CN114931975A - Catalyst for synthesizing diphenyl carbonate, preparation method and application of diphenyl carbonate - Google Patents

Catalyst for synthesizing diphenyl carbonate, preparation method and application of diphenyl carbonate Download PDF

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CN114931975A
CN114931975A CN202210385168.3A CN202210385168A CN114931975A CN 114931975 A CN114931975 A CN 114931975A CN 202210385168 A CN202210385168 A CN 202210385168A CN 114931975 A CN114931975 A CN 114931975A
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diphenyl carbonate
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王松林
姜南
梁磊
张震北
张齐英
牛红英
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Henan Institute of Science and Technology
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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Abstract

The invention relates to the technical field of organic catalytic synthesis, in particular to a catalyst for synthesizing diphenyl carbonate, a preparation method and application of the diphenyl carbonate, wherein the catalyst is a synergistic catalytic system consisting of a main catalyst and an auxiliary catalyst, the main catalyst is selected from Lewis acid of metal salt, the auxiliary catalyst is selected from trifluoromethanesulfonate, and the amount ratio of the auxiliary catalyst to the main catalyst is 1: 10-50. The invention aims to provide a catalyst for synthesizing diphenyl carbonate, which can directly synthesize the diphenyl carbonate by one-step conversion of carbon dioxide and phenol under the conditions of low pressure and even normal pressure under the catalytic action of the catalyst.

Description

Catalyst for synthesizing diphenyl carbonate, preparation method and application of diphenyl carbonate
Technical Field
The invention belongs to the technical field of organic catalytic synthesis, and particularly relates to a catalyst for synthesizing diphenyl carbonate, a preparation method and application of the diphenyl carbonate.
Background
Diphenyl carbonate (DPC) is an important organic carbonate compound, is famous for its simple structure, high polarity, low viscosity, low toxicity and easy degradation, has wide application in the fields of electrolyte, organic synthesis, pharmacy, engineering plastics and the like, and is considered as a green chemical intermediate. At present, the DPC synthesis method mainly comprises a phosgene method, an ester exchange method and an oxidative carbonylation method. The traditional synthesis mainly uses phosgene method, needs highly toxic phosgene as raw material, seriously pollutes environment and is gradually eliminated; the ester exchange method adopts dimethyl carbonate, dimethyl oxalate and the like to synthesize DPC with phenol through ester exchange, is influenced by chemical balance, needs a multi-step synthesis process and an additional separation process, has a complex catalytic system, and greatly increases the production cost; the oxidative carbonylation method generally uses a Pd catalyst containing a noble metal, is liable to cause side reactions and difficult to recycle, and uses toxic carbon monoxide gas, which is not favorable for industrial production.
In recent years, the large consumption of global fossil energy has caused a rapid increase in the emission of greenhouse gases, which has caused increasingly severe environmental problems such as global warming and climate abnormality, CO 2 The green and pollution-free C1 resource is one of the main greenhouse gases, and has the advantages of abundant reserves, low price, easy obtainment, safety, no toxicity, renewability and the like. At present, CO is utilized 2 Synthesis of DPC as raw Material CO 2 An important aspect of resource utilization is to make the most abundant CO in the nature 2 The resource is utilized, the use of toxic gases such as phosgene, CO and the like is avoided, no waste is generated, the method is an environment-friendly reaction path, and the method conforms to the current green reaction pathThe concept of color environmental protection is considered to be one of the most promising industrial synthetic routes for synthesizing DPC.
In the prior art, Li Shao-cyclo and the like research on catalysis of CO by Lewis acid 2 The process of directly synthesizing DPC (chem.Lett.,2006,35: 784; J.mol.Catal.A: chem.,2007,264: 255) with phenol, Van national branch and the like researches the catalysis of CO by acid-base auxiliary agent 2 And the influence of direct synthesis of DPC from phenol (Fuel. Process technology, 2011,92: 1052; Aust. J. chem.,2012,65: 1667), but these catalytic systems have the problems of complex catalyst preparation process, high toxicity, high reaction pressure requirement, long reaction time, low yield and selectivity of diphenyl carbonate, and the like, have high requirements on reaction equipment, and are not beneficial to industrial application; patent application No. CN101885682A entitled "a method for directly synthesizing diphenyl carbonate from carbon dioxide and phenol" is also disclosed, but it has the disadvantages of high reaction pressure, poor activity and selectivity, and long reaction time.
In view of the above, the key point of the reaction is to develop a high-efficiency low-cost catalyst, so it is necessary to develop a novel high-efficiency catalyst to improve yield and selectivity of DPC.
Disclosure of Invention
The invention aims to provide a catalyst for synthesizing diphenyl carbonate, a preparation method and application of the catalyst, aiming at solving the problems of complex preparation process, high toxicity, high reaction pressure requirement, long reaction time, low yield and selectivity of the diphenyl carbonate and the like in a catalytic system in the prior art.
The invention is realized by the following technical scheme:
the catalyst for synthesizing the diphenyl carbonate is a synergistic catalytic system consisting of a main catalyst and a cocatalyst, the main catalyst is selected from Lewis acid of metal salt, the cocatalyst is selected from trifluoromethanesulfonate, and the amount ratio of the cocatalyst to the main catalyst is 1: 10-50.
Preferably, the ratio of the amount of the cocatalyst to the amount of the main catalyst substance is 1: 30-40.
Preferably, the Lewis acid of the metal salt includes, but is not limited to ZnCl 2 、MgCl 2 、FeCl 3 、Zn(Ac) 2 、Zn(ClO 4 ) 2
Preferably, the triflate salt adjuvant includes, but is not limited to, Cu (OTf) 2 、In(OTf) 3 、Ce(OTf) 3 、Bi(OTf) 3 、Yb(OTf) 3
Preferably, the Lewis acid of the metal salt is selected from ZnCl 2 Said triflate adjuvant is selected from the group consisting of Cu (OTf) 2
The invention also protects the application of the catalyst for synthesizing the diphenyl carbonate in the preparation of the diphenyl carbonate by using the carbon dioxide, and the diphenyl carbonate is prepared by directly converting the carbon dioxide and the phenol as raw materials under low pressure or normal pressure.
The invention also provides a method for catalytically synthesizing diphenyl carbonate by using the catalyst, which comprises the following steps:
phenol and catalyst are mixed in CCl 4 Then introducing CO 2 Reacting the gas at 50-120 ℃ for 0.5-3.0 h to obtain diphenyl carbonate, wherein the solvent is CCl 4 The reaction activity of synthesizing diphenyl carbonate is high.
Preferably, the pressure of the introduced carbon dioxide gas is 0.1-2.0 MPa.
Preferably, the molar ratio of the main catalyst to the phenol is 5-50: 100.
preferably, the yield of the diphenyl carbonate reaches 58.7%, and the selectivity reaches 86.8%.
Compared with the prior art, the invention has the following beneficial effects:
(1) the catalyst provided by the invention can be used for catalyzing the synthesis of the diphenyl carbonate under low pressure or even normal pressure, the activity and the selectivity of the synthesis of the diphenyl carbonate are higher, and the yield and the selectivity of the diphenyl carbonate can respectively reach 58.7 percent and 86 percent8%, significantly higher than other catalysts reported in the literature in the prior art. ZnCl 2 /Cu(OTf) 2 Catalytic carbon dioxide Synthesis DPC is a catalytic Process for Lewis acids, Cu (OTf) 2 Can coordinate ZnCl 2 Formation (OTfZnCl) 2 ) H complex, enhanced ZnCl 2 Stability and catalytic ability of (2), and Cu (OTf) 2 Also coordinates phenol, increasing phenol
Figure BDA0003594683270000041
Acidity, further accelerating the formation of intermediates; furthermore, Cu (OTf) 2 Cu in (1) 2+ Is favorable for quickly activating CO 2 And the reaction efficiency is improved, so that the catalyst has higher yield and selectivity for synthesizing DPC.
(2) The catalyst provided by the invention is insensitive to air and water and has stable performance.
(3) The catalyst provided by the invention has the advantages of small dosage, no toxicity, no harm, short reaction time, safe operation process and contribution to industrial application.
Drawings
FIG. 1 is a schematic diagram of the catalytic synthesis of diphenyl carbonate according to examples 1-9 of the present invention;
FIG. 2 is a hydrogen spectrum of diphenyl carbonate obtained in example 1 of the present invention;
FIG. 3 is a carbon spectrum of diphenyl carbonate produced in example 1 of the present invention;
FIG. 4 is a gas chromatogram of diphenyl carbonate obtained in example 1 of the present invention;
FIG. 5 is a gas chromatogram of diphenyl carbonate obtained in example 2 of the present invention;
FIG. 6 is a gas chromatogram of diphenyl carbonate obtained in example 3 of the present invention;
FIG. 7 is a gas chromatogram of diphenyl carbonate obtained in example 4 of the present invention.
Detailed Description
The following detailed description of specific embodiments of the invention is provided, but it should be understood that the scope of the invention is not limited to the specific embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. The experimental methods described in the examples of the present invention are all conventional methods unless otherwise specified.
Example 1
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), ZnCl 2 (3mmol)、Cu(OTf) 2 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 And (3) controlling the pressure in the reaction kettle to be 0.2MPa, heating and stirring the mixture to 100 ℃ for reaction for 2 hours, cooling the mixture to room temperature after the reaction is finished, collecting reaction liquid in the reaction kettle, carrying out centrifugal separation, taking a small amount of liquid, and carrying out quantitative analysis on a product by adopting GC, wherein the yield of the diphenyl carbonate is 58.7 percent, and the selectivity of the diphenyl carbonate is 86.8 percent.
Example 2
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), ZnCl 2 (3mmol)、Cu(OTf) 2 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 And (3) controlling the pressure in the reaction kettle to be 2MPa, heating and stirring the mixture to 100 ℃ for reaction for 2 hours, cooling the mixture to room temperature after the reaction is finished, collecting reaction liquid in the reaction kettle, carrying out centrifugal separation, taking a small amount of liquid, and carrying out quantitative analysis on a product by adopting GC, wherein the yield of the diphenyl carbonate is 63.2%, and the selectivity of the diphenyl carbonate is 81.2%.
Example 3
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), MgCl 2 (3mmol)、Cu(OTf) 2 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL autoclave with high purity CO 2 Displacing air in the apparatus, flushing CO 2 Heating and stirring to 100 deg.C under 0.2MPa for 2 hr, cooling to room temperature, collecting reaction liquid, centrifugingAfter separation, a small amount of liquid was taken to conduct quantitative analysis on the product by GC, the yield of diphenyl carbonate was 54.1%, and the selectivity of diphenyl carbonate was 79.3%.
Example 4
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), MgCl 2 (3mmol)、Yb(OTf) 3 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 The pressure in the reaction kettle is controlled to be 0.2MPa, the reaction kettle is heated and stirred to 100 ℃ for reaction for 1 hour, after the reaction is finished, the reaction kettle is cooled to room temperature, reaction liquid in the reaction kettle is collected and centrifugally separated, a small amount of liquid is taken, products are quantitatively analyzed by GC, the yield of the diphenyl carbonate is 29.5 percent, and the selectivity of the diphenyl carbonate is 75.8 percent.
Example 5
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), MgCl 2 (3mmol)、Yb(OTf) 3 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL autoclave with high purity CO 2 Displacing air in the apparatus, flushing CO 2 The pressure in the reaction kettle is controlled to be 0.2MPa, the reaction kettle is heated and stirred to 100 ℃ for reaction for 2 hours, after the reaction is finished, the reaction solution is cooled to room temperature, the reaction solution in the reaction kettle is collected and centrifugally separated, a small amount of liquid is taken, products are quantitatively analyzed by GC, the yield of the diphenyl carbonate is 52.1 percent, and the selectivity of the diphenyl carbonate is 82.3 percent.
Example 6
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), Zn (Ac) 2 (3mmol)、In(OTf) 3 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL autoclave with high purity CO 2 Displacing air in the apparatus, flushing CO 2 Heating and stirring to 100 deg.C under 0.2MPa for 2 hr, cooling to room temperature, collecting reaction liquid, centrifuging, collecting small amount of liquid, and quantifying by GCThe yield of diphenyl carbonate was 49.5% and the selectivity to diphenyl carbonate was 78.8% by analysis.
Example 7
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), Zn (Ac) 2 (3mmol)、Bi(OTf) 3 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 The pressure in the reaction kettle is controlled to be 0.2MPa, the reaction kettle is heated and stirred to 100 ℃ for reaction for 2 hours, after the reaction is finished, the reaction solution is cooled to room temperature, the reaction solution in the reaction kettle is collected and centrifugally separated, a small amount of liquid is taken, the product is quantitatively analyzed by GC, the yield of the diphenyl carbonate is 52.3 percent, and the selectivity of the diphenyl carbonate is 83.2 percent.
Example 8
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), Zn (ClO) 4 ) 2 (3mmol)、Cu(OTf) 2 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 And (3) controlling the pressure in the reaction kettle to be 0.2MPa, heating and stirring the mixture to 100 ℃ for reaction for 2 hours, cooling the mixture to room temperature after the reaction is finished, collecting reaction liquid in the reaction kettle, carrying out centrifugal separation, taking a small amount of liquid, and carrying out quantitative analysis on a product by adopting GC, wherein the yield of the diphenyl carbonate is 54.2%, and the selectivity of the diphenyl carbonate is 76.7%.
Example 9
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), Zn (ClO) 4 ) 2 (3mmol)、Ce(OTf) 3 (0.125mmol) and CCl 4 (15mmol) was added to a 25mL autoclave with high purity CO 2 Displacing air in the apparatus, flushing CO 2 Heating and stirring to 100 deg.C under 0.2MPa for 2 hr, cooling to room temperature, collecting reaction liquid, centrifuging, collecting small amount of liquid, quantitatively analyzing by GC, and collecting diphenyl carbonateThe yield of the ester was 52.4% and the selectivity to diphenyl carbonate was 77.8%.
Example 10
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (60mmol), ZnCl 2 (3mmol)、Cu(OTf) 2 (0.3mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 And (3) heating and stirring the pressure in the reaction kettle to be 1MPa, heating the mixture to 120 ℃ for reaction for 0.5 hour, cooling the mixture to room temperature after the reaction is finished, collecting reaction liquid in the reaction kettle, and performing centrifugal separation to obtain the diphenyl carbonate.
Example 11
A method for synthesizing diphenyl carbonate comprises the following steps:
phenol (6mmol), ZnCl 2 (3mmol)、Cu(OTf) 2 (0.06mmol) and CCl 4 (15mmol) was added to a 25mL reactor and high purity CO was used 2 Displacing air in the apparatus, flushing CO 2 Heating and stirring the mixture to 50 ℃ under the pressure of 0.1MPa in the reaction kettle, reacting for 3 hours, cooling the mixture to room temperature after the reaction is finished, collecting reaction liquid in the reaction kettle, and performing centrifugal separation to obtain the diphenyl carbonate.
The results of fig. 2-3 show that diphenyl carbonate can be produced using the catalysts of the present application.
As can be seen from the gas chromatogram of diphenyl carbonate obtained in fig. 4, a small amount of the reaction solution was detected by the modified normalization method on a gas chromatograph of the shanghai tianmei 7980 type, and the results of quantitative analysis showed that the yield and selectivity of diphenyl carbonate were 58.7% and 86.8%.
As can be seen from the gas chromatogram of diphenyl carbonate obtained in fig. 5, a small amount of the reaction solution was detected by the modified normalization method on a gas chromatograph of the shanghai tianmei 7980 type, and the results of quantitative analysis showed that the yield and selectivity of diphenyl carbonate were 63.2% and 81.2%.
As can be seen from the gas chromatogram of diphenyl carbonate obtained in fig. 6, when a small amount of the reaction solution was detected by the modified normalization method on a gas chromatograph of shanghai tianmei 7980 type, a distinct diphenyl carbonate signal peak was observed, and quantitative analysis results showed that the yield and selectivity of diphenyl carbonate were 54.1% and 79.3%.
As can be seen from the gas chromatogram of the diphenyl carbonate obtained in fig. 7, when a small amount of the reaction solution was detected by the modified normalization method on a gas chromatograph of shanghai tianmei 7980 type, a distinct diphenyl carbonate signal peak was observed, and quantitative analysis results showed that the yield and selectivity of diphenyl carbonate were 29.5% and 75.8%.
The results of the above figures show ZnCl 2 /Cu(OTf) 2 The catalyst can catalyze carbon dioxide and phenol to convert at one step under low pressure or even normal pressure to directly synthesize diphenyl carbonate, has higher yield and selectivity for the target product diphenyl carbonate, is obviously higher than other catalysts reported in documents in the prior art, has less dosage, is nontoxic and harmless, and is a novel high-efficiency catalyst.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, it is intended that such changes and modifications be included within the scope of the appended claims and their equivalents.

Claims (10)

1. The catalyst for synthesizing the diphenyl carbonate is characterized in that the catalyst is a synergistic catalytic system consisting of a main catalyst and a cocatalyst, the main catalyst is selected from Lewis acid of metal salt, the cocatalyst is selected from trifluoromethanesulfonate, and the amount ratio of the cocatalyst to the main catalyst is 1: 10-50.
2. The catalyst for synthesizing diphenyl carbonate according to claim 1, wherein the ratio of the amounts of the cocatalyst to the main catalyst material is 1: 30-40.
3. The catalyst for the synthesis of diphenyl carbonate according to claim 1, characterized in that the Lewis acid of the metal salt includes but is not limited to ZnCl 2 、MgCl 2 、FeCl 3 、Zn(Ac) 2 、Zn(ClO 4 ) 2
4. The diphenyl carbonate synthesis catalyst according to claim 2, wherein the triflate salt promoter includes but is not limited to Cu (OTf) 2 、In(OTf) 3 、Ce(OTf) 3 、Bi(OTf) 3 、Yb(OTf) 3
5. The catalyst for the synthesis of diphenyl carbonate according to claim 3, characterized in that the Lewis acid of the metal salt is selected from ZnCl 2 Said triflate adjuvant is selected from the group consisting of Cu (OTf) 2
6. Use of the catalyst for synthesizing diphenyl carbonate according to any one of claims 1 to 5 in the preparation of diphenyl carbonate from carbon dioxide, wherein the diphenyl carbonate is prepared by directly converting carbon dioxide and phenol as raw materials at low pressure or normal pressure.
7. A method for the catalytic synthesis of diphenyl carbonate using the catalyst of claim 1, comprising the steps of:
phenol and catalyst are mixed in CCl 4 Then introducing CO 2 Reacting the gas at 50-120 ℃ for 0.5-3.0 h to obtain the diphenyl carbonate.
8. The method for catalytic synthesis of diphenyl carbonate with the catalyst according to claim 7, wherein the carbon dioxide gas is introduced at a pressure of 0.1 to 2.0 MPa.
9. The method for catalytically synthesizing diphenyl carbonate with the catalyst according to claim 7, wherein the molar ratio of the main catalyst to phenol is 5 to 50: 100.
10. the method for catalytic synthesis of diphenyl carbonate with the catalyst according to claim 7, wherein the yield of diphenyl carbonate is 58.7% and the selectivity is 86.8%.
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