CN114917657A - Self-cleaning mechanism of filter core, water treatment facilities and system with fixed brush - Google Patents
Self-cleaning mechanism of filter core, water treatment facilities and system with fixed brush Download PDFInfo
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- CN114917657A CN114917657A CN202110134135.7A CN202110134135A CN114917657A CN 114917657 A CN114917657 A CN 114917657A CN 202110134135 A CN202110134135 A CN 202110134135A CN 114917657 A CN114917657 A CN 114917657A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/643—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a combination of movements with respect to the filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/31—Self-supporting filtering elements
- B01D29/33—Self-supporting filtering elements arranged for inward flow filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/60—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6438—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element nozzles
- B01D29/6461—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element nozzles with a combination of movements with respect to the filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/35—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
- B01D33/41—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/008—Control or steering systems not provided for elsewhere in subclass C02F
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
- C02F2201/006—Cartridges
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/005—Processes using a programmable logic controller [PLC]
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/16—Regeneration of sorbents, filters
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- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Filtration Of Liquid (AREA)
Abstract
本发明公开了一种具有固定毛刷的滤芯自洁机构、水处理装置及系统,滤芯自洁机构,其特征在于,包括毛刷框体(201)和设置在毛刷框体外壁的毛刷(202);毛刷框体固定在水处理装置的固定件上;毛刷框体为圆环型;毛刷框体与水处理装置中的圆筒形的滤芯共轴线设置;毛刷框体的内直径大于圆筒形的滤芯的外直径;当水处理装置中的滤芯升降时,毛刷能与滤芯的外表面接触实现对滤芯外壁的清扫。本发明能实现自动滤芯清洗。
The invention discloses a filter element self-cleaning mechanism with fixed brushes, a water treatment device and a system, and the filter element self-cleaning mechanism is characterized in that it comprises a brush frame body (201) and a brush arranged on the outer wall of the brush frame (202); the brush frame is fixed on the fixture of the water treatment device; the brush frame is annular; the brush frame and the cylindrical filter element in the water treatment device are coaxially arranged; the brush frame The inner diameter of the filter element is larger than the outer diameter of the cylindrical filter element; when the filter element in the water treatment device rises and falls, the brush can contact the outer surface of the filter element to clean the outer wall of the filter element. The invention can realize automatic filter element cleaning.
Description
技术领域technical field
本发明涉及一种具有固定毛刷的滤芯自洁机构、水处理装置及系统。The invention relates to a filter element self-cleaning mechanism with a fixed brush, a water treatment device and a system.
背景技术Background technique
智能水处理装置的核心要求之一是滤芯的自洁,自洁可以保障滤芯循环工作,自洁是清除滤芯外壁的固体物或污渍,防止滤孔被堵住。One of the core requirements of the intelligent water treatment device is the self-cleaning of the filter element. Self-cleaning can ensure the circulating operation of the filter element. Self-cleaning is to remove the solids or stains on the outer wall of the filter element and prevent the filter hole from being blocked.
因此,有必要设计一种滤芯自洁机构及水处理装置。Therefore, it is necessary to design a filter element self-cleaning mechanism and a water treatment device.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种具有固定毛刷的滤芯自洁机构、水处理装置及系统,该具有固定毛刷的滤芯自洁机构、水处理装置及系统能实现滤芯外壁的自洁。The technical problem to be solved by the present invention is to provide a filter element self-cleaning mechanism, a water treatment device and a system with a fixed brush, which can realize the self-cleaning of the outer wall of the filter element. .
发明的技术解决方案如下:The technical solution of the invention is as follows:
一种具有固定毛刷的滤芯自洁机构,包括毛刷框体和设置在毛刷框体外壁的毛刷;A filter element self-cleaning mechanism with a fixed brush, comprising a brush frame and a brush arranged on the outer wall of the brush frame;
毛刷框体固定在水处理装置的固定件上;The brush frame is fixed on the fixture of the water treatment device;
毛刷框体为圆环型;毛刷框体与水处理装置中的圆筒形的滤芯共轴线设置;毛刷框体的内直径大于圆筒形的滤芯的外直径;当水处理装置中的滤芯升降时,毛刷能与滤芯的外表面接触实现对滤芯外壁的清扫。The brush frame is annular; the brush frame is coaxial with the cylindrical filter element in the water treatment device; the inner diameter of the brush frame is larger than the outer diameter of the cylindrical filter element; When the filter element is lifted and lowered, the brush can contact the outer surface of the filter element to clean the outer wall of the filter element.
毛刷框体内设有多个自洁喷水孔,自洁喷水孔与外部的水管相接,喷水孔的作用:毛刷清洗时喷水可以辅助清洗滤芯,另外,喷出的水还可以进一步清洗毛刷,使得毛刷循环使用。优选喷水孔为喷出清洁水,也可以是喷未过滤的水,优选的,自洁喷水孔的设置方向为径向。There are multiple self-cleaning water spray holes in the brush frame. The self-cleaning water spray holes are connected to the external water pipes. The function of the water spray holes: when the brush is cleaned, the water spray can assist in cleaning the filter element. The brushes can be washed further, allowing the brushes to be recycled. Preferably, the water spray holes are for spraying clean water, or unfiltered water. Preferably, the self-cleaning water spray holes are arranged in a radial direction.
毛刷包括多个独立的刷体,且所有的刷体均现对于毛刷框体的轴线倾斜设置。毛刷的刷毛也可以布满整个框体的内壁。分组倾斜的做法,便于杂物排出,避免杂物堆积。The brush includes a plurality of independent brush bodies, and all the brush bodies are inclined to the axis of the brush frame. The bristles of the brush may also cover the entire inner wall of the frame. The grouping is inclined to facilitate the discharge of sundries and avoid the accumulation of sundries.
倾斜角度为30-60度。The tilt angle is 30-60 degrees.
倾斜角度为45度。The tilt angle is 45 degrees.
水处理装置的固定件为水处理装置的外桶顶部或吊杆下端,所述的吊杆与横梁相连。The fixing part of the water treatment device is the top of the outer barrel of the water treatment device or the lower end of the boom, and the boom is connected to the beam.
一种水处理装置,包括容器、滤芯、滤芯升降驱动机构和滤芯自洁机构;A water treatment device, comprising a container, a filter element, a filter element lifting mechanism and a filter element self-cleaning mechanism;
所述的滤芯自洁机构为前述的滤芯自洁机构;The filter element self-cleaning mechanism is the aforementioned filter element self-cleaning mechanism;
滤芯升降驱动机构用于驱动滤芯相对于容器升降运动;滤芯位于容器中;滤芯自洁机构用于清洁滤芯外表面;The filter element lift drive mechanism is used to drive the filter element to move up and down relative to the container; the filter element is located in the container; the filter element self-cleaning mechanism is used to clean the outer surface of the filter element;
水处理装置还包括进液管、排液机构和废物排出机构;The water treatment device also includes a liquid inlet pipe, a liquid discharge mechanism and a waste discharge mechanism;
进液管用于将待过滤的水加入到容器中;The liquid inlet pipe is used to add the water to be filtered into the container;
排液机构用于将滤芯中的水排出;The drainage mechanism is used to discharge the water in the filter element;
废物排出机构用于将容器底部的废物排出。The waste discharge mechanism is used to discharge the waste at the bottom of the container.
所述的水处理装置还包括控制模块,控制模块用于控制所述的滤芯升降驱动机构、进液管、排液机构和废物排出机构。The water treatment device further includes a control module, which is used to control the filter element lifting and lowering drive mechanism, the liquid inlet pipe, the liquid discharge mechanism and the waste discharge mechanism.
所述的水处理装置还包括与滤芯相连的滤芯旋转驱动机构,滤芯旋转驱动机构受控于控制模块。优选的,控制模块为MCU。如PLC,单片机,DSP等。The water treatment device further comprises a filter element rotation drive mechanism connected with the filter element, and the filter element rotation drive mechanism is controlled by the control module. Preferably, the control module is an MCU. Such as PLC, microcontroller, DSP, etc.
一种水处理系统,包括多个前述的水处理装置;多个水处理装置级联;级联是指前一个水处理装置的排水作为下一个水处理装置的进水。A water treatment system includes a plurality of the aforementioned water treatment devices; the plurality of water treatment devices are cascaded; the cascade means that the drainage of the previous water treatment device is used as the influent of the next water treatment device.
滤芯的外周为滤网,滤网上网孔的直径在0.1-2mm之间,根据具体应用场合和要求设置,若要过滤效果好,可以选择直径小的滤孔,若要过滤效率高,则可以选择直径大的滤孔。或者多个水处理装置串联,前级的滤孔直径大于后级的滤孔直径。滤网可以是钢丝网,优选的,滤网还可以采用蚀刻技术生产,强度高。图中滤孔的大小为示意,并非代表滤孔与设备的实际比例关系,特此说明。The outer circumference of the filter element is a filter screen, and the diameter of the mesh holes on the filter screen is between 0.1-2mm, which is set according to the specific application and requirements. If the filtering effect is good, you can choose a filter hole with a small diameter. If you want high filtering efficiency, you can Choose a filter hole with a large diameter. Or a plurality of water treatment devices are connected in series, and the filter hole diameter of the front stage is larger than the filter hole diameter of the latter stage. The filter screen can be steel wire mesh, preferably, the filter screen can also be produced by etching technology, which has high strength. The size of the filter hole in the figure is for illustration, and does not represent the actual proportional relationship between the filter hole and the equipment, which is hereby explained.
有益效果:Beneficial effects:
本发明的滤芯自洁机构,具有以下特点:The filter element self-cleaning mechanism of the present invention has the following characteristics:
优点说明:Advantages description:
1.能采用简洁的方式(毛刷方式)实现滤芯外壁的清洗;1. The outer wall of the filter element can be cleaned in a simple way (brush method);
2.当毛刷与喷水相结合,能增加清洗效率。2. When the brush is combined with the water spray, the cleaning efficiency can be increased.
3.毛刷分成多组,且倾斜设置,清洗效果更佳。3. The brushes are divided into multiple groups, and they are set obliquely for better cleaning effect.
另外,水处理装置具有以下特点:In addition, the water treatment device has the following characteristics:
1.水处理装置(水处理单元)结构紧凑,一体式结构;占用空间小;便于灵活配置;1. The water treatment device (water treatment unit) has a compact structure and an integrated structure; it occupies a small space; it is easy to configure flexibly;
2.自动化运行;可以无人值守;远程监控;2. Automatic operation; unattended; remote monitoring;
设备在控制器的控制下,能自动化运行,能实现无人值守,控制器连接有通信模块后,可以实现远程控制,现场的数据能传输到远程服务器或数据终端(如智能手机),能实现远程监视;因此,自动化程度高,数字化程度高;Under the control of the controller, the equipment can run automatically and realize unattended operation. After the controller is connected with a communication module, it can realize remote control. Remote monitoring; therefore, a high degree of automation and digitalization;
也可以采用模拟的继电控制系统实现控制,具体控制为现有成熟技术。The simulated relay control system can also be used to realize the control, and the specific control is the existing mature technology.
3.采用模块式理念,模块式运行;3. Adopt modular concept and modular operation;
可以灵活并联或级联;模块式运行,便于后期维护;It can be flexibly paralleled or cascaded; modular operation is convenient for later maintenance;
4.水处理装置(水处理单元)具有自洁功能;4. The water treatment device (water treatment unit) has a self-cleaning function;
整个流程和结构,设计构思巧妙;处理能力强。The whole process and structure are cleverly designed and have strong processing ability.
5.在出水管处可以进一步增加紫外杀菌,臭氧杀菌;5. Ultraviolet sterilization and ozone sterilization can be further increased at the outlet pipe;
本发明可以处理污水,也可以用于水厂的净水,应用广泛;The invention can treat sewage and can also be used for purifying water in water plants, and has a wide range of applications;
滤芯目数可以根据需要设置,目数越大,能实现精滤。The mesh number of the filter element can be set according to the needs. The larger the mesh number, the finer filter can be realized.
另外,在水中投入的药剂药不同,进行不同的处理。In addition, different chemicals are put into the water, and different treatments are performed.
检测容器内液位的液位传感器,可以是磁传感器(霍尔传感器)或光传感器(如红外对射管等)。The liquid level sensor that detects the liquid level in the container can be a magnetic sensor (Hall sensor) or a light sensor (such as an infrared radiation tube, etc.).
本发明的水处理装置的核心特点:自动升降(升降的作用,清洗滤芯和循环动作)、自洁、通过过滤净化废水,循环动作。The core features of the water treatment device of the present invention are: automatic lifting (the function of lifting, cleaning the filter element and circulating action), self-cleaning, purifying waste water by filtration, and circulating action.
综上所述,本发明的具有固定毛刷的滤芯自洁机构、水处理装置及系统,自动化程度高,能实现对废水或待净化的水做精细化的处理,易于实施,结构紧凑,便于灵活移动和组合,是对现有水处理设备的重大改进,具有巨大的社会效益和经济效益。To sum up, the self-cleaning mechanism of the filter element with fixed brush, the water treatment device and the system of the present invention have a high degree of automation, can realize the refined treatment of waste water or water to be purified, are easy to implement, have a compact structure, and are convenient to use. Flexible movement and combination is a major improvement to the existing water treatment equipment, with huge social and economic benefits.
附图说明Description of drawings
图1为毛刷与滤芯配合示意图;Figure 1 is a schematic diagram of the brush and the filter element;
图2为毛刷上的自洁喷水孔位置示意图;Fig. 2 is a schematic diagram of the position of the self-cleaning water spray holes on the brush;
图3为毛刷斜向设置示意图;Figure 3 is a schematic diagram of the oblique setting of the brush;
图4为水处理装置的结构示意图(旋转滤芯下降时);Fig. 4 is the structural representation of the water treatment device (when the rotary filter element descends);
图5为水处理装置的结构示意图(旋转滤芯升起时);Fig. 5 is the structural representation of the water treatment device (when the rotary filter element is raised);
图6为水处理装置的结构示意图(非旋转滤芯下降时);Fig. 6 is the structural representation of the water treatment device (when the non-rotating filter element is lowered);
图7为水处理装置的结构示意图(非旋转滤芯升起时);Figure 7 is a schematic structural diagram of a water treatment device (when the non-rotating filter element is raised);
图8为滤芯通过垂管设置在横梁上的结构示意图;8 is a schematic structural diagram of the filter element being arranged on the beam through the vertical pipe;
图9为带外置液泵的水处理装置的结构示意图;9 is a schematic structural diagram of a water treatment device with an external liquid pump;
图10为三台带外置液泵的水处理装置级联的结构示意图;Figure 10 is a schematic structural diagram of three cascaded water treatment devices with external liquid pumps;
图11为旋转毛刷与滤芯配合示意图(之一);Figure 11 is a schematic diagram (one) of the cooperation between the rotating brush and the filter element;
图12为旋转毛刷与滤芯配合示意图(之二);Figure 12 is a schematic diagram of the cooperation between the rotating brush and the filter element (Part 2);
图13为旋转毛刷以及滤芯通过垂管设置在横梁上的结构示意图;13 is a schematic structural diagram of the rotating brush and the filter element disposed on the beam through the vertical pipe;
图14为双滤芯框架示意图;Figure 14 is a schematic diagram of a double filter element frame;
图15为单个滤芯的滤网示意图;Figure 15 is a schematic diagram of a filter screen of a single filter element;
图16为单个滤芯框架示意图(主视图);Figure 16 is a schematic diagram of a single filter element frame (front view);
图17为单个滤芯框架示意图(俯视图);Figure 17 is a schematic diagram of a single filter element frame (top view);
图18为3个水处理装置级联的内部结构示意图(滤芯处于最下端时);Figure 18 is a schematic diagram of the internal structure of the cascade of three water treatment devices (when the filter element is at the lowermost end);
图19为水处理装置级联的结构示意图(滤芯处于最上端时);Figure 19 is a schematic structural diagram of a cascade of water treatment devices (when the filter element is at the top end);
图20为气动旋转滤芯结构示意图(短轴型);Figure 20 is a schematic structural diagram of a pneumatic rotary filter element (short-axis type);
图21为气动旋转滤芯结构示意图(长轴型);Figure 21 is a schematic structural diagram of a pneumatic rotary filter element (long axis type);
图22为单个加药模块示意图;Figure 22 is a schematic diagram of a single dosing module;
图23为3个加药模块组合示意图;Figure 23 is a schematic diagram of the combination of 3 dosing modules;
图24为一个药液桶供应3个水处理设备的示意图;Figure 24 is a schematic diagram of a liquid medicine bucket supplying 3 water treatment equipment;
图25为加药模块与水处理装置配合示意图。Figure 25 is a schematic diagram of the cooperation between the dosing module and the water treatment device.
标号说明:1-流量传感器,2-液泵,3-抽水管,5-进液管,6-转轴,7-滤芯,8-外桶,9-磁浮反集水器,10-机脚;11-出料阀,12-出料管,13-电机,17-电控升降驱动机构。18-升降平台;20-横梁,21-沉积池;77-进水孔,78-滤网;61-中心管;62-连接杆,63-垂杆。Label description: 1-flow sensor, 2-liquid pump, 3-suction pipe, 5-liquid inlet pipe, 6-rotating shaft, 7-filter element, 8-outer barrel, 9-maglev reverse water collector, 10-machine foot; 11- Discharge valve, 12- Discharge pipe, 13- Motor, 17- Electric control lift drive mechanism. 18-lifting platform; 20-beam, 21-sedimentation tank; 77-water inlet, 78-filter screen; 61-central pipe; 62-connecting rod, 63-vertical rod.
201-毛刷框体,202-毛刷,203-毛刷自洁机构驱动电机,204-自洁机构轴承,205-自洁机构支架,206-自洁装置齿轮,207-排水管,208-出料泵,209-自洁喷水孔,210-毛刷清洗水管,214-叶轮,215-轴承,216-驱动气嘴。201-Brush frame, 202-Brush, 203-Brush self-cleaning mechanism drive motor, 204-Self-cleaning mechanism bearing, 205-Self-cleaning mechanism bracket, 206-Self-cleaning device gear, 207-Drain pipe, 208- Discharge pump, 209-self-cleaning water spray hole, 210-brush cleaning water pipe, 214-impeller, 215-bearing, 216-driving air nozzle.
220-滤芯框架,221-中心孔,222-支撑环,223-支撑辐条。220- Cartridge frame, 221- Center hole, 222- Support ring, 223- Support spokes.
251-加药液管,252-药液泵,253-支撑板,254-加液主管,255-加液分管,256-药液桶,257-搅拌轴,258-搅拌叶片,259-排水管,260-液泵支撑座。251-dosing liquid pipe, 252-dosing liquid pump, 253-supporting plate, 254-dosing main pipe, 255-dosing liquid branch pipe, 256-dosing liquid barrel, 257-stirring shaft, 258-stirring blade, 259-draining pipe , 260-liquid pump support.
具体实施方式Detailed ways
以下将结合附图和具体实施例对本发明做进一步详细说明:The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments:
实施例1:如图1-5,一种具有固定毛刷的滤芯自洁机构,包括毛刷框体(201)和设置在毛刷框体外壁的毛刷202;Embodiment 1: As shown in Figures 1-5, a filter element self-cleaning mechanism with a fixed brush includes a brush frame (201) and a
毛刷框体固定在水处理装置的固定件上;The brush frame is fixed on the fixture of the water treatment device;
毛刷框体为圆环型;毛刷框体与水处理装置中的圆筒形的滤芯共轴线设置;毛刷框体的内直径大于圆筒形的滤芯的外直径;当水处理装置中的滤芯升降时,毛刷能与滤芯的外表面接触实现对滤芯外壁的清扫。The brush frame is annular; the brush frame is coaxial with the cylindrical filter element in the water treatment device; the inner diameter of the brush frame is larger than the outer diameter of the cylindrical filter element; When the filter element is lifted and lowered, the brush can contact the outer surface of the filter element to clean the outer wall of the filter element.
毛刷框体内设有多个自洁喷水孔209,自洁喷水孔与外部的水管相接,喷水孔的作用:毛刷清洗时喷水可以辅助清洗,3芯,另外,喷出的水还可以进一步清洗毛刷,使得毛刷循环使用。优选喷水孔为喷出清洁水,也可以是喷未过滤的水,优选的,自洁喷水孔的设置方向为径向。There are a plurality of self-cleaning water spray holes 209 in the brush frame, and the self-cleaning water spray holes are connected to the external water pipes. The function of the water spray holes: when the brush is cleaned, water spray can assist in cleaning, 3 cores, in addition, spray out The water can also further clean the brush, so that the brush can be recycled. Preferably, the water spray holes are for spraying clean water, or unfiltered water. Preferably, the self-cleaning water spray holes are arranged in a radial direction.
毛刷包括多个独立的刷体,且所有的刷体均现对于毛刷框体的轴线倾斜设置。毛刷的刷毛也可以布满整个框体的内壁。分组倾斜的做法,便于杂物排出,避免杂物堆积。The brush includes a plurality of independent brush bodies, and all the brush bodies are inclined to the axis of the brush frame. The bristles of the brush may also cover the entire inner wall of the frame. The grouping is inclined to facilitate the discharge of sundries and avoid the accumulation of sundries.
倾斜角度为45度。The tilt angle is 45 degrees.
如图8,水处理装置的固定件为水处理装置的外桶顶部或吊杆下端,所述的吊杆与横梁相连。As shown in FIG. 8 , the fixing member of the water treatment device is the top of the outer tub of the water treatment device or the lower end of the boom, and the boom is connected to the beam.
如图4-7,一种水处理装置,包括容器、滤芯、滤芯升降驱动机构和滤芯自洁机构;As shown in Figure 4-7, a water treatment device includes a container, a filter element, a filter element lift drive mechanism and a filter element self-cleaning mechanism;
所述的滤芯自洁机构为前述的滤芯自洁机构;The filter element self-cleaning mechanism is the aforementioned filter element self-cleaning mechanism;
滤芯升降驱动机构用于驱动滤芯相对于容器升降运动;滤芯位于容器中;滤芯自洁机构用于清洁滤芯外表面;The filter element lift drive mechanism is used to drive the filter element to move up and down relative to the container; the filter element is located in the container; the filter element self-cleaning mechanism is used to clean the outer surface of the filter element;
水处理装置还包括进液管、排液机构和废物排出机构;The water treatment device also includes a liquid inlet pipe, a liquid discharge mechanism and a waste discharge mechanism;
进液管用于将待过滤的水加入到容器中;The liquid inlet pipe is used to add the water to be filtered into the container;
排液机构用于将滤芯中的水排出;The drainage mechanism is used to discharge the water in the filter element;
废物排出机构用于将容器底部的废物排出。The waste discharge mechanism is used to discharge the waste at the bottom of the container.
所述的水处理装置还包括控制模块,控制模块用于控制所述的滤芯升降驱动机构、进液管、排液机构和废物排出机构。The water treatment device further includes a control module, which is used to control the filter element lifting and lowering drive mechanism, the liquid inlet pipe, the liquid discharge mechanism and the waste discharge mechanism.
所述的水处理装置还包括与滤芯相连的滤芯旋转驱动机构,滤芯旋转驱动机构受控于控制模块。优选的,控制模块为MCU。如PLC,单片机,DSP等。The water treatment device further comprises a filter element rotation drive mechanism connected with the filter element, and the filter element rotation drive mechanism is controlled by the control module. Preferably, the control module is an MCU. Such as PLC, microcontroller, DSP, etc.
图4-5是滤芯旋转的情况,图6-7是滤芯只升降不旋转的情况;Figure 4-5 is the case where the filter element rotates, and Figure 6-7 is the case where the filter element only lifts and does not rotate;
如图9-10,一种水处理系统,包括多个前述的水处理装置;多个水处理装置级联;级联是指前一个水处理装置的排水作为下一个水处理装置的进水。液泵设置在容器的外部;可以与容器固定连接,也可以不与容器连接而是固定在地面上或固定在支座上。As shown in Figures 9-10, a water treatment system includes a plurality of the aforementioned water treatment devices; a plurality of water treatment devices are cascaded; cascade means that the drainage of the previous water treatment device is used as the inlet water of the next water treatment device. The liquid pump is arranged outside the container; it can be fixedly connected with the container, or it can be fixed on the ground or on the support without being connected with the container.
抽液机构包括液泵2和与液泵相连的抽水管3,抽水管的下端位于滤芯内的底部,用于抽出滤芯中已经处理过的水;液泵优选自吸出水泵;The liquid pumping mechanism includes a
排料机构包括设置在容器的底部的用于排出废料的出料管12和出料管上设置的排料阀11;The discharge mechanism includes a
容器上设有用于检测容器内液体量或液体深度的传感器;智能水处理装置还包括控制模块,控制模块用于控制滤芯升降机构、进液阀、抽液机构和排料动作;传感器与控制模块相连。The container is provided with a sensor for detecting the liquid amount or liquid depth in the container; the intelligent water treatment device also includes a control module, which is used to control the filter element lifting mechanism, the liquid inlet valve, the liquid pumping mechanism and the discharging action; the sensor and control module connected.
图8为针对容器为水池的情况,图4-7是针对容器为外桶的情况。Fig. 8 is for the case where the container is a pool, and Figs. 4-7 are for the case where the container is an outer tub.
如图11-13,一种具有旋转毛刷的滤芯自洁机构,包括毛刷自洁机构驱动电机203、自洁机构轴承204、自洁机构支架205、毛刷框体201和设置在毛刷框体外壁的毛刷202;毛刷自洁机构驱动电机通过自洁机构支架固定在水处理装置的固定件上;毛刷框体为圆环型,毛刷框体设置在自洁机构轴承上;自洁机构轴承固定在在水处理装置的固定件或自洁机构支架上;毛刷框体外周具有凸齿,毛刷自洁机构驱动电机的转轴上设置的自洁装置齿轮26与所述的凸齿啮合;毛刷框体与水处理装置中的横截面为圆形的滤芯共轴线设置;毛刷框体的内直径大于圆筒形的滤芯的外直径;在毛刷自洁机构驱动电机的驱动下,能毛刷框体能在自洁机构轴承上旋转,当水处理装置中的滤芯升降时,毛刷能与滤芯的外表面接触实现对滤芯外壁的清扫。As shown in Figures 11-13, a filter element self-cleaning mechanism with a rotating brush includes a brush self-cleaning
滤芯优选为异形的滤芯,异形的滤芯即盖合碟形滤芯,介绍如下:The filter element is preferably a special-shaped filter element, and the special-shaped filter element is covered with a disc-shaped filter element. The introduction is as follows:
如图14-19,一种盖合碟形滤芯,包括滤芯本体和中心管61,滤芯本体的外表面为具有多个滤孔的滤网78,滤芯本体由2个碟形的构件扣合而成;滤芯本体的顶部设有中心孔,中心管插装在中心孔中从而将中心管与滤芯本体固连成一个整体;As shown in Figures 14-19, a capped disc-shaped filter element includes a filter element body and a
中心管上设有进水孔77,进水孔位于滤芯本体内部。The central pipe is provided with a
滤芯本体的底部设有中心孔;中心管的下端插装在滤芯本体顶部和底部的中心孔中,滤芯本体的底部设有中心孔相对滤芯本体外部封闭,或者滤芯本体的底部设有中心孔上设有一层滤网。The bottom of the filter element body is provided with a center hole; the lower ends of the center pipe are inserted into the center holes at the top and bottom of the filter element body, the bottom of the filter element body is provided with a center hole which is closed to the outside of the filter element body, or the bottom of the filter element body is provided with a center hole on the With a layer of filter.
滤芯本体还包括内衬与滤网的滤芯框架220。The filter element body also includes a
滤芯框架由多个呈同心圆的支撑环222和多根向外辐射状的支撑辐条223连接而成或一体成型而成。The filter element frame is connected or integrally formed by a plurality of concentric supporting rings 222 and a plurality of outwardly radial supporting
中心管的上端固定在升降平台上。The upper end of the central tube is fixed on the lifting platform.
中心管的上端固定在旋转升降平台上。The upper end of the central tube is fixed on the rotating lifting platform.
包括2个滤芯本体;2个滤芯本体串联在中心管上。Including 2 filter element bodies; 2 filter element bodies are connected in series on the central pipe.
图18和图19中,只展示了滤芯框架,为示出框架外部的滤网,特此说明。In Fig. 18 and Fig. 19, only the filter element frame is shown, in order to show the filter screen outside the frame, it is hereby described.
滤芯由气动机构驱动而旋转;气动驱动机构介绍:The filter element is driven by a pneumatic mechanism to rotate; the introduction of the pneumatic drive mechanism:
如图1-2,一种气动旋转滤芯,包括滤芯本体、转轴6、安装平台和驱动气嘴216;As shown in Figure 1-2, a pneumatic rotary filter element includes a filter element body, a
滤芯本体固定在转轴的下端,安装平台上设有轴承215,转轴的上端插装在轴承中,在转轴或滤芯本体上设有叶轮214,驱动气嘴216设置在安装平台上用于驱动叶轮旋转,驱动气嘴通过气管与气源相连,气管上设有气阀。安装平台为升降平台,升降平台由升降机构驱动。如液压升降机构,电动推杆升降机构。升降平台由设置在外筒、横梁或支架上的驱动机构驱动。还包括用于清洁滤芯外表面对自洁机构。The filter element body is fixed on the lower end of the rotating shaft, the installation platform is provided with a
气动驱动机构具有的优点是:结构轻,相比于电机驱动,结构更轻,升降时更节约能耗;易于控制。The advantages of the pneumatic drive mechanism are: light structure, lighter structure than motor drive, more energy saving when lifting and lowering; easy to control.
水处理装置工作原理说明:Description of the working principle of the water treatment device:
将滤芯提升到最高位置,待处理的水通过进水管进入容器内(容器为外筒或水池),当容器内的水达到预定的液位后,或达到预定的容量后,停止进水,投入药液,使得待处理的水中产生絮状物,药剂充分反应后,使得滤芯下降,下降过程中,再加水冲洗滤芯外壁实现滤芯的自洁,滤芯下降后,容器内的水通过滤芯过滤后进入滤芯内部,气动液泵将过滤后的液体抽出;废料留在容器内或滤芯的外壁上;水抽干后,滤芯上升,上升的过程中,金属管进水冲洗滤芯,且容器底部的排料泵清除容器底部的废料。一个循环完成,进入下一次水处理循环。Lift the filter element to the highest position, and the water to be treated enters the container through the water inlet pipe (the container is an outer cylinder or a pool). The liquid medicine causes flocs in the water to be treated. After the chemical is fully reacted, the filter element is lowered. During the descending process, water is added to rinse the outer wall of the filter element to realize the self-cleaning of the filter element. After the filter element is lowered, the water in the container is filtered by the filter element and then enters Inside the filter element, a pneumatic liquid pump draws out the filtered liquid; the waste remains in the container or on the outer wall of the filter element; after the water is drained, the filter element rises. During the rising process, the metal pipe enters the water to wash the filter element, and the bottom of the container discharges the material. The pump removes waste from the bottom of the container. After one cycle is completed, enter the next water treatment cycle.
具体控制方式和时序均为现有技术。The specific control manner and timing sequence are all in the prior art.
水处理系统的工作原理:How the water treatment system works:
多个水处理装置串联,即级联,前一个水处理装置过滤形成的“净水”进入下一级继续处理,使得水中的杂物滤除更多,水质更符合国家的相关标准。Multiple water treatment devices are connected in series, that is, cascaded, and the "purified water" formed by the filtration of the previous water treatment device enters the next stage for further treatment, so that more impurities in the water are filtered out, and the water quality is more in line with the relevant national standards.
加药机构,又称水处理溶液添加机构(装置)Dosing mechanism, also known as water treatment solution adding mechanism (device)
一,单个加药模块One, a single dosing module
如图22,25,一种水处理溶液添加装置,包括加药模块,加药模块包括药液桶256、加液管、加药液管251和药液泵255;药液桶用于存储水处理溶液,水处理溶液为水处理剂粉末溶于水中的溶液,或水处理剂溶液经进一步稀释后的溶液;加液管固定在药液桶上或药液桶外部的固定物上,具体固定在液泵支撑座260上,用于向药液桶加入稀释水或药液;加液管上设有水阀;加药液管将药液桶内的药液输送到水处理容器中,水处理容器为基于滤芯进行水处理的水处理装置的容器;加药液管上设有药液泵。药液桶内设有用于检测药液桶中液体量的传感器;传感器为压力传感器或液位传感器。液管包括加液主管254和加液分管255;加液主管与加液分管连通。水阀设置在加液主管或加液分管上。药液桶内设有电驱动的搅拌机构。往药液桶内加入到水处理药剂为散装粉末或药包,加液管加入的液体为用于稀释水处理剂的自来水。药包可以是装有水处理剂粉末的药包,也可以是液体药包。药包装有固体粉末的药包,药包的包装袋为遇水即溶型材料。采用机械循环投入药包,该机械为现有技术。As shown in Figures 22 and 25, a water treatment solution adding device includes a drug dosing module, and the drug dosing module includes a
一种水处理装置,包括容器、滤芯、滤芯升降驱动机构和滤芯自洁机构;A water treatment device, comprising a container, a filter element, a filter element lifting mechanism and a filter element self-cleaning mechanism;
滤芯升降驱动机构用于驱动滤芯相对于容器升降运动;滤芯位于容器中;滤芯自洁机构用于清洁滤芯外表面;The filter element lift drive mechanism is used to drive the filter element to move up and down relative to the container; the filter element is located in the container; the filter element self-cleaning mechanism is used to clean the outer surface of the filter element;
水处理装置还包括进液管、排液机构和废物排出机构;The water treatment device also includes a liquid inlet pipe, a liquid discharge mechanism and a waste discharge mechanism;
进液管用于将待过滤的水加入到容器中;The liquid inlet pipe is used to add the water to be filtered into the container;
排液机构用于将滤芯中的水排出;The drainage mechanism is used to discharge the water in the filter element;
废物排出机构用于将容器底部的废物排出;The waste discharge mechanism is used to discharge the waste at the bottom of the container;
水处理装置还包括水处理溶液添加装置,水处理溶液添加装置为前述的水处理溶液添加装置。The water treatment device further includes a water treatment solution addition device, and the water treatment solution addition device is the aforementioned water treatment solution addition device.
二,3个加药分支,共用药液桶Two, 3 dosing branches, sharing the liquid barrel
如图24-25,一种水处理溶液添加装置,包括加药模块,加药模块包括药液桶256、加液管、加药液管251和药液泵255;药液桶用于存储水处理溶液,水处理溶液为水处理剂粉末溶于水中的溶液,或水处理剂溶液经进一步稀释后的溶液;加液管固定在药液桶上或药液桶外部的固定物上,具体固定在液泵支撑座260上,用于向药液桶加入稀释水或药液;加液管上设有水阀;加药液管将药液桶内的药液输送到水处理容器中,水处理容器为基于滤芯进行水处理的水处理装置的容器;加药液管上设有药液泵。药液桶内设有用于检测药液桶中液体量的传感器;传感器为压力传感器或液位传感器。液管包括加液主管254和加液分管255;加液主管与加液分管连通。水阀设置在加液主管或加液分管上。药液桶内设有电驱动的搅拌机构。往药液桶内加入到水处理药剂为散装粉末或药包,加液管加入的液体为用于稀释水处理剂的自来水。药包可以是装有水处理剂粉末的药包,也可以是液体药包。药包装有固体粉末的药包,药包的包装袋为遇水即溶型材料。采用机械循环投入药包,该机械为现有技术。As shown in Fig. 24-25, a water treatment solution adding device includes a dosing module. The dosing module includes a
加药模块包括3个加药液管和3个药液泵,每一个加药液管上设有一个药液泵。这种情况,特别适合于3个水处理装置共用一种药剂的情况。加液管包括加液主管254和加液分管255;加液主管与加液分管连通;The dosing module includes 3 dosing liquid pipes and 3 medical liquid pumps, each of which is provided with a medical liquid pump. This situation is especially suitable for the situation where three water treatment devices share one chemical. The liquid addition pipe includes the liquid addition
一种水处理系统,多个水处理装置级联;A water treatment system, wherein a plurality of water treatment devices are cascaded;
水处理装置包括容器、滤芯、滤芯升降驱动机构和滤芯自洁机构;The water treatment device includes a container, a filter element, a filter element lift drive mechanism and a filter element self-cleaning mechanism;
滤芯升降驱动机构用于驱动滤芯相对于容器升降运动;滤芯位于容器中;滤芯自洁机构用于清洁滤芯外表面;水处理装置还包括进液管、排液机构和废物排出机构;进液管用于将待过滤的水加入到容器中;The filter element lift drive mechanism is used to drive the filter element to move up and down relative to the container; the filter element is located in the container; the filter element self-cleaning mechanism is used to clean the outer surface of the filter element; the water treatment device also includes a liquid inlet pipe, a liquid discharge mechanism and a waste discharge mechanism; Add the water to be filtered into the container;
排液机构用于将滤芯中的水排出;The drainage mechanism is used to discharge the water in the filter element;
级联是指前一个水处理装置的排水作为下一个水处理装置的进水。Cascading means that the drainage of the previous water treatment unit is used as the inlet water of the next water treatment unit.
水处理系统还包括水处理溶液添加装置,水处理溶液添加装置为前述的水处理溶液添加装置。The water treatment system further includes a water treatment solution addition device, and the water treatment solution addition device is the aforementioned water treatment solution addition device.
三,3个独立的加药模块Three, 3 independent dosing modules
如图23,25,一种水处理溶液添加装置,包括3个加药模块,每一个加药模块包括药液桶256、加液管、加药液管251和药液泵255;药液桶用于存储水处理溶液,水处理溶液为水处理剂粉末溶于水中的溶液,或水处理剂溶液经进一步稀释后的溶液;加液管固定在药液桶上或药液桶外部的固定物上,具体固定在液泵支撑座260上,用于向药液桶加入稀释水或药液;加液管上设有水阀;加药液管将药液桶内的药液输送到水处理容器中,水处理容器为基于滤芯进行水处理的水处理装置的容器;加药液管上设有药液泵。药液桶内设有用于检测药液桶中液体量的传感器;传感器为压力传感器或液位传感器。液管包括加液主管254和加液分管255;加液主管与加液分管连通。水阀设置在加液主管或加液分管上。药液桶内设有电驱动的搅拌机构。往药液桶内加入到水处理药剂为散装粉末或药包,加液管加入的液体为用于稀释水处理剂的自来水。药包可以是装有水处理剂粉末的药包,也可以是液体药包。药包装有固体粉末的药包,药包的包装袋为遇水即溶型材料。采用机械循环投入药包,该机械为现有技术。As shown in Figures 23 and 25, a water treatment solution adding device includes 3 dosing modules, and each dosing module includes a
即加药模块为3个,用于为3个水处理装置提供药液。这种情况适合于3个水处理装置采用不同的水处理药剂的情况。That is, there are 3 dosing modules, which are used to provide chemical liquid for 3 water treatment devices. This situation is suitable when three water treatment devices use different water treatment chemicals.
加液管包括加液主管254和加液分管255;加液主管与加液分管连通;N个水处理装置共用加液主管。The liquid addition pipe includes a liquid addition
一种水处理系统,多个水处理装置级联;A water treatment system, wherein a plurality of water treatment devices are cascaded;
水处理装置包括容器、滤芯、滤芯升降驱动机构和滤芯自洁机构;The water treatment device includes a container, a filter element, a filter element lift drive mechanism and a filter element self-cleaning mechanism;
滤芯升降驱动机构用于驱动滤芯相对于容器升降运动;滤芯位于容器中;滤芯自洁机构用于清洁滤芯外表面;水处理装置还包括进液管、排液机构和废物排出机构;进液管用于将待过滤的水加入到容器中;The filter element lift drive mechanism is used to drive the filter element to move up and down relative to the container; the filter element is located in the container; the filter element self-cleaning mechanism is used to clean the outer surface of the filter element; the water treatment device also includes a liquid inlet pipe, a liquid discharge mechanism and a waste discharge mechanism; Add the water to be filtered into the container;
排液机构用于将滤芯中的水排出;The drainage mechanism is used to discharge the water in the filter element;
级联是指前一个水处理装置的排水作为下一个水处理装置的进水。Cascading means that the drainage of the previous water treatment unit is used as the inlet water of the next water treatment unit.
水处理系统还包括水处理溶液添加装置,水处理溶液添加装置为前述的水处理溶液添加装置。The water treatment system further includes a water treatment solution addition device, and the water treatment solution addition device is the aforementioned water treatment solution addition device.
水处理溶液添加装置还包括MCU,传感器与MCU相连,水阀,药液泵,搅拌机构等均受控于MCU。The water treatment solution adding device also includes an MCU, the sensor is connected to the MCU, and the water valve, the liquid medicine pump, and the stirring mechanism are all controlled by the MCU.
MCU还连接有温度传感器和加热机构,温度传感器与MCU连接,加热机构受控于MCU,因为有些水处理的溶解与温度有关,或者有些传感器(如压力传感器)的工作于温度有关。The MCU is also connected with a temperature sensor and a heating mechanism, the temperature sensor is connected with the MCU, and the heating mechanism is controlled by the MCU, because the dissolution of some water treatment is related to temperature, or the work of some sensors (such as pressure sensors) is related to temperature.
优选的,加药液管出设有与MCU相连的流量计,用于统计进入水处理容器的溶液。Preferably, a flow meter connected to the MCU is provided at the outlet of the dosing liquid pipe for counting the solution entering the water treatment container.
水处理溶液添加装置具有以下特点:The water treatment solution adding device has the following characteristics:
(1)药液桶等安装在地面或支架上,不必抬高,有利于整个水处理设备的空间布置。(1) The liquid medicine tank is installed on the ground or on the bracket, and it does not need to be raised, which is beneficial to the spatial arrangement of the entire water treatment equipment.
(2)采用药包和稀释液的模式,可以实现一包药粉定量的与一桶水配合,易于浓度控制。药液桶内设有药液浓度检测传感器,以监控水处理药剂的浓度的稳定性。(2) Using the mode of medicine bag and diluent, a bag of medicine powder can be quantitatively matched with a bucket of water, which is easy to control the concentration. A liquid medicine concentration detection sensor is arranged in the liquid medicine tank to monitor the stability of the concentration of the water treatment medicine.
(3)多个加药模块,可以直接对应多个水处理设备,对应关系明确,易于独立控制。(3) Multiple dosing modules can directly correspond to multiple water treatment equipment, the corresponding relationship is clear, and it is easy to control independently.
(4)采用MC8控制整个进程,自动化程度高。(4) MC8 is used to control the whole process, with a high degree of automation.
(5)具有搅拌机构,能加速药粉的溶解。(5) It has a stirring mechanism, which can accelerate the dissolution of the powder.
综上所述,这种水处理溶液添加装置功能丰富,易于实施。In conclusion, this water treatment solution adding device is rich in functions and easy to implement.
Claims (10)
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Application publication date: 20220819 |
