CN114922095A - Assembled light high-strength fiber composite construction support - Google Patents
Assembled light high-strength fiber composite construction support Download PDFInfo
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- CN114922095A CN114922095A CN202210271415.7A CN202210271415A CN114922095A CN 114922095 A CN114922095 A CN 114922095A CN 202210271415 A CN202210271415 A CN 202210271415A CN 114922095 A CN114922095 A CN 114922095A
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- 239000002131 composite material Substances 0.000 title claims abstract description 262
- 239000000835 fiber Substances 0.000 title claims abstract description 237
- 238000010276 construction Methods 0.000 title claims abstract description 59
- 241001669679 Eleotris Species 0.000 claims abstract description 24
- 229920002748 Basalt fiber Polymers 0.000 claims abstract description 7
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 7
- 239000004917 carbon fiber Substances 0.000 claims abstract description 7
- 239000003365 glass fiber Substances 0.000 claims abstract description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000004873 anchoring Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/60—Planning or developing urban green infrastructure
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Rod-Shaped Construction Members (AREA)
Abstract
An assembled light high-strength fiber composite material construction support comprises a II-type fiber composite material sleeper, an I-type fiber composite material beam, an □ -type fiber composite material pipe, a groove-shaped fiber composite material plate, a foundation anchoring bolt, a fiber composite material bolt and the like. The II-type fiber composite material sleeper is fixed with the bottom layer bent cap through foundation anchor bolts; the fabricated light high-strength fiber composite material construction support is mainly formed by mixing a carbon fiber composite material section, a basalt fiber composite material section, a glass fiber composite material section and one or more fiber composite material sections. The fabricated light high-strength fiber composite construction support is suitable for the cast-in-place construction operation of the bent cap with the cantilever length of more than 10m, and has the characteristics of high assembly speed, light weight, sufficient resistance, reusability and wide application range.
Description
Technical Field
The invention belongs to the field of bridge engineering. In particular to the technical field of the assembled light high-strength fiber composite material construction bracket.
Background
In recent years, with the rapid development of social economy and the continuous improvement of living standard of people in China, the holding quantity of vehicles and the requirement of people on travel are increasing day by day, and bridge engineering is also concerned and valued as an important node engineering in the field of traffic engineering. Particularly, in urban bridge reconstruction and expansion projects, the requirements of existing bridges, pipelines, underbridge traffic requirements and municipal facilities are considered, the construction cost is saved, and the construction period and the influence of noise are reduced. Therefore, when bridge engineering design is carried out, a large cantilever bent cap structure is often adopted, the stress requirement of an upper structure can be met, and the driving space under a bridge can be enlarged.
Traditional full hall floor stand construction needs consolidate the ground of bent cap cantilever end below, and the technique is more mature, but the treatment area is big, with high costs, has alternately with existing road in support setting and the work progress, influences the vehicle current, especially has navigation headroom to require under the bridge, hardly realizes.
When the construction conditions can not meet the construction requirements of the full-scale floor stand, a pin rod type, hoop type or bracket type support structure can also be adopted. However, in the actual construction process, a hole penetrating through the pier column needs to be reserved in the pin rod method, the bending resistance effect of the cross section of the pin rod is poor, and the bearing capacity is not high. When the anchor ear method is adopted for construction, the friction force between the anchor ear and the pier stud is difficult to control, the anchor ear slip accident is very easy to occur, and the anchor ear slip accident is only suitable for piers with circular sections, and the large cantilever bent cap generally adopts square column type piers. The pre-buried bracket type support structure can influence the quality of the pier body, and the length of the bracket extending out of the pier body is limited, so that the requirements on support deformation and strength during the construction of the large cantilever bent cap cannot be met.
Although research and development for decades have greatly improved the technical and resistance level of the bridge construction support, the level of dependence on steel cannot be got rid of. For the overlarge cantilever bent cap in the urban bridge reconstruction and expansion project, along with the increase of the span of the bent cap, the influence of the dead weight of the construction support is more and more obvious, high requirements on the welding quality of the joint, the installation process of the support and the like are provided, and especially when the size and the span of the bent cap are large, the requirements on the deformation, the strength and the like of the construction support which are required by design specifications are difficult to meet.
The methods have certain limitations, are not suitable for operation without construction space below the oversized cantilever bent cap, and have the problems of difficult installation and disassembly of the construction support and the like.
Disclosure of Invention
The invention is based on the reconstruction and extension project of a certain city expressway, and aims to provide an assembled light high-strength fiber composite material construction support, in particular to the construction operation of an oversized cantilever bent cap in the reconstruction and extension project of a city bridge; the fabricated light high-strength fiber composite material construction support can be used for construction operation of a large-span bent cap with the length of a cantilever being more than 10m, and is high in assembling speed, small in overall support mass, high in resistance level, reusable and wide in application range.
The technical solution for realizing the purpose of the invention is as follows:
an assembled light high-strength fiber composite construction support comprises an I-shaped fiber composite beam arranged on a bottom cover beam, wherein the I-shaped fiber composite beam comprises an I-shaped fiber composite cross beam, I-shaped fiber composite upright columns, I-shaped fiber composite inclined struts and I-shaped fiber composite sleepers; at least two groups of I-type fiber composite cross beams are arranged above the bent cap in parallel, the lower end face of the I-type fiber composite cross beam positioned below is connected with the bent cap through a plurality of II-type fiber composite crossties arranged in parallel, a plurality of I-type fiber composite crossties are arranged in parallel on the upper end face of the I-type fiber composite cross beam positioned above, and a plurality of I-type fiber composite upright columns arranged in parallel and I-type fiber composite inclined struts arranged in an inclined manner are clamped between the two groups of I-type fiber composite cross beams;
□ type fiber composite tubes are clamped between the two groups of I type fiber composite beams, and the □ type fiber composite tubes comprise a plurality of □ type fiber composite columns, □ type fiber composite inclined struts and □ type fiber composite beams which are arranged in parallel; the groove-shaped fiber composite plates are arranged in each □ type fiber composite upright post in a crossed mode, □ type fiber composite diagonal braces are arranged between the I type fiber composite diagonal braces and the I type fiber composite upright posts, and □ type fiber composite cross beams are arranged at the upper end portions of two adjacent □ type fiber composite upright posts.
Furthermore, the II-type fiber composite sleeper is fixed with the bottom-layer bent cap through foundation anchor bolts; the I-shaped fiber composite cross beam is detachably and fixedly connected with the I-shaped fiber composite upright post, the I-shaped fiber composite inclined strut and the I-shaped fiber composite sleeper through fiber composite bolts.
Furthermore, the □ -type fiber composite upright post, the I-type fiber composite inclined strut and the groove-shaped fiber composite plate are detachably and fixedly connected through a fiber composite bolt.
Furthermore, the flange widths of the sections of the II-type fiber composite sleeper, the I-type fiber composite cross beam, the I-type fiber composite upright post, the I-type fiber composite diagonal brace and the I-type fiber composite sleeper are less than or equal to 0.5 times of the height of the web plate, the thickness of the web plate is greater than or equal to 10mm, and the height of the web plate is less than or equal to 400 mm.
Furthermore, the wall thickness of the groove-shaped fiber composite board is larger than or equal to 10mm, the width of the flange is larger than 0.3 times of the height of the web, and the width of the flange is smaller than or equal to 0.5 times of the height of the web.
Preferably, the fiber composite material section bar is formed by mixing one or more fiber composite materials of a carbon fiber composite material, a basalt fiber composite material and a glass fiber composite material.
Preferably, the fiber composite material bolt 5 of the invention is formed by mixing one or more fiber composite materials of carbon fiber composite materials, basalt fiber composite materials and glass fiber composite materials, and the diameter of the fiber composite material bolt is more than or equal to 20 mm.
Compared with the prior art, the invention has the remarkable advantages that:
1. high resistance level, high assembling speed and cyclic utilization.
The invention creatively provides the fabricated light high-strength composite material construction support starting from two key points of improving the resistance level of the construction support and reducing the self weight of the construction support. The invention is formed by assembling a II-type fiber composite sleeper, an I-type fiber composite beam, an □ -type fiber composite pipe, a groove-shaped fiber composite plate, a foundation anchor bolt and a fiber composite bolt, all components are prefabricated and molded in a factory without secondary processing and manufacturing, and the construction errors caused by material damage and processing precision in the processing process can be effectively avoided. The advantages of good stability and high bearing capacity of a truss mechanism can be fully exerted, the construction speed of the support is improved, materials can be recycled, resources are saved, and the construction cost is reduced.
2. The construction support has light weight, high strength and advanced construction process.
The invention adopts the fiber composite material to replace the traditional steel, and the density of the fiber composite material is only 1500-2000 kg/m 3 About 1/5 which is about the density of the traditional steel and 1/2 which is about the density of the aluminum alloy material, and the tensile strength can reach more than 3000 MPa. The invention can greatly reduce the dead weight of the bracket, improve the rigidity and the bearing capacity of the bracket and save the material consumption. The construction method adopts a prefabricated assembly type construction process, all prefabricated assembly parts are manufactured in a factory, the construction quality is easy to guarantee, and the prefabricated assembly parts are assembled together through assembly connecting pieces after being transported to a construction site. Compared with the traditional construction method, the construction speed is obviously accelerated, and the construction difficulty and the construction cost are reduced.
3. The structure has good overall performance and wide application range.
The invention is designed from the light angle, and adopts the combination of a truss mechanism and a fiber composite material beam in the aspect of structural style, thereby greatly reducing the number of required components and improving the overall stability of the bracket. Under the condition of ensuring that the resistance level of the support is not changed, the cross section width and the thickness of the member are greatly reduced, the application range is wider, and the method is particularly suitable for the operation of the construction support with the length of the cover beam cantilever being more than 10m in the reconstruction and expansion engineering of urban bridges.
Drawings
Fig. 1 is a vertical structure view of the fabricated lightweight high-strength composite material construction bracket of the invention.
Fig. 2 is a plan structure view of the fabricated lightweight high-strength composite material construction bracket of the present invention.
Fig. 3 is a cross-sectional view a-a of fig. 1.
Fig. 4 is a cross-sectional view B-B of fig. 1.
Fig. 5 is a cross-sectional view C-C of fig. 1.
Detailed Description
The invention is described in further detail below with reference to the following figures and detailed description.
As shown in fig. 1, 2, 3, 4 and 5, a fabricated light high-strength fiber composite construction support is characterized in that: the I-shaped fiber composite material beam comprises an I-shaped fiber composite material beam arranged on a bottom layer cover beam, wherein the I-shaped fiber composite material beam comprises an I-shaped fiber composite material cross beam 21, an I-shaped fiber composite material upright column 22, an I-shaped fiber composite material inclined strut 23 and an I-shaped fiber composite material sleeper 24; at least two groups of I-shaped fiber composite cross beams 21 are arranged above the bent cap in parallel, the lower end face of the I-shaped fiber composite cross beam 21 positioned below is connected with the bent cap through a plurality of II-shaped fiber composite sleepers 1 which are arranged in parallel, a plurality of I-shaped fiber composite sleepers 24 are arranged on the upper end face of the I-shaped fiber composite cross beam 21 positioned above in parallel, and a plurality of I-shaped fiber composite upright columns 22 which are arranged in parallel and I-shaped fiber composite inclined struts 23 which are arranged obliquely are clamped between the two groups of I-shaped fiber composite cross beams 21;
□ type fiber composite material pipes are clamped between the two groups of I type fiber composite material beams 21, the □ type fiber composite material pipe comprises a plurality of □ type fiber composite material upright columns 31, □ type fiber composite material inclined struts 32 and □ type fiber composite material beams 33 which are arranged in parallel; the inside of each □ -type fiber composite upright post 31 is crossed to arrange a channel-shaped fiber composite plate 4, a □ -type fiber composite diagonal brace 32 is arranged between the I-type fiber composite upright post 23 and the I-type fiber composite upright post 22, and a □ -type fiber composite cross beam (33) is arranged at the upper end parts of two adjacent □ -type fiber composite upright posts 31.
The II-type fiber composite sleeper 1 is detachably fixed with a bottom layer capping beam through a foundation anchor bolt 5, and is detachably fixed with an I-type fiber composite cross beam 21 through a fiber composite bolt 6. The I-shaped fiber composite material beam 21 is detachably fixed with the I-shaped fiber composite material upright post 22, the I-shaped fiber composite material inclined strut 23 and the I-shaped fiber composite material sleeper 24 through fiber composite material bolts 6. The □ -type fiber composite material upright post 31, the I-type fiber composite material inclined strut 23 and the groove-shaped fiber composite material plate 4 are detachably fixed through a fiber composite material bolt 6.
Preferably, the flange widths of the sections of the II-type fiber composite sleeper 1, the I-type fiber composite cross beam 21, the I-type fiber composite upright column 22, the I-type fiber composite diagonal brace 23 and the I-type fiber composite sleeper 24 are less than or equal to 0.5 times of the web height, the thickness of the web is greater than or equal to 10mm, and the web height is less than or equal to 400 mm.
Preferably, the wall thickness of the channel-shaped fiber composite material plate 3 of the present invention is 10mm or more, and the flange width is 0.3 times or more of the web height and 0.5 times or less of the web height.
Preferably, the fiber composite material section bar is formed by mixing one or more fiber composite materials of a carbon fiber composite material, a basalt fiber composite material and a glass fiber composite material.
Preferably, the fiber composite material bolt 5 of the invention is formed by mixing one or more fiber composite materials of carbon fiber composite materials, basalt fiber composite materials and glass fiber composite materials, and the diameter of the fiber composite material bolt is more than or equal to 20 mm.
Preferably, the wall thickness of the □ -type fiber composite columns 31, □ -type fiber composite braces 32 and □ -type fiber composite beams 33 of the present invention is not less than 5 mm.
The construction process of the fabricated light high-strength composite material construction support is briefly described by taking the example:
according to design requirements, the cross section width, height, web thickness and number of the II-type fiber composite sleeper 1 and the I-type fiber composite beam are determined, the number, cross section size and wall thickness of the □ -type fiber composite pipes are determined, the number, cross section size and wall thickness of the groove-shaped fiber composite plates 4 are determined, and a component prefabricating construction scheme is made.
The type II fiber composite material sleeper 1, the type I fiber composite material beam 21, the type I fiber composite material upright post 22, the type I fiber composite material inclined strut 23 and the type I fiber composite material sleeper 24 are prefabricated and processed in a factory. □ -type fibre composite uprights 31, □ -type fibre composite braces 32, □ -type fibre composite beams 33 and channel-shaped fibre composite plates 4.
Transporting the prefabricated II-type fiber composite sleeper 1, the prefabricated I-type fiber composite beam, the prefabricated □ -type fiber composite pipe and the prefabricated groove-shaped fiber composite plate 4 to a construction site, fixing the II-type fiber composite sleeper 1 on the upper surface of the bottom layer capping beam by using foundation anchor bolts 5, and assembling the I-type fiber composite beam 21 and the II-type fiber composite sleeper 1 together by using fiber composite bolts 6.
Assembling the I-shaped fiber composite material upright column 22 and the I-shaped fiber composite material inclined strut 23 together through the fiber composite material bolt 6; the I-shaped fiber composite material upright column 22 and the I-shaped fiber composite material inclined strut 23 are respectively combined with the □ -shaped fiber composite material inclined strut 32 through a fiber composite material bolt 6;
transversely assembling the fiber composite truss sheet assembled in the step (iv) and the □ type fiber composite cross beam 33 together through a fiber composite bolt 6; and (4) assembling the groove-shaped fiber composite material plate 4 and the fiber composite material truss sheet assembled in the step (iv) together through a fiber composite material bolt 6.
The □ -type fiber composite posts 31 and the □ -type fiber composite beams 33 are assembled together by fiber composite bolts 6, and then the channel-shaped fiber composite boards 4 are assembled with the □ -type fiber composite posts 31 and the □ -type fiber composite beams 33 by fiber composite bolts 6.
And (4) respectively hoisting the assembled fiber composite truss structures to the outer sides of the left pier and the right pier and the middle position of the two piers, and fixing the fiber composite truss structures with the I-shaped fiber composite cross beam 21 in the third step through fiber composite bolts 6.
Assembling the truss structure assembled in the step (c) with the I-shaped fiber composite material beam 21 on the top of the high-strength fiber composite material bracket through the fiber composite material bolt 6, and then assembling the I-shaped fiber composite material sleeper 24 and the I-shaped fiber composite material beam 21 together through the fiber composite material bolt 6.
The position of setting up of high-strength fiber composite construction support component is examined, the fastening inspection of fiber composite bolt 6 is carried out, the preloading test is carried out after the high-strength fiber composite support construction requirement is satisfied, whether the maximum deformation of the measurement support cantilever end satisfies the standard requirement, and the construction is finished.
The above embodiments are described in some detail and detail, but only represent one possible embodiment of the present invention, and are not intended to limit the scope of the invention. It should be noted that, in the framework of the present invention, scientific and engineering personnel in the field can add several variations or improvements on the embodiment, but these are all within the protection scope of the present invention, and the protection scope of the present invention is subject to the claims.
Claims (7)
1. The utility model provides an assembled light high strength fiber composite construction support which characterized in that: the I-shaped fiber composite material beam comprises an I-shaped fiber composite material beam arranged on a bottom layer cover beam, wherein the I-shaped fiber composite material beam comprises an I-shaped fiber composite material cross beam (21), an I-shaped fiber composite material upright column (22), an I-shaped fiber composite material diagonal brace (23) and an I-shaped fiber composite material sleeper (24); at least two groups of I-shaped fiber composite cross beams (21) are arranged above the bent cap in parallel, the lower end face of the I-shaped fiber composite cross beam (21) positioned below is connected with the bent cap through a plurality of II-shaped fiber composite crossties (1) which are arranged in parallel, a plurality of I-shaped fiber composite crossties (24) are arranged on the upper end face of the I-shaped fiber composite cross beam (21) positioned above in parallel, and a plurality of I-shaped fiber composite upright columns (22) which are arranged in parallel and I-shaped fiber composite inclined struts (23) which are arranged obliquely are clamped between the two groups of I-shaped fiber composite cross beams (21);
an □ -type fiber composite material pipe is clamped between two groups of I-type fiber composite material beams (21), the □ -type fiber composite material pipe comprises a plurality of □ -type fiber composite material upright columns (31), □ -type fiber composite material inclined struts (32) and □ -type fiber composite material beams (33) which are arranged in parallel; the inside of each □ -type fiber composite upright post (31) is crossed to arrange a groove-shaped fiber composite plate (4), □ -type fiber composite inclined struts (32) are arranged between the I-type fiber composite inclined struts (23) and the I-type fiber composite upright posts (22), and □ -type fiber composite cross beams (33) are arranged at the upper ends of two □ -type fiber composite upright posts (31).
2. The fabricated light-weight high-strength fiber composite construction support of claim 1, wherein: the II-type fiber composite material sleeper (1) is fixed with the bottom layer bent cap through foundation anchor bolts (5); the I-shaped fiber composite material beam (21) is detachably and fixedly connected with the I-shaped fiber composite material upright post (22), the I-shaped fiber composite material inclined strut (23) and the I-shaped fiber composite material sleeper (24) through fiber composite material bolts (6).
3. The fabricated light-weight high-strength fiber composite construction support of claim 1, wherein: the □ -type fiber composite material upright post (31) is detachably and fixedly connected with the I-type fiber composite material inclined strut (23) and the groove-shaped fiber composite material plate (4) through a fiber composite material bolt (6).
4. The fabricated light-weight high-strength fiber composite construction support of claim 1, wherein: the flange widths of the sections of the II-type fiber composite sleeper (1), the I-type fiber composite cross beam (21), the I-type fiber composite upright post (22), the I-type fiber composite diagonal brace (23) and the I-type fiber composite sleeper (24) are less than or equal to 0.5 time of the height of a web plate, the thickness of the web plate is greater than or equal to 10mm, and the height of the web plate is less than or equal to 400 mm.
5. The fabricated light-weight high-strength fiber composite construction support of claim 1, wherein: the wall thickness of the groove-shaped fiber composite material plate (3) is more than or equal to 10mm, the width of the flange is more than 0.3 times of the height of the web plate and less than or equal to 0.5 times of the height of the web plate.
6. The fabricated light-weight high-strength fiber composite construction support of claim 1, wherein: the fiber composite material section is formed by mixing one or more fiber composite materials of a carbon fiber composite material, a basalt fiber composite material and a glass fiber composite material.
7. The fabricated light-weight high-strength fiber composite construction support of claim 1, wherein: the fiber composite material bolt (5) is formed by mixing one or more fiber composite materials of a carbon fiber composite material, a basalt fiber composite material and a glass fiber composite material, and the diameter of the fiber composite material bolt is more than or equal to 20 mm.
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