CN114938824A - Withering equipment for making craft white tea - Google Patents
Withering equipment for making craft white tea Download PDFInfo
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- CN114938824A CN114938824A CN202210738775.3A CN202210738775A CN114938824A CN 114938824 A CN114938824 A CN 114938824A CN 202210738775 A CN202210738775 A CN 202210738775A CN 114938824 A CN114938824 A CN 114938824A
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- 235000020334 white tea Nutrition 0.000 title claims abstract description 52
- 235000013616 tea Nutrition 0.000 claims abstract description 116
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000005192 partition Methods 0.000 claims abstract description 13
- 241001122767 Theaceae Species 0.000 claims abstract 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000009792 diffusion process Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000009827 uniform distribution Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 210000005056 cell body Anatomy 0.000 claims description 2
- 238000002474 experimental method Methods 0.000 claims description 2
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- 238000010276 construction Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 abstract description 8
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 abstract description 4
- 150000001413 amino acids Chemical class 0.000 abstract description 4
- 229960001948 caffeine Drugs 0.000 abstract description 4
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 abstract description 4
- 229930003935 flavonoid Natural products 0.000 abstract description 4
- 150000002215 flavonoids Chemical class 0.000 abstract description 4
- 235000017173 flavonoids Nutrition 0.000 abstract description 4
- 244000269722 Thea sinensis Species 0.000 description 91
- 238000010438 heat treatment Methods 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 235000006468 Thea sinensis Nutrition 0.000 description 1
- 235000020279 black tea Nutrition 0.000 description 1
- 229930002875 chlorophyll Natural products 0.000 description 1
- 235000019804 chlorophyll Nutrition 0.000 description 1
- ATNHDLDRLWWWCB-AENOIHSZSA-M chlorophyll a Chemical compound C1([C@@H](C(=O)OC)C(=O)C2=C3C)=C2N2C3=CC(C(CC)=C3C)=[N+]4C3=CC3=C(C=C)C(C)=C5N3[Mg-2]42[N+]2=C1[C@@H](CCC(=O)OC\C=C(/C)CCC[C@H](C)CCC[C@H](C)CCCC(C)C)[C@H](C)C2=C5 ATNHDLDRLWWWCB-AENOIHSZSA-M 0.000 description 1
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- 235000009569 green tea Nutrition 0.000 description 1
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- 238000005096 rolling process Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention discloses withering equipment for making craft white tea, which comprises a sealed shell, wherein one side of the shell is provided with a sealed air inlet bin, the other side of the shell is provided with a sealed air outlet bin, and a withering chamber is arranged between the air inlet bin and the air outlet bin; a plurality of partition plates which are vertically arranged are arranged in the withering chamber, the partition plates divide the withering chamber into a plurality of independent withering bins, tea cages are horizontally arranged in the middle of the withering bins, upper guide flow structures are arranged above the tea cages in the withering bins, and lower guide flow structures are arranged below the tea cages in the withering bins; the upper diversion structure is communicated with the air inlet bin through an air inlet pipe, and the lower diversion structure is communicated with the exhaust bin through an exhaust pipe; an electrical cabinet is arranged on the upper portion of the shell, and a dehumidifying device and an air pump are arranged in the electrical cabinet. The withering method is used for withering the technical white tea, has high withering efficiency, is not influenced by weather, and can not reduce the amino acid content, flavonoid content, caffeine content and the like of the withered white tea.
Description
Technical Field
The invention relates to withering equipment for making craft white tea, and belongs to the technical field of craft white tea processing equipment.
Background
The new-process white tea, called new white tea for short, is made up by using white tea processing technology and adding the above-mentioned materials through the processes of withering and lightly kneading. The manufacturing process comprises the following steps: withering, stacking, lightly kneading, drying, picking, sieving, piling, baking and boxing. During primary processing, after the fresh leaves are withered, stacking (backwater) is carried out, then slight rolling is rapidly carried out, and then drying process is carried out, so that the leaves are slightly folded to form a semi-strip shape, and the color is dark green and brown. The tea has good fragrance and taste, and orange red soup; the leaf bottom is seen to be blue-gray with yellow color and red in tendons and veins after being unfolded; the tea soup is similar to green tea but has no faint scent, and is similar to black tea but has no fermentation feeling; it is basically characterized in that the strong alcohol is clear and sweet and has the 'strong fragrance' of the oolong in the northern Min.
The white tea withering process mainly comprises two modes: 1. and (3) withering in sunlight: the tea buds are evenly spread and dried on a water sieve and naturally withered in the sun, and the method is greatly influenced by the weather. The withering time is short, and the withering speed is high. However, sunlight withering chlorophyll is damaged more, and the bottom of the finished tea is redder and brighter. 2. Heating and withering: in spring tea seasons, sunlight withering cannot be carried out due to continuous rainy days, but heating withering can be adopted. Namely, the pipeline is used for carrying out hot air withering or the withering trough is used for carrying out heating withering. The withering process has low cost and short production period. Compared with other two types, the manufacturing process is relatively simple, and the white tea can be made within a specified time as long as the air outlet and the temperature of the withering trough are well controlled. But the amino acid content, flavonoid content, caffeine content and the like of the white tea withered by heating are obviously reduced.
Disclosure of Invention
The invention aims to provide withering equipment for making technical white tea, which is used for carrying out withering treatment on the technical white tea, has high withering efficiency, is not influenced by weather, and does not reduce amino acid content, flavonoid content, caffeine content and the like of the withered white tea.
In order to solve the technical problems, the invention adopts the following technical scheme:
a withering device for making craft white tea comprises a sealed shell, wherein a sealed air inlet bin is arranged on one side of the shell, a sealed air exhaust bin is arranged on the other side of the shell, and a withering chamber is arranged between the air inlet bin and the air exhaust bin; a plurality of partition plates which are vertically arranged are arranged in the withering chamber, the partition plates divide the withering chamber into a plurality of independent withering bins, tea cages are horizontally arranged in the middle of the withering bins, upper guide flow structures are arranged above the tea cages in the withering bins, and lower guide flow structures are arranged below the tea cages in the withering bins; the upper diversion structure is communicated with the air inlet bin through an air inlet pipe, and the lower diversion structure is communicated with the exhaust bin through an exhaust pipe; an electrical cabinet is arranged at the upper part of the shell, and a dehumidifying device and an air pump are arranged in the electrical cabinet; the air inlet bin, the dehumidifying device, the air pump and the exhaust bin are communicated in sequence.
In the withering device for making the technical white tea, the shell is provided with an opening and closing door which is used for sealing one side of the withering chamber; the upper diversion structure and the lower diversion structure are horizontally arranged, the upper diversion structure and the lower diversion structure are rectangular, three side walls of the upper diversion structure and the lower diversion structure are attached to three inner walls of the withering chamber, and when the opening and closing door is in a closed state, the opening and closing door is attached to the other side wall of the upper diversion structure and the other side wall of the lower diversion structure.
In the withering equipment for making the craft white tea, the inner wall of the withering chamber between the upper diversion structure and the lower diversion structure is provided with the inserting plate, the middle part of the tea cage is provided with the slot, and the tea cage is arranged in the withering chamber through the matching of the slot and the inserting plate; the length of the inserting plate is equal to the internal depth of the withering chamber, and the length of the inserting groove is equal to the length of the inserting plate; when the switch door is in a closed state, the front side wall of the tea cage is attached to the switch door, and the rear side wall of the tea cage is attached to the side wall of the withering chamber.
In the withering device for making the craft white tea, the upper diversion structure and the lower diversion structure have the same structure, and the lower diversion structure is arranged by rotating the upper diversion structure 180 degrees along a horizontal axis; the upper part flow guide structure comprises a gas collection section, a diffusion section and a uniform distribution section, wherein the gas collection section is communicated with the gas inlet pipe, the diffusion section is communicated with the gas collection section, and the uniform distribution section is communicated with the diffusion section; the gas collection section is located above the diffusion section, the diffusion section comprises a plurality of wedge-shaped gas guide grooves, the uniform distribution section comprises a plurality of vertical gas grooves, the number of the vertical gas grooves is equal to that of the gas guide grooves, and the lower ends of the vertical gas grooves face the tea cage. The upper diversion structure and the lower diversion structure are used for homogenizing air flow acting on the tea cage, so that air flow quantity and air speed acting on the tea cage are equal, circulation of the air flow is simulated at the design initial stage of a product, the air collection section structure of the diversion structure is adjusted according to the speed of the air flow circulation, and the air flow quantity and the air speed acting on the tea cage are equal, so that the withering speed of the white tea leaves in the tea cage is equal, and the high-consistency craft white tea is output.
In the withering device for making the craft white tea, the dehumidifying device comprises a condenser, an expansion valve, an evaporator and a compressor which are sequentially communicated, a water receiving tray is arranged below the evaporator, a water storage tank is arranged below the water receiving tray, and the water receiving tray is communicated with the water storage tank; the condenser and the evaporator are positioned in a gas flow passage of the dehumidifying device, and the evaporator is positioned at the upstream of the condenser in the airflow flowing direction.
In the withering device for making the technical white tea, the tea cage comprises an upper cage body and a lower cage body, wherein a cage cover is arranged on the upper cage body, and the cage cover is detachably arranged on the upper cage body; the lower end of the upper cage body is provided with an extension section which is arranged in the lower cage body in a sliding manner, and the lower end of the extension section is provided with an outward flange; and the lower cage body is provided with a limiting block at a position corresponding to the flanging, and the slot is positioned between the upper cage body and the lower cage body. That is to say that the distance between the upper cage body and the lower cage body of tea cage is the change, when putting the tea cage on subaerial flatly, the extension is located the lower cage body, only needs to fill tea with the tea cage, has just accomplished quantitative input and has waited white tea of withering. After the tea cage is arranged in the withering bin, the extension section extends out of the lower tea cage, tea leaves in the tea cage can form stirring under the action of airflow, and therefore the tea leaves in the tea cage are withered faster and are balanced in withering efficiency.
In the withering device for making the craft white tea, a plurality of upper baffles are arranged in the upper cage body side by side, the height of each upper baffle is equal to the depth of the upper cage body, and the upper baffles divide the upper cage body into a plurality of groove bodies arranged in parallel; the lower cage is internally provided with a plurality of lower baffles, the height of the lower baffles is equal to the depth of the lower cage, the lower baffles separate the lower cage into a plurality of groove bodies which are arranged side by side, and the lower baffles are attached to the upper baffles. The cooperation of upper portion baffle and lower part baffle divides into a plurality of and the cell body that sets up with the cage internal, prevents that tealeaves from taking place to mix under the effect of air current the back tealeaves uneven distribution, and then prevents that white tea withers the efficiency unbalanced.
In the withering device for making the craft white tea, the following operation method is adopted: horizontally placing the tea cage, opening a cage cover of the tea cage, filling the tea cage with tea leaves to be withered until the upper-layer tea leaves are flush with the upper surface of the tea cage, and fixing the cage cover on the tea cage; the tea cage is arranged in the withering chamber, the inserting plate is positioned in the slot, and the lower cage body slides downwards along the extending section under the action of gravity; the switch door of the shell is closed, the dehumidifying device and the air pump are started, the air pump pumps air from the exhaust bin, the exhaust bin transmits negative pressure to the lower diversion structure, the lower diversion structure sucks air above the tea cage, and the air takes away moisture of tea leaves in the tea cage when passing through the tea cage; the air pump guides the air into the dehumidifying device, and the dehumidifying device separates the water in the air and stores the water in the water storage tank; the air without moisture enters the air inlet bin and is blown to the tea leaves in the tea cage through the air inlet pipe and the upper diversion structure.
The withering device for making the technical white tea further comprises the following operation methods: set up humidity transducer in the storehouse of exhausting, detect the air humidity in the storehouse of exhausting through humidity transducer, detect the contrast relation of water content in air humidity and the tealeaves in the storehouse of exhausting through the experiment, humidity transducer is connected with the controller, and the controller is connected with the display, shows real-time air humidity in the storehouse of exhausting through the display, judges the tealeaves progress of withering according to air humidity.
The withering device for making the technical white tea further comprises the following operation methods: a gas flow velocity sensor is arranged at the exhaust pipe and is electrically connected with the controller, an electromagnetic opening adjusting valve is arranged at the gas inlet pipe and is electrically connected with the controller; the air flow rates of the exhaust pipes are all displayed on the display, the electromagnetic opening adjusting valves corresponding to the exhaust pipes with the higher air flow rates and the electromagnetic opening adjusting valves corresponding to the exhaust pipes with the lower air flow rates are adjusted, so that the air flow rates in all the exhaust pipes are equal, and the withering speed of all the tea leaves is kept equal.
Compared with the prior art, the withering treatment method is used for withering the technical white tea, has high withering efficiency, is not influenced by weather, and does not reduce the amino acid content, flavonoid content, caffeine content and the like of the withered white tea. The withering equipment provided by the invention does not heat the tea leaves, but continuously removes water vapor in air flow acting on the white tea, adopts dry flowing air to accelerate the withering of the white tea, adopts a parallel connection mode among the withering bins, and does not have the conditions of high withering efficiency of the white tea at the front end and low withering efficiency of the white tea at the rear end. The air flow acting on the white tea firstly passes through the upper diversion structure, and the upper diversion structure can homogenize the air flow, so that the air flow acting on the white tea is more balanced, the conditions of local air flow speed and low air volume are avoided, and the consistency of product output is further improved. The air flow acting on the tea leaves is utilized in a circulating mode, the aromatic substances volatilized in the withering process of the tea leaves are in a saturated state in the air flow, volatilization of the aromatic substances in the tea leaves can be effectively reduced, and the quality of the technological white tea is improved.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of an embodiment of an upper deflector structure;
FIG. 3 is a schematic structural view of an embodiment of a lower deflector structure;
FIG. 4 is a schematic structural diagram of an embodiment of a dehumidification apparatus;
FIG. 5 is a schematic structural view of an embodiment of the tea cage;
FIG. 6 is a state view of the tea cage placed on a flat ground;
fig. 7 is a state view of the tea cage placed in the withering bin.
Reference numerals are as follows: 1-withering chamber, 2-air inlet pipe, 3-air inlet bin, 4-shell, 5-electrical equipment bin, 6-dehumidifying device, 7-air pump, 8-upper diversion structure, 9-withering bin, 10-slot, 11-tea cage, 12-lower diversion structure, 13-partition plate, 14-exhaust bin, 15-exhaust pipe, 16-gas collection section, 17-diffusion section, 18-uniform distribution section, 19-condenser, 20-expansion valve, 21-evaporator, 22-gas flow passage, 23-water receiving tray, 24-water storage tank, 25-compressor, 26-cage cover, 27-upper baffle, 28-upper cage body, 29-extension section, 30-flanging, 31-limiting block, 32-lower cage body, 33-lower baffle.
The invention is further described with reference to the following figures and detailed description.
Detailed Description
Example 1 of the invention: a withering device for making craft white tea comprises a sealed shell 4, one side of the shell 4 is provided with a sealed air inlet bin 3, the other side of the shell 4 is provided with a sealed air outlet bin 14, and a withering chamber 1 is arranged between the air inlet bin 3 and the air outlet bin 14; a plurality of partition plates 13 which are vertically arranged are arranged in the withering chamber 1, the partition plates 13 divide the withering chamber 1 into a plurality of independent withering bins 9, tea cages 11 are horizontally arranged in the middle of the withering bins 9, upper diversion structures 8 are arranged above the tea cages 11 in the withering bins 9, and lower diversion structures 12 are arranged below the tea cages 11 in the withering bins 9; the upper diversion structure 8 is communicated with the air inlet bin 3 through an air inlet pipe 2, and the lower diversion structure 12 is communicated with the exhaust bin 14 through an exhaust pipe 15; an electrical appliance bin 5 is arranged at the upper part of the shell 4, and a dehumidifying device 6 and an air pump 7 are arranged in the electrical appliance bin 5; the air inlet bin 3, the dehumidifying device 6, the air pump 7 and the exhaust bin 14 are communicated in sequence.
The shell 4 is provided with an opening and closing door which is used for sealing one side of the withering chamber 1; the upper diversion structure 8 and the lower diversion structure 12 are horizontally arranged, the upper diversion structure 8 and the lower diversion structure 12 are rectangular, three side walls of the upper diversion structure 8 and the lower diversion structure 12 are attached to three inner walls of the withering chamber 1, and when the opening and closing door is in a closed state, the opening and closing door is attached to the other side wall of the upper diversion structure 8 and the other side wall of the lower diversion structure 12. An inserting plate is arranged on the inner wall of the withering chamber 1 between the upper diversion structure 8 and the lower diversion structure 12, a slot 10 is arranged in the middle of the tea cage 11, and the tea cage 11 is arranged in the withering chamber 1 through the slot 10 and the inserting plate in a matching mode; the length of the inserting plate is equal to the internal depth of the withering chamber 1, and the length of the inserting groove 10 is equal to the length of the inserting plate; when the switch door is in a closed state, the front side wall of the tea cage 11 is attached to the switch door, and the rear side wall of the tea cage 11 is attached to the side wall of the withering chamber 1.
Example 2: a withering device for making craft white tea comprises a sealed shell 4, wherein one side of the shell 4 is provided with a sealed air inlet bin 3, the other side of the shell 4 is provided with a sealed air outlet bin 14, and a withering chamber 1 is arranged between the air inlet bin 3 and the air outlet bin 14; a plurality of partition plates 13 which are vertically arranged are arranged in the withering chamber 1, the partition plates 13 divide the withering chamber 1 into a plurality of independent withering bins 9, tea cages 11 are horizontally arranged in the middle of the withering bins 9, upper diversion structures 8 are arranged above the tea cages 11 in the withering bins 9, and lower diversion structures 12 are arranged below the tea cages 11 in the withering bins 9; the upper diversion structure 8 is communicated with the air inlet bin 3 through an air inlet pipe 2, and the lower diversion structure 12 is communicated with the exhaust bin 14 through an exhaust pipe 15; an electrical appliance bin 5 is arranged at the upper part of the shell 4, and a dehumidifying device 6 and an air pump 7 are arranged in the electrical appliance bin 5; the air inlet bin 3, the dehumidifying device 6, the air pump 7 and the exhaust bin 14 are communicated in sequence.
The shell 4 is provided with an opening and closing door which is used for sealing one side of the withering chamber 1; the upper diversion structure 8 and the lower diversion structure 12 are horizontally arranged, the upper diversion structure 8 and the lower diversion structure 12 are rectangular, three side walls of the upper diversion structure 8 and the lower diversion structure 12 are attached to three inner walls of the withering chamber 1, and when the opening and closing door is in a closed state, the opening and closing door is attached to the other side wall of the upper diversion structure 8 and the other side wall of the lower diversion structure 12. An inserting plate is arranged on the inner wall of the withering chamber 1 between the upper diversion structure 8 and the lower diversion structure 12, a slot 10 is arranged in the middle of the tea cage 11, and the tea cage 11 is arranged in the withering chamber 1 through the slot 10 and the inserting plate in a matching mode; the length of the inserting plate is equal to the internal depth of the withering chamber 1, and the length of the inserting groove 10 is equal to the length of the inserting plate; when the switch door is in a closed state, the front side wall of the tea cage 11 is attached to the switch door, and the rear side wall of the tea cage 11 is attached to the side wall of the withering chamber 1.
The upper diversion structure 8 and the lower diversion structure 12 have the same structure, and the lower diversion structure 12 is formed by rotating the upper diversion structure 8 by 180 degrees along a horizontal shaft; the upper part flow guide structure 8 comprises a gas collection section 16, a diffusion section 17 and a uniform distribution section 18, wherein the gas collection section 16 is communicated with the gas inlet pipe 2, the diffusion section 17 is communicated with the gas collection section 16, and the uniform distribution section 18 is communicated with the diffusion section 17; the gas collection section 16 is located above the diffusion section 17, the diffusion section 17 comprises a plurality of wedge-shaped gas guide grooves, the uniform distribution section 18 comprises a plurality of vertical gas grooves, the number of the vertical gas grooves is equal to that of the gas guide grooves, and the lower ends of the vertical gas grooves face the tea cage 11. The dehumidification device 6 comprises a condenser 19, an expansion valve 20, an evaporator 21 and a compressor 25 which are communicated in sequence, a water receiving tray 23 is arranged below the evaporator 21, a water storage tank 24 is arranged below the water receiving tray 23, and the water receiving tray 23 is communicated with the water storage tank 24; the condenser 19 and the evaporator 21 are located in a gas flow passage 22 of the dehumidifying apparatus 6, and the evaporator 21 is located upstream of the condenser 19 in the airflow direction.
Example 3: a withering device for making craft white tea comprises a sealed shell 4, one side of the shell 4 is provided with a sealed air inlet bin 3, the other side of the shell 4 is provided with a sealed air outlet bin 14, and a withering chamber 1 is arranged between the air inlet bin 3 and the air outlet bin 14; a plurality of partition plates 13 which are vertically arranged are arranged in the withering chamber 1, the partition plates 13 divide the withering chamber 1 into a plurality of independent withering bins 9, tea cages 11 are horizontally arranged in the middle of the withering bins 9, upper diversion structures 8 are arranged above the tea cages 11 in the withering bins 9, and lower diversion structures 12 are arranged below the tea cages 11 in the withering bins 9; the upper diversion structure 8 is communicated with the air inlet bin 3 through an air inlet pipe 2, and the lower diversion structure 12 is communicated with the exhaust bin 14 through an exhaust pipe 15; an electrical appliance bin 5 is arranged at the upper part of the shell 4, and a dehumidifying device 6 and an air pump 7 are arranged in the electrical appliance bin 5; the air inlet bin 3, the dehumidifying device 6, the air pump 7 and the exhaust bin 14 are communicated in sequence.
An opening and closing door is arranged on the shell 4 and is used for sealing one side of the withering chamber 1; the upper diversion structure 8 and the lower diversion structure 12 are horizontally arranged, the upper diversion structure 8 and the lower diversion structure 12 are rectangular, three side walls of the upper diversion structure 8 and the lower diversion structure 12 are attached to three inner walls of the withering chamber 1, and when the opening and closing door is in a closed state, the opening and closing door is attached to the other side wall of the upper diversion structure 8 and the other side wall of the lower diversion structure 12. An inserting plate is arranged on the inner wall of the withering chamber 1 between the upper diversion structure 8 and the lower diversion structure 12, a slot 10 is arranged in the middle of the tea cage 11, and the tea cage 11 is arranged in the withering chamber 1 through the slot 10 and the inserting plate in a matching mode; the length of the inserting plate is equal to the internal depth of the withering chamber 1, and the length of the inserting groove 10 is equal to the length of the inserting plate; when the switch door is in a closed state, the front side wall of the tea cage 11 is attached to the switch door, and the rear side wall of the tea cage 11 is attached to the side wall of the withering chamber 1.
The upper diversion structure 8 and the lower diversion structure 12 have the same structure, and the lower diversion structure 12 is formed by rotating the upper diversion structure 8 by 180 degrees along a horizontal shaft; the upper diversion structure 8 comprises a gas collection section 16, a diffusion section 17 and an even distribution section 18, wherein the gas collection section 16 is communicated with the gas inlet pipe 2, the diffusion section 17 is communicated with the gas collection section 16, and the even distribution section 18 is communicated with the diffusion section 17; the gas collection section 16 is located above the diffusion section 17, the diffusion section 17 comprises a plurality of wedge-shaped gas guide grooves, the uniform distribution section 18 comprises a plurality of vertical gas grooves, the number of the vertical gas grooves is equal to that of the gas guide grooves, and the lower ends of the vertical gas grooves face the tea cage 11. The dehumidifying device 6 comprises a condenser 19, an expansion valve 20, an evaporator 21 and a compressor 25 which are sequentially communicated, a water receiving tray 23 is arranged below the evaporator 21, a water storage tank 24 is arranged below the water receiving tray 23, and the water receiving tray 23 is communicated with the water storage tank 24; the condenser 19 and the evaporator 21 are located in a gas flow passage 22 of the dehumidifying apparatus 6, and the evaporator 21 is located upstream of the condenser 19 in the airflow direction.
The tea cage 11 comprises an upper cage body 28 and a lower cage body 32, wherein a cage cover 26 is arranged on the upper cage body 28, and the cage cover 26 is detachably arranged on the upper cage body 28; the lower end of the upper cage body 28 is provided with an extension section 29, the extension section 29 is arranged in the lower cage body 32 in a sliding manner, and the lower end of the extension section 29 is provided with an outward flange 30; the lower cage body 32 is provided with a limiting block 31 at a position corresponding to the outward flange 30, and the slot 10 is positioned between the upper cage body 28 and the lower cage body 32. A plurality of upper baffles 27 arranged side by side are arranged in the upper cage body 28, the height of each upper baffle 27 is equal to the depth of the upper cage body 28, and the upper cage body 28 is divided into a plurality of groove bodies arranged side by the upper baffles 27; the lower cage body 32 is internally provided with a plurality of lower baffles 33, the height of each lower baffle 33 is equal to the depth of the lower cage body 32, the lower baffles 33 divide the lower cage body 32 into a plurality of groove bodies which are arranged side by side, and the lower baffles 33 are attached to the upper baffles 27.
The equipment adopts the following operation method:
horizontally placing the tea cage 11, opening a cage cover 26 of the tea cage 11, filling the tea cage 11 with tea leaves to be withered until the upper-layer tea leaves are flush with the upper surface of the tea cage 11, and fixing the cage cover 26 on the tea cage 11; the tea cage 11 is placed in the withering chamber 1, the inserting plate is positioned in the slot 10, and the lower cage body 32 slides downwards along the extension section 29 under the action of gravity; the switch door of the shell 4 is closed, the dehumidifying device 6 and the air pump 7 are started, the air pump 7 pumps air from the exhaust bin 14, the exhaust bin 14 transmits negative pressure to the lower diversion structure 12, the lower diversion structure 12 sucks air above the tea cage 11, and the air takes away moisture of tea leaves in the tea cage 11 when passing through the tea cage 11; the air pump 7 guides the air into the dehumidifying device 6, and the dehumidifying device 6 separates the water in the air and stores the water in the water storage tank 24; the air without moisture enters the air inlet bin 3 and is blown to the tea leaves in the tea cage 11 through the air inlet pipe 2 and the upper diversion structure 8.
Be provided with humidity transducer in exhaust storehouse 14, detect the air humidity in the exhaust storehouse 14 through humidity transducer, through the contrast relation of water content in air humidity and the tealeaves in the experimental detection exhaust storehouse 14, humidity transducer is connected with the controller, and the controller is connected with the display, shows real-time air humidity in the exhaust storehouse 14 through the display, judges the tealeaves degree of progress that withers according to air humidity.
A gas flow velocity sensor is arranged at the exhaust pipe 15 and is electrically connected with a controller, an electromagnetic opening adjusting valve is arranged at the gas inlet pipe 2 and is electrically connected with the controller; the air flow rates of the exhaust pipes 15 are all displayed on the display, and the electromagnetic opening adjusting valves corresponding to the exhaust pipes 15 with the higher air flow rate and the exhaust pipes 15 with the lower air flow rate are adjusted, so that the air flow rates in all the exhaust pipes 15 are equal, and the withering rates of all the tea leaves are kept equal.
Claims (10)
1. A withering device for making craft white tea is characterized by comprising a sealed shell (4), wherein one side of the shell (4) is provided with a sealed air inlet bin (3), the other side of the shell (4) is provided with a sealed air outlet bin (14), and a withering chamber (1) is arranged between the air inlet bin (3) and the air outlet bin (14); a plurality of partition plates (13) which are arranged up and down are arranged in the withering chamber (1), the partition plates (13) divide the withering chamber (1) into a plurality of independent withering bins (9), the middle parts of the withering bins (9) are provided with horizontally arranged tea cages (11), an upper flow guide structure (8) is arranged above the tea cages (11) in the withering bins (9), and a lower flow guide structure (12) is arranged below the tea cages (11) in the withering bins (9); the upper diversion structure (8) is communicated with the air inlet bin (3) through the air inlet pipe (2), and the lower diversion structure (12) is communicated with the exhaust bin (14) through the exhaust pipe (15); an electrical appliance bin (5) is arranged at the upper part of the shell (4), and a dehumidifying device (6) and an air pump (7) are arranged in the electrical appliance bin (5); the air inlet bin (3), the dehumidifying device (6), the air pump (7) and the exhaust bin (14) are communicated in sequence.
2. A withering apparatus for craft white tea manufacture as claimed in claim 1, wherein an open-close door is mounted on the housing (4) for sealing one side of the chamber (1); the upper diversion structure (8) and the lower diversion structure (12) are horizontally arranged, the upper diversion structure (8) and the lower diversion structure (12) are rectangular, three side walls of the upper diversion structure (8) and the lower diversion structure (12) are attached to three inner walls of the withering chamber (1), and when the switch door is in a closed state, the switch door is attached to the other side wall of the upper diversion structure (8) and the other side wall of the lower diversion structure (12).
3. A withering apparatus for artificial white tea as claimed in claim 2, wherein an insert plate is provided on the inner wall of the withering chamber (1) between the upper deflector structure (8) and the lower deflector structure (12), a slot (10) is provided in the central part of the tea cage (11), and the tea cage (11) is arranged in the withering chamber (1) by means of the slot (10) and the insert plate; the length of the inserting plate is equal to the inner depth of the withering chamber (1), and the length of the slot (10) is equal to the length of the inserting plate; when the switch door is in a closed state, the front side wall of the tea cage (11) is attached to the switch door, and the rear side wall of the tea cage (11) is attached to the side wall of the withering chamber (1).
4. A withering apparatus for craft white tea as claimed in claim 3, wherein the upper deflector structure (8) and the lower deflector structure (12) are of identical construction, the lower deflector structure (12) being arranged such that the upper deflector structure (8) is rotated through 180 ° about a horizontal axis; the upper part flow guide structure (8) comprises a gas collection section (16), a diffusion section (17) and an even distribution section (18), the gas collection section (16) is communicated with the gas inlet pipe (2), the diffusion section (17) is communicated with the gas collection section (16), and the even distribution section (18) is communicated with the diffusion section (17); the gas collection section (16) is located above the diffusion section (17), the diffusion section (17) comprises a plurality of wedge-shaped gas guide grooves, the uniform distribution section (18) comprises a plurality of vertical gas grooves, the number of the vertical gas grooves is equal to that of the gas guide grooves, and the lower ends of the vertical gas grooves face the tea cage (11).
5. A withering apparatus for craft white tea manufacture as claimed in claim 4, wherein the dehumidifying means (6) includes a condenser (19), an expansion valve (20), an evaporator (21) and a compressor (25) in serial communication, a water pan (23) is provided below the evaporator (21), a water storage tank (24) is provided below the water pan (23), the water pan (23) and the water storage tank (24) are in communication; the condenser (19) and the evaporator (21) are located in a gas flow passage (22) of the dehumidifying device (6), and the evaporator (21) is located upstream in the airflow direction of the condenser (19).
6. A withering apparatus for craft white tea manufacture as claimed in claim 5, wherein the tea cage (11) includes an upper cage (28) and a lower cage (32), the upper cage (28) having a cage cover (26) disposed thereon, the cage cover (26) being removably disposed on the upper cage (28); the lower end of the upper cage body (28) is provided with an extension section (29), the extension section (29) is arranged in the lower cage body (32) in a sliding manner, and the lower end of the extension section (29) is provided with an outward flange (30); the lower cage body (32) is provided with a limiting block (31) at a position corresponding to the outward flanging (30), and the slot (10) is positioned between the upper cage body (28) and the lower cage body (32).
7. A withering apparatus for artistic white tea production as claimed in claim 6, wherein the upper cage (28) has a plurality of upper baffles (27) arranged side by side therein, the height of the upper baffles (27) being equal to the depth of the upper cage (28), the upper baffles (27) dividing the upper cage (28) into a plurality of troughs arranged side by side; have a plurality of lower parts baffle (33) in the lower part cage (32), the degree of depth that highly equals the lower part cage (32) of lower part baffle (33), lower part baffle (33) separate into the cell body of a plurality of settings side by side with the lower part cage (32), lower part baffle (33) with upper portion baffle (27) laminating.
8. A withering apparatus for craft white tea manufacture as claimed in claim 7, wherein the following method of operation is employed:
horizontally placing the tea cage (11), opening a cage cover (26) of the tea cage (11), filling the tea cage (11) with tea leaves to be withered until the upper surfaces of the upper layer tea leaves and the tea cage (11) are flush, and fixing the cage cover (26) on the tea cage (11); the tea cage (11) is arranged in the withering room (1), the inserting plate is positioned in the slot (10), and the lower cage body (32) slides downwards along the extension section (29) under the action of gravity;
closing a switch door of the shell (4), starting the dehumidifying device (6) and the air pump (7), exhausting air from the exhaust bin (14) by the air pump (7), transmitting negative pressure to the lower diversion structure (12) by the exhaust bin (14), sucking air above the tea cage (11) by the lower diversion structure (12), and taking away moisture of tea leaves in the tea cage (11) when the air passes through the tea cage (11);
the air pump (7) guides the air into the dehumidifying device (6), and the dehumidifying device (6) separates the water in the air and stores the water in the water storage tank (24); the air without moisture enters the air inlet bin (3) and is blown to the tea leaves in the tea cage (11) through the air inlet pipe (2) and the upper diversion structure (8).
9. The withering apparatus for artificial white tea production as claimed in claim 8, further comprising the following method of operation: set up humidity transducer in exhaust storehouse (14), detect the air humidity in exhaust storehouse (14) through humidity transducer, detect the contrast relation of air humidity and water content in the tealeaves in exhaust storehouse (14) through the experiment, humidity transducer is connected with the controller, and the controller is connected with the display, shows real-time air humidity in exhaust storehouse (14) through the display, judges the tealeaves progress of withering according to air humidity.
10. A withering apparatus for artificial white tea production as claimed in claim 9, further including the following method of operation: a gas flow velocity sensor is arranged at the exhaust pipe (15) and is electrically connected with a controller, an electromagnetic opening adjusting valve is arranged at the air inlet pipe (2) and is electrically connected with the controller; the air flow rates of the exhaust pipes (15) are all displayed on the display, and the electromagnetic opening adjusting valves corresponding to the exhaust pipes (15) with the higher air flow rates and the electromagnetic opening adjusting valves corresponding to the exhaust pipes (15) with the lower air flow rates are adjusted to enable the air flow rates in all the exhaust pipes (15) to be equal and keep the withering rates of all the tea leaves equal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210738775.3A CN114938824B (en) | 2022-06-28 | 2022-06-28 | A equipment that withers for making of technology white tea |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210738775.3A CN114938824B (en) | 2022-06-28 | 2022-06-28 | A equipment that withers for making of technology white tea |
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| Publication Number | Publication Date |
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| CN114938824A true CN114938824A (en) | 2022-08-26 |
| CN114938824B CN114938824B (en) | 2024-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210738775.3A Active CN114938824B (en) | 2022-06-28 | 2022-06-28 | A equipment that withers for making of technology white tea |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116898014A (en) * | 2023-09-12 | 2023-10-20 | 宁德市瑞元农业科技有限公司 | Tea production withering equipment |
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| TW201130421A (en) * | 2010-03-05 | 2011-09-16 | zhan-feng Li | Semi-fermentation tea withering processing method and withering apparatus used therein |
| CN206165693U (en) * | 2016-08-19 | 2017-05-17 | 福建品品香茶业有限公司 | Tealeaves room of withering |
| CN211211267U (en) * | 2019-11-22 | 2020-08-11 | 福建品品香茶业有限公司 | White tea device that withers |
| CN212279726U (en) * | 2020-06-04 | 2021-01-05 | 福建茶叶进出口有限责任公司 | Primary processing device for white tea withering processing |
| CN212660983U (en) * | 2020-06-30 | 2021-03-09 | 福鼎市天天品茶叶有限公司 | White tea withering room |
| CN215373390U (en) * | 2021-08-10 | 2021-12-31 | 重庆城市管理职业学院 | Fresh tea leaf spreading and airing device |
| CN114568550A (en) * | 2022-03-15 | 2022-06-03 | 福建省隆合茶业有限公司 | Natural ecological airflow environment imitated tea withering machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201130421A (en) * | 2010-03-05 | 2011-09-16 | zhan-feng Li | Semi-fermentation tea withering processing method and withering apparatus used therein |
| CN206165693U (en) * | 2016-08-19 | 2017-05-17 | 福建品品香茶业有限公司 | Tealeaves room of withering |
| CN211211267U (en) * | 2019-11-22 | 2020-08-11 | 福建品品香茶业有限公司 | White tea device that withers |
| CN212279726U (en) * | 2020-06-04 | 2021-01-05 | 福建茶叶进出口有限责任公司 | Primary processing device for white tea withering processing |
| CN212660983U (en) * | 2020-06-30 | 2021-03-09 | 福鼎市天天品茶叶有限公司 | White tea withering room |
| CN215373390U (en) * | 2021-08-10 | 2021-12-31 | 重庆城市管理职业学院 | Fresh tea leaf spreading and airing device |
| CN114568550A (en) * | 2022-03-15 | 2022-06-03 | 福建省隆合茶业有限公司 | Natural ecological airflow environment imitated tea withering machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116898014A (en) * | 2023-09-12 | 2023-10-20 | 宁德市瑞元农业科技有限公司 | Tea production withering equipment |
| CN116898014B (en) * | 2023-09-12 | 2023-11-24 | 宁德市瑞元农业科技有限公司 | Tea production withering equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114938824B (en) | 2024-03-01 |
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