CN114921226B - Hot-melt rubber asphalt waterproof coating, preparation method thereof, hot-melt rubber asphalt waterproof coating sealing tape and waterproof coiled material lap joint method - Google Patents
Hot-melt rubber asphalt waterproof coating, preparation method thereof, hot-melt rubber asphalt waterproof coating sealing tape and waterproof coiled material lap joint method Download PDFInfo
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- CN114921226B CN114921226B CN202210617669.XA CN202210617669A CN114921226B CN 114921226 B CN114921226 B CN 114921226B CN 202210617669 A CN202210617669 A CN 202210617669A CN 114921226 B CN114921226 B CN 114921226B
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- asphalt waterproof
- melt rubber
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- 239000010426 asphalt Substances 0.000 title claims abstract description 196
- 229920001971 elastomer Polymers 0.000 title claims abstract description 149
- 239000005060 rubber Substances 0.000 title claims abstract description 149
- 239000012943 hotmelt Substances 0.000 title claims abstract description 118
- 238000000576 coating method Methods 0.000 title claims abstract description 102
- 239000011248 coating agent Substances 0.000 title claims abstract description 100
- 239000000463 material Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000007789 sealing Methods 0.000 title claims description 26
- 238000002360 preparation method Methods 0.000 title abstract description 15
- 239000003973 paint Substances 0.000 claims abstract description 64
- 229920000587 hyperbranched polymer Polymers 0.000 claims abstract description 38
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 claims abstract description 29
- 239000004698 Polyethylene Substances 0.000 claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 27
- 229920006978 SSBR Polymers 0.000 claims abstract description 22
- 239000003208 petroleum Substances 0.000 claims abstract description 20
- 239000012190 activator Substances 0.000 claims abstract description 17
- -1 softener Substances 0.000 claims abstract description 16
- XPVIQPQOGTVMSU-UHFFFAOYSA-N (4-acetamidophenyl)arsenic Chemical compound CC(=O)NC1=CC=C([As])C=C1 XPVIQPQOGTVMSU-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920013640 amorphous poly alpha olefin Polymers 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 14
- 239000000945 filler Substances 0.000 claims abstract description 13
- 229920000573 polyethylene Polymers 0.000 claims abstract description 13
- 125000000524 functional group Chemical group 0.000 claims abstract description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 8
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 3
- 239000010410 layer Substances 0.000 claims description 44
- 238000003756 stirring Methods 0.000 claims description 34
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 11
- 239000011575 calcium Substances 0.000 claims description 11
- 229910052791 calcium Inorganic materials 0.000 claims description 11
- 239000003921 oil Substances 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 238000010008 shearing Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000004078 waterproofing Methods 0.000 claims description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 claims description 5
- 239000012790 adhesive layer Substances 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 5
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- 239000004902 Softening Agent Substances 0.000 claims description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 3
- 239000010779 crude oil Substances 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 239000004636 vulcanized rubber Substances 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 17
- 239000012945 sealing adhesive Substances 0.000 abstract description 12
- 238000010276 construction Methods 0.000 description 54
- 238000007790 scraping Methods 0.000 description 18
- 229910052500 inorganic mineral Inorganic materials 0.000 description 14
- 239000011707 mineral Substances 0.000 description 14
- 239000004576 sand Substances 0.000 description 14
- 238000013329 compounding Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 239000002131 composite material Substances 0.000 description 7
- 239000008199 coating composition Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 5
- 238000007757 hot melt coating Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000005056 compaction Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J195/00—Adhesives based on bituminous materials, e.g. asphalt, tar, pitch
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J121/00—Adhesives based on unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J191/00—Adhesives based on oils, fats or waxes; Adhesives based on derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/665—Sheets or foils impervious to water and water vapor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D5/00—Roof covering by making use of flexible material, e.g. supplied in roll form
- E04D5/10—Roof covering by making use of flexible material, e.g. supplied in roll form by making use of compounded or laminated materials, e.g. metal foils or plastic films coated with bitumen
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D5/00—Roof covering by making use of flexible material, e.g. supplied in roll form
- E04D5/14—Fastening means therefor
- E04D5/148—Fastening means therefor fastening by gluing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2495/00—Presence of bitume
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Sealing Material Composition (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Road Paving Structures (AREA)
Abstract
The invention provides a hot-melt rubber asphalt waterproof coating, a preparation method thereof, a hot-melt rubber asphalt waterproof coating sealing adhesive tape and a waterproof coiled material lap joint method. The raw materials for preparing the waterproof paint comprise: 90# asphalt, 200# asphalt, softener, polyethylene wax, star-shaped SBS, SSBR, rubber powder, rubber activator, hyperbranched polymer, APAO, C9 petroleum resin and filler; wherein the molecular end of the hyperbranched polymer contains active functional groups, and the active functional groups are amino and hydroxyl; the weight average molecular weight of the hyperbranched polymer is 2000-5000, the amino is 0.05-1 wt% and the hydroxyl is 0.7-2.5 wt% based on the weight average molecular weight of the hyperbranched polymer; the branching degree of the hyperbranched polymer is 0.2-0.6; the molecular formula of the hyperbranched polymer is shown as formula I, wherein R is-CH 2 ‑CH 2 ‑O‑CH 2 ‑CH 2 -; the hot melt rubber asphalt waterproof paint has good strength and water pressure resistance, and the thickness of a coating film is 2mm, and the water pressure resistance can be 0.3 MPa.
Description
Technical Field
The invention belongs to the technical field of waterproofing, and in particular relates to a hot-melt rubber asphalt waterproof coating and a preparation method thereof, a hot-melt rubber asphalt waterproof coating sealing tape and a waterproof coiled material lap joint method.
Background
In recent years, the non-cured hot-melt rubber asphalt waterproof coating is widely applied to the domestic waterproof market, has strong self-healing capacity, and can effectively solve the water quick-boiling problem when being used as a bottom auxiliary coating and a coiled material in a combined way. However, non-cured asphalt coatings still suffer from the following drawbacks: 1) Because of the characteristic of never solidification, the waterproof material is easy to deform and flow at high temperature, thereby further limiting the application of the waterproof material in the fields of building waterproofing such as sloping roofs, standing walls, compounding with exposed coiled materials and the like. 2) Because the non-cured hot melt rubber asphalt waterproof coating has lower strength, although the crack and capillary holes of the base layer can be well sealed, the bonding strength is lower, the water pressure is not resistant, when the non-cured hot melt rubber asphalt waterproof coating is applied to underground waterproof engineering with pressure-bearing water, the base layer and the waterproof layer are easily peeled off, and the composite upper waterproof layer is leaked once the composite upper waterproof layer is leaked, so that the leakage of a 'coil coating' composite waterproof system is caused, and the risk is high. 3) At present, aiming at a non-cured coil coating composite system, after non-cured construction is finished, the joint edges still need to be treated independently, open fire construction cannot be completely avoided, and the construction efficiency is affected. Based on the current market environment demands, open fire construction is more and more limited, which can certainly have great influence on the application of SBS modified asphalt waterproof coiled materials and non-curing coiled coating composite systems.
In view of the problems of low strength and non-film formation of the non-cured hot melt rubber asphalt waterproof coating, a high-strength anti-slip water-based asphalt coating mainly comprising more asphalt latex is developed in the current market, however, the water-based asphalt coating has low solid content, long film forming time and needs to be thick for multiple times, and the construction process is seriously influenced by re-open flame construction after film formation.
Asphalt waterproof coiled materials are waterproof products with the largest application amount in the current building waterproof market and most trusted by customers, however, the short-side lap joint problem of the modified asphalt waterproof coiled materials with fine sand and mineral particles on the surfaces is the biggest waterproof weak point: the waterproof coiled material with fine sand or mineral aggregate on the surface is prepared by using a traditional sand setting process when the short edges are overlapped, roasting the mineral aggregate on the short edges by fire, pressing down the fine sand or mineral aggregate, flooding asphalt oil, and then carrying out short edge overlapping, wherein the requirement on the technical level of construction workers is high, sand is pressed to a base, water leakage and hidden danger are easily caused, the short edge overlapping of the fine sand and the mineral aggregate is not limited by the national standard at present, and the peeling strength of the messy image of the short edge overlapping of the asphalt waterproof coiled material is far lower than the requirement of the national standard on long edge overlapping (more than or equal to 1.5N/mm). Based on the water leakage hidden trouble of the modified asphalt waterproof coiled material of fine sand and mineral particles is greatly increased.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a hot-melt rubber asphalt waterproof coating, a preparation method thereof, a hot-melt rubber asphalt waterproof coating sealing tape and a waterproof coiled material lap joint method; the hot-melt rubber asphalt waterproof paint prepared by the invention has the advantages of high solid content, short curing time, water pressure resistance, one-time film formation, rapid forming and the like, and can solve the technical defects of non-cured hot-melt rubber asphalt waterproof paint and water-based asphalt paint. The lap joint method of the waterproof coiled material uses the hot-melt rubber asphalt waterproof paint or the hot-melt rubber asphalt waterproof paint sealing adhesive tape as an adhesive layer, and can solve the lap joint problem of the short sides of the modified asphalt waterproof coiled material of fine sand and mineral particles.
In order to achieve the above object, a first aspect of the present invention provides a hot melt rubber asphalt waterproof paint, the raw materials for preparing the waterproof paint comprising: 90# asphalt, 200# asphalt, softener, polyethylene wax, star-shaped SBS, SSBR, rubber powder, rubber activator, hyperbranched polymer, APAO, C9 petroleum resin and filler;
wherein the molecular end of the hyperbranched polymer contains active functional groups, and the active functional groups are amino and hydroxyl;
the weight average molecular weight (gel permeation chromatography test) of the hyperbranched polymer is 2000-5000, the amino is 0.05-1 wt% and the hydroxyl is 0.7-2.5 wt% based on the weight average molecular weight of the hyperbranched polymer; the branching degree (29 Si NMR method) of the hyperbranched polymer is 0.2-0.6;
the molecular formula of the hyperbranched polymer is shown as a formula I, wherein R is-CH 2 -CH 2 -O-CH 2 -CH 2 -;
In the invention, the hyperbranched polymer (molecular formula is shown as formula I) is a polymer with a three-dimensional molecular structure; the polymer molecular terminal contains a large number of active functional groups, so that the collision probability with active groups in asphalt is greatly improved, the polymer can react with asphalt, and the polymer has good compatibility, high temperature resistance and strength. Meanwhile, the molecular volume is large, the steric hindrance is small, and the heat resistance and the strength are high, and meanwhile, the low viscosity and the good processing application performance can be achieved.
The hyperbranched polymer is preferably a hyperbranched polymer provided by Beijing aviation materials institute, has the brand of HAHBPs, is different from star-shaped and linear polymers, has extremely small steric hindrance and more active groups, and can ensure that the coating has good heat resistance and ultrahigh cohesive strength while maintaining low viscosity.
According to the present invention, it is preferable that 60 to 80 parts by weight of the 90# asphalt, 5 to 10 parts by weight of the 200# asphalt, 5 to 10 parts by weight of the softener, 3 to 8 parts by weight of the polyethylene wax, 12 to 16 parts by weight of the star-shaped SBS, 1 to 3 parts by weight of the SSBR, 10 to 15 parts by weight of the rubber powder, 0.05 to 0.1 part by weight of the rubber activator, 1 to 5 parts by weight of the hyperbranched polymer, 5 to 10 parts by weight of the APAO, 5 to 9 parts by weight of the C9 petroleum resin, and 10 to 15 parts by weight of the filler.
According to the present invention, preferably, the 90# asphalt is 90# petroleum asphalt; the 200# asphalt is petroleum asphalt with penetration of 200-240dm at the temperature of 0 ℃;
the softener is aromatic hydrocarbon oil and/or two-wire reducing oil;
the 90# asphalt, the 200# asphalt and the softener are required to be all derived from the same crude oil.
According to the invention, preferably, the weight average molecular weight of the star-shaped SBS is 18-25 ten thousand, and the mass percentage of the styrene is 30%;
the SSBR is solution polymerized styrene-butadiene rubber, and the weight average molecular weight of the SSBR is 8-15 ten thousand;
the rubber powder adopts vulcanized rubber powder with the particle size of 150 meshes;
the rubber activator is aromatic disulfide.
The rubber activators of the present invention are preferably solid powder particles of aromatic disulfide.
The solid powder particles of the aromatic disulfide can obviously reduce the viscosity of asphalt paint, improve the adaptability to a base layer, improve the aging performance and greatly slow down the segregation of hot melt rubber paint.
In the present invention, the SSBR is preferably in the form of expanded granules.
The SSBR can endow the hot-melt rubber asphalt waterproof coating with excellent low-temperature performance and initial viscosity, and can avoid the problems of easy agglomeration and short shelf life caused by using the traditional powder SBR.
The polyethylene wax (EVA wax) provides excellent tackiness for the hot-melt rubber asphalt waterproof coating, so that the hot-melt rubber asphalt waterproof coating has excellent full bonding effect with a base layer and coiled materials.
In the invention, amorphous Polyolefin (APAO) and C9 petroleum resin are used as modifying agents for improving heat resistance and tackiness, and are used for improving the heat resistance and tackiness of the hot-melt rubber asphalt waterproof coating.
According to the invention, the filler is preferably at least one of light calcium, heavy calcium, talcum and fly ash, preferably 800 mesh light calcium powder.
In the present invention, the filler is used to alleviate the segregation problem of asphalt paint.
The second aspect of the invention provides a preparation method of a hot melt rubber asphalt waterproof coating, which comprises the following steps: mixing and reacting 90# asphalt, 200# asphalt, a softener, star-shaped SBS, SSBR, rubber powder and a rubber activator; then adding hyperbranched polymer and polyethylene wax, and stirring for reaction; finally mixing with APAO, C9 petroleum resin and filler to prepare the hot melt rubber asphalt waterproof coating.
According to the present invention, preferably, the preparation method comprises: mixing, stirring and heating the 90# asphalt, the 200# asphalt and the softening agent to a first temperature, adding the star-shaped SBS and the SSBR, shearing and grinding to be homogeneous, adding the rubber powder and the rubber activator, and stirring and reacting at a second temperature; then adding the hyperbranched polymer and polyethylene wax, and stirring and reacting at a third temperature; adding the APAO and the C9 petroleum resin again, and continuing stirring; and finally adding the filler, and uniformly stirring to obtain the hot melt rubber asphalt waterproof coating.
According to the present invention, preferably, the first temperature is 130 to 180 ℃, the second temperature is 180 to 200 ℃, and the third temperature is 170 to 190 ℃.
In the invention, the stirring reaction is a reaction while stirring.
In the invention, stirring reaction is carried out for 60-90 min at the second temperature of 180-200 ℃.
A third aspect of the present invention provides a hot-melt rubber asphalt waterproof paint sealing tape comprising, in order: the PE isolation film layer, the hot melt rubber asphalt waterproof paint layer and the PET isolation film layer;
preferably, the PE isolating film layer is made of a hot melt polyethylene film.
In the invention, based on the hot-melt rubber asphalt waterproof coating, an asphalt-based hot-melt sealing tape is developed, and the short-side lap joint is performed rapidly under the condition of allowing open fire construction, so that the short-side lap joint strength is higher.
The invention aims at a construction site capable of open flame operation, develops a sealing tape based on the hot melt rubber asphalt waterproof coating, and the sealing tape has the width of (100-200) mm and the thickness of (1-3) mm according to the short-side lap joint requirement, and the production process comprises the following steps:
coating the prepared hot-melt rubber asphalt waterproof coating on a PET isolating film, cooling the film to the temperature of (160-170) DEG C by a cooling belt, coating the PE isolating film at the temperature of (100-120) DEG C, and then stretching, rolling and cutting to obtain the hot-melt rubber asphalt waterproof coating sealing adhesive tape with the specified thickness and the specified width.
Preferably, the hot melt sealing tape of the present invention is used in the following method: according to different lengths of the joint edges, pre-paving and cutting the sealing adhesive tape at the joint edges, tearing off the isolating film, baking the sealing adhesive tape by a fire baking or hot air welding gun until the sealing adhesive tape is fully melted, and then carrying out edge sealing and compaction to finish the joint edge lap joint.
The fourth aspect of the invention provides a lap joint method of a modified asphalt waterproof coiled material, which comprises the following steps: and the hot melt rubber asphalt waterproof coating or the hot melt rubber asphalt waterproof coating sealing adhesive tape is used as an adhesive layer between the overlapping surfaces of the modified asphalt waterproof coiled materials for overlapping treatment.
According to the invention, based on the hot-melt rubber asphalt waterproof coating, a new coil coating composite process is developed, secondary open flame processing is not required to be carried out on the joint edges, the problem of insufficient short-side lap strength of shale and fine sand modified asphalt waterproof coiled materials can be particularly solved, and the waterproof quality is greatly improved.
Preferably, when the hot-melt rubber asphalt waterproof paint is used for lap joint treatment, the hot-melt rubber asphalt waterproof paint is hot-melted to (140-180) DEG C by using an electric heating device, then spraying construction is carried out on the surface to be lap joint by using a construction scraper or a spraying machine, namely 'one-roll coating, one-roll scraping (spraying) and one-paste pasting', the thickness of the paint is 1-3 mm, and finally compaction is carried out, so that the composite waterproof construction is completed.
Preferably, when the hot-melt rubber asphalt waterproof coating sealing tape is used for lap joint treatment, the sealing tape is directly pre-paved and cut on the lapping surface of the mineral aggregate according to the different sizes of the lapping surface of the mineral aggregate, the isolating film is removed, the sealing tape is baked by a fire baking or hot air welding gun until the sealing tape is fully melted, and then the mineral aggregate is wrapped by the hot-melt rubber asphalt waterproof coating layer through compaction, so that the lap joint treatment between the lapping surfaces of the mineral aggregate modified asphalt waterproof coiled material is realized.
The technical scheme of the invention has the following beneficial effects:
(1) The hot melt rubber asphalt waterproof paint provided by the invention has high solid content (more than or equal to 98%), short curing time and capability of forming a film once and forming rapidly; the coating has good strength and water pressure resistance, can resist water pressure of 0.3MPa when the thickness of the coating is 2mm, and has good slip resistance for sloping roofs and vertical walls.
(2) Compared with the conventional non-curing construction and waterproof effect, the hot-melt rubber asphalt waterproof coating can be used for simultaneously carrying out large-surface and overlap edges when a coiled material is subjected to blade coating or spray coating, the overlap edges do not need to be separately left for subsequent separate treatment, the construction efficiency can be improved by 10% -20%, and the joint seam peel strength of the overlap edges can be obviously improved by 30% -100% compared with that of the conventional process. The peel strength of the short-side lap joint seam of the shale and fine sand waterproof coiled materials can be improved by 150% -300%. The waterproof quality can be greatly improved.
(3) Unlike conventional curable aqueous emulsified asphalt coatings are: the thickness of the construction one-step molding can reach (1-3) mm, cooling and solidifying are carried out, and the construction efficiency is improved by several times.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular descriptions of exemplary embodiments of the invention as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the invention.
Fig. 1 shows a schematic structural view of a hot melt rubber asphalt waterproofing paint sealing tape according to one embodiment of the present invention.
Description of the reference numerals
1. PE isolation film layer 2, hot melt rubber asphalt waterproof paint layer 3 and PET isolation film layer
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the preferred embodiments of the present invention are described below, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The invention is further illustrated by the following examples:
the amounts referred to in the examples below are parts by weight;
the 90# asphalt used in the examples below was 90# petroleum asphalt; 200# asphalt is petroleum asphalt with penetration of 200-240dm at 0 ℃; the softener is aromatic hydrocarbon oil; the 90# asphalt, the 200# asphalt and the softener used are all derived from the same crude oil.
The weight average molecular weight of the used star-shaped SBS is 18-25 ten thousand, and the mass percentage of the styrene is 30%;
the SSBR is solution polymerized styrene-butadiene rubber, the weight average molecular weight of the SSBR is 8-15 ten thousand, and the SSBR is in a puffed particle state and is purchased from the petrifaction and has the brand of SSBR-2636.
The molecular formula of the hyperbranched polymer is shown as the formula I; the molecular terminal of the hyperbranched polymer contains active functional groups, wherein the active functional groups are amino and hydroxyl; the weight average molecular weight (gel permeation chromatography test) of the hyperbranched polymer is 2000-5000, and the amino is 0.05-1 wt% and the hydroxyl is 0.7-2.5 wt% based on the weight average molecular weight of the hyperbranched polymer; the branching degree of the hyperbranched polymer (29 Si NMR method) is 0.2-0.6; purchased from Beijing aviation materials institute under the trade designation HAHBPs.
The rubber powder is vulcanized rubber powder with the particle size of 150 meshes;
the rubber activator used was solid powder particles of aromatic disulfide, available from Anhui golden horse rubber auxiliary agent Co., ltd, brand number B-450.
The light calcium powder is 800 mesh light calcium powder.
The double-sided PE film SBS modified asphalt waterproof coiled material used in the following embodiments is a national standard type SBS PYPEPE4-10 product; the shale SBS modified asphalt waterproof coiled material used for exposure is a national standard type SBS PYMPE4-10 product.
The following examples were conducted with reference to QSYYHF 0154-2021 standard for each test item concerning the performance of the prepared hot-melt rubber asphalt waterproof paint; each test item for the post-construction hot melt rubber asphalt waterproof paint was tested with reference to GB/T328 standard.
In the coil coating compounding and overlap edge handling sections in examples 1-5 below: the non-curing coil coating composition comprises: heating the non-cured asphalt paint, then scraping the asphalt paint to a base layer, paving waterproof coiled materials, and reserving short-side joint edges and long-side joint edges. After the coil coating compounding is completed, the short side lap joint and the long side lap joint reserved by open flame hot bonding are overlapped, and the construction is completed after the edge sealing is completed.
The traditional hot-melting construction is as follows: and (3) baking the asphalt surface of the asphalt waterproof coiled material by open fire, and then bonding the asphalt surface to the base layer to finish the waterproof layer construction.
The construction of traditional sand setting hot melting short side lap joint is: firstly, heating fine sand and short edges of mineral grain surfaces by open fire to lap edges, then, using a trowel to press the heated sand to enable mineral grains to sink into asphalt, and finally, heating an upper coiled material to carry out hot bonding and edge sealing to finish lap joint.
The specific preparation method and coil coating compounding and overlap edge treatment process of the rubber asphalt coating of comparative example 1 referred to in the test data in example 1 below are as follows:
the preparation method of the rubber asphalt coating of comparative example 1 is different from that of the hot melt rubber asphalt waterproof coating of example 1 in 1.1 in that only 2 parts of hyperbranched polymer are replaced by 2 parts of SBS, and other components, amounts and preparation processes are the same as in example 1.
The coil coating composition and overlap edge treatment process of the rubber asphalt coating of comparative example 1 was the same as that of example 1.2 except that the rubber asphalt coating of comparative example 1 was selected for construction.
Example 1
The embodiment provides a hot-melt rubber asphalt waterproof coating and a coil coating compounding and overlap edge treatment method using the hot-melt rubber asphalt waterproof coating.
1.1 preparation of Hot melt rubber asphalt waterproof paint
60 parts of 90# asphalt, 5 parts of 200# asphalt and 10 parts of softening oil are mixed, stirred and heated to 160 ℃, 12 parts of star-shaped SBS and 2 parts of SSBR are added, sheared and ground to be homogeneous, 15 parts of rubber powder and 0.05 part of rubber activator are added, stirring is carried out for 60 minutes at 180 ℃, 2 parts of hyperbranched polymer and 3 parts of EVA wax are added, stirring is carried out for 30 minutes at 175 ℃, 5 parts of APAO and 5 parts of C9 petroleum resin are sequentially added again, stirring is continued for 30 minutes, and finally 10 parts of light calcium is added, and the hot melt rubber asphalt waterproof paint is prepared after uniform stirring.
As shown in table 1, the hot melt rubber asphalt waterproofing paint prepared in test example 1 had the following properties:
TABLE 1
As can be seen from table 1: due to the addition of the hyperbranched polymer, the hot melt rubber asphalt waterproof coating of the embodiment has obvious improvement in the aspects of high temperature, low temperature, extension, aging and the like on the premise of equivalent viscosity, can resist the water pressure of 0.2MPa, can be used as an independent waterproof layer, has the elongation rate of more than 1000 percent, and has strong elasticity recovery, creep deformation and base layer adaptability.
1.2 coil coating compounding and overlap edge treatment
The hot-melt rubber asphalt waterproof coating prepared in the step 1.1 in the example 1 is hot-melted to 150 ℃ by using an electric heating device, then a scraping plate is used for carrying out scraping coating construction, the thickness of the coating is 2mm, the scraping coating is completed, the double-sided PE film SBS modified asphalt waterproof coiled material is immediately paved, and the base layer and the joint edges are compacted, so that the waterproof construction is completed. Wherein, the hot melt rubber asphalt waterproof paint prepared by 1.1 is used as an adhesive layer for lap joint treatment between the lap joint surfaces of the double-sided PE film SBS modified asphalt waterproof coiled materials.
As shown in table 2, the comparative test-related properties of the hot-melt rubber asphalt waterproof paint after construction are as follows:
TABLE 2
As can be seen from table 2: compared with the non-cured material coil coating composition, the hot melt coating lapping method disclosed by the invention has the advantages that the lapping edge peeling strength is improved by about 5 times, the lapping edge shearing strength is improved by about 12 times, and the lapping edge peeling strength and the base layer peeling strength are improved by about 5 times.
Compared with the traditional hot-melting construction process, the embodiment of the invention can avoid open fire construction and can improve the peeling strength by about 60 percent. Greatly improves the waterproof quality and the construction efficiency, and reduces the potential safety hazard.
Example 2
The embodiment provides a hot-melt rubber asphalt waterproof coating and a coil coating compounding and overlap edge treatment method using the hot-melt rubber asphalt waterproof coating.
2.1 preparation of Hot melt rubber asphalt waterproof paint
Mixing and stirring 70 parts of 90# asphalt, 6 parts of 200# asphalt and 8 parts of softening oil, heating to 160 ℃, adding 14 parts of star-shaped SBS and 2 parts of SSBR, shearing, grinding to be homogeneous, adding 13 parts of rubber powder and 0.05 part of rubber activator, stirring and reacting for 80min at 180 ℃, then adding 3 parts of hyperbranched polymer and 5 parts of EVA wax, stirring and reacting for 30min at 175 ℃, sequentially adding 7 parts of APAO and 5 parts of C9 petroleum resin again, continuously stirring for 30min, finally adding 12 parts of light calcium, and stirring uniformly to obtain the hot-melt rubber asphalt waterproof paint.
As shown in table 3, the hot melt rubber asphalt waterproofing paint prepared in test example 2 had the following properties:
TABLE 3 Table 3
As can be seen from table 3: the hot melt rubber asphalt waterproof coating can resist water pressure of 0.2MPa, can resist sliding at 90 ℃, can be used as an independent waterproof layer, has an elongation rate of more than 1000%, and has strong elasticity recovery, creep deformation and base layer adaptability.
2.2 coil coating compounding and overlap edge treatment
The hot-melt rubber asphalt waterproof coating prepared in the step 2.1 in the example 2 is hot-melted to 150 ℃ by using an electric heating device, then a scraping plate is used for carrying out scraping coating construction, the thickness of the coating is 2mm, the scraping coating is completed, the double-sided PE film SBS modified asphalt waterproof coiled material is immediately paved, and the base layer and the joint edges are compacted, so that the waterproof construction is completed. Wherein, the hot melt rubber asphalt waterproof paint prepared by 2.1 is used as an adhesive layer for lap joint treatment between the lap joint surfaces of the double-sided PE film SBS modified asphalt waterproof coiled materials.
As shown in table 4, the comparative test-related properties of the hot-melt rubber asphalt waterproof paint after construction are as follows:
TABLE 4 Table 4
As can be seen from table 4: compared with the non-cured material coil coating composition, the hot melt coating lapping method disclosed by the invention has the advantages that the lapping edge peeling strength is improved by about 5 times, the lapping edge shearing strength is improved by about 13 times, and the lapping edge peeling strength and the base layer peeling strength are improved by about 5 times.
Compared with the traditional hot-melting construction process, the embodiment of the invention can avoid open fire construction and can improve the peeling strength by about 70 percent.
Example 3
The embodiment provides a hot-melt rubber asphalt waterproof coating and a coil coating compounding and overlap edge treatment method using the hot-melt rubber asphalt waterproof coating.
3.1 preparation of Hot melt rubber asphalt waterproof paint
Mixing and stirring 75 parts of 90# asphalt, 10 parts of 200# asphalt and 5 parts of softening oil, heating to 160 ℃, adding 15 parts of star-shaped SBS and 2.5 parts of SSBR, shearing and grinding to be homogeneous, adding 13 parts of rubber powder and 0.07 part of rubber activator, stirring and reacting for 80 minutes at 180 ℃, then adding 3 parts of hyperbranched polymer and 5 parts of EVA wax, stirring and reacting for 30 minutes at 175 ℃, sequentially adding 8 parts of APAO and 5 parts of C9 petroleum resin again, continuously stirring for 30 minutes, finally adding 12 parts of light calcium carbonate, and uniformly stirring to obtain the hot melt rubber asphalt waterproof paint.
As shown in table 5, the hot melt rubber asphalt waterproofing paint prepared in test example 3 had the following properties:
TABLE 5
As can be seen from table 5: the hot melt rubber asphalt waterproof coating can resist water pressure of 0.3MPa, can resist slippage at 105 ℃, can be used as an independent waterproof layer, has an elongation rate of more than 1000%, and has strong elasticity recovery, creep deformation and base layer adaptability.
3.2 coil coating compounding and overlap edge treatment
The hot-melt rubber asphalt waterproof paint prepared in 3.1 of example 3 is hot-melted to 150 ℃ by using an electric heating device, then a scraping plate is used for scraping coating construction, the thickness of the paint is 2mm, the exposed shale SBS modified asphalt waterproof coiled material is immediately paved and pasted after scraping coating, the base layer and the joint edges are compacted, the hot-melt rubber asphalt waterproof paint prepared in 3.1 of 150 ℃ is used as a bonding layer for scraping coating on the short side, and the scraping coating thickness is 2mm, so that waterproof construction is completed.
As shown in table 6, the long-side lap joint contrast test of the hot-melt rubber asphalt waterproof paint after construction has the following relevant properties:
TABLE 6
As can be seen from table 6: compared with the non-cured material coil coating composition, the hot melt coating lapping method disclosed by the invention has the advantages that the lapping edge peeling strength is improved by about 6 times, the lapping edge shearing strength is improved by about 13 times, and the lapping edge peeling strength and the base layer peeling strength are improved by about 6 times.
Compared with the traditional hot-melting construction process, the embodiment of the invention not only can avoid open fire construction, but also can improve the peeling strength by about 90 percent-!
As shown in table 7, the relative performance of the short-side lap joint comparison test of the hot-melt rubber asphalt waterproof paint after construction is as follows:
TABLE 7
Sequence number | Project | Traditional sand setting hot melt lap joint | 3.1 hot melt coating overlap joint prepared |
1 | Construction time/S | 90 | 30 |
2 | Short edge lap peel strength/N/mm | 1.08 | 2.42 |
From the data in table 7, it can be seen that: the hot melt rubber asphalt waterproof paint is directly used for blade coating construction, the construction time is reduced by 60 seconds, and the construction efficiency can be improved by 200 percent. Besides the construction efficiency, the short-side lap-joint peeling strength is improved by about 1.3 times, and the hidden danger of short-side lap joint of the exposed coiled material is greatly reduced.
Example 4
The embodiment provides a hot-melt rubber asphalt waterproof coating and a coil coating compounding and overlap edge treatment method using the hot-melt rubber asphalt waterproof coating.
4.1 preparation of Hot melt rubber asphalt waterproof paint
Mixing and stirring 80 parts of 90# asphalt, 10 parts of 200# asphalt and 7 parts of softening oil, heating to 160 ℃, adding 15 parts of star-shaped SBS and 3 parts of SSBR, shearing, grinding to be homogeneous, adding 10 parts of rubber powder and 0.07 part of rubber activator, stirring and reacting for 80 minutes at 180 ℃, then adding 3 parts of hyperbranched polymer and 8 parts of EVA wax, stirring and reacting for 30 minutes at 175 ℃, sequentially adding 10 parts of APAO and 9 parts of C9 petroleum resin again, continuously stirring for 30 minutes, finally adding 13 parts of light calcium, and stirring uniformly to obtain the hot-melt rubber asphalt waterproof paint.
As shown in table 8, the hot melt rubber asphalt waterproofing paint prepared in test example 4 had the following properties:
TABLE 8
As can be seen from table 8: the hot melt rubber asphalt waterproof coating can resist water pressure of 0.3MPa, can resist slippage at 115 ℃, can be used as an independent waterproof layer, has an elongation rate of more than 1000%, and has strong elasticity recovery, creep deformation and base layer adaptability.
4.2 coil coating compounding and overlap edge treatment
The hot-melt rubber asphalt waterproof paint prepared by 4.1 in example 4 is hot-melted to 170 ℃ by using an electric heating device, then a scraping plate is used for scraping coating construction, the thickness of the paint is 2mm, the exposed shale SBS modified asphalt waterproof coiled material is immediately paved after scraping coating, the base layer and the joint edges are compacted, the hot-melt rubber asphalt waterproof paint prepared by 4.1 with 150 ℃ is used as a bonding layer for scraping coating by short-side joint, and the thickness of the scraping coating is 2mm, so that waterproof construction is completed.
As shown in table 9, the long-side lap joint contrast test of the hot-melt rubber asphalt waterproof paint after construction has the following relevant properties:
TABLE 9
As can be seen from table 9: compared with the non-cured material coil coating composition, the hot melt coating lapping method disclosed by the invention has the advantages that the lapping edge peeling strength is improved by about 6 times, the lapping edge shearing strength is improved by about 14 times, and the lapping edge peeling strength and the base layer peeling strength are improved by about 5 times.
Compared with the traditional hot-melting construction process, the embodiment of the invention can not only avoid open flame construction, but also improve the peeling strength by about 90%, the shearing strength by about 17%, and the peeling strength of the base layer by about 70%.
Example 5
The embodiment provides a hot melt rubber asphalt waterproof coating sealing adhesive tape and a short edge lap joint using method.
5.1 Hot melt rubber asphalt waterproof coating sealing tape
As shown in fig. 1, the hot melt rubber asphalt waterproof paint sealing tape of the present embodiment sequentially includes: PE isolating film layer 1, hot melt rubber asphalt waterproof paint layer 3 configured in 4.1 in example 4 and PET isolating film layer 3; wherein the PE isolating film layer 1 is made of a hot melt polyethylene film.
Preparation: the hot-melt rubber asphalt waterproof paint prepared in the above example 4, 4.1 was coated on a PET isolating film, the coating temperature was 160 ℃, the PE isolating film was coated by cooling to 110 ℃ with a cooling belt, and then a hot-melt rubber asphalt waterproof paint sealing tape with a thickness of 2mm, a width of 120mm and a length of 20 m/roll was prepared by stretching, rolling and cutting.
5.2 short side lap joint application method
The hot-melt rubber asphalt waterproof coating sealing adhesive tape prepared by 5.1 is pre-paved at the short-side lap joint of the shale SBS modified asphalt waterproof coiled material for exposure, the length of the corresponding sealing adhesive tape is cut according to the short-side lap joint length, the isolating film is removed, the sealing adhesive tape is baked by a methane gas tank until the sealing adhesive tape is fully melted, and then edge sealing and compaction are carried out, so that mineral granules are wrapped by the hot-melt rubber asphalt waterproof coating layer, and lap joint of the lap joint edges is completed.
As shown in table 10, the short-side lap joint comparison test of the hot-melt rubber asphalt waterproof paint sealing tape after construction has the following relevant properties:
table 10
As can be seen from the test data in table 10: the hot-melt rubber sealing tape is used for hot-melt construction, the construction time is reduced by 55s, the construction efficiency can be obviously improved, and the open flame time is reduced. Besides the construction efficiency, the short-side lap joint peel strength is improved by about 2 times, and the peel strength is further improved, so that the whole waterproof system is sealed more tightly, and the integrity is stronger.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described.
Claims (11)
1. The hot melt rubber asphalt waterproof paint is characterized by comprising the following raw materials: 90# asphalt, 200# asphalt, softener, polyethylene wax, star-shaped SBS, SSBR, rubber powder, rubber activator, hyperbranched polymer, APAO, C9 petroleum resin and filler;
60-80 parts of 90# asphalt, 5-10 parts of 200# asphalt, 5-10 parts of softening agent, 3-8 parts of polyethylene wax, 12-16 parts of star-shaped SBS, 1-3 parts of SSBR, 10-15 parts of rubber powder, 0.05-0.1 part of rubber activator, 1-5 parts of hyperbranched polymer, 5-10 parts of APAO, 5-9 parts of C9 petroleum resin and 10-15 parts of filler;
wherein the molecular end of the hyperbranched polymer contains active functional groups, and the active functional groups are amino and hydroxyl;
the weight average molecular weight of the hyperbranched polymer is 2000-5000, the amino is 0.05-1 wt% and the hydroxyl is 0.7-2.5 wt% based on the weight average molecular weight of the hyperbranched polymer; the branching degree of the hyperbranched polymer is 0.2-0.6;
the molecular formula of the hyperbranched polymer is shown as a formula I, wherein R is-CH 2 -CH 2 -O-CH 2 -CH 2 -;
2. The hot melt rubber asphalt waterproofing paint according to claim 1, wherein the 90# asphalt is 90# petroleum asphalt; the 200# asphalt is petroleum asphalt with penetration of 200-240dm at the temperature of 0 ℃;
the softener is aromatic hydrocarbon oil and/or two-wire reducing oil;
the 90# asphalt, the 200# asphalt and the softener are required to be all derived from the same crude oil.
3. The hot melt rubber asphalt waterproof paint according to claim 1, wherein the weight average molecular weight of the star-shaped SBS is 18-25 ten thousand, and the mass percentage of the styrene is 30%;
the SSBR is solution polymerized styrene-butadiene rubber, and the weight average molecular weight of the SSBR is 8-15 ten thousand;
the rubber powder adopts vulcanized rubber powder with the particle size of 150 meshes;
the rubber activator is aromatic disulfide.
4. The hot melt rubber asphalt waterproof paint according to claim 1, wherein the filler is at least one of light calcium, heavy calcium, talc and fly ash.
5. The hot melt rubber asphalt waterproof paint according to claim 4, wherein the filler is 800 mesh light calcium powder.
6. The method for preparing the hot melt rubber asphalt waterproof paint according to any one of claims 1 to 5, which is characterized by comprising the following steps: mixing and reacting 90# asphalt, 200# asphalt, a softener, star-shaped SBS, SSBR, rubber powder and a rubber activator; then adding hyperbranched polymer and polyethylene wax, and stirring for reaction; finally mixing with APAO, C9 petroleum resin and filler to prepare the hot melt rubber asphalt waterproof coating.
7. The method for preparing a hot melt rubber asphalt waterproof paint according to claim 6, wherein the method for preparing comprises: mixing, stirring and heating the 90# asphalt, the 200# asphalt and the softening agent to a first temperature, adding the star-shaped SBS and the SSBR, shearing and grinding to be homogeneous, adding the rubber powder and the rubber activator, and stirring and reacting at a second temperature; then adding the hyperbranched polymer and polyethylene wax, and stirring and reacting at a third temperature; adding the APAO and the C9 petroleum resin again, and continuing stirring; and finally adding the filler, and uniformly stirring to obtain the hot melt rubber asphalt waterproof coating.
8. The method for preparing a hot melt rubber asphalt waterproof paint according to claim 7, wherein the first temperature is 130 to 180 ℃, the second temperature is 180 to 200 ℃, and the third temperature is 170 to 190 ℃.
9. The hot melt rubber asphalt waterproof coating sealing tape is characterized by comprising the following components in sequence: a PE barrier film layer, the hot melt rubber asphalt waterproof paint layer of any one of claims 1 to 5, and a PET barrier film layer.
10. The hot-melt rubber asphalt waterproof coating sealing tape according to claim 9, wherein the PE isolation film layer is made of a hot-melt polyethylene film.
11. The lap joint method of the modified asphalt waterproof coiled material is characterized by comprising the following steps of: the hot-melt rubber asphalt waterproof coating material according to any one of claims 1 to 5 or the hot-melt rubber asphalt waterproof coating material sealing tape according to claim 9 or 10 is used as an adhesive layer between the overlapping surfaces of the modified asphalt waterproof coiled materials for overlap joint treatment.
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WO2021046280A1 (en) * | 2019-09-06 | 2021-03-11 | Basf Se | High performance, rapid cure coatings |
CN114231178A (en) * | 2021-12-10 | 2022-03-25 | 胜利油田大明新型建筑防水材料有限责任公司 | Hot-melt rubber asphalt waterproof coating and preparation method thereof |
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CN109161009A (en) * | 2018-09-04 | 2019-01-08 | 济南大学 | A kind of preparation and its application of Hyperbranched Organo-silicon Polymer |
WO2021046280A1 (en) * | 2019-09-06 | 2021-03-11 | Basf Se | High performance, rapid cure coatings |
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