CN114939982B - Tectorial membrane device is used in manufacturing of thermal-insulated energy storage integrated wallboard - Google Patents
Tectorial membrane device is used in manufacturing of thermal-insulated energy storage integrated wallboard Download PDFInfo
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- CN114939982B CN114939982B CN202210537221.7A CN202210537221A CN114939982B CN 114939982 B CN114939982 B CN 114939982B CN 202210537221 A CN202210537221 A CN 202210537221A CN 114939982 B CN114939982 B CN 114939982B
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- integrated wallboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the field of integrated wallboard laminating equipment, in particular to a laminating device for manufacturing a heat-insulating energy-storage integrated wallboard, which comprises a base, wherein the base is fixedly connected with a supporting table through a supporting frame, and the supporting table is fixedly connected with a cross beam through a supporting rod, and the laminating device further comprises: a glue spraying mechanism; the film coating mechanism drives the glue spraying mechanism to spray glue on the upper surface and the lower surface of the integrated wallboard while coating the film; and the flattening mechanism drives the flattening mechanism to flatten the films on the upper surface and the lower surface of the integrated wallboard while laminating the film, so that redundant glue and air are removed. This kind of tectorial membrane device is used in manufacturing of thermal-insulated energy storage integrated wallboard realizes spraying glue to integrated wallboard surface when laminating the integrated wallboard to drive rolling mechanism simultaneously and carry out the rolling to the film on integrated wallboard upper and lower two surfaces and handle, get rid of air and unnecessary glue in the film, greatly reduced intensity of labour improves the quality of integrated wallboard tectorial membrane, but also can recycle unnecessary glue.
Description
Technical Field
The invention relates to the field of integrated wallboard laminating equipment, in particular to a laminating device for manufacturing a heat-insulating energy-storage integrated wallboard.
Background
When the existing operation of coating films on the surfaces of two sides of the heat-insulating and energy-storing integrated wallboard simultaneously is carried out, glue needs to be coated on the surfaces of the integrated wallboard in advance, time and labor are wasted, labor intensity is increased, and excessive glue and air in the coating films are not convenient to discharge in time after the coating films are coated, so that the quality of the coating films is affected.
Disclosure of Invention
The invention aims to provide a film laminating device for manufacturing a heat-insulating and energy-storing integrated wallboard, which aims to solve the problems in the background technology. In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a thermal-insulated energy storage integrated wallboard makes and uses tectorial membrane device, includes the base, through support frame fixed connection brace table on the base, and through branch fixed connection crossbeam on the brace table, still includes:
the glue spraying mechanism is used for spraying glue on the upper surface and the lower surface of the integrated wallboard;
the film coating mechanism is used for coating films on the upper surface and the lower surface of the integrated wallboard after glue spraying, and the film coating mechanism drives the glue spraying mechanism to spray glue on the upper surface and the lower surface of the integrated wallboard while coating films;
the flattening mechanism is used for flattening the film coated on the integrated wallboard, the flattening mechanism is driven to flatten the film on the upper surface and the lower surface of the integrated wallboard while coating the film, redundant glue and air are removed, and the film coating mechanism conveys the redundant glue to the glue spraying mechanism for recycling while coating the film.
Preferably, the laminating mechanism comprises laminating rollers symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table, one of the laminating rollers is connected with a motor in a transmission manner, the motor is fixed on the supporting rod, the two laminating rollers are connected through a sprocket assembly III in a transmission manner, a chain in the sprocket assembly III is arranged in an 8-shaped manner, the two laminating rollers are respectively connected onto a cantilever in a fixed shaft rotation manner, and the two cantilevers are respectively fixed on the supporting frame and the supporting rod.
Preferably, the flattening mechanism comprises flattening rollers symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table, two spiral ribs are symmetrically fixed on the peripheral wall of the flattening rollers, two flattening rollers are connected through four transmission of a chain wheel assembly, chains in the four chain wheel assemblies are arranged in an 8 shape, two flattening rollers are respectively fixed on two cantilevers in a rotating mode, the two cantilevers are respectively fixed on the supporting frame and the supporting rod, a glue storage box is fixed on the supporting frame through two transmission of the chain wheel assembly between the film pressing rollers and the flattening rollers on the upper side of the integrated wallboard, and a glue scraping plate for scraping glue on the two sides of the integrated wallboard is fixed on the glue storage box.
Preferably, the film covering mechanism further comprises film material rolls symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table, the two film material rolls are respectively connected to the bent frame in a fixed shaft rotating mode, and the two bent frames are respectively fixed to the cross beam and the base.
Preferably, the film laminating mechanism further comprises sliding drums symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table, the two film material rolls are respectively fixed on the cross beam and the base, the sliding drums are connected with sliding rods in a sliding mode, one ends of the sliding rods, which are pointed to the integrated wallboard, are fixed to rotate and are connected with tensioning rollers in a shaft fixing mode, one ends of the sliding rods, which are far away from the tensioning rollers, are connected with one ends of the sliding drums through springs, and films on the film material rolls penetrate through the corresponding tensioning rollers and are coated on the surface of the integrated wallboard under the action of the corresponding film pressing rollers.
Preferably, the laminating mechanism further comprises gears symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table, the two gears are respectively connected to the rack bars in a fixed shaft rotating mode, the two rack bars are respectively fixed to the cross beam and the base, a sliding seat is fixed to the rack bars, a second rack is connected to the sliding seat in a sliding mode, the second rack is meshed with the gears, a friction plate is fixed to one end of the corresponding film material roll, the friction plate can be buckled and contacted with the peripheral wall of the stop disc, which is coaxially and fixedly connected to the corresponding film material roll, a first rack is fixed to the sliding bar and meshed with the corresponding gears, and the first rack and the second rack are located on two sides of the gears.
Preferably, the glue spraying mechanism comprises a glue water tank and a booster pump which are fixed on a supporting rod, the booster pump is connected with a film material roll on the upper side of an integrated wallboard through a first sprocket assembly, the inlet end of the booster pump is communicated with the bottom of the glue water tank through a first liquid pipe, the outlet end of the booster pump is connected with one end of a connecting pipe fixed on the bottom surface of a cross beam through a third liquid pipe, the other end of the connecting pipe is connected with two nozzles through a fourth liquid pipe, the two nozzles are fixed on the upper surface and the lower surface of a supporting table, and the spraying directions of the two nozzles point to the upper surface and the lower surface of the integrated wallboard.
Preferably, the valve rod is fixedly connected to the sliding rod above the integrated wallboard, the valve barrel is fixedly and communicated with the side wall of the connecting pipe, the upper end of the valve rod is inserted into the valve barrel and can slide in the valve barrel, and the valve rod can seal the connecting pipe.
Preferably, a pump cylinder is fixed on the support frame, the inside of the pump cylinder is in sliding connection with the piston plate, one side of the piston plate is fixedly connected with the push-pull rod, one end of the push-pull rod, which is far away from the piston plate, is fixedly connected with the sliding frame, the film material roll, which is positioned at the lower side of the support table, is coaxially and fixedly connected with the rotary table, the position, which is far away from the circle center, of the rotary table is fixedly connected with the pin roll in a rotating manner, and the pin roll is spliced and in sliding connection with the sliding frame.
Preferably, the pump cylinder is respectively communicated with the glue water tank and the glue storage box through the liquid pipe II and the liquid pipe III, the liquid pipe III and the liquid pipe II are respectively connected with the one-way valve I and the one-way valve II, the conduction direction of the one-way valve I points to the inside of the pump cylinder, and the conduction direction of the one-way valve II points to the glue water tank.
Preferably, the upper surface of the glue water tank is fixedly provided with a pump wheel, the liquid pipe II is fixedly communicated with the outer side wall of the pump wheel, the fixed shaft in the glue water tank is rotationally connected with a stirring shaft, and the impeller in the pump wheel is fixedly connected with the stirring shaft in a coaxial way.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the two side surfaces of the integrated wallboard are coated simultaneously through the coating mechanism, and the glue spraying mechanism is driven to spray glue on the upper surface and the lower surface of the integrated wallboard simultaneously, so that the glue is sprayed on the surfaces of the integrated wallboard while the integrated wallboard is coated, time and labor are saved, and labor intensity is greatly reduced.
According to the invention, the film laminating mechanism drives the flattening mechanism to flatten the films on the upper surface and the lower surface of the integrated wallboard while laminating, so that the air and redundant glue in the films are removed, and the quality of the laminated film of the integrated wallboard is improved, thereby realizing flattening of the films while laminating the integrated wallboard, avoiding manual operation, improving the quality of the laminated film of the integrated wallboard, reducing the working strength, and conveying the redundant glue to the glue spraying mechanism for recycling while laminating the film by the film laminating mechanism, and reducing the material consumption.
Drawings
FIG. 1 is a schematic view of the sectional structure of the assembly of the present invention;
FIG. 2 is a schematic cross-sectional view of a glue tank according to the present invention;
fig. 3 is a schematic view of the structure of the flattening roller in the present invention.
In the figure: 1. a base; 2. a support frame; 3. a piston plate; 4. a support table; 5. a first liquid pipe; 6. a glue tank; 7. a pump wheel; 8. a second liquid pipe; 9. a cross beam; 10. a slide; 11. a hack lever; 12. a first rack; 13. a third liquid pipe; 14. a connecting pipe; 15. a liquid pipe IV; 16. bending the frame; 17. a second rack; 18. a gear; 19. a friction plate; 20. a slide cylinder; 21. a spring; 22. a slide bar; 23. a valve cylinder; 24. a valve stem; 25. a sprocket assembly I; 26. a film roll; 27. stopping a disc; 28. a tension roller; 29. a nozzle; 30. film pressing rollers; 31. a cantilever I; 32. a second sprocket assembly; 33. a cantilever II; 34. a sprocket assembly III; 35. a sprocket assembly IV; 36. a rubber scraping plate; 37. a glue storage box; 38. a fifth liquid pipe; 39. a first check valve; 40. a second check valve; 41. a push-pull rod; 42. a carriage; 43. a pin shaft; 44. a turntable; 45. a pump cylinder; 46. a flattening roller; 47. a stirring shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: the utility model provides a thermal-insulated energy storage integrated wallboard is made and is used tectorial membrane device, includes base 1, through support frame 2 fixed connection brace table 4 on the base 1, and through branch fixed connection crossbeam 9 on the brace table 4, still includes:
the glue spraying mechanism is used for spraying glue on the upper surface and the lower surface of the integrated wallboard;
the film coating mechanism is used for coating films on the upper surface and the lower surface of the integrated wallboard after glue spraying, and the film coating mechanism drives the glue spraying mechanism to spray glue on the upper surface and the lower surface of the integrated wallboard while coating films;
the flattening mechanism is used for flattening the film coated on the integrated wallboard, the flattening mechanism is driven to flatten the film on the upper surface and the lower surface of the integrated wallboard while coating the film, redundant glue and air are removed, and the film coating mechanism conveys the redundant glue to the glue spraying mechanism for recycling while coating the film.
In this embodiment, tectorial membrane mechanism includes that the symmetry sets up the tectorial membrane roller 30 of integrated wallboard upper and lower both sides on brace table 4, and one of them tectorial membrane roller 30 is connected with motor drive, and the motor is fixed in on the branch, and the motor is not drawn in this application, two between the tectorial membrane roller 30 pass through sprocket assembly three 34 transmission and be connected, and the chain in the sprocket assembly three 34 is "8" font setting, two the tectorial membrane roller 30 fixed axle rotation respectively is connected on cantilever one 31, and two cantilever one 31 is fixed respectively on support frame 2, branch.
In this embodiment, the flattening mechanism includes the flattening roller 46 of integrated wallboard upper and lower both sides on brace table 4, and the symmetry is fixed with two heliciform bead on the perisporium of flattening roller 46, two through sprocket assembly four 35 transmission connection between the flattening roller 46, and the chain in the sprocket assembly four 35 is "8" font setting, two flattening roller 46 fixed axle rotation respectively is connected on cantilever two 33, and two cantilever two 33 are fixed respectively on support frame 2, branch, is located between the laminating roller 30 and the flattening roller 46 of integrated wallboard upside and is connected through sprocket assembly two 32 transmission, is fixed with on the support frame 2 and stores up gluey box 37, and is fixed with on storing up gluey box 37 and is used for scraping the scraping plate 36 of glue to integrated wallboard both sides.
In this embodiment, the film laminating mechanism further includes film rolls 26 symmetrically disposed on the upper and lower sides of the integrated wallboard on the supporting table 4, two film rolls 26 are respectively connected to the bent frame 16 in a fixed-axis rotation manner, and two bent frames 16 are respectively fixed on the beam 9 and the base 1.
In this embodiment, the film laminating mechanism further includes a sliding drum 20 symmetrically disposed on the supporting table 4 and on the upper and lower sides of the integrated wallboard, two film rolls 26 are respectively fixed on the beam 9 and the base 1, the sliding drum 20 is slidably connected with a sliding rod 22, one end of the sliding rod 22 pointing to the integrated wallboard is fixed to rotate and is connected with a tensioning roller 28, one end of the sliding rod 22 away from the tensioning roller 28 is connected with one end of the sliding drum 20 through a spring 21, and the film on the film rolls 26 passes through the corresponding tensioning roller 28 and is coated on the surface of the integrated wallboard under the action of the corresponding film pressing roller 30.
In this embodiment, the film laminating mechanism further includes gears 18 symmetrically disposed on the supporting table 4 and integrated on the upper and lower sides of the wallboard, the two gears 18 are respectively connected to the frame rod 11 in a fixed axis rotation manner, the two frame rods 11 are respectively fixed to the cross beam 9 and the base 1, the frame rod 11 is fixed with the slide seat 10, the slide seat 10 is slidably connected with the rack two 17, the rack two 17 is engaged with the gears 18, one end of the rack two 17, which is pointed to the corresponding film roll 26, is fixed with a friction plate 19, the friction plate 19 can be in abutting contact with a peripheral wall of a stop disc 27 coaxially and fixedly connected to the corresponding film roll 26, the slide rod 22 is fixed with the rack one 12, the rack one 12 is engaged with the corresponding gear 18, and the rack one 12 and the corresponding rack two 17 are located on two sides of the gear 18.
In this embodiment, the glue spraying mechanism includes a glue box 6 and a booster pump fixed on a strut, and the booster pump is in transmission connection with a film roll 26 on the upper side of the integrated wallboard through a sprocket assembly 25, the inlet end of the booster pump is communicated with the bottom of the glue box 6 through a first liquid pipe 5, the outlet end of the booster pump is connected with one end of a connecting pipe 14 fixed on the bottom surface of a cross beam 9 through a third liquid pipe 13, the other end of the connecting pipe 14 is connected with two nozzles 29 through a fourth liquid pipe 15, the two nozzles 29 are fixed on the upper surface and the lower surface of a supporting table 4, the spraying directions of the two nozzles 29 are directed to the upper surface and the lower surface of the integrated wallboard, a valve rod 24 is fixedly connected on a sliding rod 22 above the integrated wallboard, a valve cylinder 23 is fixed on the side wall of the connecting pipe 14 and communicated with the valve cylinder 23, the upper end of the valve rod 24 is inserted in the valve cylinder 23, the valve rod 24 can slide the connecting pipe 14, a notch is formed in the supporting table 4, the nozzle 29 positioned on the lower side of the integrated wallboard is sprayed with glue to the bottom surface of the integrated wallboard through the notch, and the film roll 30 and the rolling roll 46 positioned on the lower side of the integrated wallboard is in the notch.
In this embodiment, a pump cylinder 45 is fixed on the support frame 2, the interior of the pump cylinder 45 is slidably connected with the piston plate 3, one side of the piston plate 3 is fixedly connected with a push-pull rod 41, one end of the push-pull rod 41 away from the piston plate 3 is fixedly connected with a carriage 42, a film roll 26 positioned on the lower side of the support table 4 is coaxially and fixedly connected with a turntable 44, a fixed shaft is rotatably connected with a pin roll 43 on the turntable 44 at a position away from the center of a circle, and the pin roll 43 is spliced and slidably connected in the carriage 42.
In this embodiment, the pump cylinder 45 is respectively connected to the glue tank 6 and the glue storage box 37 through the second liquid pipe 8 and the fifth liquid pipe 38, the first liquid pipe 38 and the second liquid pipe 8 are respectively connected to the first check valve 39 and the second check valve 40, and the conducting direction of the first check valve 39 is directed toward the inside of the pump cylinder 45, and the conducting direction of the second check valve 40 is directed toward the glue tank 6.
In this embodiment, the pump impeller 7 is fixed on the upper surface of the glue tank 6, the second liquid pipe 8 is fixed and communicated with the outer side wall of the pump impeller 7, the stirring shaft 47 is rotatably connected with the inner shaft of the glue tank 6, and the impeller inside the pump impeller 7 is fixedly connected with the stirring shaft 47 in a coaxial manner.
The invention has the working principle and advantages that: when the film laminating device for manufacturing the heat-insulating energy-storage integrated wallboard is used, the working process is as follows:
as shown in fig. 1, the integrated wallboard is placed on the supporting table 4, and passes through between two film pressing rollers 30 and two flattening rollers 46, and the two film pressing rollers 30 and the two flattening rollers 46 are respectively abutted against the surfaces of the corresponding integrated wallboard, the motor is started to work, so that the motor drives the film pressing rollers 30 in transmission connection with the motor to rotate, the motor is set to drive the film pressing rollers 30 on the upper side of the integrated wallboard to rotate anticlockwise, then the film pressing rollers 30 on the upper side of the integrated wallboard drive the film pressing rollers 30 on the lower side of the integrated wallboard to rotate clockwise through the three chain wheel assemblies 34, so that the two film pressing rollers 30 drive the integrated wallboard to be conveyed rightward on the supporting table 4, and the film pressing rollers 30 press the film on the surface of the dust collecting wallboard.
In the film pressing process of the film pressing roller 30, a film section between the film roll 26 and the film pressing roller 30 is subjected to tensile force, the tensile force drives the slide bar 22 to move towards the outside of the sliding drum 20 through the tensioning wheel 28, meanwhile, the spring 21 is compressed, a restoring force is obtained by the spring 21, the movement of the slide bar 22 drives the rack I12 to move, the rack I12 drives the corresponding rack II 17 to move in the opposite direction to the rack I12 through the gear 18, the rack II 17 drives the friction plate 19 to be far away from the stop disc 27, the locking state of the film roll 26 is relieved, so that the film is smoothly conveyed, when film covering is stopped, the film pressing roller 30 stops rotating, the slide bar 22 moves towards the inside of the sliding drum 20 under the restoring force of the spring 21, and is tensioned by the slide bar 22 towards the film section between the film roll 26 and the film pressing roller 30, and the rack 22 drives the rack I12 to move reversely when moving towards the sliding drum 20, the rack I12 drives the corresponding rack II 17 to move in the opposite direction to the rack I12 through the gear 18, and the friction plate 19 is driven by the rack II 17 to move away from the stop disc 27, and the film roll 26 is prevented from being stopped by the inertia, and the film roll 26 is stopped, and the film is prevented from being stopped, and the film is stopped, and stopped, due to the film is stopped, and the film is stopped, due to the inertia, and the film roll.
As described above, the slide bar 22 located on the upper side of the integrated wallboard drives the valve rod 24 to move towards the outside of the valve cylinder 23 while moving towards the outside of the slide cylinder 20, so as to release the blocking of the valve rod 24 to the connecting pipe 14, and drives the booster pump to operate through the sprocket assembly one 25 while the film roll 26 on the upper side of the integrated wallboard rotates, so that the booster pump pumps out the glue in the glue tank 6 through the liquid pipe one 5 and conveys the glue to the two nozzles 29 through the liquid pipe three 13, the connecting pipe 14 and the liquid pipe four 15, and the two nozzles 29 spray the glue on the surface of the corresponding integrated wallboard, thereby realizing the spraying of the glue on the surface of the integrated wallboard while laminating the integrated wallboard, saving time and labor, greatly reducing labor intensity, synchronously driving the valve rod 24 to reset after the slide bar 22 is reset, and enabling the valve rod 24 to block the connecting pipe 14, simultaneously stopping the rotation of the film roll 26 and simultaneously not driving the booster pump to operate through the sprocket assembly one 25, thus stopping the output of the glue, and realizing the synchronous opening and stopping of the laminating and gluing without manual stopping.
The flattening roller 46 on the upper side of the integrated wallboard is driven to synchronously rotate anticlockwise through the chain wheel assembly II 32 while the film laminating roller 30 on the upper side of the integrated wallboard is rotated anticlockwise, the flattening roller 46 on the upper side of the integrated wallboard is driven to rotate clockwise through the chain wheel assembly IV 35, the flattening roller 46 on the lower side of the integrated wallboard rotates clockwise, air and redundant glue in a film are crushed to two sides of the integrated wallboard through two sections of spiral ribs on the peripheral wall of the flattening roller 46, the quality of the film of the integrated wallboard is improved, flattening processing of the film is realized while the film is laminated, manual operation is not needed, the quality of the film of the integrated wallboard is improved, and meanwhile the working strength is reduced.
The rolled glue is collected into the glue storage box 37 by utilizing the glue scraping plate 36 when the integrated wallboard is conveyed in a film laminating manner, so that redundant glue is automatically collected when the film on the integrated wallboard is rolled out, the film roll 26 on the lower side of the integrated wallboard rotates and drives the sliding frame 42 and the push-pull rod 41 to do reciprocating linear motion through the rotary disc 44 and the pin shaft 43, the push-pull rod 41 drives the piston plate 3 to do reciprocating motion in the pump cylinder 45, the piston plate 3 alternately applies suction force and compression force to the pump cylinder, and as the conducting direction of the first check valve 39 points to the pump cylinder 45, the conducting direction of the second check valve 40 points to the glue tank 6, the suction force in the pump cylinder 45 pumps out the glue in the glue storage box 37 through the liquid pipe five 38, and when compression force is generated in the pump cylinder 45, the redundant glue rolled out by the rolling roller 46 is recycled and reused when the integrated wallboard is conveyed into the glue tank 6 through the liquid pipe two 8, and material consumption is reduced.
And glue flowing in the second liquid pipe 8 drives the stirring shaft 47 to rotate through the impeller in the pump impeller 7, so that the stirring shaft 47 mixes the glue, the glue is placed for standing and layering, the adhesive property of the glue is ensured, and the quality of the coating is further improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Claims (5)
1. The utility model provides a thermal-insulated energy storage integrated wallboard manufacturing is with tectorial membrane device, includes base (1), through support frame (2) fixed connection brace table (4) on base (1), and through branch fixed connection crossbeam (9), its characterized in that on brace table (4): further comprises:
the glue spraying mechanism is used for spraying glue on the upper surface and the lower surface of the integrated wallboard;
the film coating mechanism is used for coating films on the upper surface and the lower surface of the integrated wallboard after glue spraying, and the film coating mechanism drives the glue spraying mechanism to spray glue on the upper surface and the lower surface of the integrated wallboard while coating films;
the flattening mechanism is used for flattening the film covered on the integrated wallboard, the film covering mechanism drives the flattening mechanism to flatten the film on the upper surface and the lower surface of the integrated wallboard while covering the film, redundant glue and air are removed, and the film covering mechanism conveys the redundant glue to the glue spraying mechanism for recycling while covering the film;
the laminating mechanism comprises laminating rollers (30) symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table (4), one of the laminating rollers (30) is in transmission connection with a motor, the motor is fixed on a supporting rod, the two laminating rollers (30) are in transmission connection through a sprocket assembly III (34), a chain in the sprocket assembly III (34) is arranged in an 8 shape, the two laminating rollers (30) are respectively and fixedly connected on a cantilever I (31) in a rotating manner, and the two cantilever I (31) are respectively fixed on the supporting frame (2) and the supporting rod;
the rolling mechanism comprises rolling rollers (46) symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table (4), two spiral protruding edges are symmetrically fixed on the peripheral wall of the rolling rollers (46), the two rolling rollers (46) are in transmission connection through a chain wheel assembly IV (35), a chain in the chain wheel assembly IV (35) is in an 8-shaped arrangement, the two rolling rollers (46) are respectively and fixedly connected onto a cantilever II (33) in a rotating mode, the two cantilever II (33) are respectively fixed on a supporting frame (2) and a supporting rod, a film pressing roller (30) positioned on the upper side of the integrated wallboard is in transmission connection with the rolling rollers (46) through a chain wheel assembly II (32), a glue storage box (37) is fixed on the supporting frame (2), and a glue scraping plate (36) used for scraping glue on two sides of the integrated wallboard is fixed on the glue storage box (37);
the film laminating mechanism further comprises film material rolls (26) symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table (4), the two film material rolls (26) are respectively connected to the bending frame (16) in a fixed shaft rotation mode, and the two bending frames (16) are respectively fixed on the cross beam (9) and the base (1);
the laminating mechanism further comprises sliding drums (20) symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table (4), two film material rolls (26) are respectively fixed on the cross beam (9) and the base (1), the sliding drums (20) are connected with sliding rods (22) in a sliding mode, one ends of the sliding rods (22) pointing to the integrated wallboard are fixedly connected with tensioning rollers (28) in a rotating mode, one ends of the sliding rods (22) away from the tensioning rollers (28) are connected with one ends of the sliding drums (20) through springs (21), and films on the film material rolls (26) penetrate through the corresponding tensioning rollers (28) and are coated on the surface of the integrated wallboard under the action of corresponding film pressing rollers (30);
the laminating mechanism further comprises gears (18) which are symmetrically arranged on the upper side and the lower side of the integrated wallboard on the supporting table (4), the two gears (18) are respectively connected to the rack bars (11) in a fixed shaft rotating mode, the two rack bars (11) are respectively fixed to the cross beam (9) and the base (1), the sliding seat (10) is fixed to the rack bars (11), the sliding seat (10) is connected with a rack II (17) in a sliding mode, the rack II (17) is meshed with the gears (18), a friction plate (19) is fixed to one end of the corresponding film material roll (26) in a pointing mode, the friction plate (19) can be buckled with the peripheral wall of a stop disc (27) which is coaxially and fixedly connected to the corresponding film material roll (26), a rack I (12) is fixed to the slide bar (22), the rack I (12) is meshed with the corresponding gears (18), and the rack I (12) and the corresponding rack II (17) are located on two sides of the gears (18).
2. The film laminating device for manufacturing the heat-insulating and energy-storing integrated wallboard according to claim 1, wherein the film laminating device comprises: glue spraying mechanism is including fixing glue case (6) and the booster pump on branch, and the booster pump passes through sprocket assembly one (25) and film material book (26) transmission of integrated wallboard upside is connected, the entrance point of booster pump is linked together with the bottom of glue case (6) through liquid pipe one (5), the exit end of booster pump is connected with the one end of connecting pipe (14) that is fixed in crossbeam (9) bottom surface through liquid pipe three (13), the other end of connecting pipe (14) is connected with two nozzles (29) through liquid pipe four (15), two nozzle (29) are fixed on the upper and lower both surfaces of brace table (4), and two the spraying direction of nozzle (29) is directional to the upper and lower both surfaces of integrated wallboard.
3. The film laminating device for manufacturing the heat-insulating and energy-storing integrated wallboard according to claim 2, wherein: the valve rod (24) is fixedly connected to the sliding rod (22) above the integrated wallboard, the valve cylinder (23) is fixed and communicated to the side wall of the connecting pipe (14), the upper end of the valve rod (24) is inserted into the valve cylinder (23) and can slide in the valve cylinder (23), and the valve rod (24) can be used for plugging the connecting pipe (14).
4. The film laminating device for manufacturing the heat-insulating and energy-storing integrated wallboard according to claim 2, wherein: a pump cylinder (45) is fixed on the support frame (2), the interior of the pump cylinder (45) is in sliding connection with a piston plate (3), one side of the piston plate (3) is fixedly connected with a push-pull rod (41), one end of the push-pull rod (41) away from the piston plate (3) is fixedly connected with a sliding frame (42), a film roll (26) positioned on the lower side of the support table (4) is coaxially and fixedly connected with a rotary table (44), a position, away from the center of a circle, of the rotary table (44) is fixedly connected with a pin roll (43) in a rotating manner, and the pin roll (43) is inserted and connected in the sliding frame (42) in a sliding manner;
the pump cylinder (45) is respectively communicated with the glue tank (6) and the glue storage box (37) through a second liquid pipe (8) and a fifth liquid pipe (38), the first check valve (39) and the second check valve (40) are respectively connected to the fifth liquid pipe (38) and the second liquid pipe (8), the conducting direction of the first check valve (39) points to the inside of the pump cylinder (45), and the conducting direction of the second check valve (40) points to the glue tank (6).
5. The film laminating device for manufacturing the heat-insulating and energy-storing integrated wallboard of claim 4, wherein: the upper surface of glue case (6) is fixed with pump impeller (7), liquid pipe two (8) are fixed and the lateral wall of pump impeller (7) is linked together, interior fixed axle rotation of glue case (6) is connected with (mixing) shaft (47), inside impeller of pump impeller (7) and coaxial fixed connection of (mixing) shaft (47).
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| CN202210537221.7A CN114939982B (en) | 2022-05-18 | 2022-05-18 | Tectorial membrane device is used in manufacturing of thermal-insulated energy storage integrated wallboard |
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