned in a number and location corresponding to the number and location of the jacking assemblies 240.
As shown in fig. 4-7, a strip-shaped groove 121 is formed in the middle of the inner wall of the top plate 120, and a corresponding protrusion 122 is arranged on the outer wall of the top plate 120 corresponding to the groove 121;
the translation and extension mechanism 230 comprises a translation transmission assembly 231 arranged on the inner wall of the top plate 120 and partially arranged in the groove 121 and an extension assembly 232 which is arranged at the lower part of the translation transmission assembly 231 and can be extended and retracted;
the translation driving assembly 231 includes a driving part 231a provided in the groove 121 in a screw-nut structure, a main body frame 231b provided at a lower portion of the driving part 231a and being connected to perform translation by a nut slider in the driving part 231a, a guide rail 231c fixedly provided on an inner wall of the top plate 120 above the main body frame 231b, a slider provided in the guide rail 231c in sliding engagement with the guide rail 231c while being connected to the main body frame 231b, and a driving part 231d provided at the protrusion 122 to power the driving part 231a;
the stretching assembly 232 includes a stretching frame 232a fixedly provided at a lower portion of the main body frame 231b;
the extension frame 232a includes two beams a1 that are parallel to each other and abut against the lower portion of the main body frame 231b, and a connection plate a2 that is provided in the middle of the beams a1 and connects the two beams a1;
the extension assembly 232 further comprises two groups of linear slide rail assemblies 232b which are arranged on the lower surface of the two cross beams a1 and symmetrically arranged in pairs towards two sides by taking the connecting plate a2 as the center, two synchronous pushing beams 232c which are respectively arranged in the two groups of linear slide rail assemblies 232b and can slide along the matched linear slide rail assemblies 232b are hinged with a connecting rod assembly 232d which is arranged at the center of the connecting plate a2 and two ends of which are respectively hinged with synchronous pushing beams 232c on the same side, and a piston pushing piece 232e of which one end of a base body is hinged with one end of a piston rod on the main body frame 231b is hinged with one synchronous pushing beam 232c;
the translational stretching mechanism 230 has the following action principle: (1) when translation is required, the driving component 231d is started, the driving component 231d drives the screw rod in the transmission component 231a to rotate, and the screw rod which is rotated drives the nut sliding blocks meshed with the transmission component 231a to move, so that the main body frame 231b is driven to translate along the guide rail 231c, and the extension component 232 is also driven to translate along with the guide rail 231c; (2) the stretching action of the stretching assembly 232 activates the piston pushing member 232e to extend or retract the piston rod thereof, and the corresponding hinged synchronous pushing beam 232c is subjected to pushing force or pulling force, and extends or retracts in the direction of the left side plate 130 and the right side plate 140, so that the two synchronous pushing beams 232c maintain synchronous moving distance under the action of the connecting rod sleeve 232 d.
As shown in fig. 8 to 15, the jacking assembly 240 includes an active jacking block 241 provided on the synchronous pushing beam 232c, a locking block 242 provided at an upper portion of the active jacking block 241, an elastic locking member 243 provided in the active jacking block 241, a passive block 244 which is in a slant-interference fit with the active jacking block 241 and can be locked to or separated from the active jacking block 241 by the locking block 242 and the elastic locking member 243;
the active top block 241 is a square block, wherein one surface far away from the synchronous pushing beam 232c is an active matching inclined surface 241a, and one surface close to the synchronous pushing beam 232c is provided with a mounting hole 241b for accommodating the elastic locking piece 243; a through hole having a smaller diameter than the mounting hole 241b is provided in the side of the mounting hole 241b facing the active fit inclined surface 241a, and is used for the front end of the elastic locking member 243 to reciprocate and slide;
the passive block 244 is also a square block in shape, one surface of the passive block 244 facing the active top block 241 is a passive matching inclined surface 244a matched with the active matching inclined surface 241a, the upward surface of the passive block is an inclined surface, locking grooves 244b penetrating through two sides transversely are formed in the inclined surface, a release taper hole 244c with relatively large outer diameter and gradually shrinking inwards and penetrating through the surface opposite to the passive matching inclined surface 244a is formed in the inclined surface, and a plurality of rollers 244d are arranged on the surface; one surface of the locking groove 244b adjacent to the passive fitting inclined surface 244a is provided as a connection surface 244e parallel to the passive fitting inclined surface 244a;
the diameter of the smallest position of the release taper hole 244c is the same as the diameter of the front end of the elastic locking piece 243, and the release taper hole 244c is arranged at a position concentric with the mounting hole 241b when the active jack block 241 and the passive block 244 form locking;
the front end of the elastic locking piece 243 is in an elongated round rod shape, the diameter of the tail part of the elastic locking piece 243 is the same as that of the mounting hole 241b, and the tail part of the elastic locking piece 243 is provided with a compression spring, and the compression spring has the function that after the elastic locking piece 243 is mounted in the mounting hole 241b and the active jacking block 241 is connected with the synchronous pushing beam 232c, the front end of the elastic locking piece 243 is elastically exposed out of the active matching inclined plane 241a;
the upper surface of the locking block 242 is a plane, and the lower surface is provided with a matching projection 242a which is matched with the locking groove 244b in shape and size; after the locking block 242 is connected with the active top block 241, the matching surface of the matching lug 242a facing the active matching inclined surface 241a is parallel to the active matching inclined surface 241a, and a distance is reserved between the matching surface and the active matching inclined surface, and the distance is the same as the distance between the passive matching inclined surface 244a of the passive block 244 and the connecting surface 244e;
the inclination of the four inclined planes of the active matching inclined plane 241a, the passive matching inclined plane 244a, the connecting plane 244e and the matching plane in the locking block 242 are all the same;
the active jack 241, the locking block 242, the elastic locking piece 243 and the passive block 244 are combined into a group by one piece, and are used in groups, and a disinfection module at one side is matched with a group;
the top connection assembly 240 further comprises a hanger beam 245 for connecting a group (i.e. two) of passive blocks 244, and a hanging seat 246 for placing the passive blocks 244, which is respectively arranged on the inner walls of the left side plate 130 and the right side plate 140;
when the hanging seat 246 is used, two hanging seats are in a group, the net distance between the two hanging seats 246 in the same group is the total length of the hanging beam 245 and the two driven blocks 244 after being connected, the hanging seat 246 is provided with elastic baffle plates 246a at the opposite sides of the side wall, and the side edges at the outer side are provided with fixed baffle plates 246b; the height of the leaning seat 246 is set to be that the highest point of the passive fitting inclined surface 244a in the placed passive block 244 is slightly lower than the lowest point of the fitting convex block 242a, and the passive block 244 is abutted against the side wall; the lower bottom surface of each hanger beam 245 is connected to the electric heating sterilization module 210 or to the ultraviolet sterilization module 220 (fig. 8 and 9, wherein the sterilization module 20 is hidden for convenient observation), so that each electric heating sterilization module 210, ultraviolet sterilization module 220 is hung in the hanging seat 246 when not in use;
the principle of the cooperation of the propping assembly 240 during propping is as follows: referring to fig. 10 and 15, when the extension assembly 232 extends, the active jack 241 and the locking piece 242 approach to the side of the hanging seat 246 along with the extension assembly 232 until the active engagement inclined surface 241a abuts against the passive engagement inclined surface 244a, at this time, the extension assembly 232 further extends, the active engagement inclined surface 241a further pushes against the passive engagement inclined surface 244a, and as the roller 244d in the passive piece 244 abuts against the side wall of the corresponding side plate, the active engagement inclined surface 241a further pushes against the passive piece 244 to displace upward, the exposed portion of the elastic locking piece 243 also elastically pushes against the passive engagement inclined surface 244a, and as the extension assembly 232 further extends, the active engagement inclined surface 241a further pushes against the passive piece 244 continuously until the elastic locking piece 243 enters into the release taper hole 244c, and at this time, the engagement lug 242a also completely enters into the locking groove 244b, and as the elastic locking piece 243 limits displacement of the passive piece 244 in the Z-axis and Y-axis directions in the release taper hole 244c, the passive piece 244 can only move or rotate along the X-axis, and the exposed portion of the elastic locking piece 243 also moves elastically against the passive piece 244a, and the active jack 244 is completely moves beyond the limit of the passive piece 244a along with the release taper hole 244c, and the degree of freedom is set up, thereby the degree of the passive piece 244 is completely retracted.
As shown in fig. 11 to 15, through holes 001 are provided on the outer side walls of the left side plate 130 and the right side plate 140 at positions corresponding to the hanging seats 246, and the axes of the through holes 001 are in high coincidence with the axes of the passive blocks 244 when being locked on the active top block 241;
the discharging reset assembly 250 includes a reset push rod 251 provided to be slidable in the through hole 001, an end cap 251a having a diameter larger than the diameter of the shaft at one end of the reset push rod 251, and a tapered release surface 251b at the other end, the tapered end being a jacking end 251c extending straight; a return spring 002 is arranged on one side of the rod body, which is close to the end cap 251a; the end cap 251a of the reset push rod 251 and the reset spring 002 are arranged to be exposed to the outer side wall of the left side plate 130 or the right side plate 140; the number of the reset push rods 251 corresponds to that of the jacking component 240, namely, a group of (2 reset push rods 251) are matched with a disinfection module corresponding to one side; the diameter of the push-in end 251c is set to be slightly smaller than the diameter of the front end of the elastic locking member 243;
the discharging and resetting assembly 250 further comprises a guide seat 252 which partially covers the exposed parts of a group of resetting push rods 251, and a synchronous pushing block 253 which is arranged in the guide seat 252 and two ends of which are respectively propped against two end caps 251a at two sides, and is used for pushing a resetting cylinder part 254 which is pushed in by the synchronous pushing block 253;
the reset assembly 250 operates on the following principle: as shown in fig. 15, the pushing end 251c is pushed by the reset cylinder 254 to collide with the front end of the elastic locking member 243 and push the elastic locking member 243 to retract until the pushing end 251c enters the mounting hole 241b, the releasing surface 251b enters the releasing taper hole 244c to be in a fitting state, at this time, the pushing end 251c and the active jack 241 synchronously retract, and the passive block 244 slowly returns to the original position under the action of gravity and the gradual extraction of the releasing surface 251b, i.e. the separation from the active jack 241 is completed.
And (3) simulating the whole working steps:
1. corresponding disinfection parameters are set in the program controller 600 according to the material of the tableware to be disinfected; then, a proper width adjusting matching block 111 is arranged according to the wheel track of the tableware transfer vehicle 003;
2. pushing the tableware transfer trolley 003 to the center position of the warehouse body 100 along the adjusted width adjusting matching block 111;
3. the translation and stretching mechanism 230 is selectively connected with the electrothermal sterilization module 210 or the ultraviolet sterilization module 220 according to the requirement, specifically: translation and extension mechanism 230 translates to enable the propping assembly 240 to correspond to the corresponding disinfection module, extension assembly 232 performs extension action, disinfection modules on two sides are respectively connected with synchronous pushing beams 232c on the same side according to the cooperation principle when propping assembly 240 is propped up, and extension assembly 232 retracts to separate the disinfection modules from hanging seat 246;
4. the translation and extension mechanism 230 translates to the central position of the warehouse body 100, namely, the position of the disinfection module corresponds to the tableware transfer trolley 003, the extension assembly 232 of the translation and extension mechanism 230 synchronously retracts to be close to the tableware transfer trolley 003, so that the irradiation distance can be shortened if the ultraviolet disinfection module 220 is used, the irradiation range is ensured, the heat radiation area can be concentrated on the tableware transfer trolley 003 if the electric heating disinfection module 210 is used, and the heat energy can be more fully utilized;
5. after the tableware is disinfected, starting the air exhaust device 500 to exhaust air and damp;
6. the translation and stretching mechanism 230 is started to translate to the corresponding hanging position of the disinfection module, and the stretching assembly 232 stretches out to discharge the disinfection module to the hanging seat 246 according to the working principle of the resetting assembly 250;
7. the dish transfer vehicle 003 is transported along the floor 110 to the outside of the magazine 100.
Note that the cylinder used in this embodiment is a high temperature resistant cylinder.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.