CN114940276A - High-speed forming and packaging system for flat lolly - Google Patents
High-speed forming and packaging system for flat lolly Download PDFInfo
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- CN114940276A CN114940276A CN202210566346.2A CN202210566346A CN114940276A CN 114940276 A CN114940276 A CN 114940276A CN 202210566346 A CN202210566346 A CN 202210566346A CN 114940276 A CN114940276 A CN 114940276A
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- Prior art keywords
- frame
- guide
- die
- lollipop
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/005—Packaging other articles presenting special problems packaging of confectionery
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0236—Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0236—Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
- A23G3/0252—Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band, or by a drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
- A23G3/0268—Moulds
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/50—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
- A23G3/56—Products with edible or inedible supports, e.g. lollipops
- A23G3/563—Products with edible or inedible supports, e.g. lollipops products with an inedible support, e.g. a stick
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Abstract
The invention relates to a high-speed forming and packaging system for flat lollipops, which is characterized in that: the device comprises a frame, a forming module, a transition module and a packaging module; the forming module, the transition module and the packaging module are all arranged on the frame; when the outer die frame and the inner die frame integrally move, the C-shaped cutter on the outer side of the guide rod can directly cut the conveyed sugar strips into blocks and fall into the lower die plate at the top end of the guide column; after the flat lollipops are output from the forming machine, the flat lollipops enter a transition module to clamp the lollipops, and the lollipops are clamped by a lollipop clamping and conveying module to be conveyed; the high-speed flat lollipop has no additional sugar cutting and material conveying structure, and has simple forming structure and high forming speed; the packaging module can be independently arranged at the side of the forming machine of the flat lollipop, and compared with the mode of cutting the packaging paper, covering the surface of the flat lollipop and then performing heat sealing; the system has higher efficiency and stronger universality.
Description
Technical Field
The invention relates to the technical field of flat lolly forming and packaging, in particular to a high-speed flat lolly forming and packaging system.
Background
In the forming process of a common flat lollipop, the forming machine head adopts an upper die and a lower die of the flat lollipop for pressing and opening to realize the forming of the lollipop; the method generally adopts the mode that a lower die is fixed, an upper die is in compaction fit with or opened from the lower die under the action of a guide structure to complete the forming of the lollipop, and a plastic rod is inserted in the forming process to complete the complete forming of the lollipop; however, in this molding method, on one hand, the lower mold of the lollipop is fixed, which easily causes the lollipop to stick to the mold, and on the other hand, the molding efficiency of the lollipop is low;
the invention as disclosed in chinese patent CN201910743430.5 relates to a platen-type lollipop forming machine; the method is characterized in that: comprises a candy cake conveying module, a forming frame, a forming turntable, a candy cake pressing unit, a forming pinch roller and a conveying platform; according to the invention, the sugar block molds are arranged on the conveying chain at equal intervals, so that the sugar blocks are ensured to be at equal intervals when being output, and can accurately fall into the sugar block molds of the insert rods, and the vacancy rate of the sugar block molds is reduced; in addition, a scraper is arranged on one side of the synchronous conveying belt, so that residual sugar stains on the synchronous conveying belt can be quickly removed; the outer side of the guide frame is provided with a guide extension plate, and the guide extension plate slides on the guide extension plate through the inertia of the cake-shaped sugar blocks, so that the use of a synchronous conveying belt is reduced; according to the invention, the pressing-in molding of the sugar cake is realized in the rotating process through the matching of the limiting guide rib plate and the molding pressing wheel under the rotation of the molding turntable by adopting the sugar cake pressing unit hinged by the torsion spring;
in the patent, the lower mould adopts a fixed structure in the forming process of the lollipop, the lollipop cannot be cut off independently, and the cut candy blocks are required to be put into the mould for pressing and forming, so that the candy blocks are put into the mould cavity by an additional candy bar cutting structure and a candy block conveying structure, and the structure is redundant, as shown in fig. 1 and fig. 2; therefore, a structure which can directly realize that the cut pieces of the sugar strips directly fall into the die cavity is needed, the forming redundancy of the lollipop is reduced, and the forming efficiency is improved.
In the production process of a common flat round lollipop structure, a packaging system of the flat round lollipop structure is arranged along with a forming mechanism, namely, when the flat lollipop is processed and output by a forming machine, packaging paper is directly covered on the upper surface and the lower surface of the flat lollipop for packaging; in the structure, the packaging system and the forming mechanism cannot be independently detached, and the lollipop is not completely packaged due to the fact that the candy paper is deviated from the packaging area easily during packaging;
in addition, in the automatic package of the flat lollipops, the general package mode of the flat lollipops is that the package paper is cut into a square structure and attached to the surface of the lollipops; then, the sugar blocks with the wrapping paper attached to the two sides are subjected to heat sealing; the automatic production efficiency of the structure of cutting the packing paper in advance in hot air is low.
A hemispherical candy packaging system as disclosed in chinese patent CN 201510745764.8; including packing frame, conveying mechanism are located the feed inlet end of packing frame, and sugar paper conveying mechanism installs in packing frame and is close to one side that send sugar mechanism, send sugar mechanism setting to be close to one side of conveying mechanism at the mount pad to be located conveying mechanism's discharge gate department, rotary mechanism install in the mount pad and are close to one side that send sugar mechanism to be located the top that send sugar mechanism, tilting mechanism installs in the mount pad and is close to one side that send sugar mechanism to be located rotary mechanism's oblique upper left side, twist sugar mechanism installs in the mount pad and is close to one side that send sugar mechanism to be located rotary mechanism's top, keep off sugar mechanism and install in the mount pad and be close to one side that send sugar mechanism to be located rotary mechanism's the outside. The invention has the advantages that: the packaging system can be used for automatically packaging the semi-spherical candies.
The packaging in the patent is that the packaging is carried out in a mode of cutting the packaging paper into a kettle cover on the surface of the sugar block; the packaging machine is easy to package, and the packaging kettle cover is not comprehensive, so that the subsequent heat sealing process is not facilitated.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a high-speed forming and packaging system for flat lollipops, which can solve the problem that the redundancy of the whole structure is complicated because the candy strip cutting and the candy conveying are required to be realized firstly in the conventional flat lollipop forming structure redundancy; and the problem of low production efficiency of the flat lollipop packaging method that the packaging paper is firstly cut and attached to the surface of the flat lollipop and then heat sealing is carried out is solved.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a high-speed shaping packaging system of ribbon stick sugar which innovation point lies in: the device comprises a frame, a forming module, a transition module and a packaging module; the forming module, the transition module and the packaging module are all arranged on the frame;
the forming module comprises an outer die frame, an inner die frame, an arc-shaped cam, an outer forming die holder, an outer forming die guide frame, an outer forming die and an inner forming die;
the outer die frame is of an annular cylindrical structure, and a plurality of waist-shaped grooves for accommodating the installation of the outer forming die are arranged on one end face of the outer die frame in an annular array; a flat lollipop mold matching cavity is formed in the position, corresponding to the waist-shaped groove, of the outer mold frame in the circumferential direction; an outer forming die hinge cavity penetrating through the wall thickness of the outer die frame is formed in the end face, provided with the waist-shaped groove, of the outer die frame and perpendicular to the waist-shaped groove, and an outer forming die accommodating groove is formed in the position, located on the outer wall of the outer die frame, of the outer forming die hinge cavity;
the inner die frame is coaxially arranged in the outer die frame, the inner die frame is of an annular structure, and the section of the inner die frame is of a T-shaped structure; the inner mold frame comprises a guide plate and an outer cylinder body; the guide plate is vertically arranged on the inner wall of the outer cylinder body; a plurality of U-shaped guide grooves are arranged on the guide plate in an annular array along the circumferential direction; a guide hole for accommodating the inner forming die to pass through is formed in the position, corresponding to the U-shaped guide groove, of the outer cylinder body;
the arc cam is fixedly arranged on the inner side of the guide plate of the inner die carrier;
the outer forming die holder is fixedly arranged on the outer side of the outer die frame, and the inner wall of the outer forming die holder is of an arc-shaped structure; the arc length of an arc-shaped structure of the inner wall of the outer forming die holder is greater than 1/3 of the perimeter of the outer die holder and less than 1/2 of the perimeter of the outer die holder;
the outer forming die guide frame is of an arc-rod-shaped structure, is arranged on the outer side of the outer die frame, and two ends of the outer forming die guide frame abut against two ends of the outer forming die holder;
the outer forming die comprises a mounting plate, a hinge seat and an upper template; the mounting plate is embedded in the waist-shaped groove of the outer die frame and is locked and fixed, one end of the hinge seat is hinged to the mounting plate, the end part of the hinge seat is arranged in the hinge cavity of the outer forming die, and the hinge seat is embedded in the accommodating groove of the outer forming die; the upper template is fixedly arranged on the hinge seat, and the upper template can be embedded into or rotated out of the matching cavity of the flat lollipop mold along with the rotation of the hinge seat; a guide post is vertically arranged on the hinge seat and is jointed with the guide frame of the outer forming die to realize the opening and closing of the outer forming die when the outer die carrier rotates;
the inner forming die comprises a guide wheel, a guide rod and a lower template; the guide wheel is arranged at one end of the guide rod and is positioned in the U-shaped guide groove, the guide wheel can be matched with the outer contour of the arc cam, and the guide wheel is jacked up by the arc cam to move along the inner wall of the U-shaped guide groove; one end of the guide rod is connected with the guide wheel, and the other end of the guide rod penetrates through the guide hole in the outer cylinder body and extends out of the outer side of the inner die carrier; the lower template is arranged at the other end of the guide rod and is driven to be matched with the upper template at the flat lollipop mold matching cavity of the outer mold frame under the guide of the arc-shaped cam;
one end of the outer die frame is provided with a feeding guide wheel; a C-shaped cut-off knife is arranged on the outer side of the guide rod and between the outer die frame and the inner die frame;
the transition module comprises a transition chuck, the transition chuck is arranged at the output end of the forming module, and a plurality of clamping grooves for containing the sugar sticks are arranged on the transition chuck along the circumferential direction; an arc-shaped sugar stick retainer is arranged on the circumferential outer side of the transition chuck, and a sugar stick clamping hole is formed between the arc-shaped sugar stick retainer and the transition chuck;
the packaging module comprises a lollipop clamping and conveying module, a lollipop heat-sealing module, a lollipop cutting module and a packaging paper conveying module;
the lollipop clamping and conveying module comprises a conveying chain and a lollipop clamp; the conveying chain is arranged on the rack and is driven by a chain wheel to realize circular rotation; the sugar stick clamps are arranged on the side edge of the conveying chain at equal intervals; one end of the conveying chain extends to the edge of the arc-shaped sugar stick retainer, and the sugar sticks on the transition chuck are clamped by the sugar stick retainer to be conveyed;
the lollipop heat sealing module comprises an upper heat sealing roller and a lower heat sealing roller; the upper heat-sealing roller is arranged above the lower heat-sealing roller; a gap for accommodating the passing of the wrapping paper is formed between the upper heat-sealing roller and the lower heat-sealing roller; the upper heat-sealing roller and the lower heat-sealing roller are both provided with cavities for containing sugar sticks and flat lollipops in the circumferential direction;
the lollipop cutting module comprises an upper cutting roller and a lower cutting roller; the upper cutting roller is arranged above the lower cutting roller; a gap for accommodating the passing of the wrapping paper is formed between the upper cutting roller and the lower cutting roller; the upper cutting roller and the lower cutting roller are provided with a plurality of U-shaped cutters in an annular array in the circumferential direction, and the packaged lollipops are cut into packaging paper by the U-shaped cutters;
the packaging paper conveying module comprises an upper packaging paper frame, a lower packaging paper frame, an upper winding guide roller and a lower winding guide roller; the upper packaging paper frame and the lower packaging paper frame are both cylindrical, baffles are arranged at two ends of the upper packaging paper frame and the lower packaging paper frame, and packaging paper is arranged on the upper packaging paper frame and the lower packaging paper frame; the output end of the packing paper on the upper packing paper rack is connected to the upper winding guide roller and is conveyed to the gap between the upper cutting roller and the lower cutting roller through the upper winding guide roller; the wrapping paper output end on the lower wrapping paper rack is connected to the lower winding guide roller and is conveyed to the gap between the upper cutting roller and the lower cutting roller through the lower winding guide roller.
Furthermore, one end of the outer forming die guide frame is close to the end face of the outer die frame, and the other end of the outer forming die guide frame is gradually close to the circumferential middle line position of the outer wall of the outer die frame.
Furthermore, one end of the arc-shaped cam is provided with a transition inclined plane, and the outer contour of the arc-shaped cam is of an arc-shaped structure and has a gap with the inner side of the guide plate.
Furthermore, the outer sides of the cavities for accommodating the sugar sticks and the flat lollipops on the surfaces of the upper heat-sealing roller and the lower heat-sealing roller are heating cambered surfaces.
Further, the candy stick clamp comprises a pair of clamping arms which are hinged and connected through a torsion spring, the candy stick can be clamped at the position of a clamping opening of the pair of clamping arms, an extending driving lever is arranged at the tail end of one of the clamping arms, the candy stick clamp is moved along the conveying chain in the process of extending the driving lever to touch a limiting block arranged on the rack to realize opening, and the conveying chain is treated to leave the limiting block position to clamp the candy stick through the torsion force of the torsion spring.
Furthermore, the U-shaped cutter on the upper cutting roller is meshed with the U-shaped cutter on the lower cutting roller at the joint part in the rotating process, so that the packaging paper of the flat lollipop is cut.
Furthermore, a plurality of upper winding guide rollers and a plurality of lower winding guide rollers are arranged on the machine frame in a staggered manner; all have dead weight tensioning roller in the lower winding guide roll in going up the winding guide roll, and through the gravity stretch-draw wrapping paper of dead weight tensioning roller, guarantee the conveying tension of wrapping paper.
The invention has the advantages that:
1) according to the invention, a fixed outer die frame is adopted to realize the hinging of an upper die on the outer die frame, and an inner die frame with a guide structure is adopted to realize the radial movement of a lower die through an arc cam; at the feeding position, when the outer die frame and the inner die frame integrally move, the C-shaped cutter at the outer side of the guide rod can directly cut the conveyed sugar strips into blocks and fall into the lower die plate at the top end of the guide column; in the rotating process, the lower template is supported by the arc-shaped cam to approach the upper template and be pressed to realize the molding of the sugar strips in the mold cavity, the molded sugar blocks are kept in a state by the outer molding mold holder in the rotating process and the insertion of the sugar sticks can be realized, after the insertion of the sticks is finished, the upper template is opened by the outer molding mold guide frame, meanwhile, the guide wheel of the inner molding mold leaves the arc-shaped cam to realize the output of the molded flat lollipops, and after the output of the lollipops is realized by the outer molding mold guide frame, the outer molding mold guide frame is flattened and then rotated along the extending direction of the outer molding mold guide frame to realize the embedding of the upper template into the flat lollipops mold matching cavity to wait for the next matching with the inner molding mold; the high-speed flat lollipop has no additional structure for cutting and conveying the lollipop, and has simple forming structure and high forming speed.
2) According to the invention, after the flat lollipops are output from the forming machine, the lollipops are clamped by the lollipop clamping and conveying module for conveying, the lollipop heat-sealing module is provided with a cavity for accommodating the lollipops, and then the surface of a roller at the outer side of the cavity is provided with a heating surface, so that when the packaging paper passes through a gap between the upper heat-sealing roller and the lower heat-sealing roller, the packaging paper except the lollipops falling into the cavity is not heated, and the rest parts are subjected to heat sealing; thus realizing the continuous heat sealing of the lollipop on the packaging paper; finally, cutting the packaging paper subjected to heat sealing and continuous through a U-shaped cutter to realize independent output of each packaged flat lollipop; the packaging system can be independently arranged at the side of a forming machine of the flat lollipop, and compared with the mode of cutting packaging paper, covering the surface of the flat lollipop and then carrying out heat sealing; the system has higher efficiency and stronger universality.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of a platen-type lollipop forming machine according to the comparative patent.
FIG. 2 is a diagram of the forming parts of a platen-type lollipop forming machine according to the comparative patent.
Fig. 3 is an overall structure diagram of a high-speed forming and packaging system for flat-bar candy according to the invention.
FIG. 4 is a diagram of the structure of the forming module of the high-speed forming and packaging system for flat-bar candy according to the present invention.
Fig. 5 is an internal structure view of a forming module of the high-speed forming and packaging system for flat lolly of the present invention.
FIG. 6 is a view of the packaging module structure of the high speed forming and packaging system for flat candy in accordance with the present invention.
Fig. 7 is a partial three-dimensional structure diagram of a packaging module of the high-speed forming and packaging system for flat-lolly candy according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that the present product is conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another, and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are absolutely horizontal or hanging, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A high-speed forming and packaging system for flat lollipops as shown in fig. 3 to 7, which comprises a frame 1, a forming module 2, a transition module 3 and a packaging module 4; the forming module 2, the transition module 3 and the packaging module 4 are all arranged on the frame 1.
The molding module 1 includes an outer mold frame 11, an inner mold frame 12, an arc cam 13, an outer molding mold holder 14, an outer molding mold guide frame 15, an outer molding mold 16, and an inner molding mold 17.
The outer die frame 11 is of an annular cylindrical structure, and a plurality of waist-shaped grooves for accommodating the installation of the outer forming die are arranged on one end face of the outer die frame 11 in an annular array; a flat lollipop mold matching cavity is arranged at the position, corresponding to the waist-shaped groove, of the outer mold frame 11 in the circumferential direction; an outer forming die hinge cavity penetrating through the wall thickness of the outer die frame 11 is formed in the end face, provided with the waist-shaped groove, of the outer die frame 11 and perpendicular to the waist-shaped groove, and an outer forming die accommodating groove is formed in the position, located on the outer wall of the outer die frame 11, of the outer die frame hinge cavity.
The inner die carrier 12 is coaxially arranged in the outer die carrier 11, the inner die carrier 12 is in an annular structure, and the section of the inner die carrier is in a T-shaped structure; the inner mold frame 12 includes a guide plate 121 and an outer cylinder 122; the guide plate 121 is vertically arranged on the inner wall of the outer cylinder 122; a plurality of U-shaped guide grooves are circumferentially arranged on the guide plate 121 in an annular array; a guide hole for accommodating the inner forming die 17 to pass through is formed in the position, corresponding to the U-shaped guide groove, of the outer cylinder 122;
the arc cam 13 is fixedly arranged at the inner side of the guide plate 121 of the inner die carrier 12.
The outer forming die holder 14 is fixedly arranged on the outer side of the outer die frame 11, and the inner wall of the outer forming die holder 14 is of an arc structure; the arc length of the arc structure of the inner wall of the outer forming die holder 14 is greater than 1/3 of the circumference of the outer die carrier 11 and less than 1/2 of the circumference of the outer die carrier 11.
The outer forming die guide frame 15 is of an arc rod-shaped structure, the outer forming die guide frame 15 is arranged on the outer side of the outer die frame 11, and two ends of the outer forming die guide frame are abutted against two ends of the outer forming die holder 14.
The outer molding die 16 includes a mounting plate 161, a hinge base 162, and an upper die plate 163; the mounting plate 161 is embedded in the waist-shaped groove of the outer die carrier 11 and is locked and fixed, one end of the hinge seat 162 is hinged on the mounting plate 161, the end part of the hinge seat is arranged in the hinge cavity of the outer forming die, and the hinge seat is embedded in the accommodating groove of the outer forming die; the upper template 163 is fixedly arranged on the hinge seat 162, and the upper template 163 can be embedded into or rotated out of the matching cavity of the flat lollipop mold by following the rotation of the hinge seat; a guide post 164 is vertically arranged on the hinge seat 162 and is connected with the hinge seat 162, and the guide post 164 is jointed with the outer forming die guide frame 15 to realize the opening and closing of the outer forming die 16 when the outer die frame 11 rotates.
The inner molding die 17 comprises a guide wheel 171, a guide rod 172 and a lower template 173; the guide wheel 171 is arranged at one end of the guide rod and is positioned in the U-shaped guide groove, the guide wheel 171 can be matched with the outer contour of the arc cam 13, and the guide wheel 171 is jacked up by the arc cam 13 to move along the inner wall of the U-shaped guide groove; one end of the guide rod 172 is connected to the guide wheel 171, and the other end of the guide rod 172 passes through the guide hole on the outer cylinder 122 and extends out of the outer side of the inner mold frame 12; the lower template 173 is arranged at the other end of the guide rod and is driven by the arc cam 13 to be matched with the upper template 163 at the flat candy mold matching cavity of the outer mold frame 11.
One end of the outer die carrier 11 is provided with a feeding guide wheel 111; a C-shaped cutter is arranged outside the guide rod 172 and between the outer die carrier 11 and the inner die carrier 12.
The transition module 3 comprises a transition chuck, the transition chuck is arranged at the output end of the forming module, and a plurality of clamping grooves for containing the sugar sticks are arranged on the transition chuck along the circumferential direction; an arc-shaped candy bar holding frame 31 is arranged on the circumferential outer side of the transition chuck, and a candy bar holding hole is formed between the arc-shaped candy bar holding frame 31 and the transition chuck.
The wrapping module 4 comprises a lollipop gripping and transporting module 41, a lollipop heat sealing module 42, a lollipop cutting module 43 and a wrapper transporting module 44.
The lollipop clamp conveyor module 41 comprises a conveyor chain 411 and a candy bar clamp 412; the conveying chain 411 is arranged on the frame 1 and is driven by a chain wheel to realize circular rotation; the candy bar clamps 412 are arranged on the side of the conveying chain 411 at equal intervals; one end of the conveyor chain 411 extends to the edge of the arc-shaped candy bar holder 31 and is transported by holding a candy bar on the transition chuck by the candy bar holder 412.
The lollipop heat seal module 42 includes an upper heat seal roller 421 and a lower heat seal roller 422; the upper heat-seal roller 421 is disposed above the lower heat-seal roller 422; a gap for accommodating the passing of the wrapping paper is formed between the upper heat-sealing roller 421 and the lower heat-sealing roller 422; the upper heat-sealing roller 421 and the lower heat-sealing roller 422 are both provided with cavities for accommodating sugar sticks and flat-stick candies in the circumferential direction.
The lollipop cutting module 43 includes an upper cutting roller 431 and a lower cutting roller 432; the upper cutting roller 431 is disposed above the lower cutting roller 432; the upper and lower cutting rollers 431 and 432 form a gap therebetween for receiving the wrapping paper to pass through; the upper and lower cutting rollers 431 and 432 are circumferentially provided with a plurality of U-shaped cutters in an annular array, and the wrapped lollipop is cut into wrapping paper by the U-shaped cutters.
The wrapper delivery module 44 comprises an upper wrapper holder 441, a lower wrapper holder 442, upper wrap guide rollers 443 and lower wrap guide rollers 444; the upper packaging paper frame 441 and the lower packaging paper frame 442 are cylindrical, two ends of the upper packaging paper frame 441 are provided with baffles, and packaging paper is arranged on the upper packaging paper frame 441 and the lower packaging paper frame 442; the output end of the wrapping paper on the upper wrapping paper holder 441 is connected to the upper winding guide roller 443 and is fed through the upper winding guide roller 443 to the gap between the upper cutting roller 431 and the lower cutting roller 432; the output of the wrapper from the lower wrapper holder 442 is connected to the lower wrap guide roller 444 and is fed through the lower wrap guide roller 444 to the gap between the upper and lower cutter rollers 431,432.
One end of the outer forming die guide frame 15 is close to the end face of the outer die carrier 11, and the other end of the outer forming die guide frame 15 is gradually close to the circumferential middle line position of the outer wall of the outer die carrier 11.
One end of the arc cam 13 is provided with a transition inclined plane, and the outer contour of the arc cam 13 is in an arc structure and a gap is reserved between the outer contour and the inner side of the guide plate 121.
The outer sides of the cavities for accommodating the sugar sticks and the flat lollipops on the surface of the upper heat-seal roller 421 and the surface of the lower heat-seal roller 422 are heating arc surfaces.
The candy bar clamp 412 comprises a pair of clamping arms which are hinged and connected through a torsion spring, the candy bar can be clamped at the position of a clamping opening of the pair of clamping arms, an extending deflector rod is arranged at the tail end of one clamping arm, the candy bar clamp 412 extends the deflector rod to touch a limiting block arranged on the rack to realize opening in the process of moving along the conveying chain 411, and the candy bar is clamped through the torsion force of the torsion spring when the conveying chain leaves the limiting block.
The U-shaped cutter on the upper cutting roller 431 is meshed with the U-shaped cutter on the lower cutting roller 432 at the joint in the rotating process, so that the wrapping paper of the flat lollipop is cut.
A plurality of upper winding guide rollers 443 and a plurality of lower winding guide rollers 444 are arranged on the machine frame in a staggered mode; the lower winding guide rollers 444 of the upper winding guide rollers 443 each have a self-weight tension roller therein, and the wrapping paper is tensioned by the gravity of the self-weight tension roller, thereby ensuring the feeding tension of the wrapping paper.
The working principle of the invention is as follows: the upper die is hinged on the outer die frame by adopting a fixed outer die frame, and the lower die moves in the radial direction through the arc cam by adopting an inner die frame with a guide structure; at the feeding position, when the outer die frame and the inner die frame integrally move, the C-shaped cutter at the outer side of the guide rod can directly cut the conveyed sugar strips into blocks and fall into the lower die plate at the top end of the guide column; in the rotating process, the lower template is supported by the arc-shaped cam to approach the upper template and be pressed to realize the molding of the sugar strips in the mold cavity, the molded sugar blocks are kept in a state by the outer molding mold holder in the rotating process and the insertion of the sugar sticks can be realized, after the insertion of the sticks is finished, the upper template is opened by the outer molding mold guide frame, meanwhile, the guide wheel of the inner molding mold leaves the arc-shaped cam to realize the output of the molded flat lollipops, and after the output of the lollipops is realized by the outer molding mold guide frame, the outer molding mold guide frame is flattened and then rotated along the extending direction of the outer molding mold guide frame to realize the embedding of the upper template into the flat lollipops mold matching cavity to wait for the next matching with the inner molding mold; after the flat lollipops are output from the forming machine, the flat lollipops enter the transition module to clamp the lollipops, the lollipops are clamped by the lollipop clamping and conveying module to be conveyed, a cavity for accommodating the lollipops is formed in the lollipop heat-sealing module, and then the heating surface is formed on the surface of the roller outside the cavity, so that when the packaging paper passes through the gap between the upper heat-sealing roller and the lower heat-sealing roller, the packaging paper except the lollipops falling into the cavity is not heated, and the rest parts are subjected to heat sealing; thus realizing the continuous heat sealing of the lollipop on the packaging paper; finally, cutting the packaging paper subjected to heat sealing and continuous through a U-shaped cutter to realize independent output of each packaged flat lollipop; the packaging system can be independently arranged at the side of a forming machine of the flat lollipop, and compared with the mode of cutting packaging paper, covering the surface of the flat lollipop and then carrying out heat sealing; the system has higher efficiency and stronger universality.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a high-speed shaping packaging system of flat bar sugar which characterized in that: the device comprises a frame, a forming module, a transition module and a packaging module; the forming module, the transition module and the packaging module are all arranged on the frame;
the forming module comprises an outer die frame, an inner die frame, an arc-shaped cam, an outer forming die holder, an outer forming die guide frame, an outer forming die and an inner forming die;
the outer die frame is of an annular cylindrical structure, and a plurality of waist-shaped grooves for accommodating the installation of the outer forming die are arranged on one end face of the outer die frame in an annular array; a flat lollipop mold matching cavity is formed in the position, corresponding to the waist-shaped groove, of the outer mold frame in the circumferential direction; an outer forming die hinge cavity penetrating through the wall thickness of the outer die frame is formed in the end face, provided with the waist-shaped groove, of the outer die frame and perpendicular to the waist-shaped groove, and an outer forming die accommodating groove is formed in the position, located on the outer wall of the outer die frame, of the outer forming die hinge cavity;
the inner die frame is coaxially arranged in the outer die frame, the inner die frame is of an annular structure, and the section of the inner die frame is of a T-shaped structure; the inner mold frame comprises a guide plate and an outer cylinder body; the guide plate is vertically arranged on the inner wall of the outer cylinder body; a plurality of U-shaped guide grooves are arranged on the guide plate in an annular array along the circumferential direction; a guide hole for accommodating the inner forming die to pass through is formed in the position, corresponding to the U-shaped guide groove, of the outer cylinder body;
the arc cam is fixedly arranged on the inner side of the guide plate of the inner die carrier;
the outer forming die holder is fixedly arranged on the outer side of the outer die frame, and the inner wall of the outer forming die holder is of an arc-shaped structure; the arc length of an arc-shaped structure of the inner wall of the outer forming die holder is greater than 1/3 of the perimeter of the outer die holder and less than 1/2 of the perimeter of the outer die holder;
the outer forming die guide frame is of an arc-rod-shaped structure, is arranged on the outer side of the outer die frame, and two ends of the outer forming die guide frame abut against two ends of the outer forming die holder;
the outer forming die comprises a mounting plate, a hinge seat and an upper template; the mounting plate is embedded in the waist-shaped groove of the outer die frame and is locked and fixed, one end of the hinge seat is hinged to the mounting plate, the end part of the hinge seat is arranged in the hinge cavity of the outer forming die, and the hinge seat is embedded in the accommodating groove of the outer forming die; the upper template is fixedly arranged on the hinge seat, and the upper template can be embedded into or rotated out of the matching cavity of the flat lollipop mold along with the rotation of the hinge seat; a guide post is vertically arranged on the hinge seat and is jointed with the guide frame of the outer forming die to realize the opening and closing of the outer forming die when the outer die frame rotates;
the inner forming die comprises a guide wheel, a guide rod and a lower template; the guide wheel is arranged at one end of the guide rod and is positioned in the U-shaped guide groove, the guide wheel can be matched with the outer contour of the arc cam, and the guide wheel is jacked up by the arc cam to move along the inner wall of the U-shaped guide groove; one end of the guide rod is connected with the guide wheel, and the other end of the guide rod penetrates through the guide hole in the outer cylinder body and extends out of the outer side of the inner die carrier; the lower template is arranged at the other end of the guide rod and is driven to be matched with the upper template at the flat stick candy mold matching cavity of the outer mold frame under the guidance of the arc-shaped cam;
one end of the outer die frame is provided with a feeding guide wheel; a C-shaped cut-off knife is arranged on the outer side of the guide rod and between the outer die frame and the inner die frame;
the transition module comprises a transition chuck, the transition chuck is arranged at the output end of the forming module, and a plurality of clamping grooves for containing the sugar sticks are arranged on the transition chuck along the circumferential direction; an arc-shaped sugar stick retainer is arranged on the circumferential outer side of the transition chuck, and a sugar stick clamping hole is formed between the arc-shaped sugar stick retainer and the transition chuck;
the packaging module comprises a lollipop clamping and conveying module, a lollipop heat-sealing module, a lollipop cutting module and a packaging paper conveying module;
the lollipop clamping and conveying module comprises a conveying chain and a lollipop clamp; the conveying chain is arranged on the rack and is driven by a chain wheel to realize circular rotation; the sugar stick clamps are arranged on the side edge of the conveying chain at equal intervals; one end of the conveying chain extends to the edge of the arc-shaped sugar stick retainer, and the sugar sticks on the transition chuck are clamped by the sugar stick retainer to be conveyed;
the lollipop heat sealing module comprises an upper heat sealing roller and a lower heat sealing roller; the upper heat-sealing roller is arranged above the lower heat-sealing roller; a gap for accommodating the passing of the wrapping paper is formed between the upper heat-sealing roller and the lower heat-sealing roller; the upper heat-sealing roller and the lower heat-sealing roller are both provided with cavities for containing sugar sticks and flat lollipops in the circumferential direction;
the lollipop cutting module comprises an upper cutting roller and a lower cutting roller; the upper cutting roller is arranged above the lower cutting roller; a gap for accommodating the passing of the wrapping paper is formed between the upper cutting roller and the lower cutting roller; the upper cutting roller and the lower cutting roller are provided with a plurality of U-shaped cutters in an annular array in the circumferential direction, and the packaged lollipops are subjected to packaging paper cutting through the U-shaped cutters;
the packaging paper conveying module comprises an upper packaging paper frame, a lower packaging paper frame, an upper winding guide roller and a lower winding guide roller; the upper packaging paper frame and the lower packaging paper frame are both cylindrical, baffles are arranged at two ends of the upper packaging paper frame and the lower packaging paper frame, and packaging paper is arranged on the upper packaging paper frame and the lower packaging paper frame; the output end of the packing paper on the upper packing paper rack is connected to the upper winding guide roller and is conveyed to the gap between the upper cutting roller and the lower cutting roller through the upper winding guide roller; the wrapping paper output end on the lower wrapping paper rack is connected to the lower winding guide roller and is conveyed to the gap between the upper cutting roller and the lower cutting roller through the lower winding guide roller.
2. The high-speed lollipop forming and packaging system of claim 1, wherein: one end of the outer forming die guide frame is close to the end face of the outer die frame, and the other end of the outer forming die guide frame is gradually close to the circumferential middle line position of the outer wall of the outer die frame.
3. The high-speed lollipop forming and packaging system of claim 1, wherein: one end of the arc cam is provided with a transition inclined plane, and the outer contour of the arc cam is of an arc structure and is spaced from the inner side of the guide plate.
4. The high-speed lollipop forming and packaging system of claim 1, wherein: the outer sides of the cavities for accommodating the sugar sticks and the flat lollipops on the surfaces of the upper heat-sealing roller and the lower heat-sealing roller are heating cambered surfaces.
5. The high speed lollipop forming and packaging system of claim 1, wherein: the candy stick clamp comprises a pair of clamping arms which are hinged and connected through a torsion spring, the candy stick can be clamped at the position of a clamping opening of the pair of clamping arms, an extending driving lever is arranged at the tail end of one of the clamping arms, the candy stick clamp moves along the conveying chain in the process of extending the driving lever to touch a limiting block arranged on the rack to realize opening, and the conveying chain is treated to leave the limiting block position to clamp the candy stick through the torsion force of the torsion spring.
6. The high-speed lollipop forming and packaging system of claim 1, wherein: and the U-shaped cutter on the upper cutting roller is meshed with the U-shaped cutter on the lower cutting roller at the joint in the rotating process, so that the packaging paper of the flat lollipop is cut.
7. The high-speed lollipop forming and packaging system of claim 1, wherein: the upper winding guide roller and the lower winding guide roller are provided with a plurality of rollers and are arranged on the rack in a staggered manner; all have dead weight tensioning roller among the upper winding guide roll in the lower winding guide roll, and through the gravity stretch-draw wrapping paper of dead weight tensioning roller, guarantee the conveying tension of wrapping paper.
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| CN202210566346.2A CN114940276B (en) | 2022-05-24 | 2022-05-24 | Flat lollipop high-speed forming packaging system |
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| CN202210566346.2A CN114940276B (en) | 2022-05-24 | 2022-05-24 | Flat lollipop high-speed forming packaging system |
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| CN114940276A true CN114940276A (en) | 2022-08-26 |
| CN114940276B CN114940276B (en) | 2023-09-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116902275A (en) * | 2023-09-13 | 2023-10-20 | 烟台金丝猴食品科技有限公司 | Candy packaging equipment |
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| CN111559529A (en) * | 2020-06-09 | 2020-08-21 | 南通维尔斯机械科技有限公司 | Rolling type chocolate candy skin rubbing packaging machine |
| CN212710136U (en) * | 2020-06-09 | 2021-03-16 | 南通维尔斯机械科技有限公司 | Whole integrative packagine machine that twists of full-automatic lolly |
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| US5241807A (en) * | 1992-02-26 | 1993-09-07 | Quick Howard E | Method and apparatus for wrapping lollipops and similar articles |
| US20050079246A1 (en) * | 2001-11-21 | 2005-04-14 | Asma Seferinus Jelle | Device and method for manufacturing and packaging lollipops |
| CN103303511A (en) * | 2013-05-23 | 2013-09-18 | 如皋市包装食品机械有限公司 | Bag type packaging machine for abnormal-shape lollipop |
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| CN111559529A (en) * | 2020-06-09 | 2020-08-21 | 南通维尔斯机械科技有限公司 | Rolling type chocolate candy skin rubbing packaging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116902275A (en) * | 2023-09-13 | 2023-10-20 | 烟台金丝猴食品科技有限公司 | Candy packaging equipment |
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| CN114940276B (en) | 2023-09-15 |
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