CN114941786A - A two-axis four-frame rotating mechanism based on flexible support and voice coil motor - Google Patents
A two-axis four-frame rotating mechanism based on flexible support and voice coil motor Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
- F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
- F16M11/12—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
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Abstract
本发明涉及一种基于柔性支撑和音圈电机组成的两轴四框架伺服转台,其中包括外框架方位驱动、外框架俯仰驱动、内框架方位驱动、内框架俯仰驱动四个部分;外俯仰和外方位采用无刷电机配合滚动轴承的设计,内方位和内俯仰采用音圈电机配合柔性支撑的设计,是回转运动的驱动组成部分,实现所在轴系方向的回转运动;四框架回转均配有角度传感器,采集角度信息,实现回转运动的精准控制;外框架与内框架之间通过减震器连接;本发明通过柔性支撑和音圈电机实现两轴的运动,转角度精准,工作带宽高;在有限的体积尺寸内,有效提高了电机出力,在伺服转台控制中,对带宽的提高提供了有力支撑;减少了零件数量,降低了装配时间,简化加工了过程。
The invention relates to a two-axis four-frame servo turntable based on a flexible support and a voice coil motor, which includes four parts: an outer frame azimuth drive, an outer frame pitch drive, an inner frame azimuth drive, and an inner frame pitch drive; It adopts the design of brushless motor and rolling bearing. The inner azimuth and inner pitch adopt the design of voice coil motor and flexible support. It is the driving part of the rotary motion, and realizes the rotary motion in the direction of the shaft system. The four frame rotations are equipped with angle sensors. The angle information is collected to realize the precise control of the rotary motion; the outer frame and the inner frame are connected by a shock absorber; the invention realizes the movement of two axes through the flexible support and the voice coil motor, the rotation angle is accurate, and the working bandwidth is high; in a limited volume Within the size, the output of the motor is effectively improved, and in the control of the servo turntable, it provides a strong support for the improvement of the bandwidth; the number of parts is reduced, the assembly time is reduced, and the processing process is simplified.
Description
技术领域technical field
本发明属于光电平台机械设计技术领域,涉及一种基于柔性支撑和音圈电机组成的两轴四框架转动机构。The invention belongs to the technical field of mechanical design of optoelectronic platforms, and relates to a two-axis four-frame rotating mechanism composed of a flexible support and a voice coil motor.
背景技术Background technique
对于系统机械结构设计,主要区别在于对内部俯仰方位轴结构的重新设计。传统的轴系结构形式具有轴系结构惯量和摩擦力矩大的问题,导致控制系统存在严重的非线性,系统响应慢,控制精度低的缺点。针对现有光电系统对频率响应特性要求高,要求系统无摩擦,体积小,结构紧凑,而传统的转动机构价格贵,体积大,设备复杂,难以维护。For the system mechanical structure design, the main difference is the redesign of the internal pitch and azimuth axis structure. The traditional shafting structure has the problems of large inertia and friction torque of the shafting structure, resulting in serious nonlinearity of the control system, slow system response and low control accuracy. The existing optoelectronic systems have high requirements for frequency response characteristics, requiring the system to be frictionless, small in size and compact in structure, while traditional rotating mechanisms are expensive, bulky, complex and difficult to maintain.
通过外部轴系可以实现大角度范围转动,再通过内部轴系实现完成机构精确、快速、低交叉耦合的两轴转动。A wide range of rotation can be achieved through the external shaft system, and then the two-axis rotation of the mechanism with accurate, fast and low cross-coupling can be realized through the internal shaft system.
同时传统两轴转动机构部分设计均是基于滚动轴承和无线刷电机驱动,由电机与轴系进行装配,同时角度传感器也安装在轴向方向。会使轴向距离增大,实际载荷空间被压缩,尺寸很难缩小。At the same time, part of the traditional two-axis rotating mechanism is driven by rolling bearings and brushless motors, which are assembled by the motor and shafting, and the angle sensor is also installed in the axial direction. The axial distance will increase, the actual load space will be compressed, and the size will be difficult to reduce.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种基于音圈电机和柔性支撑组成的两轴转动机构,该机构能够实现两轴低交叉耦合转动,并具有快速响应性能。The technical problem to be solved by the present invention is to provide a two-axis rotation mechanism based on a voice coil motor and a flexible support, which can realize low-cross-coupling rotation of two axes and has fast response performance.
为解决上述技术问题,本发明是采用如下技术方案实现的,结合附图说明如下:In order to solve the above-mentioned technical problems, the present invention is realized by adopting the following technical solutions, which are described as follows in conjunction with the accompanying drawings:
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
为了解决上述技术问题,本发明的基于柔性支撑、音圈电机、滚珠轴承、无刷电机、谐波轮减速器组成的两轴转动机构包括内外两套轴系,其中外部的方位和俯仰两个轴系采用的是无刷电机和滚珠轴承组成。内部的方位和俯仰轴系则是由音圈电机和柔性支撑组成。外方位的基座与载机、汽车及船舶等相连,同时利用外方位轴与外方位基座、滚动轴承和无刷电机相连接,以完成对外方位的驱动。同时外方位轴与外方位基座之间装有角度传感器,可以精准判断外方位旋转的角度。外俯仰框架与外方位轴相连,外俯仰轴与外俯仰框架、滚动轴承和无刷电机连接,外俯仰电机与谐波轮减速器连接以完成对外俯仰的驱动。既可以满足大扭距输出又可以减小结构空间。同时外俯仰轴与外俯仰框架之间装有角度传感器,可以精准判断外俯仰旋转的角度。外方位采用转动轴承和无刷电机驱动实现了大范围角度上的转动。In order to solve the above technical problems, the two-axis rotation mechanism based on flexible support, voice coil motor, ball bearing, brushless motor, and harmonic wheel reducer of the present invention includes two sets of shafts, one for azimuth and one for pitch. The shaft system is composed of brushless motor and ball bearing. The internal azimuth and pitch axis systems are composed of voice coil motors and flexible supports. The outer azimuth base is connected with the carrier aircraft, automobiles and ships, etc. At the same time, the outer azimuth axis is connected with the outer azimuth base, rolling bearing and brushless motor to complete the external azimuth drive. At the same time, an angle sensor is installed between the outer azimuth axis and the outer azimuth base, which can accurately determine the rotation angle of the outer azimuth. The outer pitch frame is connected with the outer azimuth axis, the outer pitch axis is connected with the outer pitch frame, the rolling bearing and the brushless motor, and the outer pitch motor is connected with the harmonic wheel reducer to complete the drive of the outer pitch. It can not only meet the large torque output but also reduce the structure space. At the same time, an angle sensor is installed between the outer pitch axis and the outer pitch frame, which can accurately determine the angle of the outer pitch rotation. The outer azimuth is driven by a rotating bearing and a brushless motor to achieve a wide range of rotation.
减震器固定座通过减震器与外俯仰框架相连。通过减震可以将高频振动进行过滤,为内部轴系快速、小角度的精准定位提供了稳定的环境。The shock absorber fixing seat is connected with the outer pitch frame through the shock absorber. High-frequency vibration can be filtered through shock absorption, which provides a stable environment for the rapid and small-angle precise positioning of the internal shafting.
内方位框架与减震器通过柔性支撑连接,音圈电机固定在减震器固定坐上,转子与内方位框架相连。并且内方位框架上装有角度传感器以检测内方位运动的角度,实现精准控制。内俯仰框架与位框架通过柔性支撑连接,音圈电机固定在内方位框架上,转子与内俯仰框架相连。并且内俯仰框架上装有角度传感器以检测内方位运动的角度,实现精准控制。音圈电机的使用,为结构设计提供了更小尺寸、更大力矩的驱动单元。柔性支撑的使用,为伺服控制提供了无摩擦、无空回的回转支撑环节,是伺服控制效果得到了更大的提升。The inner frame and the shock absorber are connected by flexible supports, the voice coil motor is fixed on the fixed seat of the shock absorber, and the rotor is connected with the inner frame. And the inner frame is equipped with an angle sensor to detect the angle of the inner position movement to achieve precise control. The inner pitch frame and the position frame are connected by flexible supports, the voice coil motor is fixed on the inner azimuth frame, and the rotor is connected with the inner pitch frame. And an angle sensor is installed on the inner pitch frame to detect the angle of the inner azimuth movement to achieve precise control. The use of a voice coil motor provides a drive unit with smaller size and higher torque for structural design. The use of flexible support provides a frictionless and no backlash slewing support link for servo control, which greatly improves the effect of servo control.
一种基于柔性支撑和音圈电机组成的两轴四框架转动机构,包括外俯仰轴系、外方位轴系、内俯仰轴系和内方位轴系四个轴系,其中外俯仰轴系和外方位轴系采用的是无刷电机和滚动轴承设计,内方位轴系和内俯仰轴系采用的是音圈电机和柔性支撑设计;A two-axis four-frame rotation mechanism based on a flexible support and a voice coil motor, including four shaft systems: an outer pitch shaft system, an outer azimuth shaft system, an inner pitch shaft system and an inner azimuth shaft system, wherein the outer pitch shaft system and the outer azimuth shaft system The shaft system adopts the brushless motor and rolling bearing design, and the inner azimuth shaft system and inner pitch shaft system adopt the voice coil motor and flexible support design;
所述外方位轴系是固定的,所述外俯仰轴系安装在外方位轴系上,所述内方位轴系安装在外俯仰轴系上,所述内俯仰轴系安装在内方位轴系上。The outer azimuth axis is fixed, the outer pitch axis is mounted on the outer azimuth axis, the inner azimuth axis is mounted on the outer elevation axis, and the inner elevation axis is mounted on the inner azimuth axis.
进一步地,所述的四个轴系上安装均设有角度传感器,通过角度传感器信号实现对角度精准控制。Further, an angle sensor is installed on the four shaft systems, and the angle is precisely controlled by the signal of the angle sensor.
进一步地,所述外方位轴系包括外方位基座1.1、外方位电机1.2、旋转轴承1.3、外方位轴1.4、方位角度传感器1.6;Further, the outer azimuth shaft system includes an outer azimuth base 1.1, an outer azimuth motor 1.2, a rotating bearing 1.3, an outer azimuth shaft 1.4, and an azimuth angle sensor 1.6;
外方位轴1.4通过旋转轴承1.3和压盖固定在外方位基座1.1上,外方位轴1.4的另一端与外方位电机1.2的转子通过螺钉固定;外方位电机的定子固定在外方位基座1.1上,外方位轴1.4的延伸段上装有方位角度传感器1.6。The outer azimuth shaft 1.4 is fixed on the outer azimuth base 1.1 through the rotating bearing 1.3 and the gland, the other end of the outer azimuth shaft 1.4 and the rotor of the outer azimuth motor 1.2 are fixed by screws; the stator of the outer azimuth motor is fixed on the outer azimuth base 1.1, An azimuth sensor 1.6 is mounted on the extension of the outer azimuth axis 1.4.
一种基于柔性支撑和音圈电机组成的两轴四框架转机构,还包括外俯仰角度传感器1.9、外俯仰轴承1.11;A two-axis four-frame rotating mechanism based on a flexible support and a voice coil motor, further comprising an outer pitch angle sensor 1.9 and an outer pitch bearing 1.11;
所述外方位轴1.4的输出端通过螺钉固定在外俯仰框架1.5,外俯仰框架1.5的一侧通过外俯仰轴承1.11将外俯仰轴1.8固定在外俯仰框架1.5上,外俯仰轴1.8上装有外俯仰角度传感器1.9;外俯仰框架1.5的另外一侧外俯仰轴承1.11将外俯仰轴1.8固定在外俯仰框架1.5上,外俯仰轴1.8的一端与外俯仰驱动电机1.7通过螺钉相连;The output end of the outer azimuth axis 1.4 is fixed on the outer pitch frame 1.5 by screws. One side of the outer pitch frame 1.5 fixes the outer pitch axis 1.8 on the outer pitch frame 1.5 through the outer pitch bearing 1.11. The outer pitch axis 1.8 is equipped with an outer pitch angle. Sensor 1.9; the other side of the outer pitching frame 1.5 The outer pitching bearing 1.11 fixes the outer pitching axis 1.8 on the outer pitching frame 1.5, and one end of the outer pitching axis 1.8 is connected with the outer pitching drive motor 1.7 through screws;
所述外方位基座1.1与实际应用的场景相连,同时利用外方位轴1.4与外方位基座1.1、旋转轴承1.3和外方位电机1.2连接,以完成对外方位的驱动;The outer azimuth base 1.1 is connected to the actual application scene, and at the same time, the outer azimuth axis 1.4 is used to connect with the outer azimuth base 1.1, the rotating bearing 1.3 and the outer azimuth motor 1.2 to complete the driving of the outer azimuth;
所述外方位轴1.4与外方位基座1.1之间装有外俯仰角度传感器1.9;外俯仰框架1.5与外方位轴1.4相连,外俯仰轴1.8与外俯仰框架1.5、外俯仰轴承1.11和外俯仰驱动电机1.7连接,以完成对外俯仰的驱动。An outer pitch angle sensor 1.9 is installed between the outer azimuth axis 1.4 and the outer azimuth base 1.1; the outer pitch frame 1.5 is connected with the outer azimuth axis 1.4, the outer pitch axis 1.8 is connected with the outer pitch frame 1.5, the outer pitch bearing 1.11 and the outer pitch The drive motor 1.7 is connected to complete the external pitch drive.
进一步地,所述内方位轴系包括内框架2.1、减震器2.2、内方位固定座2.3、内方位音圈电机2.4;Further, the inner azimuth shaft system includes an inner frame 2.1, a shock absorber 2.2, an inner azimuth fixing seat 2.3, and an inner azimuth voice coil motor 2.4;
外俯仰轴1.8与内框架2.1通过螺钉相连,以实现内外框架的连接。The outer pitch axis 1.8 is connected with the inner frame 2.1 by screws to realize the connection between the inner and outer frames.
内框架2.1上下两端装有对称的减震器2.2;内方位固定座2.3通过螺钉固定在减震器2.2上;The upper and lower ends of the inner frame 2.1 are equipped with symmetrical shock absorbers 2.2; the inner position fixing seat 2.3 is fixed on the shock absorber 2.2 by screws;
进一步地,所述内俯仰轴系包括俯仰框架侧轴承固定座2.8、内俯仰框架2.9、内俯仰音圈电机2.10、内俯仰柔性支撑固定座轴承2.11、内俯仰柔性支撑2.12、载荷侧轴承固定座2.13、载荷支架2.14;Further, the inner pitch shaft system includes a pitch frame side bearing fixing seat 2.8, an inner pitch frame 2.9, an inner pitch voice coil motor 2.10, an inner pitch flexible support fixing seat bearing 2.11, an inner pitch flexible support 2.12, and a load side bearing fixing seat. 2.13, load bracket 2.14;
俯仰框架侧轴承固定座2.8通过预紧于柔性支撑2.5进行固定;俯仰框架侧轴承固定座2.8通过螺钉与内俯仰框架2.9固定;The pitch frame side bearing fixing seat 2.8 is fixed by pre-tightening the flexible support 2.5; the pitch frame side bearing fixing seat 2.8 is fixed with the inner pitch frame 2.9 by screws;
内俯仰框架2.9设有驱动力臂,驱动力臂与内方位音圈电机2.4的转子通过螺钉相连,音圈电机的定子与方位固定座2.3通过螺钉相连;The inner pitching frame 2.9 is provided with a driving force arm, the driving force arm is connected with the rotor of the inner azimuth voice coil motor 2.4 by screws, and the stator of the voice coil motor is connected with the azimuth fixing seat 2.3 by screws;
内俯仰柔性支撑固定座轴承2.11通过螺钉固定在内俯仰框架2.9,内俯仰柔性支撑固定座轴承2.11为圆盘形并开有缝隙;通过螺钉预紧将内俯仰柔性支撑2.12固定在内俯仰柔性支撑固定座轴承2.11上;载荷侧轴承固定座2.13通过预紧于内俯仰柔性支撑2.12进行固定;内俯仰柔性支撑固定座轴承2.11通过螺钉与载荷支架2.14固定。The inner pitch flexible support fixed seat bearing 2.11 is fixed to the inner pitch frame 2.9 by screws, and the inner pitch flexible support fixed seat bearing 2.11 is disc-shaped and has a gap; the inner pitch flexible support 2.12 is fixed by the screw pre-tightening. On the fixed seat bearing 2.11; the load side bearing fixed seat 2.13 is fixed by pre-tightening the inner pitch flexible support 2.12; the inner pitch flexible support fixed seat bearing 2.11 is fixed with the load bracket 2.14 by screws.
进一步地,所述外俯仰轴1.8与外俯仰框架1.5之间装有外俯仰角度传感器1.9;减震器固定座通过减震器2.2与外俯仰框架1.5相连;减震器固定座与内方位框架1.5通过内俯仰柔性支撑2.12连接,内方位音圈电机2.4固定在减震器固定坐上。Further, an outer pitch angle sensor 1.9 is installed between the outer pitch axis 1.8 and the outer pitch frame 1.5; the shock absorber fixing seat is connected with the outer pitch frame 1.5 through the shock absorber 2.2; the shock absorber fixing seat is connected with the inner azimuth frame. 1.5 is connected through the inner pitch flexible support 2.12, and the inner azimuth voice coil motor 2.4 is fixed on the shock absorber.
进一步地,所述方位柔性支撑座2.6通过螺钉固定在内方位固定座2.3,方位柔性支撑座2.6为圆盘形并开有缝隙;Further, the azimuth flexible support base 2.6 is fixed to the inner azimuth fixed base 2.3 by screws, and the azimuth flexible support base 2.6 is disc-shaped and has a slit;
通过用螺钉预紧方位柔性支撑座2.6,将柔性支撑2.5固定在方位柔性支撑座2.6上;By pre-tightening the azimuth flexible support seat 2.6 with screws, the flexible support 2.5 is fixed on the azimuth flexible support seat 2.6;
所述内俯仰框架2.9装有内俯仰角度传感器2.15;The inner pitch frame 2.9 is equipped with an inner pitch angle sensor 2.15;
所述载荷支架2.14装有内方位角度传感器2.7。The load carrier 2.14 is equipped with an inner azimuth angle sensor 2.7.
进一步地,所述内俯仰框架2.9、载荷支架2.14上均设计有驱动力臂,驱动力臂与内俯仰音圈电机2.10相连,内俯仰音圈电机2.10的定子与内俯仰框架2.9通过螺钉相连,内俯仰音圈电机2.10通过驱动力臂驱动轴系转动。Further, the inner pitching frame 2.9 and the load support 2.14 are all designed with a driving force arm, the driving force arm is connected with the inner pitching voice coil motor 2.10, and the stator of the inner pitching voice coil motor 2.10 is connected with the inner pitching frame 2.9 by screws, The inner pitching voice coil motor 2.10 drives the shaft system to rotate through the driving force arm.
一种基于柔性支撑和音圈电机组成的两轴四框架转动机构,还包括谐波轮减速器1.10;A two-axis four-frame rotating mechanism based on a flexible support and a voice coil motor, further comprising a harmonic wheel reducer 1.10;
谐波轮减速器1.10和内框架2.1相连;The harmonic wheel reducer 1.10 is connected to the inner frame 2.1;
所述外俯仰轴系使用外俯仰驱动电机1.7及谐波轮减速器1.10驱动与现有技术相比本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明内框架采用的柔性支撑和音圈电机的驱动方案,在非工作方向上具有足够的刚度以保持系统的快速响应性能。同时柔性支撑所装配的轴系具有加工简单、无机械摩擦、无间隙和无空回等优点。采用音圈电机驱动具有无滞后、尺寸小及力矩大等优点。包括轴承内固定座和电机外固定座的结构,具有结构紧凑、体积小的优点。本发明通过柔性支撑和音圈电机实现两轴的运动,转角度精准,工作带宽高。The flexible support and voice coil motor drive scheme adopted in the inner frame of the present invention has sufficient rigidity in the non-working direction to maintain the fast response performance of the system. At the same time, the shaft system assembled by the flexible support has the advantages of simple processing, no mechanical friction, no clearance and no backlash. The use of voice coil motor drive has the advantages of no lag, small size and large torque. The structure including the inner fixing seat of the bearing and the outer fixing seat of the motor has the advantages of compact structure and small volume. The invention realizes the movement of two axes through the flexible support and the voice coil motor, the rotation angle is accurate, and the working bandwidth is high.
本发明采用了内外框架通过减震器固连的设计方案,在实际使用过程中,为内框架精确稳定提供了良好环境,有效过滤高频振动。The invention adopts the design scheme that the inner and outer frames are fixedly connected by the shock absorber, and in the actual use process, a good environment is provided for the inner frame to be accurate and stable, and the high-frequency vibration is effectively filtered.
本发明采用了外俯仰电机和谐波轮减速器共同驱动的方式,通过谐波轮减速器,在有限的体积尺寸内,有效提高了电机出力,在伺服转台控制中,对带宽的提高提供了有力支撑。The present invention adopts the joint driving mode of the outer pitch motor and the harmonic wheel reducer. Through the harmonic wheel reducer, the output of the motor is effectively improved within the limited size, and in the control of the servo turntable, the bandwidth improvement is provided. Strong support.
本发明对两轴转动的结构设计,有效的减小了系统的整体质量和体积,具有转动中心稳定、高精度、高可靠性、无磨损等关键特性,从而减小了对载荷的约束;由于减少了零件数量,降低了装配时间,简化加工了过程。The structure design of the two-axis rotation of the present invention effectively reduces the overall mass and volume of the system, and has key characteristics such as stable rotation center, high precision, high reliability, and no wear, thereby reducing the constraint on the load; The number of parts is reduced, the assembly time is reduced, and the machining process is simplified.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention is further described:
图1是本发明所述一种基于柔性支撑和音圈电机组成的两轴四框架转动机构沿着是个旋转轴轴心所在的平面剖开的视图;1 is a cross-sectional view of a two-axis four-frame rotating mechanism based on a flexible support and a voice coil motor according to the present invention along a plane where the axis of a rotating shaft is located;
图2是图1中沿着内俯仰和外俯仰轴轴心所在的平面向下剖开的视图;Fig. 2 is a view cut down along the plane where the inner pitch and outer pitch axis are located in Fig. 1;
图3是图1中沿着内俯仰和外俯仰轴轴心所在的平面向上剖开的视图;Fig. 3 is a view cut upward along the plane where the inner pitch and outer pitch axis axes are located in Fig. 1;
图4为本发明所述一种基于柔性支撑和音圈电机组成的两轴四框架转动机构整体外观图。4 is an overall appearance view of a two-axis four-frame rotating mechanism based on a flexible support and a voice coil motor according to the present invention.
图中,1.1、外方位基座,1.2、外方位电机,1.3、旋转轴承,1.4、外方位轴,1.5、外俯仰框架,1.6、方位角度传感器,1.7、外俯仰驱动电机,1.8、外俯仰轴,1.9、外俯仰角度传感器,1.10、谐波轮减速器,1.11外俯仰轴承;In the figure, 1.1, outer azimuth base, 1.2, outer azimuth motor, 1.3, rotating bearing, 1.4, outer azimuth axis, 1.5, outer pitch frame, 1.6, azimuth angle sensor, 1.7, outer pitch drive motor, 1.8, outer pitch Axis, 1.9, outer pitch angle sensor, 1.10, harmonic wheel reducer, 1.11 outer pitch bearing;
2.1、内框架,2.2、减震器,2.3、内方位固定座,2.4、内方位音圈电机,2.1, inner frame, 2.2, shock absorber, 2.3, inner position fixed seat, 2.4, inner position voice coil motor,
2.5、柔性支撑,2.6、方位柔性支撑座,2.7、内方位角度传感器,2.8、俯仰框架侧轴承固定座,2.9、内俯仰框架,2.10内俯仰音圈电机,2.11、内俯仰柔性支撑固定座轴承,2.12内俯仰柔性支撑,2.13、载荷侧轴承固定座,2.14载荷支架,2.15内俯仰角度传感器。2.5, flexible support, 2.6, azimuth flexible support seat, 2.7, inner azimuth angle sensor, 2.8, pitch frame side bearing mount, 2.9, inner pitch frame, 2.10 inner pitch voice coil motor, 2.11, inner pitch flexible support fixed seat bearing , 2.12 Inner pitch flexible support, 2.13, load side bearing mount, 2.14 load bracket, 2.15 inner pitch angle sensor.
具体实施方式Detailed ways
为使本发明实施的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。所描述的实施例是本发明一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。下面结合附图对本发明的实施例进行详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. Throughout the drawings, the same or similar reference numbers refer to the same or similar elements or elements having the same or similar functions. The described embodiments are some, but not all, of the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present invention.
下面结合附图对本发明作详细的描述:Below in conjunction with accompanying drawing, the present invention is described in detail:
本发明涉及一种基于柔性支撑和音圈电机组成的两轴四框架伺服转台,其中包括外框架方位驱动、外框架俯仰驱动、内框架方位驱动、内框架俯仰驱动四个部分。其中外俯仰和外方位采用的是无刷电机配合滚动轴承的设计,内方位和内俯仰采用的是音圈电机配合柔性支撑的设计,是回转运动的驱动组成部分,实现所在轴系方向的回转运动。四框架回转均配有角度传感器,采集角度信息,实现回转运动的精准控制。外框架与内框架之间通过减震器连接,在实际使用环境中,起到有效的滤震效果。该伺服转台可以通过外俯仰框架与外方位框架的回转功能,稳定基座在工作时带来的大角度运动,并通过内俯仰框架与内方位框架的回转功能,补偿外框架稳定后的残差值,并且通过减震器过滤高频振动对系统稳定带来的影响,以实现在动基座工作环境中伺服转台的精确稳定能力。其中柔性支撑提供了内框架的回转支撑能力,且具备无摩擦、无空回等特色,为内框架精确稳定提供了良好的工作状态。本发明所提供的两轴四框架伺服转台适用于精密机械、精密测量仪表以及医疗器械等领域。The invention relates to a two-axis four-frame servo turntable based on a flexible support and a voice coil motor, which includes four parts: an outer frame azimuth drive, an outer frame pitch drive, an inner frame azimuth drive, and an inner frame pitch drive. Among them, the outer pitch and outer azimuth adopt the design of brushless motor and rolling bearing, and the inner azimuth and inner pitch adopt the design of voice coil motor and flexible support, which are the driving components of the rotary motion, and realize the rotary motion in the direction of the shaft system. . The four-frame rotation is equipped with an angle sensor, which collects angle information and realizes the precise control of the rotation movement. The outer frame and the inner frame are connected by a shock absorber, which has an effective shock filtering effect in the actual use environment. The servo turntable can stabilize the large-angle motion brought by the base during operation through the rotation function of the outer pitch frame and the outer azimuth frame, and compensate the residual error after the outer frame is stabilized through the rotation function of the inner pitch frame and the inner azimuth frame. value, and filter the impact of high-frequency vibration on the system stability through the shock absorber, so as to achieve the precise stability of the servo turntable in the working environment of the moving base. Among them, the flexible support provides the slewing support ability of the inner frame, and has the characteristics of no friction and no backlash, which provides a good working condition for the accurate and stable inner frame. The two-axis four-frame servo turntable provided by the invention is suitable for the fields of precision machinery, precision measuring instruments, medical instruments and the like.
一种基于柔性支撑和音圈电机组成的两轴四框架转动机构,包括外俯仰、外方位、内俯仰和内方位四个轴系,其中外俯仰和外方位采用的是无刷电机和滚动轴承设计,内方位和内俯仰采用的是音圈电机和柔性支撑设计。同时外俯仰轴与外俯仰框架之间装有角度传感器,可以精准判断外俯仰旋转的角度。减震器固定座通过减震器与外俯仰框架相连。减震器固定座与内方位框架通过柔性支撑连接,音圈电机固定在减震器固定坐上,基于柔性支撑和音圈电机组成的两轴四框架转动机构,外俯仰使用电机及谐波轮减速器驱动。并且内方位框架上装有角度传感器以检测内方位运动的角度,实现精准控制。内俯仰框架与位框架通过柔性支撑连接,音圈电机固定在内方位框架上,转子与内俯仰框架相连。并且内俯仰框架上装有角度传感器以检测内方位运动的角度,实现精准控制。A two-axis four-frame rotating mechanism based on flexible support and voice coil motor, including four shaft systems of outer pitch, outer azimuth, inner pitch and inner azimuth, wherein the outer pitch and outer azimuth adopt brushless motor and rolling bearing design, The inner azimuth and inner pitch adopt the voice coil motor and flexible support design. At the same time, an angle sensor is installed between the outer pitch axis and the outer pitch frame, which can accurately determine the angle of the outer pitch rotation. The shock absorber fixing seat is connected with the outer pitch frame through the shock absorber. The shock absorber fixing seat is connected with the inner azimuth frame through a flexible support, and the voice coil motor is fixed on the shock absorber fixing seat. Based on a two-axis four-frame rotation mechanism composed of a flexible support and a voice coil motor, the outer pitch is decelerated by a motor and a harmonic wheel. drive. And the inner frame is equipped with an angle sensor to detect the angle of the inner position movement to achieve precise control. The inner pitch frame and the position frame are connected by flexible supports, the voice coil motor is fixed on the inner azimuth frame, and the rotor is connected with the inner pitch frame. And an angle sensor is installed on the inner pitch frame to detect the angle of the inner azimuth movement to achieve precise control.
基于柔性支撑和音圈电机组成的两轴四框架转机构,由内部旋转轴系上是由柔性支撑固定。The two-axis four-frame rotating mechanism based on the flexible support and the voice coil motor is fixed by the flexible support on the internal rotating shaft.
基于柔性支撑和音圈电机组成的两轴四框架转动机构,内俯仰及方位轴上设计有旋转力臂,力臂与音圈电机相连,音圈电机通过力臂驱动轴系转动。Based on a two-axis four-frame rotation mechanism composed of flexible supports and voice coil motors, a rotating force arm is designed on the inner pitch and azimuth axes. The force arm is connected to the voice coil motor, and the voice coil motor drives the shaft system to rotate through the force arm.
基于柔性支撑和音圈电机组成的两轴四框架转动机构,轴系上安装有角度传感器,通过传感器信号可实现对角度精准控制。Based on the two-axis four-frame rotating mechanism composed of flexible support and voice coil motor, an angle sensor is installed on the shaft system, and the angle can be precisely controlled through the sensor signal.
基于柔性支撑和音圈电机组成的两轴四框架转动机构,外俯仰使用电机及谐波轮减速器驱动。Based on the two-axis four-frame rotation mechanism composed of flexible support and voice coil motor, the outer pitch is driven by a motor and a harmonic wheel reducer.
基于柔性支撑和音圈电机组成的两轴四框架转动机构,由内方位轴系上由减震器固定在外俯仰轴系上。Based on a two-axis four-frame rotation mechanism composed of flexible supports and voice coil motors, the inner azimuth shaft system is fixed on the outer pitch shaft system by shock absorbers.
基于柔性支撑和音圈电机组成的两轴四框架转动机构,外方位的基座与实际应用的场景相连,同时利用外方位轴与外方位基座、滚动轴承和无刷电机连接,以完成对外方位的驱动。Based on the two-axis four-frame rotating mechanism composed of flexible support and voice coil motor, the outer azimuth base is connected to the actual application scene, and the outer azimuth axis is connected with the outer azimuth base, rolling bearing and brushless motor to complete the external azimuth. drive.
同时外方位轴与外方位基座之间装有角度传感器,可以精准判断外方位旋转的角度。外俯仰框架与外方位轴相连,外俯仰轴与外俯仰框架、滚动轴承和无刷电机连接,以完成对外俯仰的驱动。At the same time, an angle sensor is installed between the outer azimuth axis and the outer azimuth base, which can accurately determine the rotation angle of the outer azimuth. The outer pitch frame is connected with the outer azimuth axis, and the outer pitch axis is connected with the outer pitch frame, the rolling bearing and the brushless motor to complete the drive of the outer pitch.
如图1、图2、图3、图4所示,本发明的基于音圈电机和柔性支撑组成的两轴四框架外部转动机构包括外方位基座1.1、外方位电机1.2、旋转轴承1.3、外方位轴1.4、外俯仰框架1.5、方位角度传感器1.6、外俯仰驱动电机1.7、外俯仰轴1.8、外俯仰角度传感器1.9、谐波轮减速器1.10、外俯仰轴承1.11。As shown in Figure 1, Figure 2, Figure 3, Figure 4, the two-axis four-frame external rotation mechanism based on the voice coil motor and flexible support of the present invention includes an external orientation base 1.1, an external orientation motor 1.2, a rotating bearing 1.3, Outer azimuth axis 1.4, outer pitch frame 1.5, azimuth angle sensor 1.6, outer pitch drive motor 1.7, outer pitch axis 1.8, outer pitch angle sensor 1.9, harmonic wheel reducer 1.10, outer pitch bearing 1.11.
外方位轴1.4通过旋转轴承1.3和压盖固定在外方位基座1.1上,外方位轴1.4的另一端与外方位电机1.2的转子通过螺钉固定。外方位电机的定子固定在外方位基座1.1上,同时外方位轴1.4的延伸段上装有方位角度传感器1.6。The outer azimuth shaft 1.4 is fixed on the outer azimuth base 1.1 through the rotating bearing 1.3 and the gland, and the other end of the outer azimuth shaft 1.4 and the rotor of the outer azimuth motor 1.2 are fixed by screws. The stator of the outer azimuth motor is fixed on the outer azimuth base 1.1, and an azimuth angle sensor 1.6 is installed on the extension of the outer azimuth shaft 1.4.
外方位轴1.4的输出端通过螺钉固定在外俯仰框架1.5,外俯仰框架1.5的一侧通过外俯仰轴承1.12将外俯仰轴1.8固定在外俯仰框架1.5上,外俯仰轴1.8上装有外俯仰角度传感器1.9。外俯仰框架1.5的另外一侧外俯仰轴承1.11将外俯仰轴1.8固定在外俯仰框架1.5上,外俯仰轴1.8的一端与外俯仰驱动电机1.7通过螺钉相连。The output end of the outer azimuth axis 1.4 is fixed on the outer pitch frame 1.5 by screws, and one side of the outer pitch frame 1.5 is fixed on the outer pitch frame 1.5 through the outer pitch bearing 1.12. The outer pitch axis 1.8 is equipped with an outer pitch angle sensor 1.9 . The outer pitch bearing 1.11 on the other side of the outer pitch frame 1.5 fixes the outer pitch axis 1.8 on the outer pitch frame 1.5, and one end of the outer pitch axis 1.8 is connected with the outer pitch drive motor 1.7 by screws.
外俯仰轴1.8与内框架2.1通过螺钉相连,以实现内外框架的连接。The outer pitch axis 1.8 is connected with the inner frame 2.1 by screws to realize the connection between the inner and outer frames.
内框架2.1上下两端装有对称的减震器2.2,对外界震动进行过滤。同时内方位固定座2.3通过螺钉固定在减震器2.2上。方位柔性支撑座2.6通过螺钉固定在内方位固定座2.3,方位柔性支撑座2.6为圆盘形并开有缝隙。通过螺钉预紧将柔性支撑2.5固定在方位柔性支撑座2.6上。俯仰框架侧轴承固定座2.8和方位柔性支撑座2.6结构相似,通过预紧于柔性支撑2.5进行固定。同时俯仰框架侧轴承固定座2.8通过螺钉与内俯仰框架2.9固定。The upper and lower ends of the inner frame 2.1 are equipped with symmetrical shock absorbers 2.2 to filter external vibrations. At the same time, the inner azimuth fixing seat 2.3 is fixed on the shock absorber 2.2 by screws. The azimuth flexible support seat 2.6 is fixed to the inner azimuth fixed seat 2.3 by screws, and the azimuth flexible support seat 2.6 is disc-shaped and has a gap. The flexible support 2.5 is fixed on the azimuth flexible support base 2.6 by screw pre-tightening. The pitch frame side bearing fixing seat 2.8 is similar in structure to the azimuth flexible support seat 2.6, and is fixed by preloading on the flexible support 2.5. At the same time, the pitch frame side bearing fixing seat 2.8 is fixed to the inner pitch frame 2.9 by screws.
内俯仰框架2.9设有驱动力臂,驱动力臂与内方位音圈电机2.4的转子通过螺钉相连,音圈电机的定子与方位固定座2.3通过螺钉相连。同时内俯仰框架2.9装有内俯仰角度传感器2.15,通过内俯仰角度传感器2.15进行实时的角度反馈,以实现精准的角度控制。The inner pitching frame 2.9 is provided with a driving force arm, the driving force arm is connected with the rotor of the inner azimuth voice coil motor 2.4 by screws, and the stator of the voice coil motor is connected with the azimuth fixing seat 2.3 by screws. At the same time, the inner pitch frame 2.9 is equipped with an inner pitch angle sensor 2.15, and real-time angle feedback is performed through the inner pitch angle sensor 2.15 to achieve precise angle control.
内俯仰柔性支撑固定座轴承2.11通过螺钉固定在内俯仰框架2.9,内俯仰柔性支撑固定座轴承2.11为圆盘形并开有缝隙。通过螺钉预紧将内俯仰柔性支撑2.12固定在内俯仰柔性支撑固定座轴承2.11上。载荷侧轴承固定座2.13和方位柔性支撑座2.6结构相似,通过预紧于内俯仰柔性支撑2.12进行固定。同时内俯仰柔性支撑固定座轴承2.11通过螺钉与载荷支架2.14固定。The inner pitching flexible supporting and fixing base bearing 2.11 is fixed to the inner pitching frame 2.9 by screws, and the inner pitching flexible supporting and fixing base bearing 2.11 is disc-shaped and has a slit. The inner pitching flexible support 2.12 is fixed on the inner pitching flexible support fixed seat bearing 2.11 by screw pre-tightening. The load-side bearing fixing seat 2.13 is similar in structure to the azimuth flexible support seat 2.6, and is fixed by pre-tightening the inner pitching flexible support 2.12. At the same time, the inner pitching flexible support fixed seat bearing 2.11 is fixed with the load bracket 2.14 by screws.
载荷支架2.14设有驱动力臂,驱动力臂与音圈电机的转子通过螺钉相连,音圈电机2.11的定子与内俯仰框架2.9通过螺钉相连。同时载荷支架2.14装有内方位角度传感器2.7,通过传感器进行实时的角度反馈,以实现精准的角度控制。The load bracket 2.14 is provided with a driving force arm, the driving force arm is connected with the rotor of the voice coil motor by screws, and the stator of the voice coil motor 2.11 is connected with the inner pitch frame 2.9 by screws. At the same time, the load bracket 2.14 is equipped with an inner azimuth angle sensor 2.7, which provides real-time angle feedback through the sensor to achieve precise angle control.
载荷支架2.14设有驱动力臂,驱动力臂与内俯仰音圈电机2.10的转子通过螺钉相连,内俯仰音圈电机2.10的定子与内俯仰框架2.9通过螺钉相连。The load bracket 2.14 is provided with a driving force arm, the driving force arm is connected with the rotor of the inner pitching voice coil motor 2.10 by screws, and the stator of the inner pitching voice coil motor 2.10 is connected with the inner pitching frame 2.9 by screws.
本发明通过音圈电机和柔性支撑的安装方式,可通过控制音圈电机的转子实现方位、俯仰转动,通过音圈电机控制可实现在小角度范围内实现快速响应。通过控制无刷电机,可实现控外方位和外俯仰方向大角度旋转。本发明满足已有的旋转结构的大角度方位的转动,还可以提高在小角度范围内的快速精准转动。在不改变原有的角度范围前提下提高了稳定精度。The invention can realize azimuth and pitch rotation by controlling the rotor of the voice coil motor through the installation method of the voice coil motor and the flexible support, and can realize fast response in a small angle range through the control of the voice coil motor. By controlling the brushless motor, large-angle rotation in the outer azimuth and outer pitch directions can be realized. The present invention satisfies the large-angle azimuth rotation of the existing rotating structure, and can also improve the fast and precise rotation within a small angle range. The stability accuracy is improved without changing the original angle range.
无刷电机是电机的一个种类,外方位电机1.2、外俯仰驱动电机1.7都是属于无刷电机这一类The brushless motor is a type of motor. The outer azimuth motor 1.2 and the outer pitch drive motor 1.7 belong to the category of brushless motors.
滚动轴承是轴承的一个种类,旋转轴承3、外俯仰轴承1.11都是属于这一类Rolling bearing is a type of bearing. Rotary bearing 3 and outer pitch bearing 1.11 belong to this category
音圈电机是电机的另外一个种类,内方位音圈电机2.4是属于音圈电机这一类。The voice coil motor is another type of motor, and the inner position voice coil motor 2.4 belongs to the category of voice coil motor.
显然,上述实施仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。Obviously, the above-mentioned implementation is only an example for clear description, and is not intended to limit the implementation manner.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,都应涵盖在本发明的保护范围之内。同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art is within the technical scope disclosed by the present invention, and all within the spirit and principle of the present invention Any modifications, equivalent replacements and improvements made within the scope of the present invention should be included within the protection scope of the present invention. Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
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