CN114928196A - High-pressure high-efficiency multistage pump driven by shielded permanent magnet high-speed motor - Google Patents
High-pressure high-efficiency multistage pump driven by shielded permanent magnet high-speed motor Download PDFInfo
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- CN114928196A CN114928196A CN202210610442.2A CN202210610442A CN114928196A CN 114928196 A CN114928196 A CN 114928196A CN 202210610442 A CN202210610442 A CN 202210610442A CN 114928196 A CN114928196 A CN 114928196A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
- H02K5/132—Submersible electric motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/08—Units comprising pumps and their driving means the pump being electrically driven for submerged use
- F04D13/086—Units comprising pumps and their driving means the pump being electrically driven for submerged use the pump and drive motor are both submerged
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明公开了一种屏蔽式永磁高速电机驱动的高压高效多级泵,包括电机部和泵部,电机部与泵部相连接;其中,电机部包括电机底座,电机底座的下侧设有底盖,电机底座内转动设有转子轴,转子轴的侧壁上连接有转子,转子的外侧依次设有磁钢和不锈钢套,电机底座上连接有壳体,壳体的内壁上连接有直流高速线圈,直流高速线圈的上侧设有电机端盖,直流高速线圈靠近不锈钢套的一侧设有不锈钢薄壁屏蔽套,电机底座、壳体、电机端盖和不锈钢薄壁屏蔽套之间形成有填充腔。本发明通过在多级泵电机外设置屏蔽式结构,提高多级泵的扬程,同时使得多级泵不受潜水压力限制,能够在深潜水进行使用,还可以提高转速,减少叶轮数量,保证整体的稳定性和耐用度。
The invention discloses a high-voltage and high-efficiency multistage pump driven by a shielded permanent magnet high-speed motor, comprising a motor part and a pump part, the motor part is connected with the pump part; wherein, the motor part comprises a motor base, and the lower side of the motor base is provided with The bottom cover, the rotor shaft is rotated in the motor base, the side wall of the rotor shaft is connected with the rotor, the outer side of the rotor is sequentially provided with a magnetic steel and a stainless steel sleeve, the motor base is connected with a casing, and the inner wall of the casing is connected with a DC High-speed coil, the upper side of the DC high-speed coil is provided with a motor end cover, and the side of the DC high-speed coil close to the stainless steel sleeve is provided with a stainless steel thin-walled shielding sleeve. There is a filling cavity. By arranging a shielding structure outside the motor of the multi-stage pump, the present invention increases the lift of the multi-stage pump, at the same time, the multi-stage pump is not restricted by the submersible pressure and can be used in deep diving, and can also increase the rotational speed, reduce the number of impellers, and ensure the overall stability and durability.
Description
技术领域technical field
本发明属于驱动泵技术领域,具体涉及一种屏蔽式永磁高速电机驱动的高压高效多级泵。The invention belongs to the technical field of driving pumps, in particular to a high-voltage and high-efficiency multi-stage pump driven by a shielded permanent magnet high-speed motor.
背景技术Background technique
泵是输送流体或使流体增压的机械,它将原动机的机械能或其他外部能量传送给液体,使液体能量增加,主要用来输送水、油、酸碱液、乳化液、悬乳液和液态金属等液体,也可输送液、气混合物及含悬浮固体物的液体。泵通常可按工作原理分为容积式泵、动力式泵和其他类型泵三类;按驱动方法可分为电动泵和水轮泵等;按结构可分为单级泵和多级泵等。Pump is a machine that conveys fluid or pressurizes fluid. It transfers the mechanical energy of the prime mover or other external energy to the liquid to increase the energy of the liquid. It is mainly used to convey water, oil, acid and alkali, emulsion, suspension emulsion and liquid. Metals and other liquids can also transport liquids, gas mixtures and liquids containing suspended solids. Pumps can usually be divided into three categories: positive displacement pumps, dynamic pumps and other types of pumps according to their working principles; electric pumps and turbine pumps according to their driving methods; single-stage pumps and multi-stage pumps according to their structure.
现有的多级泵在使用时,电机内部无屏蔽式结构,导致多级泵扬程少,且容易受到潜水压力的现象,使得多级泵不能适用于深潜水,进而降低了多级泵在深潜水的使用稳定性和耐用度。When the existing multi-stage pump is in use, there is no shielding structure inside the motor, which leads to the phenomenon that the multi-stage pump has a small head and is easily subjected to submersible pressure, which makes the multi-stage pump unsuitable for deep diving, thereby reducing the multi-stage pump in deep diving. Diving stability and durability.
因此,针对上述技术问题,有必要提供一种屏蔽式永磁高速电机驱动的高压高效多级泵。Therefore, in view of the above technical problems, it is necessary to provide a high-voltage and high-efficiency multi-stage pump driven by a shielded permanent magnet high-speed motor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种屏蔽式永磁高速电机驱动的高压高效多级泵,以解决上述的多级泵不能适用于深潜水的问题。The purpose of the present invention is to provide a high-pressure high-efficiency multi-stage pump driven by a shielded permanent magnet high-speed motor, so as to solve the problem that the above-mentioned multi-stage pump is not suitable for deep diving.
为了实现上述目的,本发明一实施例提供的技术方案如下:In order to achieve the above purpose, the technical solution provided by an embodiment of the present invention is as follows:
一种屏蔽式永磁高速电机驱动的高压高效多级泵,包括电机部和泵部,所述电机部与泵部相连接;A high-voltage and high-efficiency multi-stage pump driven by a shielded permanent magnet high-speed motor, comprising a motor part and a pump part, wherein the motor part is connected with the pump part;
其中,所述电机部包括电机底座,所述电机底座的下侧设有底盖,所述电机底座内转动设有转子轴,所述转子轴的侧壁上连接有转子,所述转子的外侧依次设有磁钢和不锈钢套,所述电机底座上连接有壳体,所述壳体的内壁上连接有直流高速线圈,所述直流高速线圈的上侧设有电机端盖,所述直流高速线圈靠近不锈钢套的一侧设有不锈钢薄壁屏蔽套,所述电机底座、壳体、电机端盖和不锈钢薄壁屏蔽套之间形成有填充腔,所述填充腔内设有环氧树脂,所述电机端盖上连接有连接插头,所述连接插头上电性连接有线缆,所述线缆的一端连接有驱动器,所述驱动器上连接有电源线,所述转子的两端分别设有第一摩擦部和第二摩擦部,所述转子轴远离底盖的一端设有连接部;The motor part includes a motor base, a bottom cover is provided on the lower side of the motor base, a rotor shaft is rotated in the motor base, a rotor is connected to the side wall of the rotor shaft, and the outer side of the rotor is A magnetic steel and a stainless steel sleeve are arranged in sequence, a casing is connected to the motor base, a DC high-speed coil is connected to the inner wall of the casing, and a motor end cover is arranged on the upper side of the DC high-speed coil. The side of the coil close to the stainless steel sleeve is provided with a stainless steel thin-walled shielding sleeve, a filling cavity is formed between the motor base, the casing, the motor end cover and the stainless steel thin-walled shielding sleeve, and an epoxy resin is arranged in the filling cavity, A connecting plug is connected to the motor end cover, and a cable is electrically connected to the connecting plug, one end of the cable is connected to a driver, and a power cord is connected to the driver, and two ends of the rotor are respectively provided. There are a first friction part and a second friction part, and the end of the rotor shaft away from the bottom cover is provided with a connecting part;
另外,所述泵部包括花键套,所述花键套与所述连接部相连接,所述花键套内设有六角轴,所述六角轴上连接有多个分水部,所述分水部的外侧设有蜗壳壳体,所述蜗壳壳体的上部连接有压出室,所述压出室与连接部之间连接有多个压紧扣带。In addition, the pump part includes a spline sleeve, the spline sleeve is connected with the connecting part, the spline sleeve is provided with a hexagonal shaft, and the hexagonal shaft is connected with a plurality of water dividing parts, the A volute casing is arranged on the outer side of the water dividing part, the upper part of the volute casing is connected with a pressing-out chamber, and a plurality of pressing buckles are connected between the pressing-out chamber and the connecting part.
进一步地,所述电机底座与所述底盖之间连接有多个底盖紧固螺丝,所述电机底座上设有挡板,所述挡板与底盖之间设有过滤棉。Further, a plurality of bottom cover fastening screws are connected between the motor base and the bottom cover, a baffle is arranged on the motor base, and a filter cotton is arranged between the baffle and the bottom cover.
进一步地,所述转子轴靠近所述挡板的侧壁上连接有固定螺帽,所述转子轴位于所述电机底座的内壁上连接有冷却水叶轮,所述冷却水叶轮设于固定螺帽的上侧。Further, a fixing nut is connected to the side wall of the rotor shaft close to the baffle plate, and a cooling water impeller is connected to the inner wall of the rotor shaft on the motor base, and the cooling water impeller is arranged on the fixing nut. the upper side.
进一步地,所述转子轴的侧壁上焊接有第一合金轴承,所述第一合金轴承的外侧设有第一石墨轴套,所述第一石墨轴套内开凿有第一螺旋水槽,所述第一石墨轴套与所述电机底座相接触。Further, a first alloy bearing is welded on the side wall of the rotor shaft, the outer side of the first alloy bearing is provided with a first graphite bushing, and a first spiral water groove is drilled in the first graphite bushing, so the The first graphite bushing is in contact with the motor base.
进一步地,所述第一摩擦部设于所述转子与所述电机底座之间,所述第一摩擦部包括第一摩擦片座,所述第一摩擦片座与电机底座相卡合,所述第一摩擦片座的上侧依次设有合金万向微调摩擦片和第一石墨摩擦片,所述第一石墨摩擦片与所述转子轴焊接,所述转子的上下两端均焊接有不锈钢片。Further, the first friction part is arranged between the rotor and the motor base, the first friction part includes a first friction plate seat, and the first friction plate seat is engaged with the motor base, so The upper side of the first friction plate seat is sequentially provided with an alloy universal fine-tuning friction plate and a first graphite friction plate, the first graphite friction plate is welded with the rotor shaft, and the upper and lower ends of the rotor are welded with stainless steel. piece.
进一步地,所述第二摩擦部包括陶瓷止窜上轴套,所述陶瓷止窜上轴套与所述转子轴焊接,所述陶瓷止窜上轴套的上侧设有第二合金轴承,所述第二合金轴承的外侧设有第二石墨轴套,所述第二石墨轴套内开凿有第二螺旋水槽,所述第二石墨轴套的外侧设有电机上盖,所述电机上盖设于所述电机端盖的上侧,且电机上盖与电机端盖之间连接有多个连接螺丝,所述电机上盖上设有冷却介质流出孔。Further, the second friction part includes a ceramic anti-slip upper sleeve, which is welded to the rotor shaft, and a second alloy bearing is provided on the upper side of the ceramic anti-slip upper sleeve, The outer side of the second alloy bearing is provided with a second graphite bushing, a second spiral water groove is excavated in the second graphite bushing, and a motor upper cover is provided on the outer side of the second graphite bushing, and the motor The cover is arranged on the upper side of the motor end cover, a plurality of connecting screws are connected between the motor upper cover and the motor end cover, and the motor upper cover is provided with cooling medium outflow holes.
进一步地,所述连接部包括第二摩擦片座,所述第二摩擦片座与所述电机上盖之间连接有多个摩擦片座紧固螺丝,所述第二摩擦片座的内侧设有骨架轴封,所述骨架轴封设于所述转子轴的外侧,所述第二摩擦片座的上侧设有陶瓷摩擦片,所述第二摩擦片座上设有凸起,所述陶瓷摩擦片的内侧设有凹槽,所述凸起与凹槽相互配合设置,所述陶瓷摩擦片的上侧设有第三石墨摩擦片,所述第三石墨摩擦片与所述花键套相连接。Further, the connecting part includes a second friction plate seat, a plurality of friction plate seat fastening screws are connected between the second friction plate seat and the upper cover of the motor, and the inner side of the second friction plate seat is provided with a plurality of friction plate seat fastening screws. There is a skeleton shaft seal, the skeleton shaft seal is arranged on the outer side of the rotor shaft, the upper side of the second friction plate seat is provided with a ceramic friction plate, the second friction plate seat is provided with a protrusion, the The inner side of the ceramic friction plate is provided with grooves, the protrusions and the grooves are arranged in cooperation with each other, the upper side of the ceramic friction plate is provided with a third graphite friction plate, and the third graphite friction plate and the spline sleeve are arranged connected.
进一步地,所述电机上盖上连接有连接座,所述连接座与所述分水部和所述蜗壳壳体均相连接,所述连接座的内侧设有扣带紧固螺帽,所述扣带紧固螺帽上连接有压紧扣带紧定螺丝,所述压紧扣带的一端穿过连接座与压紧扣带紧定螺丝相连接。Further, a connecting seat is connected to the upper cover of the motor, the connecting seat is connected with the water dividing part and the volute shell, and the inner side of the connecting seat is provided with a buckle fastening nut, The buckle fastening nut is connected with a pressing buckle fixing screw, and one end of the pressing buckle passes through the connecting seat and is connected with the pressing buckle fixing screw.
进一步地,所述六角轴靠近所述转子轴的一端侧壁连接有第三石墨轴套,所述第三石墨轴套的外侧设有第一陶瓷轴套,所述分水部包括承压座,所述承压座设于第一陶瓷轴套的外侧,所述承压座上卡合设有氧化锆摩擦座,所述氧化锆摩擦座上连接有碳化硅摩擦片,所述六角轴的侧壁上连接有叶轮,所述叶轮设于所述碳化硅摩擦片的上侧,所述叶轮的上侧设有石墨上浮限位摩擦片,所述石墨上浮限位摩擦片设于所述六角轴的外侧。Further, a third graphite shaft sleeve is connected to the side wall of one end of the hexagonal shaft close to the rotor shaft, the outer side of the third graphite shaft sleeve is provided with a first ceramic shaft sleeve, and the water dividing part includes a pressure bearing seat. , the pressure bearing seat is arranged on the outer side of the first ceramic bushing, the pressure bearing seat is fitted with a zirconia friction seat, the zirconia friction seat is connected with a silicon carbide friction plate, and the hexagonal shaft is An impeller is connected to the side wall, the impeller is arranged on the upper side of the silicon carbide friction plate, the upper side of the impeller is provided with a graphite floating limit friction plate, and the graphite floating limit friction plate is arranged on the hexagonal outside of the shaft.
进一步地,所述六角轴远离所述转子轴的一端设有压出室,所述压出室的内侧依次设有第四石墨轴套和第二陶瓷轴套,所述第二陶瓷轴套与所述六角轴相接触,所第四石墨轴套的上侧设有轴套挡片,所述轴套挡片与六角轴之间连接有螺丝。Further, the end of the hexagonal shaft away from the rotor shaft is provided with an extruding chamber, and the inner side of the extruding chamber is sequentially provided with a fourth graphite bushing and a second ceramic bushing, the second ceramic bushing and The hexagonal shafts are in contact, and the upper side of the fourth graphite shaft sleeve is provided with a shaft sleeve blocking piece, and a screw is connected between the shaft sleeve blocking piece and the hexagonal shaft.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明通过在多级泵电机外设置屏蔽式结构,提高多级泵的扬程,同时使得多级泵不受潜水压力限制,能够在深潜水进行使用,还可以提高转速,减少叶轮数量,保证整体的稳定性和耐用度。By arranging a shielded structure outside the multi-stage pump motor, the present invention increases the lift of the multi-stage pump, at the same time, the multi-stage pump is not restricted by submersible pressure, can be used in deep diving, and can also increase the rotational speed, reduce the number of impellers, and ensure the overall stability and durability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明一实施例中一种屏蔽式永磁高速电机驱动的高压高效多级泵的剖面图;1 is a cross-sectional view of a high-pressure high-efficiency multi-stage pump driven by a shielded permanent magnet high-speed motor according to an embodiment of the present invention;
图2为图1中A处结构示意图;Fig. 2 is a structural representation at A in Fig. 1;
图3为图1中B处结构示意图;Fig. 3 is the structural representation at B in Fig. 1;
图4为图1中C处结构示意图;Fig. 4 is a structural representation at C in Fig. 1;
图5为图1中D处结构示意图;Fig. 5 is the structural representation at D in Fig. 1;
图6为图1中E处结构示意图;Fig. 6 is the structural representation at E in Fig. 1;
图7为图1中F处结构示意图;Fig. 7 is the structural representation at F in Fig. 1;
图8为图1中G处结构示意图;Fig. 8 is the structural representation at G in Fig. 1;
图9为图1中H处结构示意图;Fig. 9 is a structural representation at H in Fig. 1;
图10为图1中I处结构示意图;Fig. 10 is a structural representation at I place in Fig. 1;
图11为图1中J处结构示意图。FIG. 11 is a schematic diagram of the structure at J in FIG. 1 .
图中:1.电机部、101.电机底座、102.底盖、103.底盖紧固螺丝、104.挡板、105.过滤棉、106.转子轴、107.固定螺帽、108.冷却水叶轮、109.第一石墨轴套、110.第一螺旋水槽、111.第一合金轴承、112.第一摩擦片座、113.合金万向微调摩擦片、114.第一石墨摩擦片、115.磁钢、116.不锈钢套、117.直流高速线圈、118.壳体、119.环氧树脂、120.不锈钢片、121.电机端盖、122.不锈钢薄壁屏蔽套、123.陶瓷止窜上轴套、124.第二石墨轴套、125.第二螺旋水槽、126.第二合金轴承、127.电机上盖、128.连接插头、129.线缆、130.第二摩擦片座、131.骨架轴封、132.陶瓷摩擦片、133.第三石墨摩擦片、134.连接座、135.扣带紧固螺帽、136.驱动器、137.电源线、2.泵部、201.花键套、202.六角轴、203.第三石墨轴套、204.第一陶瓷轴套、205.承压座、206.氧化锆摩擦座、207.碳化硅摩擦片、208.叶轮、209.石墨上浮限位摩擦片、210.压出室、211.第四石墨轴套、212.第二陶瓷轴套、213.轴套挡片、214.螺丝、215.蜗壳壳体、216.压紧扣带、217.压紧扣带紧定螺丝。In the picture: 1. Motor part, 101. Motor base, 102. Bottom cover, 103. Bottom cover fastening screws, 104. Baffle plate, 105. Filter cotton, 106. Rotor shaft, 107. Fixing nut, 108. Cooling Water impeller, 109. The first graphite bushing, 110. The first spiral water groove, 111. The first alloy bearing, 112. The first friction plate seat, 113. The alloy universal fine-tuning friction plate, 114. The first graphite friction plate, 115. Magnetic steel, 116. Stainless steel sleeve, 117. DC high-speed coil, 118. Shell, 119. Epoxy resin, 120. Stainless steel sheet, 121. Motor end cover, 122. Stainless steel thin-walled shielding sleeve, 123. Ceramic stopper Run up the shaft sleeve, 124. The second graphite shaft sleeve, 125. The second spiral water tank, 126. The second alloy bearing, 127. The motor upper cover, 128. The connecting plug, 129. The cable, 130. The second friction plate seat , 131. Skeleton shaft seal, 132. Ceramic friction plate, 133. Third graphite friction plate, 134. Connection seat, 135. Buckle fastening nut, 136. Driver, 137. Power cord, 2. Pump section, 201 .Spline sleeve, 202. Hexagonal shaft, 203. The third graphite sleeve, 204. The first ceramic sleeve, 205. Pressure bearing seat, 206. Zirconia friction seat, 207. Silicon carbide friction plate, 208. Impeller, 209. Graphite floating limit friction plate, 210. Extrusion chamber, 211. Fourth graphite bushing, 212. Second ceramic bushing, 213. Bushing stopper, 214. Screw, 215. Volute casing, 216 .Press the buckle, 217. Press the buckle to set the screw.
具体实施方式Detailed ways
以下将结合附图所示的各实施方式对本发明进行详细描述。但该等实施方式并不限制本发明,本领域的普通技术人员根据该等实施方式所做出的结构、方法或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the various embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and structural, method or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present invention.
本发明公开了一种屏蔽式永磁高速电机驱动的高压高效多级泵,参考图1-图11所示,包括电机部1和泵部2。The present invention discloses a high-voltage and high-efficiency multi-stage pump driven by a shielded permanent magnet high-speed motor. Referring to FIGS. 1-11 , it includes a motor part 1 and a pump part 2 .
其中,电机部1包括电机底座101,电机底座101的下侧设有底盖102,电机底座101与底盖102之间连接有多个底盖紧固螺丝103,电机底座101上设有挡板104,挡板104与底盖102之间设有过滤棉105。The motor part 1 includes a
另外,电机底座101内转动设有转子轴106,转子轴106靠近挡板104的侧壁上连接有固定螺帽107,转子轴106位于电机底座101的内壁上连接有冷却水叶轮108,冷却水叶轮108设于固定螺帽107的上侧。In addition, a
具体地,转子轴106的侧壁上焊接有第一合金轴承111,第一合金轴承111的外侧设有第一石墨轴套109,第一石墨轴套109内开凿有第一螺旋水槽110,第一石墨轴套109与电机底座101相接触。Specifically, a first alloy bearing 111 is welded on the side wall of the
参考图1-图11所示,转子轴106的侧壁上连接有转子,转子的外侧依次设有磁钢115和不锈钢套116,电机底座101上连接有壳体118,壳体118的内壁上连接有直流高速线圈117。Referring to FIGS. 1-11 , a rotor is connected to the side wall of the
其中,直流高速线圈117的上侧设有电机端盖121,直流高速线圈117靠近不锈钢套116的一侧设有不锈钢薄壁屏蔽套122,电机底座101、壳体118、电机端盖121和不锈钢薄壁屏蔽套122之间形成有填充腔,填充腔内设有环氧树脂119。Among them, the upper side of the DC high-
另外,电机端盖121上连接有连接插头128,连接插头128上电性连接有线缆129,线缆129的一端连接有驱动器136,驱动器136上连接有电源线137,转子的两端分别设有第一摩擦部和第二摩擦部。In addition, a
具体地,第一摩擦部设于转子与电机底座101之间,第一摩擦部包括第一摩擦片座112,第一摩擦片座112与电机底座101相卡合,第一摩擦片座112的上侧依次设有合金万向微调摩擦片113和第一石墨摩擦片114,第一石墨摩擦片114与转子轴106焊接,转子的上下两端均焊接有不锈钢片120。Specifically, the first friction part is provided between the rotor and the
此外,第二摩擦部包括陶瓷止窜上轴套123,陶瓷止窜上轴套123与转子轴106焊接,陶瓷止窜上轴套123的上侧设有第二合金轴承126,第二合金轴承126的外侧设有第二石墨轴套124,第二石墨轴套124内开凿有第二螺旋水槽125,第二石墨轴套124的外侧设有电机上盖127,电机上盖127设于电机端盖121的上侧,且电机上盖127与电机端盖121之间连接有多个连接螺丝,电机上盖127上设有冷却介质流出孔。In addition, the second friction part includes a ceramic anti-slip
参考图1-图11所示,转子轴106远离底盖102的一端设有连接部,连接部包括第二摩擦片座130,第二摩擦片座130与电机上盖127之间连接有多个摩擦片座紧固螺丝,第二摩擦片座130的内侧设有骨架轴封131,骨架轴封131设于转子轴106的外侧,第二摩擦片座130的上侧设有陶瓷摩擦片132,第二摩擦片座130上设有凸起,陶瓷摩擦片132的内侧设有凹槽,凸起与凹槽相互配合设置,陶瓷摩擦片132的上侧设有第三石墨摩擦片133,第三石墨摩擦片133与花键套201相连接。Referring to FIGS. 1 to 11 , the end of the
其中,电机上盖127上连接有连接座134,连接座134与分水部和蜗壳壳体215均相连接,连接座134的内侧设有扣带紧固螺帽135,扣带紧固螺帽135上连接有压紧扣带紧定螺丝217,压紧扣带216的一端穿过连接座134与压紧扣带紧定螺丝217相连接。Among them, the motor
优选的,连接座134上连接有进水滤网。Preferably, a water inlet filter is connected to the
参考图1-图11所示,泵部2包括花键套201,花键套201与连接部相连接,花键套201内设有六角轴202,六角轴202位于花键套201内的一端连接有叶轮轴固定螺钉,六角轴202靠近转子轴106的一端侧壁连接有第三石墨轴套203,第三石墨轴套203的外侧设有第一陶瓷轴套204。1-11, the pump part 2 includes a
优选的,花键套201的上侧设有高度调节垫,高度调节垫设于花键套201与第三石墨轴套203之间。Preferably, the upper side of the
其中,花键套201内设有花键槽,花键槽内设有花键。Among them, the
其中,六角轴202上连接有多个分水部,分水部包括承压座205,承压座205设于第一陶瓷轴套204的外侧,承压座205上卡合设有氧化锆摩擦座206,氧化锆摩擦座206上连接有碳化硅摩擦片207,六角轴202的侧壁上连接有叶轮208,叶轮208设于碳化硅摩擦片207的上侧,叶轮208的上侧设有石墨上浮限位摩擦片209,石墨上浮限位摩擦片209设于六角轴202的外侧。The
另外,六角轴202远离转子轴106的一端设有压出室210,压出室210的内侧依次设有第四石墨轴套211和第二陶瓷轴套212,第二陶瓷轴套212与六角轴202相接触,第四石墨轴套211的上侧设有轴套挡片213,轴套挡片213与六角轴202之间连接有螺丝214。In addition, the end of the
具体地,分水部的外侧设有蜗壳壳体215,蜗壳壳体215的上部连接有压出室210,压出室210与连接部之间连接有多个压紧扣带216。Specifically, a
具体使用时,冷却水叶轮108从底盖102吸入介质途径过滤棉105输送,并经过第一石墨轴套109内的第一螺旋水槽110进入电机内部,用于润滑第一石墨轴套109、第一摩擦片座112、合金万向微调摩擦片113、第一石墨摩擦片114、陶瓷止窜上轴套123、第二石墨轴套124和第二合金轴承126,由电机上盖127上的冷却介质流出孔流出,带走电机热量,并润滑各摩擦部位,电机转子采用内嵌磁钢115制备,定子由直流高速线圈117制备,转子轴106两端焊接不锈钢片120,以不锈钢套116和不锈钢片120焊接密封转子,以壳体118、电机端盖121、不锈钢薄壁屏蔽套122焊接密封定子,内部灌封环氧树脂119,转子轴106上焊接第一合金轴承111,第二合金轴承126和电机底座101之间的第一石墨轴套109和电机上盖127上的第二石墨轴套124径向运转,以装配在转子端面的第一石墨摩擦片114和装配在电机底座101上的合金万向微调摩擦片113承受轴向推力;In specific use, the cooling
另外,转子轴106上部装配陶瓷止窜上轴套123和第二石墨轴套124摩擦,防止转子上窜,转子轴106外部装配骨架轴封131,防止泥沙进入;In addition, the upper part of the
具体地,陶瓷摩擦片132上的凹槽底部呈内凹圆弧状,与第二摩擦片座130上的凸起配合,可万向微调轴向误差,第三石墨摩擦片133承受来自花键套201以及转子轴106自身重量,第三石墨轴套203内孔制备内六角孔,套于六角轴202上,与安装在承压座205上的第三石墨轴套203作径向运转,氧化锆摩擦座206紧配于承压座205上,碳化硅摩擦片207内孔制成内六角孔,套于六角轴202上,承受来自叶轮208上的轴向压力,蜗壳壳体215安装于承压座205外止口上,蜗壳壳体215上部装有分水盖,分水盖中间同样组装一套承压摩擦组件以承受来自第2节叶轮208产生的轴向推力,以上以此类推,分水盖上安装一张不锈钢薄片,与叶轮208进水口紧密接触,以此减少泄漏,提高叶轮208效率,叶轮208顶部安装一张石墨上浮限位摩擦片209,与安装于分水盖中间的陶瓷摩擦片132下端摩擦,限制启动加速时叶轮208上浮引起的飞顶损坏;Specifically, the bottom of the groove on the
第二陶瓷轴套212与安装在压出室210中间的第四石墨轴套211作径向运转,第二陶瓷轴套212以轴套挡片213和螺丝214固定,蜗壳壳体215外安装叶轮筒,叶轮筒制备时应考虑其长度,既要满足叶轮208压紧力,又要保证整串叶轮208部分的垂直度,4根均匀分布压紧扣带216穿过连接座134上的扣带孔,以扣带紧固螺帽135和焊接在压紧扣带216末端的压紧扣带紧定螺丝217紧固,线缆129固定在叶轮筒上,驱动器136置于电源线137和线缆129中间,以方便控制泵运行。The second
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施例加以描述,但并非每个实施例仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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CN102347676A (en) * | 2010-07-30 | 2012-02-08 | 浙江三花股份有限公司 | Direct-current brushless motor and drainage pump |
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