CN114944583A - Profiling running-in device for mounting electric brush - Google Patents
Profiling running-in device for mounting electric brush Download PDFInfo
- Publication number
- CN114944583A CN114944583A CN202210469059.XA CN202210469059A CN114944583A CN 114944583 A CN114944583 A CN 114944583A CN 202210469059 A CN202210469059 A CN 202210469059A CN 114944583 A CN114944583 A CN 114944583A
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- brush
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- screw rod
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- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000010030 laminating Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/12—Manufacture of brushes
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Brushes (AREA)
Abstract
The invention provides a profiling running-in device for installing an electric brush, which comprises a bottom plate, a material rack, a transmission mechanism and a running-in mechanism, the material rack is provided with an electric brush to be run-in, the transmission mechanism is arranged on the bottom plate and used for transferring the electric brush to be run-in to the running-in mechanism, the running-in mechanism is fixed with a slip ring, the brush head of the electric brush to be run in can be run in with the sliding groove of the slip ring, when in work, a slip ring is arranged in the box body, the electric brush to be run-in is transported into the box body from the material rack through a transmission mechanism, a brush head of the electric brush to be run-in is lapped in a sliding groove of the slip ring, on the box, the upper and lower both sides of sliding ring set up the shaping roller, rotate through fourth motor drive shaping roller, do circular arc motion along the arc rack around the outward appearance of sliding ring, with the brush head and the spout looks running-in of brush, improve the laminating degree of brush, be favorable to increasing the electric conductivity of electric sliding ring.
Description
Technical Field
The invention relates to the field of electric slip ring tools, in particular to a profiling running-in device for installing an electric brush.
Background
The brush is a kind of conducting part which makes sliding contact with moving parts to form electric connection, and the brush is used in commutator or slip ring as the sliding contact body for inputting and outputting current, and it must have good conducting and lubricating performance, and certain mechanical strength and ability to inhibit commutating spark.
However, the existing electric brush is generally a metal electric brush, and the joint degree of the brush head of the electric brush and the sliding groove of the sliding ring is low, so that the brush head is easy to jump the groove, and the electric conductivity is poor.
Disclosure of Invention
The invention aims to solve the technical problem that the existing electric brush is generally a metal electric brush, the joint degree of a brush head of the electric brush and a sliding groove of a sliding ring is low, so that the brush head is easy to jump the groove, and the electric conductivity is poor.
The technical scheme adopted by the invention for solving the technical problems is as follows: a profiling running-in device for installing an electric brush comprises a base plate, a material rack, a transmission mechanism and a running-in mechanism, wherein the electric brush to be run-in is placed on the material rack, the transmission mechanism is installed on the base plate and used for transferring the electric brush to be run-in to the running-in mechanism, and a sliding ring is fixed on the running-in mechanism and can be used for running in a brush head of the electric brush to be run-in and a sliding groove of the sliding ring.
Further: the transmission mechanism comprises a first motor, a first slide rail, a first slide block and a first screw rod, the first motor is fixed on the bottom plate, the first screw rod is transversely and rotatably arranged on the bottom plate, an output shaft of the first motor is in transmission connection with the first screw rod, a first nut is mounted on the first screw rod, a first supporting plate is fixedly connected onto the first nut, the first slide rail is transversely fixed on two sides of the first screw rod, the first slide block is slidably arranged on the first slide rail, and the first slide block is fixedly connected with the first supporting plate;
the transmission mechanism further comprises a second motor, a second sliding rail, a second sliding block and a second screw rod, the second motor is fixed to the first supporting plate, the second screw rod is longitudinally rotated and arranged on the first supporting plate, an output shaft of the second motor is connected with the second screw rod in a transmission mode, a second nut is installed on the second screw rod, a second supporting plate is fixedly connected to the second nut, the second sliding rail is longitudinally fixed to the two sides of the second screw rod, the second sliding block is arranged on the second sliding rail in a sliding mode, and the second sliding block is fixedly connected with the second supporting plate.
Further: be equipped with slewing mechanism in the second backup pad, slewing mechanism includes third motor, mount table and pivot, the third motor is fixed in the second backup pad, the first gear of output fixedly connected with of third motor, the pivot is rotated and is set up in the second backup pad, fixedly connected with second gear in the pivot, first gear with the second gear meshes mutually, the mount table is fixed in the pivot, it installs to wait to break-in the brush on the mount table.
Further: the running-in mechanism comprises a box body, a fourth motor, an arc-shaped rack and a shaping roller, wherein a sliding ring is fixed inside the box body, arc-shaped holes are formed in the upper side and the lower side of the sliding ring on the side wall of the box body, the shaping roller is arranged in the arc-shaped holes, the arc-shaped rack is fixed on the outer wall of the box body, a third gear is fixed on the shaping roller, the rotating shaft of the fourth motor is connected with the shaping roller, and the third gear is meshed with the arc-shaped rack.
The profiling running-in device for installing the electric brush has the advantages that the sliding ring is arranged in the box body, the electric brush to be run-in is conveyed into the box body from the material rack through the transmission mechanism, the brush head of the electric brush to be run-in is lapped in the sliding groove of the sliding ring, the shaping rollers are arranged on the upper side and the lower side of the sliding ring on the box body, the shaping rollers are driven to rotate through the fourth motor and do circular arc motion around the outer surface of the sliding ring along the arc-shaped rack, the brush head of the electric brush is in running-in with the sliding groove, the fitting degree of the electric brush is improved, and the electrical conductivity of the electric sliding ring is increased.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural view of the transfer mechanism of the present invention;
figure 3 is a schematic structural view of the running-in mechanism of the invention.
In the figure, the motor comprises a base plate 1, a base plate 2, a material rack 3, brushes to be run-in, 4, a slip ring 5, a first motor 6, a first sliding rail 7, a first sliding block 8, a first screw rod 9, a first supporting plate 10, a second motor 11, a second sliding rail 12, a second sliding block 13, a second screw rod 14, a second supporting plate 15, a third motor 16, a mounting table 17, a rotating shaft 18, a first gear 19, a second gear 20, a box body 21, a fourth motor 22, an arc-shaped rack 23, a shaping roller 24, an arc-shaped hole 25 and a third gear.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention. On the contrary, the embodiments of the invention include all changes, modifications and equivalents coming within the spirit and terms of the claims appended hereto.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and alternate implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
As shown in fig. 1, the invention provides a profiling running-in device for installing an electric brush, which comprises a base plate 1, a material rest 2, a transmission mechanism and a running-in mechanism, wherein the electric brush 3 to be run-in is placed on the material rest 2, the transmission mechanism is installed on the base plate 1, the transmission mechanism is used for transferring the electric brush 3 to be run-in to the running-in mechanism, a sliding ring 4 is fixed on the running-in mechanism, and a brush head of the electric brush 3 to be run-in can be in running-in with a sliding groove of the sliding ring 4, so that when the electric sliding ring 4 is installed, the brush head of the electric brush can be easily attached to the sliding groove of the sliding ring 4, the attachment degree of the brush head is increased, and meanwhile, the electric conductivity is increased.
As shown in fig. 2, the transmission mechanism includes a first motor 5, a first slide rail 6, a first slider 7 and a first lead screw 8, the first motor 5 is fixed on the bottom plate 1, the first lead screw 8 is transversely and rotatably disposed on the bottom plate 1, an output shaft of the first motor 5 is in transmission connection with the first lead screw 8, a first nut is mounted on the first lead screw 8, a first support plate 9 is fixedly connected to the first nut, the first slide rail 6 is transversely fixed on two sides of the first lead screw 8, the first slider 7 is slidably disposed on the first slide rail 6, and the first slider 7 is fixedly connected to the first support plate 9;
the transmission mechanism further comprises a second motor 10, a second sliding rail 11, a second sliding block 12 and a second screw rod 13, the second motor 10 is fixed on the first supporting plate 9, the second screw rod 13 is longitudinally rotatably arranged on the first supporting plate 9, an output shaft of the second motor 10 is in transmission connection with the second screw rod 13, a second nut is mounted on the second screw rod 13, a second supporting plate 14 is fixedly connected to the second nut, the second sliding rail 11 is longitudinally fixed on two sides of the second screw rod 13, the second sliding block 12 is slidably arranged on the second sliding rail 11, and the second sliding block 12 is fixedly connected with the second supporting plate 14.
Be equipped with slewing mechanism on the second backup pad 14, slewing mechanism includes third motor 15, mount table 16 and pivot 17, third motor 15 is fixed on the second backup pad 14, the output end fixedly connected with first gear 18 of third motor 15, pivot 17 rotates and sets up on the second backup pad 14, fixedly connected with second gear 19 on the pivot 17, first gear 18 with second gear 19 meshes mutually, the mount table 16 is fixed on the pivot 17, it installs to wait to break-in brush 3 on the mount table 16.
When the electric brush grinding machine works, firstly, the electric brush 3 to be ground on the material rack 2 is arranged on the mounting table 16 at the material loading station, secondly, the first motor 5 drives the first screw rod 8 to rotate and drives the first nut to do linear motion along the first screw rod 8 to drive the first supporting plate 9 to slide on the first slide rail 6, and further drives the electric brush 3 to be run-in to move transversely to the running-in mechanism, and in the third step, the third motor 15 drives the first gear 18 to rotate and drives the second gear 19 to rotate, and then the rotating shaft 17 is driven to rotate to drive the mounting table 16 to rotate, so that the brush head of the brush 3 to be run-in corresponds to the slip ring 4, in the fourth step, the second motor 10 drives the second screw rod 13 to rotate, drives the second nut to do linear motion along the second screw rod 13, drives the second support plate 14 to slide on the second slide rail 11, and then drive the brush 3 of waiting to running in to the longitudinal motion of running in mechanism, make the brush head of the brush 3 of waiting to run in the concrete chute of the slip ring 4.
As shown in fig. 3, the running-in mechanism includes a box 20, a fourth motor 21, an arc-shaped rack 22 and a shaping roller 23, the sliding ring 4 is fixed inside the box 20, arc-shaped holes 24 are formed in the side wall of the box 20 and located on the upper and lower sides of the sliding ring 4, the shaping roller 23 is arranged in the arc-shaped holes 24, the arc-shaped rack 22 is fixed on the outer wall of the box 20, a third gear 25 is fixed on the shaping roller 23, the rotating shaft of the fourth motor 21 is connected with the shaping roller 23, and the third gear 25 is meshed with the arc-shaped rack 22.
When the brush head of brush was inserting sliding ring 4's spout, the tip perk of brush head, can not laminate in the spout, at this moment, start fourth motor 21 drive shaping roller 23 and rotate, make third gear 25 rotate and roll along curved gear, and then drive shaping roller 23 and remove along curved hole 24, the surface roll of shaping roller 23 laminating sliding ring 4 is pressed the tip of brush head in the spout, makes the better laminating of brush head in the spout.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, a schematic representation of the term does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. A copying running-in device for installing an electric brush is characterized in that: the electric brush running-in mechanism comprises a base plate (1), a material rest (2), a transmission mechanism and a running-in mechanism, wherein the material rest (2) is provided with an electric brush (3) to be run-in, the transmission mechanism is arranged on the base plate (1) and used for transferring the electric brush (3) to be run-in to the running-in mechanism, and a sliding ring (4) is fixed on the running-in mechanism and can enable a brush head of the electric brush (3) to be run-in to run in a sliding groove of the sliding ring (4).
2. A brush mounted profiling running-in device as claimed in claim 1 wherein: the conveying mechanism comprises a first motor (5), a first sliding rail (6), a first sliding block (7) and a first screw rod (8), the first motor (5) is fixed on the bottom plate (1), the first screw rod (8) is transversely and rotatably arranged on the bottom plate (1), an output shaft of the first motor (5) is in transmission connection with the first screw rod (8), a first nut is mounted on the first screw rod (8), a first supporting plate (9) is fixedly connected onto the first nut, the first sliding rail (6) is transversely fixed on two sides of the first screw rod (8), the first sliding block (7) is slidably arranged on the first sliding rail (6), and the first sliding block (7) is fixedly connected with the first supporting plate (9);
the transmission mechanism further comprises a second motor (10), a second sliding rail (11), a second sliding block (12) and a second screw rod (13), the second motor (10) is fixed to the first supporting plate (9), the second screw rod (13) is longitudinally rotatably arranged on the first supporting plate (9), an output shaft of the second motor (10) is in transmission connection with the second screw rod (13), a second nut is installed on the second screw rod (13), a second supporting plate (14) is fixedly connected to the second nut, the second sliding rail (11) is longitudinally fixed to two sides of the second screw rod (13), the second sliding block (12) is slidably arranged on the second sliding rail (11), and the second sliding block (12) is fixedly connected with the second supporting plate (14).
3. A brush mounted contour run-in apparatus as defined in claim 2 wherein: be equipped with slewing mechanism on second backup pad (14), slewing mechanism includes third motor (15), mount table (16) and pivot (17), third motor (15) are fixed on second backup pad (14), the first gear of output fixedly connected with (18) of third motor (15), pivot (17) rotate to set up on second backup pad (14), fixedly connected with second gear (19) on pivot (17), first gear (18) with second gear (19) mesh mutually, mount table (16) are fixed on pivot (17), it installs to wait to break-in brush (3) on mount table (16).
4. A brush mounted profiling running-in device as claimed in claim 1 wherein: the running-in mechanism comprises a box body (20), a fourth motor (21), an arc-shaped rack (22) and a shaping roller (23), a sliding ring (4) is fixed inside the box body (20), arc-shaped holes (24) are formed in the side wall of the box body (20) and located on the upper side and the lower side of the sliding ring (4), the shaping roller (23) is arranged in the arc-shaped holes (24), the arc-shaped rack (22) is fixed on the outer wall of the box body (20), a third gear (25) is fixed on the shaping roller (23), the rotating shaft of the fourth motor (21) is connected with the shaping roller (23), and the third gear (25) is meshed with the arc-shaped rack (22).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210469059.XA CN114944583B (en) | 2022-04-29 | 2022-04-29 | Profiling running-in device for electric brush installation |
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Application Number | Priority Date | Filing Date | Title |
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CN202210469059.XA CN114944583B (en) | 2022-04-29 | 2022-04-29 | Profiling running-in device for electric brush installation |
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CN114944583A true CN114944583A (en) | 2022-08-26 |
CN114944583B CN114944583B (en) | 2023-10-27 |
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CN202210469059.XA Active CN114944583B (en) | 2022-04-29 | 2022-04-29 | Profiling running-in device for electric brush installation |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008125202A (en) * | 2006-11-10 | 2008-05-29 | Hitachi Appliances Inc | Brush device for commutator motor and vacuum cleaner |
DE102007053314A1 (en) * | 2007-11-08 | 2009-05-14 | Robert Bosch Gmbh | Carbon brush for electric machine, has bearing area brought in contact element of electric machine rotated for arrangement, where bearing surface area of carbon brush is increased during pre-defined running-in period |
CN103170882A (en) * | 2013-03-01 | 2013-06-26 | 长兴新源机械设备科技有限公司 | Equipment capable of burring battery plate |
CN108418078A (en) * | 2018-05-11 | 2018-08-17 | 大同新成新材料股份有限公司 | A kind of carbon brush grinding equipment and its application method |
CN109590860A (en) * | 2018-06-08 | 2019-04-09 | 中核检修有限公司 | Carbon brush for electric machine milling tools |
CN113675691A (en) * | 2021-08-26 | 2021-11-19 | 深圳市蓝丝腾科技有限公司 | Circuit assembling process on mobile communication base station equipment |
-
2022
- 2022-04-29 CN CN202210469059.XA patent/CN114944583B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008125202A (en) * | 2006-11-10 | 2008-05-29 | Hitachi Appliances Inc | Brush device for commutator motor and vacuum cleaner |
DE102007053314A1 (en) * | 2007-11-08 | 2009-05-14 | Robert Bosch Gmbh | Carbon brush for electric machine, has bearing area brought in contact element of electric machine rotated for arrangement, where bearing surface area of carbon brush is increased during pre-defined running-in period |
CN103170882A (en) * | 2013-03-01 | 2013-06-26 | 长兴新源机械设备科技有限公司 | Equipment capable of burring battery plate |
CN108418078A (en) * | 2018-05-11 | 2018-08-17 | 大同新成新材料股份有限公司 | A kind of carbon brush grinding equipment and its application method |
CN109590860A (en) * | 2018-06-08 | 2019-04-09 | 中核检修有限公司 | Carbon brush for electric machine milling tools |
CN113675691A (en) * | 2021-08-26 | 2021-11-19 | 深圳市蓝丝腾科技有限公司 | Circuit assembling process on mobile communication base station equipment |
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CN114944583B (en) | 2023-10-27 |
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