CN114944290B - Automatic assembly equipment for capacitor upper cover assembly - Google Patents

Automatic assembly equipment for capacitor upper cover assembly Download PDF

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Publication number
CN114944290B
CN114944290B CN202210560753.2A CN202210560753A CN114944290B CN 114944290 B CN114944290 B CN 114944290B CN 202210560753 A CN202210560753 A CN 202210560753A CN 114944290 B CN114944290 B CN 114944290B
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China
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guide rail
feeding
seat
vertical cylinder
positioning
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CN114944290A (en
Inventor
吴文辉
张耀楠
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Ningbo Bicai Industrial Co ltd
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Ningbo Bicai Industrial Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/003Apparatus or processes for encapsulating capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of automatic assembly equipment, and provides automatic assembly equipment for a capacitor upper cover assembly, which comprises the following components: the invention has the advantages that compared with the prior art, the capacitor upper cover is not required to be manually assembled, the assembly efficiency of the capacitor upper cover is improved, and the assembly precision of the capacitor upper cover is prevented from being influenced by manual errors.

Description

Automatic assembly equipment for capacitor upper cover assembly
Technical Field
The invention relates to the technical field of automatic assembly equipment, in particular to automatic assembly equipment for a capacitor upper cover assembly.
Background
The capacitor generally comprises an upper cover assembly and a capacitor body, as shown in fig. 1, the common capacitor upper cover assembly comprises rivets, resistors, a partition board, a sealing gasket, a bottom plate, inserting sheets and insulating seats, the rivets penetrate through the resistors, the sealing gasket of the partition board, the bottom plate and the inserting sheets to be welded so as to complete the assembly of the whole upper cover assembly, in the prior art, the capacitor upper cover assembly is placed on a welding machine to be welded after being inserted by manpower, the assembly mode is low in efficiency, the assembly accuracy cannot be guaranteed, and the normal use of the capacitor upper cover assembly is easily affected.
Disclosure of Invention
The invention aims to solve the technical problem of providing automatic assembly equipment for a capacitor upper cover assembly aiming at the current state of the art.
The technical scheme adopted for solving the technical problems is as follows: an automatic assembly device for a capacitive upper cover assembly is proposed, comprising: the first rotating disc and the second rotating disc which are adjacently arranged are provided with a plurality of first positioning seats, the second rotating disc is provided with a plurality of second positioning seats, the circumferential direction of the first rotating disc is sequentially and adjacently provided with a rivet feeding mechanism, a resistor feeding mechanism, a baffle feeding mechanism, a sealing gasket feeding mechanism and a bottom plate feeding mechanism, the rivet feeding mechanism, the resistor feeding mechanism, the baffle feeding mechanism, the sealing gasket feeding mechanism and the bottom plate feeding mechanism can sequentially place rivets, resistors, baffles, sealing gaskets and a bottom plate in the first positioning seats, the circumferential direction of the second rotating disc is sequentially and adjacently provided with an inserting sheet feeding mechanism, an insulating seat feeding mechanism and a welding mechanism, the inserting sheet feeding mechanism and the insulating seat feeding mechanism can sequentially place the inserting sheet and the insulating seat on the second positioning seats, and a turnover mechanism is arranged between the first rotating disc and the second rotating disc; after the first positioning seat provided with the rivet, the resistor, the partition plate, the sealing gasket and the bottom plate is driven to rotate below the turnover mechanism, the turnover mechanism can turn over and move accessories in the first positioning seat to the second positioning seat provided with the inserting sheet and the insulating seat, and the second rotating disk can drive the second positioning seat to rotate on the welding mechanism to perform welding operation, so that automatic assembly of the capacitor upper cover is completed.
The automatic assembly equipment for electric capacity upper cover assembly that above-mentioned, rivet feed mechanism and insulating seat feed mechanism all include:
The first feeding assembly is provided with a first vibration disc and a first feeding guide rail connected with the output end of the first vibration disc, and the first vibration disc can move the rivet and the insulating seat to the first feeding guide rail;
The first supporting plate is arranged at the side of the first feeding guide rail;
The first horizontal guide rail is arranged at the upper end of the first supporting plate, a first moving seat is arranged on the first horizontal guide rail, and the first horizontal guide rail can drive the first moving seat to move along the horizontal direction;
The first vertical cylinder is connected to the first moving seat in the vertical direction, the output end of the first vertical cylinder is connected with a first pneumatic clamping jaw, and when the first feeding guide rail moves the rivet and the insulating seat to the tail end of the first feeding guide rail, the first horizontal guide rail and the first vertical cylinder can drive the first pneumatic clamping jaw to move the rivet and the insulating seat to a preset position.
The above-mentioned an automatic assembly equipment for electric capacity upper cover assembly, resistance feed mechanism includes:
The second feeding assembly is provided with a second vibration disc and a second feeding guide rail, the second feeding guide rail is connected to the output end of the second vibration disc, and the second vibration disc can move the resistor to the second feeding guide rail;
The second supporting plate is arranged at the side of the second feeding guide rail;
The second horizontal guide rail is arranged at the upper end of the second supporting plate, a second moving seat is arranged on the second horizontal guide rail, and the second horizontal guide rail can drive the second moving seat to move along the horizontal direction;
The second vertical cylinder is connected to the second movable seat along the vertical direction;
The first rotating motor is connected to the second vertical cylinder, the output end of the first rotating motor is connected with an adsorption clamping jaw, and when the second feeding guide rail moves the resistor to the tail end of the second feeding guide rail, the second horizontal guide rail and the second vertical cylinder can drive the adsorption clamping jaw to adsorb the resistor, and the resistor is moved to the first positioning seat after being rotated by the first rotating motor.
The automatic assembly equipment for the capacitor upper cover assembly comprises:
The third vertical cylinder is connected to the output end of the first rotating motor along the vertical direction, and the output end of the third vertical cylinder is provided with a first magnet;
The first positioning block is connected to the lower end of the third vertical cylinder, the third vertical cylinder can drive the first magnet to movably abut against the first positioning block, and a positioning groove is formed in the lower end of the first positioning block.
The above-mentioned an automatic equipment for electric capacity upper cover assembly, baffle feed mechanism includes:
The third feeding assembly is provided with a third vibration disc, a receiving groove and a third feeding guide rail which is obliquely arranged, the third vibration disc can move the partition plate onto the third feeding guide rail, and the receiving groove is arranged at the side of the third feeding guide rail;
The third supporting plate is arranged at the side of the third feeding guide rail;
The third horizontal guide rail is arranged at the upper end of the third supporting plate, a third movable seat is arranged on the third horizontal guide rail, and the third horizontal guide rail can drive the third movable seat to move along the horizontal direction;
A fourth vertical cylinder connected to the third moving seat in a vertical direction;
The second rotating motor is connected to the fourth vertical cylinder, the output end of the second rotating motor is connected with a second pneumatic clamping jaw, and when the third feeding guide rail moves the partition plate to the tail end of the third feeding guide rail, the third horizontal guide rail and the fourth vertical cylinder can drive the second pneumatic clamping jaw to grab the partition plate, and the partition plate moves to the first positioning seat after being rotated by the second rotating motor.
The above-mentioned automatic assembly equipment for electric capacity upper cover assembly, the second pneumatic clamping jaw includes:
the fifth vertical cylinder is connected with the output end of the second rotating motor along the vertical direction, a first material taking rod is arranged at the output end of the fifth vertical cylinder, and the diameter of the first material taking rod is smaller than that of a mounting hole arranged on the partition plate;
the second positioning block is connected to the lower end of the fifth vertical cylinder, and the first material taking rod is movably inserted into the second positioning block.
The above-mentioned an automatic equipment for electric capacity upper cover assembly, bottom plate feed mechanism includes:
The fourth feeding assembly is provided with a bottom plate stacking table, feeding pieces and a bottom plate positioning groove, the stacking table is used for stacking the bottom plates, and the feeding pieces can be used for singly placing the bottom plates on the stacking table in the bottom plate positioning groove;
a fourth support plate disposed laterally of the fourth feed assembly;
The fourth horizontal guide rail is arranged at the upper end of the fourth supporting plate, a fourth moving seat is arranged on the fourth horizontal guide rail, and the fourth horizontal guide rail can drive the fourth moving seat to move along the horizontal direction;
a sixth vertical cylinder connected to the fourth moving seat in a vertical direction;
the seventh vertical cylinder is connected with the output end of the sixth vertical cylinder;
The third positioning block is connected to the lower end of the seventh vertical cylinder, a second magnet is arranged at the output end of the seventh vertical cylinder, and the second magnet is movably abutted to the third positioning block.
The automatic assembly equipment for the capacitor upper cover assembly comprises:
A fixed table connected to a side portion of the fourth support plate, the stacking table being disposed at a middle position of the fixed table;
The cylinder is connected to the upper end of fixed station along the horizontal direction, the output of cylinder is connected with the impeller, the impeller activity set up in on the fixed station, when the cylinder promotes the impeller is in when moving on the fixed station, can with the bottom plate on the stacking platform pushes to in the bottom plate constant head tank.
The automatic assembly equipment for the capacitor upper cover assembly comprises:
A workpiece positioning table;
a fifth support plate provided laterally of the work positioning stage;
the fifth horizontal guide rail is arranged at the upper end of the fifth supporting plate, a fifth moving seat is arranged on the fifth horizontal guide rail, and the fifth horizontal guide rail can drive the fifth moving seat to move along the horizontal direction;
the eighth vertical cylinder is connected to the fifth moving seat along the vertical direction, and the output end of the eighth vertical cylinder is provided with a third pneumatic clamping jaw;
the third rotating motor is arranged at the side of the fifth supporting plate, a fourth pneumatic clamping jaw is arranged at the output end of the third rotating motor, and the third rotating motor can drive the fourth pneumatic clamping jaw to rotate.
The automatic assembly equipment for the capacitor upper cover assembly, wherein the welding mechanism comprises:
the lower electrode is arranged at the side of the second rotating disc and is movably abutted against the second positioning seat;
And the upper electrode is movably arranged above the lower electrode, and when the second rotating disc drives the capacitor upper cover assembly to move below the welding mechanism, the upper electrode moves towards the direction of the lower electrode and performs welding operation on the capacitor upper cover assembly.
Compared with the prior art, the invention has the advantages that manual operation is not needed, the full-automatic assembly of the upper capacitor cover is realized, the assembly efficiency of the upper capacitor cover is improved, and the assembly precision of the upper capacitor cover is prevented from being influenced by manual errors.
Drawings
FIG. 1 is an exploded view of a capacitive top cover assembly;
FIG. 2 is a perspective view of an automated assembly apparatus for a capacitive top cover assembly of the present invention;
FIG. 3 is a perspective view of a rivet loading mechanism;
FIG. 4 is a perspective view of a resistor feeding mechanism;
FIG. 5 is a perspective view of a separator feeding mechanism;
FIG. 6 is a perspective view of a part of the structure of the loading mechanism of the bottom plate;
FIG. 7 is a perspective view of the flipping mechanism;
FIG. 8 is a perspective view of the tab feeding mechanism;
FIG. 9 is a perspective view of the gasket feed mechanism;
FIG. 10 is a perspective view of a welding mechanism;
In the figure, 1, a first rotating disc; 2. a second rotating disc; 3. a first positioning seat; 4. a second positioning seat; 5. rivet feeding mechanism; 6. a resistor feeding mechanism; 7. a baffle plate feeding mechanism; 8. sealing gasket feeding mechanism; 9. a bottom plate feeding mechanism; 10. the inserting sheet feeding mechanism; 11. an insulating seat feeding mechanism; 12. a welding mechanism; 13. a turnover mechanism; 14. a first vibration plate; 15. a first feed rail; 16. a first support plate; 17. a first horizontal guide rail; 18. a first movable seat; 19. a first vertical cylinder; 20. a first pneumatic jaw; 21. a second vibration plate; 22. a second feed rail; 23. a second support plate; 24. a second horizontal guide rail; 25. a second movable seat; 26. a second vertical cylinder; 27. a first rotating motor; 28. a third vertical cylinder; 29. a first magnet; 30. a first positioning block; 31. a positioning groove; 32. a third vibration plate; 33. a material collecting groove; 34. a third feed rail; 35. a third support plate; 36. a third horizontal rail; 37. a third movable seat; 38. a fourth vertical cylinder; 39. a second rotating motor; 40. a second pneumatic jaw; 41. a fifth vertical cylinder; 42. a first take-off bar; 43. a second positioning block; 44. the bottom plate is stacked on the table; 45. a bottom plate positioning groove; 46. a fourth support plate; 47. a fourth horizontal guide rail; 48. a fourth movable seat; 49. a sixth vertical cylinder; 50. a third positioning block; 51. a second magnet; 52. a fixed table; 53. a cylinder; 54. a pushing block; 55. a fifth support plate; 56. a fifth horizontal guide rail; 57. a fifth movable seat; 58. an eighth vertical cylinder; 59. a third pneumatic jaw; 60. a third rotary motor; 61. a fourth pneumatic jaw; 62. a lower electrode; 63. an upper electrode; 64. a rivet; 65. a resistor; 66. a partition plate; 67. a sealing gasket; 68. a bottom plate; 69. inserting sheets; 70. an insulating base; 71. a seventh vertical cylinder; 72. a workpiece positioning table; 73. a fourth vibration plate; 74. a fourth feed rail; 75. a sixth support plate; 76. a sixth horizontal guide rail; 77. a sixth movable seat; 78. a ninth vertical cylinder; 79. vacuum suction head.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 10, an automatic assembly apparatus for a capacitor upper cover assembly of the present invention includes: the first rotating disc 1 and the second rotating disc 2 which are adjacently arranged are provided with a plurality of first positioning seats 3, the second rotating disc 2 is provided with a plurality of second positioning seats 4, the circumferential direction of the first rotating disc 1 is sequentially adjacent to each other and is provided with a rivet feeding mechanism 5, a resistor feeding mechanism 6, a baffle feeding mechanism 7, a sealing gasket feeding mechanism 8 and a bottom plate feeding mechanism 9, the rivet feeding mechanism 5, the resistor feeding mechanism 6, the baffle feeding mechanism 7, the sealing gasket feeding mechanism 8 and the bottom plate feeding mechanism 9 can sequentially place rivets 64, resistors 65, a baffle 66, sealing gaskets 67 and a bottom plate 68 in the first positioning seats 3, the circumferential direction of the second rotating disc 2 is sequentially adjacent to each other and is provided with an inserting sheet feeding mechanism 10, an insulating seat feeding mechanism 11 and a welding mechanism 12, the inserting sheet feeding mechanism 10 and the insulating seat feeding mechanism 11 can sequentially place inserting sheets 69 and insulating seats 70 on the second positioning seats 4, and a turnover mechanism 13 is arranged between the first rotating disc 1 and the second rotating disc 2; after the first rotating disc 1 drives the first positioning seat 3 provided with the rivet 64, the resistor 65, the partition plate 66, the sealing gasket 67 and the bottom plate 68 to rotate below the turnover mechanism 13, the turnover mechanism 13 can turn over and move accessories in the first positioning seat 3 into the second positioning seat 4 provided with the inserting sheet 69 and the insulating seat 70, and the second rotating disc 2 can drive the second positioning seat 4 to rotate onto the welding mechanism 12 for welding operation, so that automatic assembly of the upper capacitor cover is completed.
During operation, the first rotating disc 1 can drive the first positioning seat 3 to rotate around the axial direction of the first rotating disc 1, preferably, a rivet positioning hole is arranged in the first positioning seat 3, the rivet feeding mechanism 5 can put the rivet 64 to be assembled into the rivet positioning hole, after the rivet 64 is put, the first rotating disc 1 drives the first positioning seat 3 to rotate, when the first positioning seat 3 rotates below the resistor feeding mechanism 6, the resistor feeding mechanism 6 can put the resistor 65 to be assembled into the first positioning seat 3, and the resistor 65 is sleeved outside the rivet 64 to finish preliminary positioning of the rivet 64 and the resistor 65, further, a resistor avoiding groove is further arranged on the first positioning seat 3, as shown in figure 2, the main body part of the resistor 65 can be propped against the resistor avoiding groove after the resistor 65 is put into the first positioning seat 3, thus, when the subsequent partition 66 is installed, the lower end surface of the partition 66 can be tightly attached to the bottom surface of the first positioning seat 3, the installation of the partition 66 is more accurate, after the resistor 65 is placed, the first rotating disc 1 continues to drive the first positioning seat 3 to rotate, after the first positioning seat 3 rotates below the partition feeding mechanism 7, the partition feeding mechanism 7 places the partition 66 to be assembled into the first positioning seat 3, the upper part of the rivet 64 is inserted into the installation hole on the partition 66, the assembly of the rivet 64, the resistor 65 and the partition 66 is primarily completed, then the first rotating disc 1 continues to drive the first positioning seat 3 to rotate below the sealing gasket feeding mechanism 8, the sealing gasket feeding mechanism 8 can move the sealing gasket 67 onto the first positioning seat 3, the sealing gasket 67 is inserted outside the rivet 64, after the assembly of the sealing gasket 67 is completed, the first rotating disc 1 continues to drive the first positioning seat 3 to rotate below the bottom plate feeding mechanism 9, the bottom plate feeding mechanism 9 can place the bottom plate 68 to be assembled into the first positioning seat 3, the installation of the bottom plate 68 is primarily completed, the first rotating disc 1 drives the first positioning seat 3 to continue to rotate after the bottom plate 68 is assembled, after the first rotating disc 1 drives the first positioning seat 3 to rotate below the turnover mechanism 13, the turnover mechanism 13 turns over the assembled semi-finished product and then places the semi-finished product on the second positioning seat 4, before the semi-finished product is placed into the second positioning seat 4, the inserting sheet feeding mechanism 10 and the insulating seat feeding mechanism 11 can place the inserting sheet 69 and the insulating seat 70 into the second positioning seat 4 in sequence, then the turnover mechanism 13 can place the assembled semi-finished product above the insulating seat 70, then the second rotating disc 2 drives the second positioning seat 4 to rotate below the welding mechanism 12, the automatic assembly operation is performed on the fittings placed in the second positioning seat 4, the automatic assembly of the whole upper cover is completed, the automatic assembly operation of the whole upper cover is not required, the full assembly process of the capacitor cover is avoided, and the capacitor cover assembly accuracy is improved.
As shown in fig. 2,3 and 9, the rivet feeding mechanism 5 and the insulating base feeding mechanism 11 each include: the first feeding assembly is provided with a first vibration disc 14 and a first feeding guide rail 15 connected to the output end of the first vibration disc 14, and the first vibration disc 14 can move the rivet 64 and the insulating seat 70 onto the first feeding guide rail 15; a first support plate 16 provided laterally of the first feed rail 15; the first horizontal guide rail 17 is arranged at the upper end of the first supporting plate 16, a first movable seat 18 is arranged on the first horizontal guide rail 17, and the first horizontal guide rail 17 can drive the first movable seat 18 to move along the horizontal direction; the first vertical cylinder 19 is connected to the first moving seat 18 along the vertical direction, the output end of the first vertical cylinder 19 is connected with the first pneumatic clamping jaw 20, and when the first feeding guide rail 15 moves the rivet 64 and the insulating seat 70 to the tail end of the first feeding guide rail 15, the first horizontal guide rail 17 and the first vertical cylinder 19 can drive the first pneumatic clamping jaw 20 to move the rivet 64 and the insulating seat 70 to the preset position.
During operation, the first vibration disc 14 conveys the rivet 64 and the insulating seat 70 to be assembled to the first feeding guide rail 15, so that automatic feeding of the rivet 64 and the insulating seat 70 is achieved, after the first feeding guide rail 15 conveys the rivet 64/insulating seat 70 to a preset position, the first horizontal guide rail 17 drives the first movable seat 18 to move so as to drive the first pneumatic clamping jaw 20 to move right above the rivet 64/insulating seat 70, then the first vertical cylinder 19 drives the first pneumatic clamping jaw 20 to move downwards so that the first pneumatic clamping jaw 20 can grab the rivet 64/insulating seat 70, then the first vertical cylinder 19 drives the first pneumatic clamping jaw 20 to move upwards, after the first pneumatic clamping jaw 20 moves to an initial position, the first horizontal guide rail 17 moves in a horizontal direction so that the first pneumatic clamping jaw 20 can move right above the first positioning seat 3/second positioning seat 4, then the first vertical cylinder 19 drives the first pneumatic clamping jaw 20 to move downwards again, and the first pneumatic clamping jaw 20 releases the clamping jaw 70 to clamp the rivet 64/insulating seat 70, so that the rivet 64/insulating seat 70 falls into the first positioning seat 3/second positioning seat 4, and the rivet 64/insulating seat 70 is completed.
Preferably, the first pneumatic clamping jaw 20 is composed of a first air cylinder and two moving blocks connected to the output end of the first air cylinder, the first air cylinder can drive the two moving blocks to be close to or far away from each other, further grabbing of the rivet 64/insulating seat 70 by the first pneumatic clamping jaw 20 can be achieved, and further preferably, positioning grooves matched with the shapes of the rivet 64/insulating seat 70 are formed in the two moving blocks, and when the rivet 64/insulating seat is grabbed by the first pneumatic clamping jaw 20, the positioning grooves can be propped against the outer side wall of the rivet 64/insulating seat, and the rivet 64 and the insulating seat 70 are guaranteed not to fall off in the grabbing process.
As shown in fig. 2 and 4, the resistor feeding mechanism 6 includes: the second feeding assembly is provided with a second vibration disc 21 and a second feeding guide rail 22, the second feeding guide rail 22 is connected to the output end of the second vibration disc 21, and the second vibration disc 21 can move the resistor 65 to the second feeding guide rail 22; a second support plate 23 provided laterally of the second feed rail 22; the second horizontal guide rail 24 is arranged at the upper end of the second supporting plate 23, a second moving seat 25 is arranged on the second horizontal guide rail 24, and the second horizontal guide rail 24 can drive the second moving seat 25 to move along the horizontal direction; a second vertical cylinder 26 connected to the second moving seat 25 in a vertical direction; the first rotating motor 27 is connected to the second vertical cylinder 26, the output end of the first rotating motor 27 is connected to an adsorption claw, and when the second feeding guide rail 22 moves the resistor 65 to the tail end of the second feeding guide rail 22, the second horizontal guide rail 24 and the second vertical cylinder 26 can drive the adsorption claw to adsorb the resistor 65 and move to the first positioning seat 3 after rotating by the first rotating motor 27.
During operation, the second vibration disc 21 conveys the resistor 65 to be assembled for the second feeding guide rail 22, and further automatic feeding of the resistor 65 is achieved, in order to enable the resistor 65 to be conveyed more conveniently and rapidly in the process of conveying the resistor 65 by the second vibration disc 21, the length direction of the resistor 65 is parallel to the length direction of the second conveying guide rail 22, the probability of torsion when the resistor 65 is conveyed is reduced, the state of the resistor 65 after the resistor 65 is grabbed by the adsorption clamping jaw cannot meet the installation requirement by means of conveying, the first rotating motor 27 for adjusting the angle of the resistor 65 is fixedly arranged on the resistor feeding mechanism 6, the resistor 65 can be conveyed rapidly by the second vibration disc 21, and the position of the resistor 65 and the first positioning seat 3 can be adapted, wherein the movement modes of the second horizontal guide rail 24, the second moving seat 25 and the second vertical cylinder 26 are consistent with those of the first horizontal guide rail 17, the first moving seat 18 and the first vertical cylinder 19, and the second moving seat 18 are not repeated.
Further preferably, the adsorption jaw includes: the third vertical cylinder 28 is connected to the output end of the first rotating motor 27 along the vertical direction, and the output end of the third vertical cylinder 28 is provided with a first magnet 29; the first positioning block 30 is connected to the lower end of the third vertical cylinder 28, the third vertical cylinder 28 can drive the first magnet 29 to movably abut against the first positioning block 30, and a positioning groove 31 is formed in the lower end of the first positioning block 30.
When the automatic feeding device is used, when the second vertical air cylinder 26 drives the adsorption clamping jaw to be attached to the resistor 65 downwards, the positioning groove 31 is attached to the resistor 65, the third vertical air cylinder 28 drives the first magnet 29 to be attached to the first positioning block 30, so that the first positioning block 30 has magnetism for adsorbing the resistor 65, and when the second horizontal guide rail 24 and the second vertical air cylinder 26 drive the adsorption clamping jaw to move to the upper side of the first positioning seat 3, the third vertical air cylinder 28 drives the first magnet 29 to be far away from the first positioning block 30, so that the first positioning block 30 is demagnetized, the resistor 65 is separated from the first positioning block 30, and finally the resistor 65 falls into the first positioning seat 3, so that automatic feeding of the resistor 65 is completed.
As shown in fig. 2 and 5, the separator feeding mechanism 7 includes: the third feeding assembly is provided with a third vibration disc 32, a receiving groove 33 and a third feeding guide rail 34 which is obliquely arranged, the third vibration disc 32 can move the partition plate 66 onto the third feeding guide rail 34, and the receiving groove 33 is arranged at the side of the third feeding guide rail 34; a third support plate 35 provided laterally of the third feed rail 34; the third horizontal guide rail 36 is arranged at the upper end of the third supporting plate 35, a third moving seat 37 is arranged on the third horizontal guide rail 36, and the third horizontal guide rail 36 can drive the third moving seat 37 to move along the horizontal direction; a fourth vertical cylinder 38 connected to the third moving seat 37 in a vertical direction; the second rotating motor 39 is connected to the fourth vertical cylinder 38, the output end of the second rotating motor 39 is connected to the second pneumatic clamping jaw 40, and when the third feeding guide rail 34 moves the partition plate 66 to the tail end of the third feeding guide rail 34, the third horizontal guide rail 36 and the fourth vertical cylinder 38 can drive the second pneumatic clamping jaw 40 to grab the partition plate 66 and move to the first positioning seat 3 after being rotated by the second rotating motor 39.
During operation, the third vibration disc 32 conveys the resistor 65 to be assembled for the third feeding guide rail 34, and further automatic feeding of the partition plate 66 is achieved, in the process of conveying the partition plate 66, because the partition plate 66 is thinner, when the third vibration disc 32 conveys the partition plate 66 to the third feeding guide rail 34, the partition plate 66 is easy to stack, so that grabbing of the partition plate 66 by the second pneumatic clamping jaw 40 can be affected, in the method, the third horizontal guide rail 36 is obliquely arranged, after the partition plate 66 comes out of the third vibration disc 32, if stacking occurs, the partition plate 66 on the upper layer falls into the material receiving groove 33 from the third feeding guide rail 34 under the action of self gravity, preferably, in order to enable the stacked partition plate 66 to fall out of the third feeding guide rail 34 more easily, a gas nozzle can be arranged at the side portion of the third feeding guide rail 34, and the stacked partition plate 66 can be blown into the material receiving groove 33 after the gas nozzle is connected with a gas source, and the working process of the third horizontal guide rail 36, the third movable seat 37 and the fourth vertical cylinder 38 is different from the working process of the first horizontal guide rail 17, the first movable seat 18 and the first vertical cylinder 19.
Further preferably, as shown in fig. 5, the second pneumatic clamping jaw 40 comprises: a fifth vertical cylinder 41 connected to the output end of the second rotating motor 39 in the vertical direction, wherein the output end of the fifth vertical cylinder 41 is provided with a first material taking rod 42, and the diameter of the first material taking rod 42 is smaller than that of a mounting hole arranged on the partition 66; the second positioning block 43 is connected to the lower end of the fifth vertical cylinder 41, and the first material taking rod 42 is movably inserted into the second positioning block 43.
When the fifth vertical cylinder 41 drives the second pneumatic clamping jaw 40 to grab the partition plate 66 on the third feeding guide rail 34, the fifth vertical cylinder 41 drives the first material taking rod 42 to be inserted into the mounting hole on the partition plate 66, the fixed partition plate 66 can be clamped on the first material taking rod 42 because the diameter of the mounting hole is smaller than that of the first material taking rod 42, after the second pneumatic clamping jaw 40 moves onto the first positioning seat 3, the fifth vertical cylinder 41 drives the first material taking rod 42 to move back to the initial position, the second positioning block 43 can push the partition plate 66 away from the first material taking rod 42, the partition plate 66 falls into the first positioning seat 3, and then automatic feeding of the partition plate 66 is completed.
Preferably, as shown in fig. 2, the automatic feeding mode of the sealing gasket 67 is identical to the automatic feeding mode of the partition plate 66, but the sealing gasket 67 is not stacked when coming out of the vibration plate, and the feeding guide rail for fixedly conveying the sealing gasket 67 does not need to be inclined.
As shown in fig. 2 and 6, the bottom plate feeding mechanism 9 includes: the fourth feeding assembly is provided with a bottom plate stacking table 44, feeding pieces and a bottom plate positioning groove 45, the stacking table 44 is used for stacking the bottom plates 68, and the feeding pieces can be used for singly placing the bottom plates 68 on the stacking table 44 in the bottom plate positioning groove 45; a fourth support plate 46 disposed laterally of the fourth feed assembly; the fourth horizontal guide rail 47 is arranged at the upper end of the fourth supporting plate 46, a fourth moving seat 48 is arranged on the fourth horizontal guide rail 47, and the fourth horizontal guide rail 47 can drive the fourth moving seat 48 to move along the horizontal direction; a sixth vertical cylinder 49 connected to the fourth moving seat 48 in a vertical direction; the seventh vertical cylinder 71 is connected to the output end of the sixth vertical cylinder 49, the third positioning block 50 is connected to the lower end of the seventh vertical cylinder 71, the output end of the seventh vertical cylinder 71 is provided with a second magnet 51, and the second magnet 51 is movably abutted against the third positioning block 50. The feeding piece comprises: a fixed stage 52 connected to a side portion of the fourth support plate 46, the stacking stage 44 being provided at a middle position of the fixed stage 52; the cylinder 53 is connected to the upper end of the fixed table 52 along the horizontal direction, the output end of the cylinder 53 is connected with the pushing block 54, the pushing block 54 is movably arranged on the fixed table 52, and when the cylinder 53 pushes the pushing block 54 to move on the fixed table 52, the bottom plate 68 on the stacking table 44 can be pushed into the bottom plate positioning groove 45.
In operation, the air cylinder 53 drives the pushing block 54 to push the bottom plate 68 at the bottommost end of the stacking table 44, the bottom plate 68 is pushed into the bottom plate positioning groove 45, then the fourth horizontal guide rail 47 drives the third positioning block 50 to move right above the bottom plate positioning groove 45 by driving the fourth moving seat 48 to move, after the third positioning block 50 moves to the preset position, the sixth vertical air cylinder 49 drives the third positioning block 50 to move downwards by driving the seventh vertical air cylinder 71 to move downwards, the seventh vertical air cylinder 71 drives the second magnet 51 to abut against the third positioning block 50 while the third positioning block 50 moves, so that the third positioning block 50 has magnetism for adsorbing the bottom plate 68, after the bottom plate 68 is adsorbed on the third positioning block 50, the fourth horizontal guide rail 47 and the sixth vertical air cylinder 49 drive the third positioning block 50 to move above the first positioning block 3, and finally the seventh vertical air cylinder 71 drives the second magnet 51 to separate from the third positioning block 50, so that the bottom plate 68 falls into the first positioning block 3, and then the automatic feeding operation of the bottom plate 68 is completed.
As shown in fig. 2 and 7, the tilting mechanism 13 includes: a work positioning stage 72; a fifth support plate 55 provided laterally to the workpiece positioning table 72; the fifth horizontal guide rail 56 is arranged at the upper end of the fifth supporting plate 55, a fifth moving seat 57 is arranged on the fifth horizontal guide rail 56, and the fifth horizontal guide rail 56 can drive the fifth moving seat 57 to move along the horizontal direction; an eighth vertical cylinder 58 connected to the fifth moving seat 57 in the vertical direction, the output end of the eighth vertical cylinder 58 being provided with a third pneumatic clamping jaw 59; the third rotating motor 60 is disposed at a side of the fifth supporting plate 55, the output end of the third rotating motor 60 is provided with a fourth pneumatic clamping jaw 61, and the third rotating motor 60 can drive the fourth pneumatic clamping jaw 61 to rotate.
After the first rotating disc 1 drives the first positioning seat 3 to rotate below the turnover mechanism 13, the fifth horizontal guide rail 56, the fifth moving seat 57 and the eighth vertical cylinder 58 drive the third pneumatic clamping jaw 59 to grab the semi-finished product upper cover in the first positioning seat 3 and move the semi-finished product upper cover to the workpiece positioning table 72, then the fourth pneumatic clamping jaw 61 grabs the semi-finished product on the workpiece positioning table 72, the third rotating motor 60 drives the fourth pneumatic clamping jaw 61 to rotate, and then the semi-finished product on the workpiece positioning table 72 is driven to turn over, and finally the fifth horizontal guide rail 56, the fifth moving seat 57 and the eighth vertical cylinder 58 drive the third pneumatic clamping jaw 59 to move the turned semi-finished product into the second positioning seat 4, and assembly of the capacitor upper cover assembly is continued.
As shown in fig. 2 and 10, the welding mechanism 12 includes: a lower electrode 62 disposed laterally of the second rotary disk 2, the lower electrode 62 movably abutting against the second positioning seat 4; and the upper electrode 63 is movably arranged above the lower electrode 62, when the second rotating disc 2 drives the capacitor upper cover assembly to move below the welding mechanism 12, the upper electrode 63 moves towards the direction of the lower electrode 62, so that the upper electrode 63 abuts against the upper end of the rivet 64, the lower electrode 62 abuts against the second positioning seat 4, and the welding operation is performed on the capacitor upper cover assembly, and finally the assembly operation of the capacitor upper cover assembly is completed.
Further preferably, as shown in fig. 8, the tab feeding mechanism 10 includes: fourth vibrations dish 73, fourth pay-off guide rail 74, sixth backup pad 75, sixth horizontal guide rail 76, sixth movable seat 77, ninth vertical cylinder 78 and vacuum suction head 79, fourth pay-off guide rail 74 connects the output at fourth vibrations dish 73, fourth vibrations dish 73 can transport the inserted sheet 69 of waiting to assemble for fourth pay-off guide rail 74, sixth horizontal guide rail 76 sets up the upper end at sixth backup pad 75 along the horizontal direction, sixth movable seat 77 connects on sixth horizontal guide rail 76 and sixth horizontal guide rail 76 can drive sixth movable seat 77 along the horizontal direction removal, ninth vertical cylinder 78 connects on sixth movable seat 77, vacuum suction head 79 connects the output at ninth vertical cylinder 78, sixth horizontal guide rail 76, sixth movable seat 77 and ninth vertical cylinder 78 can drive vacuum suction head 79 and remove in the top of fourth pay-off guide rail 74 and second positioning seat 4, and then automatic feeding of inserted sheet 69 is accomplished automatically.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, descriptions such as those referred to herein as "first," "second," "a," and the like are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or an implicit indication of the number of features being indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical solutions of the embodiments of the present invention may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present invention.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the scope of the invention as defined in the accompanying claims.

Claims (10)

1. An automatic assembly apparatus for a capacitive top cover assembly, comprising: the first rotating disc and the second rotating disc which are adjacently arranged are provided with a plurality of first positioning seats, the second rotating disc is provided with a plurality of second positioning seats, the circumferential direction of the first rotating disc is sequentially and adjacently provided with a rivet feeding mechanism, a resistor feeding mechanism, a baffle feeding mechanism, a sealing gasket feeding mechanism and a bottom plate feeding mechanism, the rivet feeding mechanism, the resistor feeding mechanism, the baffle feeding mechanism, the sealing gasket feeding mechanism and the bottom plate feeding mechanism can sequentially place rivets, resistors, baffles, sealing gaskets and a bottom plate in the first positioning seats, the circumferential direction of the second rotating disc is sequentially and adjacently provided with an inserting sheet feeding mechanism, an insulating seat feeding mechanism and a welding mechanism, the inserting sheet feeding mechanism and the insulating seat feeding mechanism can sequentially place the inserting sheet and the insulating seat on the second positioning seats, and a turnover mechanism is arranged between the first rotating disc and the second rotating disc; after the first positioning seat provided with the rivet, the resistor, the partition plate, the sealing gasket and the bottom plate is driven to rotate below the turnover mechanism, the turnover mechanism can turn over and move accessories in the first positioning seat to the second positioning seat provided with the inserting sheet and the insulating seat, and the second rotating disk can drive the second positioning seat to rotate on the welding mechanism to perform welding operation, so that automatic assembly of the capacitor upper cover is completed.
2. The automated assembly apparatus for a capacitive top cover assembly of claim 1, wherein the rivet loading mechanism and the insulator seat loading mechanism each comprise:
The first feeding assembly is provided with a first vibration disc and a first feeding guide rail connected with the output end of the first vibration disc, and the first vibration disc can move the rivet and the insulating seat to the first feeding guide rail;
The first supporting plate is arranged at the side of the first feeding guide rail;
The first horizontal guide rail is arranged at the upper end of the first supporting plate, a first moving seat is arranged on the first horizontal guide rail, and the first horizontal guide rail can drive the first moving seat to move along the horizontal direction;
The first vertical cylinder is connected to the first moving seat in the vertical direction, the output end of the first vertical cylinder is connected with a first pneumatic clamping jaw, and when the first feeding guide rail moves the rivet and the insulating seat to the tail end of the first feeding guide rail, the first horizontal guide rail and the first vertical cylinder can drive the first pneumatic clamping jaw to move the rivet and the insulating seat to a preset position.
3. The automated assembly apparatus for a capacitive top cover assembly of claim 1, wherein the resistor loading mechanism comprises:
The second feeding assembly is provided with a second vibration disc and a second feeding guide rail, the second feeding guide rail is connected to the output end of the second vibration disc, and the second vibration disc can move the resistor to the second feeding guide rail;
The second supporting plate is arranged at the side of the second feeding guide rail;
The second horizontal guide rail is arranged at the upper end of the second supporting plate, a second moving seat is arranged on the second horizontal guide rail, and the second horizontal guide rail can drive the second moving seat to move along the horizontal direction;
The second vertical cylinder is connected to the second movable seat along the vertical direction;
The first rotating motor is connected to the second vertical cylinder, the output end of the first rotating motor is connected with an adsorption clamping jaw, and when the second feeding guide rail moves the resistor to the tail end of the second feeding guide rail, the second horizontal guide rail and the second vertical cylinder can drive the adsorption clamping jaw to adsorb the resistor, and the resistor is moved to the first positioning seat after being rotated by the first rotating motor.
4. An automated assembly apparatus for a capacitive top cover assembly as claimed in claim 3 wherein the suction jaws comprise:
The third vertical cylinder is connected to the output end of the first rotating motor along the vertical direction, and the output end of the third vertical cylinder is provided with a first magnet;
The first positioning block is connected to the lower end of the third vertical cylinder, the third vertical cylinder can drive the first magnet to movably abut against the first positioning block, and a positioning groove is formed in the lower end of the first positioning block.
5. The automated assembly apparatus for a capacitive top cover assembly of claim 1, wherein the separator loading mechanism comprises:
The third feeding assembly is provided with a third vibration disc, a receiving groove and a third feeding guide rail which is obliquely arranged, the third vibration disc can move the partition plate onto the third feeding guide rail, and the receiving groove is arranged at the side of the third feeding guide rail;
The third supporting plate is arranged at the side of the third feeding guide rail;
The third horizontal guide rail is arranged at the upper end of the third supporting plate, a third movable seat is arranged on the third horizontal guide rail, and the third horizontal guide rail can drive the third movable seat to move along the horizontal direction;
A fourth vertical cylinder connected to the third moving seat in a vertical direction;
The second rotating motor is connected to the fourth vertical cylinder, the output end of the second rotating motor is connected with a second pneumatic clamping jaw, and when the third feeding guide rail moves the partition plate to the tail end of the third feeding guide rail, the third horizontal guide rail and the fourth vertical cylinder can drive the second pneumatic clamping jaw to grab the partition plate, and the partition plate moves to the first positioning seat after being rotated by the second rotating motor.
6. An automated assembly device for a capacitive top cover assembly as defined in claim 5, wherein said second pneumatic jaw comprises:
the fifth vertical cylinder is connected with the output end of the second rotating motor along the vertical direction, a first material taking rod is arranged at the output end of the fifth vertical cylinder, and the diameter of the first material taking rod is smaller than that of a mounting hole arranged on the partition plate;
the second positioning block is connected to the lower end of the fifth vertical cylinder, and the first material taking rod is movably inserted into the second positioning block.
7. The automated assembly apparatus for a capacitive top cover assembly of claim 1, wherein the floor feed mechanism comprises:
The fourth feeding assembly is provided with a bottom plate stacking table, feeding pieces and a bottom plate positioning groove, the stacking table is used for stacking the bottom plates, and the feeding pieces can be used for singly placing the bottom plates on the stacking table in the bottom plate positioning groove;
a fourth support plate disposed laterally of the fourth feed assembly;
The fourth horizontal guide rail is arranged at the upper end of the fourth supporting plate, a fourth moving seat is arranged on the fourth horizontal guide rail, and the fourth horizontal guide rail can drive the fourth moving seat to move along the horizontal direction;
a sixth vertical cylinder connected to the fourth moving seat in a vertical direction;
the seventh vertical cylinder is connected with the output end of the sixth vertical cylinder;
The third positioning block is connected to the lower end of the seventh vertical cylinder, a second magnet is arranged at the output end of the seventh vertical cylinder, and the second magnet is movably abutted to the third positioning block.
8. The automated assembly apparatus for a capacitive top cover assembly of claim 7, wherein the feed member comprises:
A fixed table connected to a side portion of the fourth support plate, the stacking table being disposed at a middle position of the fixed table;
The cylinder is connected to the upper end of fixed station along the horizontal direction, the output of cylinder is connected with the impeller, the impeller activity set up in on the fixed station, when the cylinder promotes the impeller is in when moving on the fixed station, can with the bottom plate on the stacking platform pushes to in the bottom plate constant head tank.
9. An automated assembly device for a capacitive top cover assembly as set forth in claim 1 wherein said flip mechanism comprises:
A workpiece positioning table;
a fifth support plate provided laterally of the work positioning stage;
the fifth horizontal guide rail is arranged at the upper end of the fifth supporting plate, a fifth moving seat is arranged on the fifth horizontal guide rail, and the fifth horizontal guide rail can drive the fifth moving seat to move along the horizontal direction;
the eighth vertical cylinder is connected to the fifth moving seat along the vertical direction, and the output end of the eighth vertical cylinder is provided with a third pneumatic clamping jaw;
the third rotating motor is arranged at the side of the fifth supporting plate, a fourth pneumatic clamping jaw is arranged at the output end of the third rotating motor, and the third rotating motor can drive the fourth pneumatic clamping jaw to rotate.
10. An automated assembly device for a capacitive top cover assembly as set forth in claim 1 wherein said welding mechanism comprises:
the lower electrode is arranged at the side of the second rotating disc and is movably abutted against the second positioning seat;
And the upper electrode is movably arranged above the lower electrode, and when the second rotating disc drives the capacitor upper cover assembly to move below the welding mechanism, the upper electrode moves towards the direction of the lower electrode and performs welding operation on the capacitor upper cover assembly.
CN202210560753.2A 2022-05-23 2022-05-23 Automatic assembly equipment for capacitor upper cover assembly Active CN114944290B (en)

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CN201112147Y (en) * 2007-10-19 2008-09-10 舟山市新龙电子设备有限公司 Capacitor cover plate assembling machine
CN201142278Y (en) * 2007-10-19 2008-10-29 舟山市新龙电子设备有限公司 Soldering-free capacitor cover plate assembling machine
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CN109003842A (en) * 2018-08-23 2018-12-14 宣城市东科电器有限公司 The automatic assembling device of capacitor end cap
CN210325555U (en) * 2019-08-30 2020-04-14 宁国市红宁橡塑制品有限公司 Capacitor cover plate assembling equipment
CN113436913A (en) * 2021-06-29 2021-09-24 东莞市普隆电子有限公司 Capacitor machining assembling equipment
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CN2271020Y (en) * 1996-05-24 1997-12-17 朱兴永 Structure of capacitor automatic assembly machine
CN201112147Y (en) * 2007-10-19 2008-09-10 舟山市新龙电子设备有限公司 Capacitor cover plate assembling machine
CN201142278Y (en) * 2007-10-19 2008-10-29 舟山市新龙电子设备有限公司 Soldering-free capacitor cover plate assembling machine
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