一种过滤材料薄膜热压复合装置Hot-pressing composite device of filter material film
技术领域Technical field
本实用新型涉及过滤材料薄膜加工设备领域,尤其涉及一种过滤材料薄膜热压复合装置。The utility model relates to the field of filter material film processing equipment, in particular to a filter material film hot pressing composite device.
背景技术Background technique
薄膜过滤系统主要用于去除小颗粒及溶解盐,一般可分为微滤、超滤、纳滤和薄膜过滤反渗透,薄膜过滤系统中需要使用过滤薄膜。Membrane filtration systems are mainly used to remove small particles and dissolved salts. Generally, they can be divided into microfiltration, ultrafiltration, nanofiltration and membrane filtration reverse osmosis. Membrane filtration systems need to use filter membranes.
传统的过滤薄膜在生产过程中,同时使用压合机将多册薄膜热压合,传统的压合机压合力不易调节,无法保证不同材料进行压合的压合力,压合局限性大。In the production process of traditional filter membranes, a laminator is used to heat-compress multiple films at the same time. The traditional laminating machine is not easy to adjust the pressing force, and cannot guarantee the pressing force of different materials for pressing, and the pressing limitation is large.
实用新型内容Utility model content
(一)实用新型目的(1) Purpose of utility model
为解决背景技术中存在的技术问题,本实用新型提出一种过滤材料薄膜热压复合装置,能够对压合力进行调节,满足不同材质过滤薄膜的复合,使用范围广,同时收卷平整度高。In order to solve the technical problems existing in the background art, the present utility model proposes a filter material film hot-pressing compound device, which can adjust the pressing force to meet the compounding of different material filter films, has a wide range of use, and has high winding flatness.
(二)技术方案(2) Technical solution
本实用新型提供了一种过滤材料薄膜热压复合装置,包括底座以及固定在底座上表面一侧的机架,机架内设置热压机构,机架一侧的底座上侧面上设置收卷机构;The utility model provides a filter material film hot pressing composite device, which comprises a base and a frame fixed on the upper surface of the base. A hot pressing mechanism is arranged in the frame, and a winding mechanism is arranged on the upper side of the base on one side of the frame ;
热压机构包括第一热压辊以及第二热压辊,第一热压辊转动连接第一支架内,第二热压辊转动连接在第二支架内,第一支架与第二支架分别设置在机架内上下两侧,第一支架一侧表面固定第一丝母,第一丝母一端与双向滚珠丝杆 一侧相连接,第二支架一侧表面固定第二丝母,第二丝母一端与双向滚珠丝杆另一侧相连接,双向滚珠丝杆转动连接在机架内一侧表面。The heat pressing mechanism includes a first heat pressing roller and a second heat pressing roller. The first heat pressing roller is rotatably connected in the first bracket, and the second heat pressing roller is rotatably connected in the second bracket. The first bracket and the second bracket are respectively arranged On the upper and lower sides of the frame, the first nut is fixed on one side of the first bracket, one end of the first nut is connected to the side of the bidirectional ball screw, and the second nut is fixed on the surface of the second bracket. The female end is connected with the other side of the two-way ball screw, and the two-way ball screw is rotatably connected to the inner surface of the frame.
优选的,双向滚珠丝杆下端套接固定第二伞齿轮,第二伞齿轮与第一伞齿轮啮合,第一伞齿轮固定连接在输出轴一端,输出轴转动设置在机架内一侧,且输出轴通过减速器与驱动电机的驱动轴相连接,驱动电机安装在机架内一侧表面。Preferably, the lower end of the bidirectional ball screw is sleeved and fixed with the second bevel gear, the second bevel gear meshes with the first bevel gear, the first bevel gear is fixedly connected to one end of the output shaft, and the output shaft is rotatably arranged on the inner side of the frame, and The output shaft is connected with the drive shaft of the drive motor through a reducer, and the drive motor is installed on the inner surface of the frame.
优选的,第一热压辊以及第二热压辊均通过连接线与控制面板电性连接,控制面板安装在机架一侧表面。Preferably, both the first hot pressing roller and the second hot pressing roller are electrically connected to the control panel through a connecting wire, and the control panel is installed on one side surface of the frame.
优选的,第一支架另一侧表面固定第一导向块,第一导向块一端滑动连接在导向槽内,第二支架另一侧表面固定第二导向块,第二导向块一端滑动连接在导向槽内,导向槽开设在机架内另一侧表面。Preferably, the first guide block is fixed on the other side surface of the first bracket, one end of the first guide block is slidably connected in the guide groove, the other side surface of the second bracket is fixed to the second guide block, and one end of the second guide block is slidably connected to the guide groove. In the groove, the guide groove is opened on the other side surface of the frame.
优选的,收卷机构包括处理箱,处理箱内一侧表面开设导入口,处理箱固定连接在支架一侧的底座上侧面上,导向口一侧的处理箱内转动连接第一张紧辊,第一张紧辊斜上侧的处理箱内转动连接第二张紧辊,处理箱另一侧表面下部设置收卷辊。Preferably, the winding mechanism includes a processing box, the inner surface of the processing box is provided with an introduction port, the processing box is fixedly connected to the upper side of the base on one side of the support, and the first tensioning roller is rotatably connected in the processing box on the side of the guide port. The second tension roller is rotatably connected in the processing box on the oblique upper side of the first tension roller, and a winding roller is arranged at the lower part of the other side surface of the processing box.
优选的,处理箱内上部设置斜台,斜台一侧表面安装第一散热风扇,第一散热风扇通过连接线与控制面板电性连接。Preferably, a sloping platform is arranged on the upper part of the processing box, and a first cooling fan is installed on one side of the sloping platform, and the first cooling fan is electrically connected to the control panel through a connecting wire.
优选的,处理箱内下部一侧设置载架,载架一侧表面固定第二散热风扇,第二散热风扇通过连接线与控制面板电性连接。Preferably, a carrier is provided on the lower side of the inside of the processing box, a second heat dissipation fan is fixed on one side of the carrier, and the second heat dissipation fan is electrically connected to the control panel through a connecting wire.
与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:Compared with the prior art, the above-mentioned technical solution of the present invention has the following beneficial technical effects:
1、通过双向滚珠丝杆、第一热压辊以及第二热压辊的设置,能够通过第一伞齿轮以及第二伞齿轮的配合传动,带动双向纵向丝杆转动,双向滚珠丝杆转动,能够调节第一热压辊以及第二热压辊的间距,从而实现了第一热压辊以及 第二热压辊压合力的调节功能,便于不同材质过滤材料的复合。1. Through the arrangement of the two-way ball screw, the first hot pressing roller and the second hot pressing roller, the first bevel gear and the second bevel gear can be matched to drive the two-way longitudinal screw to rotate and the two-way ball screw to rotate. The distance between the first hot pressing roller and the second hot pressing roller can be adjusted, thereby realizing the function of adjusting the pressing force of the first hot pressing roller and the second hot pressing roller, and facilitating the compounding of filter materials of different materials.
2、通过第一张紧辊、第二张紧辊以及收据辊的设置,能够通过第一张紧辊以及第二张紧辊将过滤薄膜进行张紧,再通过收卷辊对其进行收卷,提高收集时的稳定性,避免了收卷过程中出现褶皱的情况发生。2. Through the arrangement of the first tension roller, the second tension roller and the receipt roller, the filter film can be tensioned by the first tension roller and the second tension roller, and then the filter film can be wound by the winding roller , Improve the stability during collection and avoid the occurrence of wrinkles during the winding process.
附图说明Description of the drawings
图1为本实用新型提出的一种过滤材料薄膜热压复合装置的结构示意图。Figure 1 is a schematic diagram of the structure of a filter material film hot-pressing composite device proposed by the utility model.
图2为本实用新型提出的一种过滤材料薄膜热压复合装置的热压机构侧视剖面结构示意图。Figure 2 is a schematic side view of the sectional structure of the hot pressing mechanism of a filter material film hot pressing composite device proposed by the utility model.
图3为图2中A处的放大结构示意图。Fig. 3 is a schematic diagram of an enlarged structure at A in Fig. 2.
图4为本实用新型提出的一种过滤材料薄膜热压复合装置的收卷机构主视剖面结构示意图。Fig. 4 is a schematic diagram of the front cross-sectional structure of the winding mechanism of a filter material film hot-pressing composite device proposed by the utility model.
附图标记:1、热压机构;2、收卷机构;3、底座;4、机架;101、输出轴;102、第一伞齿轮;103、双向滚珠丝杆;104、第二伞齿轮;105、驱动电机;106、第二丝母;107、第一丝母;108、第一热压辊;109、第一支架;110、第一导向块;111、导向槽;112、第二导向块;113、第二支架;114、第二热压辊;201、第一张紧辊;202、导入口;203、第一散热风扇;204、斜台;205、处理箱;206、第二张紧辊;207、第二散热风扇;208、收卷辊;209、载架。Reference signs: 1. Hot pressing mechanism; 2. Winding mechanism; 3. Base; 4. Frame; 101, output shaft; 102, first bevel gear; 103, bidirectional ball screw; 104, second bevel gear 105, drive motor; 106, second nut; 107, first nut; 108, first hot pressing roller; 109, first support; 110, first guide block; 111, guide groove; 112, second Guide block; 113, the second bracket; 114, the second heat press roller; 201, the first tension roller; 202, the inlet; 203, the first cooling fan; 204, the inclined platform; 205, the processing box; 206, the first Two tension rollers; 207, a second cooling fan; 208, a winding roller; 209, a carrier.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily obscuring the concept of the present invention.
如图1-4所示,本实用新型提出的一种过滤材料薄膜热压复合装置,包括 底座3以及固定在底座3上表面一侧的机架4,机架4内设置热压机构1,机架4一侧的底座3上侧面上设置收卷机构2;As shown in Figures 1-4, a filter material film hot pressing composite device proposed by the present invention includes a base 3 and a frame 4 fixed on the upper surface of the base 3, and a hot pressing mechanism 1 is provided in the frame 4, A winding mechanism 2 is provided on the upper side of the base 3 on one side of the frame 4;
热压机构1包括第一热压辊108以及第二热压辊114,第一热压辊108转动连接第一支架109内,第二热压辊114转动连接在第二支架113内,第一支架109与第二支架113分别设置在机架4内上下两侧,第一支架109一侧表面焊接固定第一丝母107,第一丝母107一端与双向滚珠丝杆103一侧相连接,第二支架113一侧表面焊接固定第二丝母106,第二丝母106一端与双向滚珠丝杆103另一侧相连接,双向滚珠丝杆103转动连接在机架4内一侧表面,双向滚珠丝杆103下端套接固定第二伞齿轮104,第二伞齿轮104与第一伞齿轮102啮合,第一伞齿轮102焊接固定在输出轴101一端,输出轴101转动设置在机架4内一侧,且输出轴101通过减速器与驱动电机105的驱动轴相连接,驱动电机105安装在机架4内一侧表面。The heat pressing mechanism 1 includes a first heat pressing roller 108 and a second heat pressing roller 114. The first heat pressing roller 108 is rotatably connected to the first bracket 109, the second heat pressing roller 114 is rotatably connected to the second bracket 113, The bracket 109 and the second bracket 113 are respectively arranged on the upper and lower sides of the frame 4, the surface of the first bracket 109 is welded and fixed to the first nut 107, and one end of the first nut 107 is connected to the side of the bidirectional ball screw 103, One side surface of the second bracket 113 is welded and fixed to the second nut 106. One end of the second nut 106 is connected to the other side of the bidirectional ball screw 103. The bidirectional ball screw 103 is rotatably connected to the inner surface of the frame 4. The lower end of the ball screw 103 is sleeved and fixed to the second bevel gear 104, the second bevel gear 104 meshes with the first bevel gear 102, the first bevel gear 102 is welded and fixed to one end of the output shaft 101, and the output shaft 101 is rotatably arranged in the frame 4 One side, and the output shaft 101 is connected to the drive shaft of the drive motor 105 through a reducer, and the drive motor 105 is installed on the inner surface of the frame 4.
本实用新型中,首先将过滤材料薄膜从第一热压辊108以及第二热压辊114之间穿过,运行驱动电机105,驱动电机105通过减速器带动输出轴101转动,输出轴101带动第一伞齿轮102转动,第一伞齿轮102带动第二伞齿轮104转动,第二伞齿轮104带动双向滚珠丝杆103转动,第一丝母107以及第二丝母106同时带动第一支架109以及第二支架113,第一支架109带动第一热压辊108移动,第二支架113带动第二热压辊114移动,当第一热压辊108以及第二热压辊114均与过滤材料薄膜贴合后,停止运行驱动电机105,接通第一热压辊108以及第二热压辊114电路,第一热压辊108以及第二热压辊114将过滤材料薄膜压合。In the present utility model, the filter material film is first passed between the first hot pressing roller 108 and the second hot pressing roller 114, and the driving motor 105 is operated. The driving motor 105 drives the output shaft 101 to rotate through the reducer, and the output shaft 101 drives The first bevel gear 102 rotates, the first bevel gear 102 drives the second bevel gear 104 to rotate, the second bevel gear 104 drives the bidirectional ball screw 103 to rotate, the first nut 107 and the second nut 106 simultaneously drive the first bracket 109 And the second support 113. The first support 109 drives the first heat press roller 108 to move, and the second support 113 drives the second heat press roller 114 to move. When the first heat press roller 108 and the second heat press roller 114 are both combined with the filter material After the film is laminated, the driving motor 105 is stopped, and the circuits of the first heat press roller 108 and the second heat press roller 114 are connected, and the first heat press roller 108 and the second heat press roller 114 press the filter material film together.
在一个可选的实施例中,第一热压辊108以及第二热压辊114均通过连接线与控制面板电性连接,控制面板安装在机架4一侧表面。In an optional embodiment, both the first hot pressing roller 108 and the second hot pressing roller 114 are electrically connected to the control panel through a connecting wire, and the control panel is installed on one side surface of the frame 4.
需要说明的是,能够控制第一热压辊108以及第二热压辊114运行。It should be noted that the operation of the first heat press roller 108 and the second heat press roller 114 can be controlled.
在一个可选的实施例中,第一支架109另一侧表面固定第一导向块110,第一导向块110一端滑动连接在导向槽111内,第二支架113另一侧表面固定第二导向块112,第二导向块112一端滑动连接在导向槽111内,导向槽111开设在机架4内另一侧表面。In an alternative embodiment, the other side surface of the first bracket 109 is fixed with the first guide block 110, one end of the first guide block 110 is slidably connected in the guide groove 111, and the other side surface of the second bracket 113 is fixed with the second guide block. Block 112, one end of the second guide block 112 is slidably connected in the guide groove 111, and the guide groove 111 is opened on the other side surface of the frame 4.
需要说明的是,能够提高第一支架109以及第二支架113移动时的导向性。It should be noted that the guiding properties of the first bracket 109 and the second bracket 113 when moving can be improved.
在一个可选的实施例中,收卷机构2包括处理箱205,处理箱205内一侧表面开设导入口202,处理箱205固定连接在支架一侧的底座3上侧面上,导向口一侧的处理箱205内转动连接第一张紧辊201,第一张紧辊201斜上侧的处理箱205内转动连接第二张紧辊206,处理箱205另一侧表面下部设置收卷辊208。In an optional embodiment, the winding mechanism 2 includes a processing box 205. The inner surface of the processing box 205 is provided with an introduction port 202. The processing box 205 is fixedly connected to the upper side of the base 3 on the side of the support. The first tension roller 201 is rotatably connected in the processing box 205, the second tension roller 206 is rotatably connected in the processing box 205 on the obliquely upper side of the first tension roller 201, and the winding roller 208 is set on the lower surface of the other side of the processing box 205. .
需要说明的是,将复合后的过滤材料薄膜依次穿过第一张紧辊201以及第二张紧辊206,并将过滤材料薄膜一端与收卷辊208连接,转动收卷辊208,收卷辊208将过滤材料薄膜进行收卷,保证过滤材料薄膜收卷时的平整性。It should be noted that the composite filter material film is passed through the first tension roller 201 and the second tension roller 206 in sequence, and one end of the filter material film is connected to the winding roller 208, and the winding roller 208 is rotated to wind up The roller 208 winds the filter material film to ensure the flatness of the filter material film when it is rolled.
在一个可选的实施例中,处理箱205内上部设置斜台204,斜台204一侧表面安装第一散热风扇203,第一散热风扇203通过连接线与控制面板电性连接。In an optional embodiment, a sloping platform 204 is provided on the upper part of the processing box 205, and a first cooling fan 203 is installed on the surface of the slope 204, and the first cooling fan 203 is electrically connected to the control panel through a connecting wire.
需要说明的是,运行第一散热风扇203,第一散热风扇203对过滤材料薄膜一侧表面进行降温,便于粘胶的快速冷却凝结。It should be noted that the first heat dissipation fan 203 is operated, and the first heat dissipation fan 203 cools down the surface of one side of the filter material film, which facilitates the rapid cooling and condensation of the viscose.
在一个可选的实施例中,处理箱205内下部一侧设置载架209,载架209一侧表面固定第二散热风扇207,第二散热风扇207通过连接线与控制面板电性连接。In an optional embodiment, a carrier 209 is provided on the lower side of the processing box 205, and a second cooling fan 207 is fixed on the surface of the carrier 209, and the second cooling fan 207 is electrically connected to the control panel through a connecting wire.
需要说明的是,运行第二散热风扇207,第二散热风扇207对过滤材料薄膜另一侧表面进行冷却,进一步提高粘胶的冷却效率。It should be noted that the second heat dissipation fan 207 is operated, and the second heat dissipation fan 207 cools the other side surface of the filter material film to further improve the cooling efficiency of the viscose.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解 释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above-mentioned specific embodiments of the present invention are only used to exemplify or explain the principles of the present invention, and do not constitute a limitation to the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the protection scope of the present utility model. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundary of the appended claims, or equivalent forms of such scope and boundary.