CN114941220A - Intelligent textile fabric printing and dyeing post-repair system - Google Patents
Intelligent textile fabric printing and dyeing post-repair system Download PDFInfo
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- CN114941220A CN114941220A CN202210482960.0A CN202210482960A CN114941220A CN 114941220 A CN114941220 A CN 114941220A CN 202210482960 A CN202210482960 A CN 202210482960A CN 114941220 A CN114941220 A CN 114941220A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/04—Singeing by contact with heated elements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
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- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an intelligent repairing system for textile fabric after printing and dyeing, which comprises a singeing box, wherein two ends of the inner side of the singeing box are respectively connected with a tensioning roller through a bearing, the left side of the inner part of the singeing box is connected with a singeing roller through a bearing, the lower end of the inner side of the singeing box is fixedly provided with a temperature control device, the middle part of the inner side of the singeing box is provided with a quality inspection device, the left side of the upper end of the quality inspection device is provided with an electrostatic generating rod, the right side of the upper end of the quality inspection device is provided with a camera, the right side of the inner part of the singeing box is provided with a repairing device, the temperature control device comprises a temperature control box, the lower end of the inner side of the temperature control box is fixedly provided with a resistance groove, the inner side of the resistance groove is fixedly provided with a resistance spring block, the left end of the resistance groove is provided with a contact block, the inner side of the resistance groove is provided with conductive liquid, and the upper end of the inner side of the temperature control box is fixedly provided with an air source, the invention realizes the detection and correction functions conveniently and efficiently.
Description
Technical Field
The invention is applied to a textile background and is named as an intelligent textile fabric after-printing and dyeing repair system.
Background
The printing and dyeing process is the synthesis of the physical and chemical treatment processes of the textile, and the main process flow is as follows: the method comprises the steps of blank preparation, sewing, singeing, cold rolling, desizing, scouring and bleaching, mercerizing, preposing and tentering, size mixing, printing (flat screen or rotary screen printing), steaming machine, soaping machine, finishing and sizing, preshrinking machine, calender and quality inspection packaging, for example, patterns and patterns are added on textile fabrics, the colors of the textile fabrics are changed, related pretreatment processes and the like, the textile fabrics have certain color and luster and glossiness by causing physical or chemical changes between dyes and fiber materials, the printing and dyeing process can be divided into cotton textile printing and dyeing, hemp textile printing and dyeing, wool textile printing and dyeing, silk printing and dyeing and the like according to different printing and dyeing objects, the Chinese printing and dyeing industry develops rapidly, the processing capability is at the top of the world, the textile printing and dyeing production is a large country, and dyeing production process is carried out, and dyeing equipment failure or operation with diseases are not met by quality requirements due to unreasonable process design, operation errors or non-standardization, grey fabrics or dyes and the like, The method is characterized in that the production environment condition is poor, the steam supply pressure is insufficient, and the like, which can cause product defects, timely and accurately analyze and find the reasons is the primary condition for solving the problems, wherein the singeing detection treatment is particularly important, the singeing aims at burning off the fluff on the cloth surface, so that the cloth surface is smooth and beautiful, uneven dyeing and printing defects caused by the fluff during dyeing and printing are prevented, the luster of the cloth surface is improved, and the smoothness is improved.
Disclosure of Invention
The invention aims to provide an intelligent textile fabric after-printing repair system to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent textile fabric system of restoreing after printing and dyeing, contains the case that burns hair, the inboard both ends of the case that burns hair all the bearing is connected with the tensioning roller, the inside left side bearing of the case that burns hair is connected with the roller that burns hair, the inboard lower extreme fixed mounting of the case that burns hair has temperature control device, the inboard middle part of the case that burns hair is provided with the quality inspection device, the upper end left side of quality inspection device is provided with the static and takes place the stick, the upper end right side of quality inspection device is provided with the camera, the inside right side of the case that burns hair is provided with the device of restoreing.
In one embodiment, the temperature control device comprises a temperature control box, a resistance groove is fixedly arranged at the lower end of the inner side of the temperature control box, a resistance spring block is fixedly arranged on the inner side of the resistance groove, a contact block is arranged at the left end of the resistance groove, the inner side of the resistance groove is provided with conductive liquid, the upper end of the inner side of the temperature control box is fixedly provided with an air source, the lower end of the gas source is connected with a gas pressure regulating valve, the lower end of the gas pressure regulating valve is connected with the right end pipeline of the resistance groove, the lower end of the inner side of the temperature control box is fixedly provided with a power supply which is electrically connected with the resistance spring block, the upper end of the singeing roller is a heat-conducting plate made of copper, the lower end of the singeing roller is a normal-temperature plate, the middle of the heat conducting plate and the normal temperature plate is provided with a heat insulating layer, the rear end of the singeing roller is fixedly provided with a turnover cylinder, and the contact block is electrically connected with the heat conducting plate.
In one embodiment, the repair device comprises a repair cabin, a screw is connected with an inner bearing of the repair cabin, the outer side of the screw rod is in threaded connection with a slide block, the left end of the inner side of the repair cabin is provided with a clamping groove, the left end of the sliding block is arranged in the clamping groove, the upper end of the sliding block is fixedly provided with a repairing head, a pipeline at the lower side of the repairing head is connected with an igniter, a rear bevel gear is fixedly arranged on the lower side of the screw rod, a front bevel gear is fixedly arranged on the lower side of the screw rod, a transmission motor is fixedly arranged on the right side of the repair cabin, a universal shaft is fixedly arranged on the left output shaft of the transmission motor, a driving bevel gear is fixedly arranged at the left end of the universal shaft, a telescopic cylinder is fixedly arranged at the lower end of the repair cabin, the shaft end of the telescopic cylinder is fixedly provided with an adjusting ring, and the inner side of the adjusting ring is movably connected with the shaft end of the driving bevel gear.
In one embodiment, the post-dyeing repair system comprises a sanding detection module, a positioning repair module and an auxiliary adjusting module, wherein the sanding detection module comprises an electrostatic attraction module and a video monitoring module, the positioning repair module comprises a fluff positioning module, a repair control module and a multipoint compensation module, the auxiliary adjusting module comprises a quality evaluating module and an automatic adjusting module, and the sanding detection module, the positioning repair module and the auxiliary adjusting module are respectively connected through radio;
the static electricity attraction module is in signal connection with a static electricity generation rod, the video monitoring module is in signal connection with a camera, the repair control module is in signal connection with a telescopic cylinder and an igniter, the multipoint compensation module is in signal connection with a turnover cylinder, and the automatic adjustment module is in signal connection with an air pressure adjusting valve.
In one embodiment, the post-dye repair system comprises the steps of;
s1, performing quality inspection on the singed cloth;
s2, positioning the position of the residual fluff;
s3, repairing the residual fluff by a device;
s4, adjusting the singeing parameters according to the singeing condition of the cloth;
s5, repeating S1-S4, the repair and self-adjustment of cloth singeing can be realized.
In one embodiment, the electrostatic attraction module and the video monitoring module in S1 are implemented as follows:
the static electricity generating rod attracts down fluff which is attached to the surface of the cloth and is not completely singed, the condition of the cloth above the static electricity generating rod is monitored in real time through the camera, and the position of the shot fluff is recorded in the system.
In one embodiment, the fluff location module, the repair control module and the multi-point compensation module in S2-S3 are implemented as follows:
s31, the actual position of the fluff above the static electricity generating rod on the width of the cloth is obtained through shooting by the camera, the time of the shot fluff reaching the position right above the repairing head can be obtained by combining the conveying speed of the cloth and the actual distance from the position above the static electricity generating rod to the position above the repairing head, and the position of the repairing head is adjusted by controlling the telescopic cylinder 24 through the system, so that the repairing head can be repaired when the fluff reaches the upper part;
s32, when a plurality of fluff positions are arranged on the same width position, when the fluff reaches the upper end of the repair head, the system controls the cloth to be conveyed and stopped, and the singeing roller is turned for 180 degrees through the turning cylinder, so that the repair head has enough time to repair the cloth, and the cloth at the singeing position cannot be damaged.
In one embodiment, the manner of the quality evaluation module and the automatic adjustment module in S4 is as follows:
the singeing cloth is qualified when the number of repairing times in one minute is less than or equal to X times, and when the number of repairing times is more than X times, the air pressure of the air pressure regulating valve is regulated by the system so as to gradually increase the singeing temperature by unit temperature until the number of repairing times is less than or equal to X times, so that the singeing temperature is automatically regulated for the cloth, and the singeing quality is ensured.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the post-printing and post-printing repairing device and the post-printing and post-printing repairing system, the cloth after singeing is further detected, the position of residual fluff is found, the residual fluff is removed in a targeted manner, and the singeing quality is ensured.
Drawings
The technical solution and other advantages of the present application will become apparent from the detailed description of the embodiments of the present application with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic overall sectional structure of the present invention;
FIG. 2 is a schematic cross-sectional view of a singeing roller of the present invention;
FIG. 3 is a schematic cross-sectional view of the thermal control chamber of the present invention;
FIG. 4 is a schematic cross-sectional view of a repair cabin of the present invention;
FIG. 5 is a schematic diagram of the system architecture of the present invention;
in the figure: 1. a singeing box; 2. a tension roller; 3. singeing rollers; 4. a temperature control box; 5. a quality inspection device; 6. repairing the cabin; 7. an electrostatic generating rod; 8. a thermal insulation layer; 9. a normal temperature plate; 10. turning over the air cylinder; 11. a heat conducting plate; 12. a resistance slot; 13. a resistance spring block; 14. a contact block; 15. a gas source; 16. an air pressure regulating valve; 17. a power source; 18. a screw; 19. a slider; 20. repairing the head; 21. a rear bevel gear; 22. a front bevel gear; 23. a drive motor; 24. a telescopic cylinder; 25. an adjusting ring; 26. a cardan shaft; 27. a driving bevel gear.
Detailed Description
The following disclosure provides many different embodiments or examples for implementing different features of the application. To simplify the disclosure of the present application, specific example components and arrangements are described below. Of course, they are merely examples and are not intended to limit the present application. Moreover, the present application may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, examples of various specific processes and materials are provided herein, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
Referring to fig. 1-5, the present invention provides the following technical solutions: an intelligent textile fabric after-printing and dyeing repair system comprises a singeing box 1, wherein two ends of the inner side of the singeing box 1 are respectively connected with a tensioning roller 2 through bearings, the left side of the inner part of the singeing box 1 is connected with a singeing roller 3 through a bearing, a temperature control device is fixedly installed at the lower end of the inner side of the singeing box 1, a quality inspection device 5 is arranged in the middle of the inner side of the singeing box 1, an electrostatic generation rod 7 is arranged at the left side of the upper end of the quality inspection device 5, a camera is arranged at the right side of the upper end of the quality inspection device 5, a repair device is arranged at the right side of the inner part of the singeing box 1, after entering the singeing box 1, cloth slides over the singeing roller 3 through the cooperation of the tensioning rollers 2 at two sides, singeing treatment is carried out on fluff on the cloth through the singeing roller 3, after passing through the singeing roller 3, the cloth is subjected to quality inspection through the electrostatic generation rod 7 on the quality inspection device 5, residual fluff attached to the cloth is attracted down through static electricity, the position condition of the fluff is monitored in real time through a camera, and the monitored fluff is subjected to one-by-one positioning repair by combining a repair device so as to ensure the singeing quality of the cloth;
the temperature control device comprises a temperature control box 4, a resistance groove 12 is fixedly arranged at the lower end of the inner side of the temperature control box 4, a resistance spring block 13 is fixedly arranged at the inner side of the resistance groove 12, a contact block 14 is arranged at the left end of the resistance groove 12, a conductive liquid is arranged at the inner side of the resistance groove 12, an air source 15 is fixedly arranged at the upper end of the inner side of the temperature control box 4, an air pressure regulating valve 16 is connected with the lower end of the air source 15 through a pipeline, the lower end of the air pressure regulating valve 16 is connected with the right end of the resistance groove 12 through a pipeline, a power source 17 is fixedly arranged at the lower end of the inner side of the temperature control box 4, the power source 17 is electrically connected with the resistance spring block 13, a heat conducting plate 11 is arranged at the upper end of the singeing roller 3, the heat conducting plate 11 is made of copper, a normal temperature plate 9 is arranged at the lower end of the singeing roller 3, a heat insulating layer 8 is arranged between the heat conducting plate 11 and the normal temperature plate 9, a turnover cylinder 10 is fixedly arranged at the rear end of the singeing roller 3, the contact block 14 is electrically connected with the heat conducting plate 11, and the turnover cylinder 10 is arranged, the singeing roller 3 can be driven to overturn, when the heat conduction plate 11 is arranged above, singeing treatment can be carried out on cloth, when the singeing roller 3 is overturned, the normal temperature plate 9 is arranged above, no influence can be caused on the cloth, the temperature of the heat conduction plate 11 can be effectively isolated by arranging the heat insulation layer 8, the normal temperature plate 9 is prevented from being influenced by the heat insulation layer, so that the singeing treatment can be quickly suspended, resistance is formed between the contact block 14 and the resistance spring block 13 through the conductive liquid in the resistance groove 12, when the resistance spring block 13 is arranged at the right end in the resistance groove 12, the resistance between the contact block 14 and the resistance spring block 13 is larger, the current obtained by the heat conduction plate 11 is lower in temperature, when the resistance spring block 13 moves to the left side, the conductive liquid in the resistance groove 12 is extruded, the resistance between the contact block 14 and the resistance spring block 13 is reduced, the current obtained by the heat conduction plate 11 is increased, so that the temperature is increased, the air pressure of the air source 15 introduced into the right end of the resistance groove 12 is controlled by the air pressure regulating valve 16, so that the position of the resistance spring block 13 is controlled by matching with the spring elasticity of the resistance spring block 13, and the temperature of the heat-conducting plate 11 can be conveniently controlled to realize the singeing effect;
the repairing device comprises a repairing cabin 6, an inner side bearing of the repairing cabin 6 is connected with a screw 18, the outer side of the screw 18 is in threaded connection with a sliding block 19, the left end of the inner side of the repairing cabin 6 is provided with a clamping groove, the left end of the sliding block 19 is arranged in the clamping groove, the upper end of the sliding block 19 is fixedly provided with a repairing head 20, a lower side pipeline of the repairing head 20 is connected with an igniter, the lower side of the screw 18 is fixedly provided with a rear bevel gear 21, the lower side of the screw 18 is fixedly provided with a front bevel gear 22, the right side of the repairing cabin 6 is fixedly provided with a transmission motor 23, the left side output shaft end of the transmission motor 23 is fixedly provided with a universal shaft 26, the left end of the universal shaft 26 is fixedly provided with a driving bevel gear 27, the lower end of the repairing cabin 6 is fixedly provided with a telescopic cylinder 24, the shaft end of the telescopic cylinder 24 is fixedly provided with a regulating ring 25, the inner side of the regulating ring 25 is movably connected with the shaft end of the driving bevel gear 27, the transmission motor 23 is electrified to operate, the universal shaft 26 drives the driving bevel gear 27 to rotate, the up-down position of the driving bevel gear 27 is controlled through the telescopic cylinder 24, so that the driving bevel gear 27 can be meshed with the rear bevel gear 21 and the front bevel gear 22 respectively, when the driving bevel gear 27 is meshed with the rear bevel gear 21, the screw 18 rotates clockwise, when the driving bevel gear 27 is meshed with the front bevel gear 22, the screw 18 rotates anticlockwise, so that the forward and reverse rotation of the screw 18 is controlled, and the left end of the sliding block 19 is positioned in the clamping groove so that the sliding block 19 cannot rotate, so that when the screw 18 rotates forward and reverse, the sliding block 19 is meshed with the screw 18 through threads to move axially, the repairing head 20 is driven to move to a fluff position, the remaining fluff is repaired through ejection from the repairing head 20 through ignition of an igniter, and the singeing quality of cloth is improved;
the system for repairing the dyed fabric comprises a sanding detection module, a positioning repairing module and an auxiliary adjusting module, wherein the sanding detection module comprises an electrostatic attraction module and a video monitoring module, the positioning repairing module comprises a fluff positioning module, a repairing control module and a multipoint compensation module, the auxiliary adjusting module comprises a quality evaluating module and an automatic adjusting module, and the sanding detection module, the positioning repairing module and the auxiliary adjusting module are respectively in radio connection;
the electrostatic attraction module is in signal connection with the electrostatic generation rod 7, the video monitoring module is in signal connection with the camera, the repair control module is in signal connection with the telescopic cylinder 24 and the igniter, the multipoint compensation module is in signal connection with the turnover cylinder 10, the automatic adjustment module is in signal connection with the air pressure adjusting valve 16, the sanding detection module is used for further detecting whether residual fluff exists on the singed cloth, the positioning repair module is used for positioning the residual fluff on the cloth in real time and repairing the residual fluff, and the auxiliary adjustment module is used for adjusting the singeing parameters of the cloth according to the singeing quality of the cloth;
the post-printing and post-repairing system comprises the following steps;
s1, performing quality inspection on the singed cloth;
s2, positioning the position of the residual fluff;
s3, repairing the residual fluff through a device;
s4, adjusting the singeing parameters according to the singeing condition of the cloth;
s5, repeating S1-S4, the repairing and self-adjusting of cloth singeing can be realized;
the manner of the electrostatic attraction module and the video monitoring module in S1 is as follows:
the fluff which is attached to the surface of the cloth and is not completely singed is attracted by the static electricity generating rod 7, the condition of the cloth above the static electricity generating rod 7 is monitored in real time by a camera, and the shot position of the fluff is recorded in a system;
the modes of the fluff positioning module, the repair control module and the multipoint compensation module in the S2-S3 are as follows:
s31, the actual position of the fluff above the static electricity generating rod 7 on the width of the cloth is obtained through shooting by a camera, the time of the shot fluff reaching the position right above the repairing head 20 can be obtained by combining the conveying speed of the cloth and the actual distance from the position above the static electricity generating rod 7 to the position above the repairing head 20, and the position of the repairing head 20 is adjusted by controlling the telescopic cylinder 24 through a system, so that the fluff can be repaired when reaching the upper part;
s32, when a plurality of fluff positions exist on the same width position and the fluff reaches the upper end of the repairing head 20, the system controls the cloth conveying to stop, and turns the singeing roller 3 by 180 degrees through the turning cylinder 10, so that the repairing head 20 has enough time to repair the cloth and the cloth at the singeing position cannot be damaged;
the quality evaluation module and the automatic adjustment module in the step S4 are implemented as follows:
the singeing cloth is qualified when the number of repairing times in one minute is less than or equal to X times, and when the number of repairing times is more than X times, the air pressure of the air pressure regulating valve 16 is regulated by the system so as to gradually increase the singeing temperature at unit temperature until the number of repairing times is less than or equal to X times, so that the singeing temperature is automatically regulated for the cloth, and the singeing quality is ensured.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically, electrically or may be in communication with each other; may be directly connected, may be internal to the two elements or may be in an interactive relationship with the two elements. The above terms are understood in the present application by those of ordinary skill in the art as appropriate.
The above detailed description is provided for a cleaning device provided in the embodiments of the present application, and the principle and the implementation of the present application are explained in the present application by applying specific examples, and the description of the above embodiments is only used to help understanding the technical solution and the core idea of the present application; those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the present disclosure as defined by the appended claims.
Claims (8)
1. The utility model provides an intelligent textile fabric device of mending after printing and dyeing, contains singeing case (1), its characterized in that: the inboard both ends of burning hair case (1) are all held and are connected with tensioning roller (2), the inside left side bearing of burning hair case (1) is connected with burning hair roller (3), the inboard lower extreme fixed mounting of burning hair case (1) has temperature control device, the inboard middle part of burning hair case (1) is provided with quality inspection device (5), the upper end left side of quality inspection device (5) is provided with static and takes place stick (7), the upper end right side of quality inspection device (5) is provided with the camera, the inside right side of burning hair case (1) is provided with the repair device.
2. The intelligent textile fabric post-printing and dyeing repair device as claimed in claim 1, characterized in that: the temperature control device comprises a temperature control box (4), wherein a resistance groove (12) is fixedly arranged at the lower end of the inner side of the temperature control box (4), a resistance spring block (13) is fixedly arranged at the inner side of the resistance groove (12), a contact block (14) is arranged at the left end of the resistance groove (12), conductive liquid is arranged at the inner side of the resistance groove (12), an air source (15) is fixedly arranged at the upper end of the inner side of the temperature control box (4), an air pressure regulating valve (16) is connected to a lower end pipeline of the air source (15), the lower end of the air pressure regulating valve (16) is connected with a right end pipeline of the resistance groove (12), a power source (17) is fixedly arranged at the lower end of the inner side of the temperature control box (4), the power source (17) is electrically connected with the resistance spring block (13), the upper end of the singeing roller (3) is a heat-conducting plate (11), and the heat-conducting plate (11) is made of copper, the lower extreme of burning hair roller (3) is normal atmospheric temperature board (9), the centre of heat-conducting plate (11) and normal atmospheric temperature board (9) is provided with insulating layer (8), the rear end fixed mounting of burning hair roller (3) has upset cylinder (10), contact block (14) are connected with heat-conducting plate (11) electricity.
3. The intelligent textile fabric post-printing and dyeing repair device as claimed in claim 2, characterized in that: the repairing device comprises a repairing cabin (6), wherein a screw rod (18) is connected with an inner side bearing of the repairing cabin (6), a sliding block (19) is connected with an outer side thread of the screw rod (18), a clamping groove is formed in the left end of the inner side of the repairing cabin (6), the left end of the sliding block (19) is arranged in the clamping groove, a repairing head (20) is fixedly arranged at the upper end of the sliding block (19), an igniter is connected with a lower side pipeline of the repairing head (20), a rear bevel gear (21) is fixedly arranged at the lower side of the screw rod (18), a front bevel gear (22) is fixedly arranged at the lower side of the screw rod (18), a transmission motor (23) is fixedly arranged at the right side of the repairing cabin (6), a universal shaft (26) is fixedly arranged at an output shaft at the left side of the transmission motor (23), and a driving bevel gear (27) is fixedly arranged at the left end of the universal shaft (26), the lower extreme fixed mounting of cabin (6) is repaiied has telescopic cylinder (24), the axle head fixed mounting of telescopic cylinder (24) has adjustable ring (25), the inboard of adjustable ring (25) and the axle head swing joint of initiative bevel gear (27).
4. The utility model provides an intelligent textile fabric system of repairing after printing and dyeing which characterized in that: the system for repairing the dyed fabric comprises a sanding detection module, a positioning repairing module and an auxiliary adjusting module, wherein the sanding detection module comprises an electrostatic attraction module and a video monitoring module, the positioning repairing module comprises a fluff positioning module, a repairing control module and a multipoint compensation module, the auxiliary adjusting module comprises a quality evaluating module and an automatic adjusting module, and the sanding detection module, the positioning repairing module and the auxiliary adjusting module are respectively in radio connection;
the static electricity attraction module is in signal connection with a static electricity generation rod (7), the video monitoring module is in signal connection with a camera, the repair control module is in signal connection with a telescopic cylinder (24) and an igniter, the multi-point compensation module is in signal connection with a turnover cylinder (10), and the automatic adjustment module is in signal connection with an air pressure adjustment valve (16).
5. The intelligent textile fabric post-printing and dyeing repair system of claim 4, wherein: the post-printing and repairing system comprises the following steps;
s1, performing quality inspection on the singed cloth;
s2, positioning the position of the residual fluff;
s3, repairing the residual fluff through a device;
s4, adjusting the singeing parameters according to the singeing condition of the cloth;
s5, repeating S1-S4, the repairing and self-adjusting of the cloth singeing can be realized.
6. The intelligent textile fabric post-printing and dyeing repair system of claim 5, wherein: the manner of the electrostatic attraction module and the video monitoring module in S1 is as follows:
the fluff which is attached to the surface of the cloth and is not completely singed is attracted by the static electricity generating rod (7), the condition of the cloth above the static electricity generating rod (7) is monitored in real time by a camera, and the position of the shot fluff is recorded in the system.
7. The intelligent textile fabric post-printing and dyeing repair system of claim 6, wherein: the fluff positioning module, the repair control module and the multipoint compensation module in the S2-S3 are in the following modes:
s31, the actual position of the fluff above the static electricity generating rod (7) on the width of the cloth is obtained through shooting by a camera, the time of the shot fluff reaching the position right above the repairing head (20) can be obtained by combining the conveying speed of the cloth and the actual distance from the position above the static electricity generating rod (7) to the position above the repairing head (20), and the position of the repairing head (20) is adjusted by controlling the telescopic cylinder 24 through a system, so that the repairing head can be repaired when the fluff reaches the upper part;
s32, when a plurality of fluff positions exist on the same wide position and the fluff reaches the upper end of the repairing head (20), the system controls the cloth to be conveyed and stopped, and the fluff roller (3) is turned over for 180 degrees through the turning cylinder (10), so that the repairing head (20) has enough time to repair the cloth and the cloth at the fluff position cannot be damaged.
8. The intelligent textile fabric post-printing and dyeing repair system of claim 7, wherein: the quality evaluation module and the automatic adjustment module in the S4 are implemented as follows:
the singeing cloth is qualified when the repairing times in one minute are less than or equal to X times, and when the repairing times are more than X times, the air pressure of the air pressure regulating valve (16) is regulated by the system so as to gradually increase the singeing temperature at unit temperature until the repairing times are less than or equal to X times, so that the singeing temperature is automatically regulated for the cloth, and the singeing quality is ensured.
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| CN202210482960.0A CN114941220A (en) | 2022-05-05 | 2022-05-05 | Intelligent textile fabric printing and dyeing post-repair system |
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| CN202210482960.0A CN114941220A (en) | 2022-05-05 | 2022-05-05 | Intelligent textile fabric printing and dyeing post-repair system |
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| CN113403788A (en) * | 2021-08-19 | 2021-09-17 | 南通吉利新纺织有限公司 | Textile fabric singeing device |
| CN113882109A (en) * | 2021-09-30 | 2022-01-04 | 杭州航民钱江染整有限公司 | Fabric printing and dyeing pretreatment equipment and process |
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| CN112226984A (en) * | 2019-07-15 | 2021-01-15 | 长兴维港纺织有限公司 | Textile fabric singeing and printing device and using method thereof |
| CN113403788A (en) * | 2021-08-19 | 2021-09-17 | 南通吉利新纺织有限公司 | Textile fabric singeing device |
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