CN114931975B - Catalyst for synthesizing diphenyl carbonate, preparation method and application of diphenyl carbonate - Google Patents

Catalyst for synthesizing diphenyl carbonate, preparation method and application of diphenyl carbonate Download PDF

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CN114931975B
CN114931975B CN202210385168.3A CN202210385168A CN114931975B CN 114931975 B CN114931975 B CN 114931975B CN 202210385168 A CN202210385168 A CN 202210385168A CN 114931975 B CN114931975 B CN 114931975B
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王松林
姜南
梁磊
张震北
张齐英
牛红英
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Henan Institute of Science and Technology
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Abstract

The invention relates to the technical field of organic catalytic synthesis, in particular to a catalyst for synthesizing diphenyl carbonate, a preparation method of diphenyl carbonate and application thereof, wherein the catalyst is a synergistic catalytic system consisting of a main catalyst and a cocatalyst, the main catalyst is Lewis acid of metal salt, the cocatalyst is trifluoro methanesulfonate, and the mass ratio of the cocatalyst to the main catalyst is 1:10-50. The invention aims to provide a catalyst for synthesizing diphenyl carbonate, which is used for directly synthesizing diphenyl carbonate by one-step conversion of carbon dioxide and phenol under the catalysis of the catalyst and even under the condition of low pressure and normal pressure, and the result shows that the catalyst has higher yield and selectivity on diphenyl carbonate.

Description

Catalyst for synthesizing diphenyl carbonate, preparation method and application of diphenyl carbonate
Technical Field
The invention belongs to the technical field of organic catalytic synthesis, and particularly relates to a catalyst for synthesizing diphenyl carbonate, a preparation method and application of diphenyl carbonate.
Background
Diphenyl carbonate (DPC) is an important organic carbonate compound, known for its simple structure, high polarity, low viscosity, low toxicity, and easy degradation, and has wide application in the fields of electrolytes, organic synthesis, pharmacy, engineering plastics, etc., and is considered as a green chemical intermediate. At present, the synthesis method of DPC mainly comprises a phosgene method, an ester exchange method and an oxidative carbonylation method. The traditional synthesis mainly uses a phosgene method, and needs to use highly toxic phosgene as a raw material, so that the environment is seriously polluted, and the method is gradually eliminated; the transesterification method adopts dimethyl carbonate, dimethyl oxalate and the like to synthesize DPC with phenol through transesterification, and the method is influenced by chemical balance, and needs a multi-step synthesis process and an additional separation process, so that a catalytic system is complex, and the production cost is greatly increased; the oxidative carbonylation method generally uses a Pd catalyst containing noble metal, is easy to cause side reactions, is difficult to recycle, and uses toxic carbon monoxide gas, thus being unfavorable for industrial production.
In recent years, the global consumption of fossil energy has drastically increased the emission of greenhouse gases, which causes increasingly serious environmental problems such as global warming and climate abnormality, and CO 2 As one of main greenhouse gases, the method is also a green pollution-free C1 resource, and has the advantages of abundant reserves, low cost, easy obtainment, safety, no toxicity, reproducibility and the like. Currently, CO is utilized 2 DPC is synthesized from CO 2 An important aspect of resource utilization is that the most abundant CO in nature 2 The resource is utilized, so that the use of toxic gases such as phosgene, CO and the like is avoided, no waste is generated, the method is an environment-friendly reaction path, accords with the current environment-friendly concept, and is considered as one of the most promising industrial synthesis routes for synthesizing DPC.
In the prior art, li Zhenhuan et al studied Lewis acid catalyzed CO 2 And a direct synthesis process of DPC (Chem.Lett., 2006,35:784;J.Mol.Catal.A:Chem, 2007, 264:255), fan Guozhi and the like are researched to catalyze CO by using acid-base auxiliary agents 2 And the influence of direct synthesis of DPC by phenol (fuel. Process technology, 2011,92:1052; aust. J. Chem.,2012, 65:1667.), but the problems of complex catalyst preparation process, high toxicity, high reaction pressure requirement, long reaction time, low yield and selectivity of diphenyl carbonate and the like exist in the catalytic systems, and the requirements on reaction equipment are high, so that the industrial application is not facilitated; patent application with the application number of CN101885682A, named as a method for directly synthesizing diphenyl carbonate from carbon dioxide and phenol, is also disclosed, but has the defects of high reaction pressure, poor activity and selectivity and long reaction time.
In view of the foregoing, the key to this reaction is to develop efficient and low cost catalysts, and therefore, it is necessary to develop novel efficient catalysts to increase DPC yield and selectivity.
Disclosure of Invention
In order to solve the problems of complex preparation process, high toxicity, high reaction pressure requirement, long reaction time, low yield and selectivity of diphenyl carbonate and the like of a catalyst system in the prior art, the invention provides a catalyst for synthesizing diphenyl carbonate, a preparation method and application of the diphenyl carbonate.
The invention is realized by the following technical scheme:
the catalyst for synthesizing diphenyl carbonate is a synergistic catalytic system consisting of a main catalyst and a cocatalyst, wherein the main catalyst is Lewis acid of metal salt, the cocatalyst is triflate, and the mass ratio of the cocatalyst to the main catalyst is 1:10-50.
Preferably, the ratio of the cocatalyst to the procatalyst material is in the range of 1:30 to 40.
Preferably, the Lewis acid of the metal salt includes, but is not limited to ZnCl 2 、MgCl 2 、FeCl 3 、Zn(Ac) 2 、Zn(ClO 4 ) 2
Preferably, the triflate aid includes, but is not limited to, cu (OTf) 2 、In(OTf) 3 、Ce(OTf) 3 、Bi(OTf) 3 、Yb(OTf) 3
Preferably, the Lewis acid of the metal salt is selected from ZnCl 2 The triflate auxiliary is selected from Cu (OTf) 2
The invention also protects the application of the catalyst for synthesizing diphenyl carbonate in preparing diphenyl carbonate by using carbon dioxide, wherein the diphenyl carbonate is prepared by directly converting carbon dioxide and phenol serving as raw materials under low pressure or normal pressure.
The invention also provides a method for synthesizing diphenyl carbonate by catalyzing with the catalyst, which comprises the following steps:
mixing phenol and catalyst in CCl 4 Then CO is introduced into 2 Reacting the gas at 50-120 ℃ for 0.5-3.0 h to obtain diphenyl carbonate, wherein the solvent is CCl after research 4 The reaction activity for synthesizing diphenyl carbonate is high.
Preferably, the pressure of the carbon dioxide gas is 0.1-2.0 MPa.
Preferably, the molar ratio of the main catalyst to phenol is 5-50: 100.
preferably, the yield of the diphenyl carbonate reaches 58.7%, and the selectivity reaches 86.8%.
Compared with the prior art, the invention has the following beneficial effects:
(1) The catalyst provided by the invention can catalyze the synthesis of diphenyl carbonate at low pressure even normal pressure, the activity and selectivity of the synthesized diphenyl carbonate are high, and the yield and selectivity of the diphenyl carbonate can reach 58.7% and 86.8% respectively, which are obviously higher than other catalysts reported in the literature in the prior art. ZnCl 2 /Cu(OTf) 2 Catalyzing carbon dioxide synthesis DPC is a catalytic process of Lewis acids, cu (OTf) 2 Can coordinate ZnCl 2 Formation (OTfZnCl) 2 ) H complex, reinforcing ZnCl 2 While Cu (OTf) 2 Also coordinates phenol, increases phenol
Figure BDA0003594683270000041
The acidity further accelerates the formation of intermediates; furthermore, cu (OTf) 2 Cu in (B) 2+ Is beneficial to the rapid activation of CO 2 The reaction efficiency is improved, so that the catalyst has higher yield and selectivity for synthesizing DPC.
(2) The catalyst provided by the invention is insensitive to air and water and has stable performance.
(3) The catalyst provided by the invention has the advantages of small dosage, no toxicity or harm, short reaction time, safe operation process and contribution to industrial application.
Drawings
FIG. 1 is a diagram showing the mechanism of catalytic synthesis of diphenyl carbonate according to examples 1 to 9 of the present invention;
FIG. 2 is a graph showing the hydrogen spectrum of diphenyl carbonate produced in example 1 of the present invention;
FIG. 3 is a graph showing the carbon spectrum of diphenyl carbonate produced in example 1 of the present invention;
FIG. 4 is a gas chromatogram of diphenyl carbonate produced in example 1 of the present invention;
FIG. 5 is a gas chromatogram of diphenyl carbonate produced in example 2 of the present invention;
FIG. 6 is a gas chromatogram of diphenyl carbonate produced in example 3 of the present invention;
FIG. 7 is a gas chromatogram of diphenyl carbonate obtained in example 4 of the present invention.
Detailed Description
The following detailed description of specific embodiments of the invention is, but it should be understood that the invention is not limited to specific embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. The experimental methods described in the examples of the present invention are conventional methods unless otherwise specified.
Example 1
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), znCl 2 (3mmol)、Cu(OTf) 2 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 58.7%, and the selectivity of the diphenyl carbonate is 86.8%.
Example 2
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), znCl 2 (3mmol)、Cu(OTf) 2 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 63.2%, and the selectivity of diphenyl carbonate is 81.2%.
Example 3
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), mgCl 2 (3mmol)、Cu(OTf) 2 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 54.1%, and the selectivity of diphenyl carbonate is 79.3%.
Example 4
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), mgCl 2 (3mmol)、Yb(OTf) 3 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for reaction for 1h, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 29.5%, and the selectivity of diphenyl carbonate is 75.8%.
Example 5
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), mgCl 2 (3mmol)、Yb(OTf) 3 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 52.1%, and the selectivity of diphenyl carbonate is 82.3%.
Example 6
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), zn (Ac) 2 (3mmol)、In(OTf) 3 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 49.5%, and the selectivity of diphenyl carbonate is 78.8%.
Example 7
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), zn (Ac) 2 (3mmol)、Bi(OTf) 3 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 52.3%, and the selectivity of diphenyl carbonate is 83.2%.
Example 8
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), zn (ClO) 4 ) 2 (3mmol)、Cu(OTf) 2 (0.125mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 54.2%, and the selectivity of diphenyl carbonate is 76.7%.
Example 9
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), zn (ClO) 4 ) 2 (3mmol)、Ce(OTf) 3 (0.125 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 The pressure in the reaction kettle is 0.2MPa, the reaction kettle is heated, stirred and warmed to 100 ℃ for 2 hours, the reaction kettle is cooled to room temperature after the reaction is finished, the reaction liquid in the reaction kettle is collected, centrifugal separation is carried out, a small amount of liquid is taken, the quantitative analysis is carried out on the product by adopting GC, the yield of diphenyl carbonate is 52.4%, and the selectivity of diphenyl carbonate is 77.8%.
Example 10
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (60 mmol), znCl 2 (3mmol)、Cu(OTf) 2 (0.3 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 And (3) heating, stirring and heating the pressure in the reaction kettle to 120 ℃ to react for 0.5h, cooling to room temperature after the reaction is finished, collecting reaction liquid in the reaction kettle, and centrifugally separating to obtain diphenyl carbonate.
Example 11
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6 mmol), znCl 2 (3mmol)、Cu(OTf) 2 (0.06 mmol) and CCl 4 (15 mmol) was added to a 25mL reaction vessel and treated with high purity CO 2 Air in the device is replaced and is flushed into CO 2 Internal pressure of the reaction kettleAnd heating, stirring and heating to 50 ℃ with the force of 0.1MPa for reaction for 3 hours, cooling to room temperature after the reaction is finished, collecting reaction liquid in a reaction kettle, and centrifugally separating to obtain diphenyl carbonate.
The results in FIGS. 2-3 show that diphenyl carbonate can be produced using the catalysts of the present application.
As can be seen from the gas chromatogram of diphenyl carbonate obtained in FIG. 4, a small amount of reaction solution is detected on a gas chromatograph of Shanghai Tianmei 7980 by adopting a correction normalization method, and the reaction solution has obvious diphenyl carbonate signal peaks, and the quantitative analysis result shows that the yield and the selectivity of the diphenyl carbonate are 58.7% and 86.8%.
As can be seen from the gas chromatogram of diphenyl carbonate prepared in FIG. 5, a small amount of reaction solution is detected on a gas chromatograph of Shanghai Tianmei 7980 by adopting a correction normalization method, and the reaction solution has obvious diphenyl carbonate signal peaks, and the quantitative analysis result shows that the yield and selectivity of the diphenyl carbonate are 63.2% and 81.2%.
As can be seen from the gas chromatogram of diphenyl carbonate obtained in FIG. 6, a small amount of reaction solution is detected on a gas chromatograph of Shanghai Tianmei 7980 by adopting a correction normalization method, and the reaction solution has obvious diphenyl carbonate signal peaks, and the quantitative analysis result shows that the yield and the selectivity of the diphenyl carbonate are 54.1% and 79.3%.
As can be seen from the gas chromatogram of diphenyl carbonate obtained in FIG. 7, a small amount of reaction solution was detected by a correction normalization method on a gas chromatograph of Shanghai Tianmei 7980, and the reaction solution had an obvious diphenyl carbonate signal peak, and the quantitative analysis result showed that the yield and selectivity of diphenyl carbonate were 29.5% and 75.8%.
The results of the above figures show that ZnCl 2 /Cu(OTf) 2 The catalyst can catalyze the one-step conversion of carbon dioxide and phenol to directly synthesize diphenyl carbonate at low pressure even normal pressure, has higher yield and selectivity to the target product diphenyl carbonate, is obviously higher than other catalysts reported in the literature in the prior art, has less catalyst consumption, is nontoxic and harmless, and is a novel high-efficiency catalyst.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that such modifications and variations be included herein within the scope of the appended claims and their equivalents.

Claims (6)

1. The catalyst for synthesizing diphenyl carbonate is characterized in that the catalyst is a synergistic catalytic system consisting of a main catalyst and a cocatalyst, wherein the main catalyst is Lewis acid of metal salt, the cocatalyst is trifluoro methanesulfonate, and the ratio of the cocatalyst to the main catalyst is 1:24-40;
the Lewis acid of the metal salt comprises ZnCl 2 、MgCl 2 、FeCl 3 、Zn(Ac) 2 、Zn(ClO 4 ) 2
The triflate salt comprises Cu (OTf) 2 、In(OTf) 3 、Ce(OTf) 3 、Bi(OTf) 3 、Yb(OTf) 3
2. The catalyst for synthesizing diphenyl carbonate according to claim 1, wherein the Lewis acid of the metal salt is selected from ZnCl 2 The triflate is selected from Cu (OTf) 2
3. The use of the catalyst for synthesizing diphenyl carbonate according to any one of claims 1-2 in preparing diphenyl carbonate by using carbon dioxide, wherein the diphenyl carbonate is prepared by directly converting carbon dioxide and phenol as raw materials under low pressure or normal pressure.
4. Use of a catalyst for synthesizing diphenyl carbonate according to claim 3 in the preparation of diphenyl carbonate from carbon dioxide, comprising the steps of:
mixing phenol and catalyst in CCl 4 Then CO is introduced into 2 And (3) reacting the gas at 50-120 ℃ for 0.5-3.0 h to obtain diphenyl carbonate.
5. The use of the catalyst for synthesizing diphenyl carbonate according to claim 4 in preparing diphenyl carbonate from carbon dioxide, wherein the pressure of introducing carbon dioxide gas is 0.1-2.0 MPa.
6. The use of the catalyst for synthesizing diphenyl carbonate according to claim 4 in preparing diphenyl carbonate from carbon dioxide, wherein the molar ratio of the main catalyst to phenol is 5-50: 100.
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