CN114934368A - Production equipment and manufacturing process of knitted sweater - Google Patents

Production equipment and manufacturing process of knitted sweater Download PDF

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Publication number
CN114934368A
CN114934368A CN202210515203.9A CN202210515203A CN114934368A CN 114934368 A CN114934368 A CN 114934368A CN 202210515203 A CN202210515203 A CN 202210515203A CN 114934368 A CN114934368 A CN 114934368A
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China
Prior art keywords
fulling
box
sweater
water
rod
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CN202210515203.9A
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Chinese (zh)
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李玥颖
余佳雪
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Individual
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Individual
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Priority to CN202210515203.9A priority Critical patent/CN114934368A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C17/00Fulling

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Machines (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention belongs to the technical field of knitting sweater production, in particular to a knitting sweater production device and a manufacturing process thereof, the device comprises a detection module, a knitting module, a sewing piece splicing module, a fulling module, an ironing and shaping module and a ready-made sweater detection module, the fulling module carries out fulling treatment on the knitting sweater through a fulling machine, and the fulling machine comprises: a housing; the device comprises a liquid storage tank, a milling cylinder, a motor and a water softening mechanism; through setting up water softening mechanism, water softening mechanism softens the processing to the inside water of fulling machine for hard water changes the soft water into, reaches the purpose that the hardness of sweater after absorbing the soft water compares in the hardness reduction of sweater absorption hard water, thereby improves the fulling effect of knitting sweater after the dyeing, and then improves knitting sweater's finished product outward appearance and feel.

Description

Production equipment and manufacturing process of knitted sweater
Technical Field
The invention belongs to the technical field of knitted sweater production, and particularly relates to a production device and a production process of knitted sweater.
Background
The knitted sweater made of wool is mainly characterized by strong extensibility, good elasticity and the like, so that the sweater is comfortable to wear and has excellent wearability. When the knitting sweater is produced, after wool yarn raw materials enter a factory for storage, items such as the density of a calibration line of yarn count, the evenness of yarn evenness and the like need to be checked, and the knitting sweater can be put into production and used according to requirements; after the wool yarn is detected to be qualified, winding the wool yarn in the hank form into a cone-shaped form through a winder, knitting the wool yarn in the cone-shaped form into a semi-finished garment piece through a flat knitting machine, and performing mechanical or manual sewing after the knitted garment piece is detected to be qualified; and (3) fulling the sewn knitted sweater by a fulling machine, ironing and shaping the fulled semi-finished knitted sweater by a steam ironing machine, finally inspecting the ironed knitted sweater by a manual garment, and obtaining the qualified knitted sweater into a final product.
The fulling treatment of the knitted sweater is an important step of the hand feeling and the appearance of a final finished product, and the fulling treatment utilizes the fulling characteristic of wool fibers, so that after the fibers are wetted by damp and hot, scales are expanded and soft, and the advantages of short staple, full hand feeling, improved appearance and the like are realized under the action of friction force; a fulling machine is usually used by knitting sweater manufacturers with small scale to carry out fulling treatment on knitting sweaters, while the common fulling machine needs resources such as steam, water and fulling agents in the working process, and the resources are also important factors influencing the fulling effect of the knitting sweaters.
When the common fulling machine uses tap water for fulling, the tap water from a water plant is usually input into a tap water pipeline by a water pump under high pressure after coagulation, sedimentation, filtration, feeding into a clean water tank and disinfection; because the carbonate and the sulfate of Ca and magnesium ions contained in the water are not separated and removed, the hardness of the tap water is still very high, and the tap water belongs to hard water; when the dyed knitted sweater needs to be fulled, the tap water contains more metal ions such as calcium and magnesium, and in addition, the metal ions attached to the knitted sweater in the dye make the dyed knitted sweater absorb a large amount of metal ions to cause the wool in the knitted sweater to be hardened when the dyed knitted sweater is fulled by using the tap water, so that the effect of the knitted sweater on the short-cut pile under the action of friction force is reduced, the fulling performance degree of the knitted sweater is influenced, and the hand feeling and the appearance of the knitted sweater are poor after fulling.
In view of the above, the invention provides production equipment of a knitted sweater and a manufacturing process thereof, which solve the problems that when the dyed knitted sweater is felted by using tap water, the wool in the knitted sweater absorbs a large amount of metal ions due to the high content of the metal ions in the tap water, so that the wool in the knitted sweater is hardened, the effect of the knitted sweater on short-felting under the action of friction force is reduced, the felting expression degree of the knitted sweater is influenced, and the hand feeling and the appearance of the knitted sweater are poor after felting.
Disclosure of Invention
The invention provides production equipment of a knitted sweater and a manufacturing process thereof, aiming at making up for the defects of the prior art and solving the problems that when running water is used for fulling the dyed knitted sweater, the wool in the knitted sweater absorbs a large amount of metal ions due to the fact that the content of the metal ions in the running water is high, the wool in the knitted sweater is hardened, the effect that the knitted sweater plays short wool under the action of friction force is reduced, the fulling performance degree of the knitted sweater is influenced, and the hand feeling and the appearance of the knitted sweater are poor after fulling.
The technical scheme adopted by the invention for solving the technical problem is as follows: the invention relates to a production device of knitting sweater, which comprises a detection module, a knitting module, a sewing piece splicing module, a fulling module, an ironing and shaping module and a ready-made clothes inspection module, wherein the fulling module performs fulling treatment on the knitting sweater through a fulling machine, and the fulling machine comprises:
a housing;
the liquid storage tank is fixedly connected to the position, close to the bottom, in the shell, the position, close to the top, of the inner wall of the liquid storage tank is rotatably connected with a rotating shaft, and the rotating shaft is close to the inner wall of the shell;
one end of the fulling cylinder is rotatably connected to one side of the liquid storage tank far away from the inner wall of the shell, and the inner surface of the other end of the fulling cylinder is rotatably connected with the rotating shaft, so that the fulling cylinder rotates under the support of the inner wall of the liquid storage tank and the rotating shaft;
the motor is arranged between the surface of one side of the liquid storage tank and the inner wall of the shell, and the output end of the motor is fixedly connected with one end of the fulling cylinder, so that the fulling cylinder is driven by the motor to rotate in the liquid storage tank;
the water softening mechanism is arranged in the shell and positioned above the liquid storage tank;
the first rod is uniformly arranged at the bottom of the water softening mechanism, the first rod is connected with the surface of the water softening mechanism through a return spring, one end of the first rod is positioned in the water softening mechanism, and the other end of the first rod is close to the rotating shaft;
the first block is uniformly and fixedly connected to the outer ring surface of the milling drum close to the inner wall of the shell, one end of the first rod is contacted with the surface of the first block, and the first rod is driven to linearly move through the movement of the first block so as to drive the water softening mechanism to move;
the heating temperature control assembly is arranged in the liquid storage tank, and the temperature of liquid in the liquid storage tank is adjusted through the heating temperature control assembly;
the spray head assembly is arranged in the liquid storage tank and close to the top, and the spray head assembly is communicated with the water softening mechanism through a water pipe.
Preferably, the water softening mechanism includes:
the first box is fixedly connected to the position above the liquid storage box in the shell, and a first rod close to the rotating shaft is connected with the first box through a return spring;
the ion exchange resin membrane component is fixedly connected to the position, close to the top, of the first box, the top of the first box is uniformly and fixedly connected with a water inlet pipe, and one side of the first box is positioned below the horizontal position of the ion exchange resin membrane component and is uniformly and fixedly connected with a group of water outlet pipes;
a board, a board sliding connection is close to the bottom position in a case, and a board bottom links firmly with a pole that is close to the pivot.
Preferably, a partition plate is fixedly connected between the horizontal position of the ion exchange resin membrane component and the horizontal position of the water outlet pipe in the first box, a group of water filtering holes are uniformly formed in the partition plate, plugs are connected in the water filtering holes in a sliding mode, and the plugs are connected with the water filtering holes through return springs;
the top of the plug is fixedly connected with a frame, and the shape of the frame is matched with that of the water filtering hole.
Preferably, the bottom of the first rod is rotatably connected with a roller.
Preferably, the water softening mechanism further comprises:
the second box is fixedly connected to one side of the first box and is communicated with the first box through a water outlet pipe, and a first rod far away from the rotating shaft is connected with the second box through a return spring;
the second plate is connected in the second box in a sliding mode, and the bottom of the second plate is fixedly connected with the first rod far away from the rotating shaft;
the doser is arranged at the top of the second box and is communicated with the second box through an electromagnetic valve;
and the second block is uniformly and fixedly connected to the outer ring surface of the second box corresponding to the fulling cylinder.
Preferably, the second tank is cylindrical, and water in the first tank is tangentially introduced into the second tank through a water outlet pipe;
the volume in No. two casees is 2L, and No. two casees are removable setting.
Preferably, the positions of the bottoms of the first box and the second box, which are close to the first rod, are fixedly connected with electric push rods respectively, so that the bottom of the first rod is clamped when the output end of the electric push rod extends out, and the first rod is limited to continue moving.
A process for manufacturing knitted sweater, the process being adapted to the production equipment for knitted sweater as described in any of the above, and the process comprising the steps of:
s1: after the raw yarn raw material enters a factory for storage, a testing and testing department extracts a sample in time, and items such as the density of a calibration line of yarn counts, the evenness of yarn evenness and the like are tested through detection equipment in a detection module, so that the raw yarn can be put into production and used according with requirements;
s2: after the wool yarn is qualified, winding the wool yarn in a hank form into a package form through a winder to form a package suitable for knitting by a flat knitting machine; knitting the tubular wool yarn into a semi-finished garment piece by a flat knitting machine, inspecting the knitted semi-finished garment piece, and then feeding the knitted semi-finished garment piece into a sewing splicing module, and performing mechanical or manual sewing on the semi-finished garment piece by a worker according to process requirements;
s3: the sewed semi-finished knitted sweater is subjected to fulling treatment through a fulling machine, so that short fibers are raised on the surface of the semi-finished knitted sweater, and the appearance is improved; and ironing and shaping the semi-finished knitted sweater after the fulling treatment by using an ironing machine, finally checking the ironed knitted sweater by using a manual ready-made garment, and forming the qualified knitted sweater into a final product.
The invention has the following beneficial effects:
1. the invention relates to a production device of knitted sweater and a manufacturing process thereof, a water softening mechanism is arranged, a motor drives a fulling cylinder to rotate, the fulling cylinder rotates by virtue of the support of a liquid storage tank and a rotating shaft, the fulling cylinder drives a first block and the sweater in the cylinder to rotate, the first block is contacted with and extrudes a first rod, the first rod moves close to the water softening mechanism after being extruded, the first rod drives components in the water softening mechanism to move, the water in the water softening mechanism is softened, so that hard water is converted into soft water, the amount of metal ions in soft water absorbed by animal fibers in the sweater is reduced, the hardness of the sweater after absorbing soft water is reduced compared with the hardness of the sweater after absorbing hard water, and the fulling effect of the dyed knitted sweater is improved, further improving the appearance and the hand feeling of the finished knitting sweater and avoiding the effect of the dyed sweater from being reduced by directly using tap water for fulling.
2. According to the production equipment and the production process of the knitted sweater, the partition plate, the water filtering holes and the plug are matched, when the first plate moves upwards, the first plate extrudes soft water, the plug is reset under the influence of the reset spring so as to close the water filtering holes again, the soft water cannot flow out through the water filtering holes, the partition plate and the first plate are mutually extruded, the soft water is discharged from the water outlet pipe, the soft water passing through the ion exchange resin membrane component and the hard water not passing through the ion exchange resin membrane component are separated, the discharge amount of the soft water in the first tank is increased, the amount of the soft water sprayed to the sweater by the spray head component is increased, the wetting time of the sweater is shortened, and the sweater felting efficiency is increased.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a perspective view of the milling drum of the present invention;
FIG. 5 is a schematic view of the outlet pipe of the present invention;
FIG. 6 is a block diagram of the present invention;
FIG. 7 is a perspective view of the plug of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 3 at A;
fig. 9 is a partial enlarged view at B in fig. 3;
in the figure: the device comprises a shell 1, a liquid storage tank 11, a rotating shaft 12, a fulling barrel 13, a motor 14, a first rod 15, a first block 16, a heating temperature control assembly 17, a spray head assembly 18, a water softening mechanism 2, a first tank 21, an ion exchange resin film assembly 22, a water inlet pipe 23, a water outlet pipe 24, a first plate 25, a partition plate 3, a water filtering hole 31, a plug 32, a frame 33, a roller 34, a second tank 4, a second plate 41, a medicine adding device 42, a second block 43 and an electric push rod 44.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The invention relates to a production device of knitting sweater, which comprises a detection module, a knitting module, a sewing piece splicing module, a fulling module, an ironing and shaping module and a ready-made clothes inspection module, wherein the fulling module performs fulling treatment on the knitting sweater through a fulling machine, and the fulling machine comprises:
a housing 1;
the liquid storage tank 11 is fixedly connected to the position, close to the bottom, in the shell 1, the position, close to the top, of the inner wall of the liquid storage tank 11 is rotatably connected with a rotating shaft 12, and the rotating shaft 12 is close to the inner wall of the shell 1;
one end of the fulling cylinder 13 is rotatably connected to one side of the liquid storage tank 11 far away from the inner wall of the shell 1, and the inner surface of the other end of the fulling cylinder 13 is rotatably connected with the rotating shaft 12, so that the fulling cylinder 13 rotates under the support of the inner wall of the liquid storage tank 11 and the rotating shaft 12;
the motor 14 is arranged between the surface of one side of the liquid storage tank 11 and the inner wall of the shell 1, and the output end of the motor 14 is fixedly connected with one end of the fulling cylinder 13, so that the motor 14 drives the fulling cylinder 13 to rotate in the liquid storage tank 11;
the water softening mechanism 2 is arranged in the shell 1 and is positioned above the liquid storage tank 11;
the first rod 15 is uniformly arranged at the bottom of the water softening mechanism 2, the first rod 15 is connected with the surface of the water softening mechanism 2 through a return spring, one end of the first rod 15 is positioned in the water softening mechanism 2, and the other end of the first rod 15 is close to the rotating shaft 12;
the first block 16 is uniformly fixedly connected to the outer ring surface of the fulling drum 13 close to the inner wall of the shell 1, one end of the first rod 15 is contacted with the surface of the first block 16, and the first rod 15 is driven to move linearly by the movement of the first block 16 so as to drive the water softening mechanism 2 to move;
the heating temperature control assembly 17 is arranged in the liquid storage tank 11, and the temperature of the liquid in the liquid storage tank 11 is adjusted through the heating temperature control assembly 17;
and the spray head assembly 18 is arranged in the liquid storage tank 11 and close to the top, and the spray head assembly 18 is communicated with the water softening mechanism 2 through a water pipe.
When the knitting sweater is produced, after wool yarn raw materials enter a factory for storage, a testing and testing department extracts samples in time, and the detection module detects items such as the density of the calibration line of yarn counts, the evenness of yarn evenness and the like, so that the knitting sweater can be put into production and used according with requirements. After being qualified, the wool yarn enters a knitting module, and the wool yarn in the hank form is wound into a package form through a winder to form a package suitable for knitting of a flat knitting machine; knitting the tubular wool yarn into a semi-finished garment piece by a flat knitting machine, and finally, inspecting the knitted semi-finished garment piece and entering a sewing piece splicing module; the workshop carries on the machinery or manual stitching to the semi-manufactured garment piece according to the technological requirement; the sewed semi-finished knitting sweater is subjected to fulling treatment through a fulling machine, so that the surface of the semi-finished knitting sweater is short-circuited, and the appearance is improved; ironing and shaping the semi-finished knitted sweater after the fulling treatment by using an ironing machine, finally inspecting the ironed knitted sweater by using an artificial garment, and forming the qualified knitted sweater into a final product;
as shown in fig. 1-5;
when the sweater softening device is used, after knitted sweater is dyed, when the sewn semi-finished knitted sweater is subjected to fulling treatment, a sweater placing door and a water outlet are formed in a shell 1, a worker firstly opens the sweater placing door on the shell 1, puts the knitted sweater into a fulling barrel 13 and closes the sweater placing door, starts a fulling machine and injects water into a water quality softening mechanism 2 through a water pump, a motor 14 drives the fulling barrel 13 to rotate, the fulling barrel 13 rotates by depending on the support of a liquid storage tank 11 and a rotating shaft 12, the fulling barrel 13 drives a block 16 and the sweater in the barrel to rotate, the block 16 is contacted with and extrudes a rod 15, the rod 15 moves towards the direction close to the water quality softening mechanism 2 after being extruded, the rod 15 drives components in the water quality softening mechanism 2 to move, the water in the water quality softening mechanism 2 is softened, hard water is converted into soft water, most of factory water sources come from water plants, the tap water contains more soluble calcium, magnesium and compounds, so that the hardness is higher, the content of metal ions is reduced after the tap water is softened, the amount of the metal ions in soft water absorbed by animal fibers in the sweater is reduced, the hardness of the sweater after soft water absorption is reduced compared with the hardness of the sweater after hard water absorption, and therefore the fulling effect of the dyed knitted sweater is improved, the finished product appearance and the hand feeling of the knitted sweater are further improved, and the effect that the dyed sweater directly utilizes the tap water to perform fulling is prevented from being reduced;
the water softening mechanism 2 discharges soft water into the nozzle assembly 18 through a water pipe, the nozzle assembly 18 sprays the soft water onto the sweater until the water stored in the liquid storage tank 11 contacts the sweater in the fulling cylinder 13, after the sweater is sufficiently wetted, a worker controls the water softening mechanism 2 to stop water injection, the worker sets the temperature of the heating temperature control assembly 17 to heat the water in the liquid storage tank 11 to the fulling temperature required by each batch of fulling treatment sweater, after the sweater is sufficiently wetted, the worker controls the water in the liquid storage tank 11 to be discharged from a water outlet hole through a controller in the shell 1, water is injected into the liquid storage tank 11 again, a clothes placing door is opened at regular time and quantity to add fulling agents into the liquid storage tank 11 to fulling treatment the sweater, after the fulling treatment of the sweater, the worker controls the motor 14 through the controller in the shell 1 to drive the fulling cylinder 13 to rotate quickly to dewater the sweater in the cylinder, and after the sweater is dehydrated, taking out the sweater from the sweater placing door and carrying out subsequent treatment.
As an embodiment of the present invention, the water softening mechanism 2 includes:
the first box 21 is fixedly connected to the upper position of the liquid storage box 11 in the shell 1, and the first rod 15 close to the rotating shaft 12 is connected with the first box 21 through a return spring;
the ion exchange resin membrane component 22 is fixedly connected to the position, close to the top, of the first box 21, the water inlet pipes 23 are uniformly and fixedly connected to the top of the first box 21, and the water outlet pipes 24 are uniformly and fixedly connected to one side of the first box 21, below the horizontal position of the ion exchange resin membrane component 22;
a No. 25, a No. 25 sliding connection is in a case 21 near bottom position, and No. 25 bottom links firmly with a pole 15 near pivot 12.
As shown in fig. 3 and 6;
when the device is used, the fulling cylinder 13 drives the first block 16 to rotate, the first block 16 is contacted with and extrudes the first rod 15, the first rod 15 moves towards the direction close to the first box 21 after being extruded, the first rod 15 drives the first plate 25 to move towards the ion exchange resin membrane component 22 in the first box 21, the contact part of the first rod 15 and the first box 21 is sealed by a sealing ring, the edge of the first plate 25 and the surface of the inner wall of the first box 21 are sealed by a sealing rubber strip, the first plate 25 extrudes soft water in the first box 21, and the soft water is extruded and then is discharged through the water outlet pipe 24; when the first block 16 passes through the first rod 15, hard water is injected into the first tank 21 through the water inlet pipe 23, the first rod 15 is influenced by the return spring to move away from the first tank 21 for return, the first rod 15 drives the first plate 25 to move away from the ion exchange resin membrane assembly 22, so that the first tank 21 is in a negative pressure state, the hard water is forced to pass through the ion exchange resin membrane assembly 22 from top to bottom, the ion exchange resin membrane assembly 22 softens the hard water at the top of the ion exchange resin membrane assembly 22 in the first tank 21 through the ion exchange technology, the softened hard water passes through the ion exchange resin membrane assembly 22 to become soft water, the soft water is extruded from the water outlet pipe 24 through the first plate 25, the content of metal ions in the soft water is reduced, after the soft water is sprayed on the sweater, the amount of the metal ions absorbed by animal fibers in the soft water is reduced, and the purpose that the hardness of the sweater after absorbing the soft water is reduced compared with the hardness of the sweater absorbing hard water, thereby improving the fulling effect of the dyed knitted sweater and further improving the appearance and the hand feeling of the finished knitted sweater.
As an embodiment of the invention, a partition plate 3 is fixedly connected between the horizontal position of the ion exchange resin membrane assembly 22 and the horizontal position of the water outlet pipe 24 in the first box 21, a group of water filtering holes 31 are uniformly formed in the partition plate 3, plugs 32 are connected in the water filtering holes 31 in a sliding manner, and the plugs 32 are connected with the water filtering holes 31 through return springs;
a frame 33 is attached to the top of the plug 32, and the frame 33 is shaped to match the water filtering hole 31.
As shown in fig. 3, 7 and 8;
when the water purifier is used, through the matching among the partition plate 3, the water filtering holes 31 and the plug 32, the plug 32 is a corrosion-resistant rubber plug which is conventional in the field, when the first plate 25 moves downwards, negative pressure is formed between the partition plate 3 and the first plate 25, the plug 32 is influenced by the negative pressure between the partition plate 3 and the first plate 25 to open the water filtering holes 31, at the moment, the return spring on the plug 32 is stretched, soft water flows into between the partition plate 3 and the first plate 25 from the water filtering holes 31, when the first plate 25 moves upwards, the first plate 25 extrudes the soft water, the plug 32 is influenced by the return spring to reset so as to close the water filtering holes 31 again, the soft water cannot flow out through the water filtering holes 31, the partition plate 3 and the first plate 25 extrude each other to discharge the soft water from the water outlet pipe 24, so that the soft water passing through the ion exchange resin membrane assembly 22 and the hard water not passing through the ion exchange resin membrane assembly 22 are blocked, and the discharge amount of the soft water in the first tank 21 is increased, thereby increasing the amount of soft water sprayed to the sweater by the nozzle assembly 18, shortening the wetting time of the sweater and further improving the fulling efficiency of the sweater.
As an embodiment of the invention, a roller 34 is rotatably connected to the bottom of the first rod 15.
As shown in fig. 9;
when the roller 34 is arranged, when the first block 16 contacts and extrudes the bottom of the first rod 15, the first block 16 contacts the roller 34 firstly, the roller 34 rolls along the surface of the first block 16 and extrudes the first rod 15, so that the first rod 15 moves upwards, when the first block 16 passes over the first rod 15, the roller 34 continues to roll along the surface of the first block 16, the force generated by resetting the first rod 15 through the reset spring on the first rod 15 is applied, so that the first rod 15 moves downwards along with passing over the first block 16 through the roller 34, and the sliding friction of the hard contact between the first rod 15 and the first block 16 is converted into the rolling friction, thereby reducing the friction acting force between the first rod 15 and the first block 16, and avoiding the phenomenon that scrap iron falls into the milling cylinder 13 to damage a sweater due to the long-time friction between the first block 16 and the first rod 15.
As an embodiment of the present invention, the water softening mechanism 2 further includes:
the second box 4 is fixedly connected to one side of the first box 21, the second box 4 is communicated with the first box 21 through a water outlet pipe 24, and a first rod 15 far away from the rotating shaft 12 is connected with the second box 4 through a return spring;
the second plate 41, the second plate 41 is connected in the second box 4 in a sliding manner, and the bottom of the second plate 41 is fixedly connected with the first rod 15 far away from the rotating shaft 12;
the doser 42 is arranged at the top of the second box 4, and the doser 42 is communicated with the second box 4 through an electromagnetic valve;
and the second blocks 43 are uniformly fixedly connected to the outer ring surface of the fulling cylinder 13 corresponding to the second box 4.
As shown in fig. 2, 3, 4 and 5;
when the first rod 15 close to the rotating shaft 12 is contacted and extruded by the first block 16, the first rod 15 far away from the rotating shaft 12 passes over the second block 43, the first rod 15 far away from the rotating shaft 12 is reset under the influence of the reset spring, the contact part of the second rod and the second box 4 is subjected to sealing treatment by the sealing ring, the edge of the second plate 41 and the inner wall surface of the second box 4 are subjected to sealing treatment by the sealing rubber strip, the first rod 15 far away from the rotating shaft 12 drives the second plate 41 to move downwards in the second box 4, so that the second box 4 is in a negative pressure state when the first box 21 is drained, and the second box 4 is in a negative pressure water absorption state when the first box 21 is drained, so that the movement speed of soft water in the first box 21 flowing into the second box 4 is increased; when a medicament needs to be added, the controller in the shell 1 controls the medicament feeder 42 to inject a fulling medicament into the second box 4 through the electromagnetic valve, so that soft water and the medicament are mixed in proportion and then are discharged to the spray head assembly 18, the working complexity of manual medicament feeding is optimized, and the fulling treatment efficiency of the sweater is improved;
when the second block 43 contacts and extrudes the first rod 15, the first rod 15 drives the second plate 41 to move, and a one-way valve is arranged in a water outlet pipe 24 communicated between the first box 21 and the second box 4, so that the second plate 41 cannot enter the first box 21 when the mixed liquid medicine in the second box 4 is extruded; the second plate 41 extrudes the liquid medicine to be discharged into the nozzle assembly 18, and the nozzle assembly 18 sprays the liquid medicine to the surface of the sweater and cooperates with the rotation of the fulling cylinder 13 to carry out fulling treatment on the sweater.
As an embodiment of the present invention, the second tank 4 is cylindrical, and the water in the first tank 21 tangentially enters the second tank 4 through the water outlet pipe 24;
the volume in No. two casees 4 is 2L, and No. two casees 4 are removable setting.
As shown in fig. 2, 3 and 5;
when the device is used, the second box 4 is cylindrical, and water in the first box 21 is tangentially introduced into the second box 4 through the water outlet pipe 24, so that after the first box 21 discharges soft water into the second box 4, the soft water flows along the inner wall of the second box 4 under the influence of the annular inner wall of the second box 4, the soft water in the second box 4 is in a rotating state, when the agent is injected into the second box 4, the agent is driven by the soft water in the moving state to move, the soft water is fully mixed with the agent, the uniform degree of mixing of the soft water and the agent during fulling treatment is improved, and the phenomenon that the water-drug ratio is not uniform at the first time after the agent is manually poured into the liquid storage box 11 is avoided, and the fulling effect of a sweater is influenced;
be 2L through the volume that sets up No. two case 4, and No. two case 4 are for dismantling the change, make when the staff adds the medicament in to liquid reserve tank 11 at regular time and quantity through doser 42 control, it changes water-drug ratio as the quantitative fulling requirement according to the sweater again to have with certain benchmark, thereby optimize the work complexity that the manual medicine added, thereby improve sweater fulling treatment efficiency, in the time interval that need not to add the medicament midway at the interpolation medicament, controller control doser 42 in the casing 1 accesss to No. two case 4's solenoid valve and closes, thereby block that the medicament flows.
As an embodiment of the invention, the positions of the bottoms of the first box 21 and the second box 4, which are close to the first rod 15, are fixedly connected with the electric push rods 44 respectively, so that the bottoms of the first rod 15 are clamped when the output ends of the electric push rods 44 extend out, and the first rod 15 is limited to continue moving.
As shown in fig. 6 and 9;
during the use, through setting up electric putter 44, when not needing the water injection in the liquid reserve tank 11, the staff stretches out through the output of controller control electric putter 44 in the casing 1, will be close to a pole 15 of pivot 12 and extrude to the output through electric putter 44 when a pole 15 of pivot 12 is kept away from to a pole 15 of pivot 12 respectively No. 16 and No. two pieces 43, the output of electric putter 44 will be close to a pole 15 of pivot 12 and block No. 15 bottoms of a pole of keeping away from pivot 12, the restriction is close to a pole 15 of pivot 12 and keeps away from a pole 15 of pivot 12 and receives the influence of reset spring and continues the motion, thereby reach the mesh of closing a case 21 and No. two cases 4, optimize the complexity of staff's operation, thereby improve the work efficiency that sweater made up a file was handled.
A process for manufacturing knitted sweater, the process being adapted to the production equipment for knitted sweater as described in any of the above, and the process comprising the steps of:
s1: after the raw yarn raw material enters a factory for storage, a testing and testing department extracts a sample in time, and items such as the density of a calibration line of yarn counts, the evenness of yarn evenness and the like are tested through detection equipment in a detection module, so that the raw yarn can be put into production and used according with requirements;
s2: after the wool yarn is qualified, winding the wool yarn in a hank form into a package form through a winder to form a package suitable for knitting by a flat knitting machine; knitting the tubular wool yarn into a semi-finished garment piece by a flat knitting machine, inspecting the knitted semi-finished garment piece, and then feeding the qualified semi-finished garment piece into a sewing piece splicing module, and sewing the semi-finished garment piece mechanically or manually by a worker according to the process requirement;
s3: the sewed semi-finished knitted sweater is subjected to fulling treatment through a fulling machine, so that short fibers are raised on the surface of the semi-finished knitted sweater, and the appearance is improved; and ironing and shaping the semi-finished knitted sweater after the fulling treatment by using an ironing machine, finally inspecting the ironed knitted sweater by using an artificial garment, and obtaining the qualified knitted sweater into a final product.
The specific working process is as follows:
the working personnel firstly open the clothes placing door on the shell 1, put the knitted sweater into the milling barrel 13 and close the clothes placing door, start the milling machine and inject water into the water softening mechanism 2 through the water pump, the motor 14 drives the milling barrel 13 to rotate, the milling barrel 13 drives the first block 16 to rotate, the first block 16 contacts and extrudes the first rod 15, the first rod 15 moves in the direction close to the first box 21 after being extruded, the first rod 15 drives the first plate 25 to move in the first box 21 to move close to the ion exchange resin membrane assembly 22, the first plate 25 extrudes the soft water in the first box 21, and the soft water is discharged through the water outlet pipe 24 after being extruded; when the first block 16 passes through the first rod 15, hard water is injected into the first tank 21 through the water inlet pipe 23, the first rod 15 is influenced by the reset spring to move towards the direction away from the first tank 21 for resetting, the first rod 15 drives the first plate 25 to move towards the direction away from the ion exchange resin membrane assembly 22, so that the first tank 21 is in a negative pressure state, the hard water is forced to pass through the ion exchange resin membrane assembly 22 from top to bottom, the ion exchange resin membrane assembly 22 softens the hard water at the top of the ion exchange resin membrane assembly 22 in the first tank 21 through the ion exchange technology, the softened hard water passes through the ion exchange resin membrane assembly 22 to become soft water, and the soft water is discharged from the water outlet pipe 24 through the extrusion of the first plate 25; the water softening mechanism 2 discharges soft water into the nozzle assembly 18 through a water pipe, the nozzle assembly 18 sprays the soft water onto the sweater until the water stored in the liquid storage tank 11 contacts the sweater in the fulling cylinder 13, after the sweater is sufficiently wetted, a worker controls the water softening mechanism 2 to stop water injection, the worker sets the temperature of the heating temperature control assembly 17 to heat the water in the liquid storage tank 11 to the fulling temperature required by each batch of fulling treatment sweater, after the sweater is sufficiently wetted, the worker controls the water in the liquid storage tank 11 to be discharged from a water outlet hole through a controller in the shell 1, water is injected into the liquid storage tank 11 again, a clothes placing door is opened at regular time and quantity to add fulling agents into the liquid storage tank 11 to fulling treatment the sweater, after the fulling treatment of the sweater, the worker controls the motor 14 through the controller in the shell 1 to drive the fulling cylinder 13 to rotate quickly to dewater the sweater in the cylinder, and after the sweater is dehydrated, taking out the sweater from the sweater placing door and carrying out subsequent treatment.
The front, the back, the left, the right, the upper and the lower are all based on the figure 2 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a production facility of knitting sweater, includes detection module, knitting module, sewing piece module, fulling module, irones the design module, ready-made clothe inspection module, and fulling module carries out fulling processing, its characterized in that through fulling machine to knitting sweater: the fulling machine includes:
a housing (1);
the liquid storage tank (11) is fixedly connected to the position, close to the bottom, in the shell (1), the position, close to the top, of the inner wall of the liquid storage tank (11) is rotatably connected with a rotating shaft (12), and the rotating shaft (12) is close to the inner wall of the shell (1);
one end of the fulling cylinder (13) is rotatably connected to one side, far away from the inner wall of the shell (1), of the liquid storage tank (11), the inner surface of the other end of the fulling cylinder (13) is rotatably connected with the rotating shaft (12), and the fulling cylinder (13) is supported by the inner wall of the liquid storage tank (11) and the rotating shaft (12) to rotate;
the motor (14), the motor (14) is installed between the surface of one side of the liquid storage tank (11) and the inner wall of the shell (1), the output end of the motor (14) is fixedly connected with one end of the fulling cylinder (13), and the motor (14) drives the fulling cylinder (13) to rotate in the liquid storage tank (11);
the water softening mechanism (2), the water softening mechanism (2) is arranged in the shell (1) and is positioned above the liquid storage tank (11);
the first rod (15), the first rod (15) is uniformly installed at the bottom of the water softening mechanism (2), the first rod (15) is connected with the surface of the water softening mechanism (2) through a return spring, one end of the first rod (15) is located in the water softening mechanism (2), and the other end of the first rod is close to the rotating shaft (12);
the first block (16) is uniformly fixedly connected to the outer ring surface of the fulling cylinder (13) close to the inner wall of the shell (1), one end of the first rod (15) is contacted with the surface of the first block (16), and the first rod (15) is driven to move linearly by the movement of the first block (16) so as to drive the water softening mechanism (2) to move;
the heating temperature control assembly (17), the heating temperature control assembly (17) is installed in the liquid storage tank (11), and the temperature of the liquid in the liquid storage tank (11) is adjusted through the heating temperature control assembly (17);
the spray head assembly (18) is arranged in the liquid storage tank (11) and close to the top, and the spray head assembly (18) is communicated with the water softening mechanism (2) through a water pipe.
2. A knitting sweater production facility according to claim 1, characterized by: the water softening mechanism (2) comprises:
the first box (21), the first box (21) is fixedly connected to the upper position of the liquid storage box (11) in the shell (1), and a first rod (15) close to the rotating shaft (12) is connected with the first box (21) through a return spring;
the ion exchange resin membrane component (22), the ion exchange resin membrane component (22) is fixedly connected to the position, close to the top, of the first box (21), the top of the first box (21) is uniformly and fixedly connected with a water inlet pipe (23), and one side of the first box (21) is positioned below the horizontal position of the ion exchange resin membrane component (22) and is uniformly and fixedly connected with a group of water outlet pipes (24);
a first plate (25), the first plate (25) is connected to the position close to the bottom in the first box (21) in a sliding mode, and the bottom of the first plate (25) is fixedly connected with a first rod (15) close to the rotating shaft (12).
3. The knitting sweater production apparatus of claim 2, characterized in that: a partition plate (3) is fixedly connected between the horizontal position of an ion exchange resin membrane component (22) and the horizontal position of a water outlet pipe (24) in a first box (21), a group of water filtering holes (31) are uniformly formed in the partition plate (3), a plug (32) is connected in the water filtering holes (31) in a sliding mode, and the plug (32) is connected with the water filtering holes (31) through a return spring.
4. A knitting sweater production facility as claimed in claim 3, characterized in that: the top of the plug (32) is fixedly connected with a frame (33), and the shape of the frame (33) is matched with that of the water filtering hole (31).
5. A knitting sweater production facility according to claim 1, characterized by: the bottom of the first rod (15) is rotatably connected with a roller (34).
6. A knitted sweater production apparatus according to claim 2, characterized in that: the water softening mechanism (2) further comprises:
the second box (4) is fixedly connected to one side of the first box (21), the second box (4) is communicated with the first box (21) through a water outlet pipe (24), and a first rod (15) far away from the rotating shaft (12) is connected with the second box (4) through a return spring;
the second plate (41), the second plate (41) is connected in the second box (4) in a sliding mode, and the bottom of the second plate (41) is fixedly connected with the first rod (15) far away from the rotating shaft (12);
the doser (42) is arranged at the top of the second box (4), and the doser (42) is communicated with the second box (4) through an electromagnetic valve;
and the second blocks (43) are uniformly fixedly connected to the outer ring surface of the fulling cylinder (13) corresponding to the second box (4).
7. The knitting sweater production facility of claim 6, characterized in that: the second box (4) is cylindrical, and water in the first box (21) is tangentially introduced into the second box (4) through a water outlet pipe (24).
8. The knitting sweater production facility of claim 7, characterized by: the volume in second case (4) is 2L, and second case (4) is removable setting.
9. The knitting sweater production facility of claim 6, characterized in that: the positions of the bottoms of the first box (21) and the second box (4) close to the first rod (15) are fixedly connected with an electric push rod (44) respectively, so that the bottom of the first rod (15) is clamped when the output end of the electric push rod (44) extends out, and the first rod (15) is limited to continue moving.
10. A manufacturing process of knitted sweater is characterized in that: the process is applied to the production equipment of the knitted sweater according to any of claims 1 to 9, and comprises the following steps:
s1: after the raw yarn raw material enters a factory for storage, a testing and testing department extracts a sample in time, and items such as the density of a calibration line of yarn counts, the evenness of yarn evenness and the like are tested through detection equipment in a detection module, so that the raw yarn can be put into production and used according with requirements;
s2: after the wool yarn is qualified, winding the wool yarn in a hank form into a package form through a winder to form a package suitable for knitting by a flat knitting machine; knitting the tubular wool yarn into a semi-finished garment piece by a flat knitting machine, inspecting the knitted semi-finished garment piece, and then feeding the qualified semi-finished garment piece into a sewing piece splicing module, and sewing the semi-finished garment piece mechanically or manually by a worker according to the process requirement;
s3: the sewed semi-finished knitted sweater is subjected to fulling treatment through a fulling machine, so that short fibers are raised on the surface of the semi-finished knitted sweater, and the appearance is improved; and ironing and shaping the semi-finished knitted sweater after the fulling treatment by using an ironing machine, finally inspecting the ironed knitted sweater by using an artificial garment, and obtaining the qualified knitted sweater into a final product.
CN202210515203.9A 2022-05-11 2022-05-11 Production equipment and manufacturing process of knitted sweater Pending CN114934368A (en)

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Application Number Priority Date Filing Date Title
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CN114934368A true CN114934368A (en) 2022-08-23

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020078954A (en) * 2001-04-11 2002-10-19 린나이코리아 주식회사 Water softener
US20070151041A1 (en) * 2005-12-30 2007-07-05 Mcallister Karl D Control process for a revitalizing appliance
JP2009228169A (en) * 2008-03-25 2009-10-08 Itsumi Co Ltd Fulling machine
CN207919141U (en) * 2018-02-09 2018-09-28 惠州力运织造厂有限公司 a kind of multifunctional fulling machine
CN110184767A (en) * 2019-05-18 2019-08-30 北京金鹰羊绒制衣有限公司 A kind of cashmere sweater washes contracting technique
CN210946130U (en) * 2019-11-11 2020-07-07 浙江中昕染整科技股份有限公司 Fulling machine
CN111876924A (en) * 2020-06-24 2020-11-03 威海顺晟针织制衣有限公司 Knitted sweater production line and technological process thereof
CN214401047U (en) * 2020-12-30 2021-10-15 桐乡市桐毛织造股份有限公司 Fulling machine
CN216338388U (en) * 2021-10-29 2022-04-19 兔皇羊绒有限公司 Automatic liquid spraying and down shrinking machine for cashmere sweater
CN216338390U (en) * 2021-11-16 2022-04-19 山东源丰纺织机械有限公司 Dyeing material spraying device for scouring and bleaching knitted fabrics

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020078954A (en) * 2001-04-11 2002-10-19 린나이코리아 주식회사 Water softener
US20070151041A1 (en) * 2005-12-30 2007-07-05 Mcallister Karl D Control process for a revitalizing appliance
JP2009228169A (en) * 2008-03-25 2009-10-08 Itsumi Co Ltd Fulling machine
CN207919141U (en) * 2018-02-09 2018-09-28 惠州力运织造厂有限公司 a kind of multifunctional fulling machine
CN110184767A (en) * 2019-05-18 2019-08-30 北京金鹰羊绒制衣有限公司 A kind of cashmere sweater washes contracting technique
CN210946130U (en) * 2019-11-11 2020-07-07 浙江中昕染整科技股份有限公司 Fulling machine
CN111876924A (en) * 2020-06-24 2020-11-03 威海顺晟针织制衣有限公司 Knitted sweater production line and technological process thereof
CN214401047U (en) * 2020-12-30 2021-10-15 桐乡市桐毛织造股份有限公司 Fulling machine
CN216338388U (en) * 2021-10-29 2022-04-19 兔皇羊绒有限公司 Automatic liquid spraying and down shrinking machine for cashmere sweater
CN216338390U (en) * 2021-11-16 2022-04-19 山东源丰纺织机械有限公司 Dyeing material spraying device for scouring and bleaching knitted fabrics

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