CN114908594B - Paper mulberry production method - Google Patents
Paper mulberry production method Download PDFInfo
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- CN114908594B CN114908594B CN202210552946.3A CN202210552946A CN114908594B CN 114908594 B CN114908594 B CN 114908594B CN 202210552946 A CN202210552946 A CN 202210552946A CN 114908594 B CN114908594 B CN 114908594B
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- paper mulberry
- rice straw
- bark
- indica rice
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- 241000705930 Broussonetia papyrifera Species 0.000 title description 11
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- 235000009566 rice Nutrition 0.000 claims abstract description 34
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/02—Pretreatment of the raw materials by chemical or physical means
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/02—Pretreatment of the raw materials by chemical or physical means
- D21B1/023—Cleaning wood chips or other raw materials
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F13/00—Making discontinuous sheets of paper, pulpboard or cardboard, or of wet web, for fibreboard production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Paper (AREA)
Abstract
The invention relates to the technical field of papermaking, and particularly discloses a paper mulberry production method, which comprises the following steps of 1) selecting materials: bark of paper mulberry, indica rice straw and white rot fungi; step 2) removing the iron sand skin: rolling and striking iron sand and paper mulberry stems in a roller to obtain paper mulberry barks with fully exposed bast parts of the paper mulberry stems; step 3) enzymolysis treatment: white rot fungi in actinomycetes are adopted as the strain for making; step 4) paper mulberry bark cleaning: obtaining paper mulberry bark fiber; step 5) indica rice straw treatment: cleaning indica rice straw to remove impurities, curing, and mixing with white rot fungi; step 6) cleaning indica rice straw: obtaining indica rice straw fiber; step 7) crushing: adding rutile titanium dioxide, uniformly mixing, and crushing the mixture by a grinding and cutting machine to form uniform paper pulp; step 8) cutting paper; the paper mulberry bark is adopted, and the indica rice straw is adopted as a rice producing area, so that the cost is reduced, and the paper making time is shortened; the discharged water does not contain chemical components such as strong alkali and the like and does not pollute the environment.
Description
Technical Field
The invention relates to the technical field of papermaking, in particular to a paper mulberry production method.
Background
Paper is an indispensable substance in many fields of social civilization progress, daily life, cultural education and the like, and currently, more than 500 paper types are known. Paper is one of four inventions in China, and has reached 1800 years since Cai Lun paper making technology in east China, but the materials used for paper making are basically unchanged. However, in order to meet the increasing demand, chemical materials are adopted, so that the production capacity is increased, and a large amount of pollution is generated. According to statistics, more than 400kg of strong alkali, 150-200 tons of water, 50kg of bleaching powder, nitrite and the like are consumed per ton of paper produced. Serious pollution is caused to the environment, BOD (biochemical oxygen content) and SS (suspended solids) in the papermaking wastewater are high, and the papermaking wastewater contains a large amount of chemical components, the pollutant is high, and the BOD is as high as 5000-9000 ml/L. In the production process of the Xuan paper which is one of the "four treasures of the study" to the treasures of China, a large amount of harmful substances are generated as in the conventional papermaking process, and the production period is longer than one year. Jingxian County Xuan paper is loved by vast calligraphy lovers, along with the development of culture and education industry, the requirement on the Xuan paper is also larger and larger, along with the increase of the output of the Xuan paper in the production process, the excreted toxic and harmful substances are more and more, the traditional raw material sandalwood for producing the Xuan paper is also larger and larger in dosage, the Santalian tree produced by Jingxian County is also inapplicable, the other main raw material for producing the Xuan paper is sand-field straw, the special indica rice growing in the sand soil of Anhui Jingxian County is long in straw, the fiber content is high, the knots are less, and the produced paper is excellent, but the straw can be imported into the Xuan paper production process only Jingxian County, and the sand-field straw can not meet the requirement for producing the Xuan paper due to the continuous increase of Jingxian County Xuan paper output. Therefore, a paper mulberry paper production method is needed to be designed to solve the problems that the chemical material consumption in the existing papermaking is large, the environment is polluted, and the consumption of the existing raw materials is large in the rice paper manufacturing.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a paper mulberry production method.
The technical scheme adopted for solving the technical problems is as follows: a method for producing paper mulberry, comprising the following steps:
step 1) selecting materials: bark of paper mulberry, indica rice straw and white rot fungi;
step 2) removing the iron sand skin: adopting iron small-body-diameter iron sand with hardness larger than that of the bark of the paper mulberry stem, rolling and striking the iron small-body-diameter iron sand with the paper mulberry stem in a roller, and removing the bark of the paper mulberry stem by friction to obtain fully exposed bark of the phloem of the paper mulberry stem;
Step 3) enzymolysis treatment: taking white rot fungi in actinomycetes as a strain for making, firstly inactivating paper mulberry bark at 100 ℃ for 15 minutes, and cooling the inactivated paper mulberry bark to 40 ℃ and mixing the white rot fungi;
Step 4) paper mulberry bark cleaning: washing paper mulberry bark with clear water to white, and filtering to obtain paper mulberry bark fiber;
step 5) indica rice straw treatment: cleaning indica rice straw, removing impurities, curing, inactivating at 100 ℃ for 15 minutes, cooling the inactivated indica rice straw to 30-45 ℃ and mixing white rot fungi;
step 6) cleaning indica rice straw: washing indica rice straw to white by using clear water, and filtering to obtain indica rice straw fiber;
Step 7) crushing: mixing paper mulberry bark fiber and indica rice straw fiber, adding rutile titanium dioxide, uniformly mixing, and crushing the mixture through a grinding machine under the condition of washing water to form uniform paper pulp;
step 8) cutting paper: and (3) taking out the paper pulp, sticking the paper pulp on a baking wall, baking the paper pulp into paper sheets with the moisture less than 8%, and shearing or cutting the paper sheets into finished paper.
Specifically, the diameter of the iron sand in the step 2) is 0.1-1.5cm, the length of the paper mulberry stems is 0.15-15cm, the paper mulberry stems are washed by clean water when rolling in a roller, the outer skin of the paper mulberry stems is a cuticle, the fiber content in the paper mulberry stems after being collided is more than 75%, and the rest is the unavailable part in lignin, resin, pectin and a cuticle.
Specifically, the mass ratio of the white rot fungi added in the step 3) to the paper mulberry bark is 1:10000, the activity of white rot fungi is more than or equal to 95%, the total number of white rot fungi active fungi in the bacterial liquid is measured, then the liquid mixture is uniformly sprayed into the paper mulberry bark, and clear water is added until the water exceeds the paper mulberry bark, and the time is 7-10 days under the condition of 30-45 ℃ of heat preservation.
Specifically, the washing in the step 4) adopts neutral clear water, the filtering adopts a 80-mesh sieve, the paper mulberry bark fiber is obtained by filtering, and the paper mulberry bark fiber mixed in the water is recovered.
Specifically, after the indica rice straw in the step 5) is cured, cleaned and impurities are removed, the indica rice straw is cured when being naturally stacked for 8-24 hours under a wet condition, and yellow water generated in the soaking process is naturally fermented and discarded.
Specifically, the fiber amount in the indica rice straw in the step 5) is more than or equal to 50%, and the mass ratio of the white rot fungi added amount to the indica rice straw is 1:10000, the activity of white rot fungi is more than or equal to 95%, the total number of white rot fungi active fungi in the bacterial liquid is measured, then the liquid mixture is uniformly sprayed into indica rice straw, clear water is added, the temperature is kept at 30-45 ℃ for 5-7 days by taking the indica rice straw as a standard, and the layers are exchanged during turning.
Specifically, the washing in the step 6) adopts neutral clear water, the filtering adopts a 80-mesh sieve, the indica rice straw fiber is obtained by filtering, and the indica rice straw fiber mixed in the water is recovered.
Specifically, the length of the broken paper mulberry bark fiber and the length of the long-shaped rice straw fiber in the step 7) are 1.7-3.7 mm, and the weight of the washing water is 50 times of that of the mixture.
Specifically, the mass ratio of the addition amount of the rutile titanium dioxide in the step 7) to the mixture is 0.5:100.
The invention has the following beneficial effects:
The paper mulberry paper production method designed by the invention comprises the following steps:
1. Paper mulberry bark, especially the hybrid space breeding paper mulberry bark is adopted to produce rice paper, so that the pterocarpus santalinus can be saved and not used as raw materials, the pterocarpus santalinus tree species can be protected, and the product cost can be reduced;
2. The method has the advantages that indica rice straw is adopted as a rice-producing area, so that the raw material source is enlarged, the cost is reduced, the product quality is greatly improved, the conventional paper-making treatment of the indica rice straw takes one year, the paper-making time is shortened by only one week, the fund turnover is accelerated, the application range of the indica rice straw is expanded, and the income of a planter is increased;
3. white rot fungi are adopted to remove paper mulberry bark and indica rice straw lignin, conventional papermaking paper processes such as strong alkali and strong acid are not used, and discharged water does not contain chemical components such as strong alkali and the like and does not pollute the environment;
4. The method has the advantages that the grinding and cutting equipment is adopted, so that the fiber length is controlled within the range of 1.7-3.7 mm, and the method is favorable for preparing high-quality paper, overcomes the defect that the conventional papermaking process center has a pulp beating mode until the fiber length is different, improves the product quality, and shortens the production period;
5. the adoption of the current year of hybrid broussonetia papyrifera stems improves the income of the growers, and enables the comprehensive utilization of the hybrid broussonetia papyrifera to develop a new way.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described in further detail below. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
A paper producing method for paper with paper tree features that paper tree is used as raw material, special technology and not Jingxian County's straw (including straw) are used as main prescription. The rice paper produced by the process is comparable with Jingxian County rice paper produced by Pterocarpus Indicus sand field, in quality and quality. The Xuan paper has whiteness, ageing resistance, tearing resistance and the like which are compared with Jingxian County and Xuan paper, completely meets the requirements, has good ink wetting performance and clear and beautiful texture. Insect-resistant and mothproof, and durable. And the characteristics of shade wetting and the like of the pen ink are well represented, and the produced rice paper meets the following process indexes:
1. Thickness of 0.35-0.4mm
2. Brightness >75
3. Tear index with a longitudinal and transverse average of 9.8 MNm/g
4. Wet strength with vertical and horizontal average of more than or equal to 500MN
5. Ageing-resistant whiteness 92.6%
6. Dust degree 196/6
7. The fiber length is 86% -90% 1.7-3.7mm
8. The chromaticity (compared with the conventional papermaking wastewater) is reduced by 80 percent
9. The abietic acid which is pollutant in the wastewater is not detected
The suspended matters in the waste water of the method are reduced by 75 percent compared with the conventional papermaking waste water
Fatty acid in the wastewater is not detected in the method
The sugar in the wastewater is not detected
The method detects the alkali powder in the wastewater
The bleaching powder in the wastewater is not detected
The formaldehyde in the wastewater is not detected
The methanol in the wastewater is not plugged
10. The brightness is improved by 7 percent
11. Persistence simulation test ≡ 500 years
12. The weight of each piece of paper is 2.46Kg (690 mmx1380 mm) and the error is less than 3 percent
13. The water absorption is the same as that of the 'clean skin' type of the rice paper of the jing tool.
14. The paper is flexible, the paper surface is smooth, no crack exists, and flaws such as holes and the like exist.
The product has no difference with the traditional rice paper and clean skin appearance of Jingxian County pterocarpus santalinus, has wide material sources, less chemical discharge, reduces and avoids 'black water in papermaking', pollutes the beam environment, has low cost, has stronger continuous development, is beneficial to social civilization progress, and has high economic and social benefits.
1. The method comprises the following implementation steps:
1. Selection of materials:
The method adopts the hybrid space breeding paper mulberry and indica rice straw as raw materials. The structure branch and stem are smooth, no knots exist, lignin arborescence in the branch has low pectin content, rapid growth, high yield, strong resistance to delivery and good processability, and the advantages of partial fiber content, lignin, resin, low pectin content and the like are utilized.
(1) The hybrid broussonetia papyrifera has good tolerance to salt and alkali. The hybrid broussonetia papyrifera can be planted at a land seed value of other crops which is strong in alkalinity and unsuitable for planting, so that the available land is enlarged, the amount of waste land is reduced, and the situation of shortage of cultivated land is relieved.
(2) The variety is drought-resistant and low-humidity-resistant, can grow in the temperature range of minus 25 ℃, and still grows normally when the precipitation amount is 300mm and the alkali content is 60% in the inner root, and has strong adaptability.
(3) The hybrid broussonetia papyrifera can be cut, can be propagated by root, is easy to survive after grafting seed propagation and root propagation.
(4) The growth speed is high, the annual growth is 4-6 meters, the per mu yield can produce 8000-10000 jin of paper materials, the harvesting period is over 15 years, the production cost is low, the land utilization rate is high, the fund turnover is fast, the paper production is facilitated, and the popularization of growers is facilitated.
(5) The utilization rate is high, no waste is generated, the leaves contain high protein, the components of beverages, protein supplements, fowl and livestock feeds can be produced, a large amount of grains are saved, the protein content in the leaves is 32%, the utilization value is high, and fruits are obtained: the fruit can be eaten or used as a traditional Chinese medicine, and has various effects of clearing heat and detoxicating, strengthening kidney and tonifying yang;
Branches: papermaking and use in textile materials;
Rhizome: producing artificial boards and woody ash;
Tree root: as a medicine, the medicine has the functions of reducing blood fat, benefiting kidney, strengthening yang, reducing swelling, promoting urination and reducing blood sugar;
the detection data of the whole hybrid broussonetia papyrifera strain are as follows
(1) Fiber content: (bark) 43.1%;
(2) Bench dimension length: average 9.37mm, and distribution range is 3.3-19.6mm;
(3) Fiber aspect ratios up to 509;
(4) The pulp yield of paper making of the hybrid paper mulberry bark is more than 40 percent, and the hardness is 6 to 7 (Kapa value);
(5) The resin and pectin are 1/3 of the wild paper mulberry, the pulp is easy to prepare, a large amount of strong alkali (not less than 40Kg per ton of paper) and a large amount of flushing water (150-200 tons) are used in conventional papermaking, the method does not use chemical materials such as strong alkali and strong acid, the water consumption is only 1/3-1/2 of the water consumption of the conventional papermaking, the excrement is pollution-free, the hazard of environmental protection and human health is avoided, the produced paper is excellent, and the method can be used in the application range of the rice paper completely.
The implementation steps of the method are as follows:
1. Removing the iron sand skin: the method uses iron small-body-diameter iron sand with hardness larger than that of the bark of the paper mulberry stem to roll and strike the paper mulberry stem in a roller, and the bark (cuticle and dead skin) of the paper mulberry stem is removed by friction. The grain size of the iron sand is 0.1-1.5cm, and the length of the broussonetia papyrifera stems is 0.15-15 cm. During rolling, the paper mulberry is washed by clean water until the phloem of the paper mulberry stem is fully exposed to the standard.
The fiber content in the collided paper mulberry bark is more than 75%, and the rest is the unavailable part in lignin, resin, pectin and horny layer.
Bark structure: from outside to inside: the outer skin consists of peripheral skin and phloem, which are formed by the cambium of the wood plug, and the method is not adopted in the paper technology of the new standard method, and after the cuticle (dead skin) of the outermost bark of the paper mulberry stem is removed, the unavailable parts such as lignin pectin, resin and the like in the paper mulberry bark are reduced by more than 70 percent.
2. Enzymolysis treatment
After the paper mulberry bark is subjected to the above treatment, the paper mulberry bark is subjected to enzymolysis treatment.
This method has not been applied in conventional papermaking.
(1) Selecting strains: white rot fungi in actinomycetes are adopted as the strain for making.
The enzyme-producing bacteria which degrade lignin well are many, and the enzyme-producing bacteria can produce laccase, brown rot enzyme, white rot fungus of cellulose, brown rot fungus, soft rot fungus and the like. The Huang Baoyuan Phanerochaete in white rot fungi is the most studied lignin degrading enzyme, and the enzyme production condition is related to a carbon source, like white rot fungus and trametes hirsutum.
The degradation of the actinomycetes to lignin is characterized in that the actinomycetes are water-soluble, and the actinomycetes penetrate through insoluble matrixes such as lignocellulose and the like, so that the actinomycetes participate in the decomposition and decomposition of the initial decay of organic matters under the neutral or slightly alkaline condition, and the lignin of the forest fungi belonging to the streptomyces can be reduced by 20%. Therefore, white rot fungi in the selected special actinomycetes and the degradation process thereof are selected.
(2) The paper mulberry bark treated by the iron sand is inactivated for 15 minutes at the temperature of 100 ℃ so as to inactivate microorganisms in the paper mulberry bark and facilitate the growth and propagation of white rot fungi.
(3) Cooling the inactivated paper mulberry bark in the step (2) to about 40 ℃, and mixing with white rot fungi. The streptomycete in the actinomycetes is actinomycetes bred after the selected strain is selected from the actinomycetes, and belongs to aerophilic bacteria. In the process of growing and oxidizing organic matters or organic matters in an aerobic environment, oxygen molecules are taken as final electric acceptors to perform aerobic respiration, but no mitochondria exists, and the aerobic bacteria consume carbon hydrogen in lignin, and carbon dioxide and water are generated without pollution to the environment.
Selection and application amount of actinomycetes: lignin degradation of white rot fungi can selectively decompose lignin in plant straws, so that biological pulping is possible. The biological pulping is to directly utilize microorganism to degrade lignin in the fiber-containing raw material, and separate fibers to form paper pulp, and the seeding method not only saves energy consumption, but also improves the physical properties of paper, reduces or avoids pollution and protects environment.
The applicable amount of the white rot fungi is 1:10000, and the concentration can reduce the manufacturing amount of the white rot fungi through experiments, and can not cause uneven influence on the activity due to too few parts of strains.
The specific method comprises the following steps:
and (3) measuring the total number of white rot fungi active bacteria in the bacterial liquid, uniformly spraying the liquid mixture on paper mulberry bark subjected to iron sand impact delignification, and adding clear water, wherein the time period is 7-10 days under the condition of 30-45 ℃ exceeding the paper mulberry bark serving as a standard.
The other raw material in Jingxian County Xuan paper production raw material is Jingxian County sand field straw, the grain produced by the rice is not high, but the straw is longer than the straw of common rice, and the fiber content in the fiber straw is higher than that of the rice straw. The indica rice in the rice is detected, the straw is higher than other rice, the nodules are less, the ash is less, the lignin is lower than other rice straw. The traditional processing technology of the long-grained nonglutinous rice straw, which is not easy to rot and bleach, comprises the processes of grass selection, single embryo processing, grass-removing processing, pulp-removing processing and the like, is an important link in the production of rice paper, and can be completed after one year through eighteen processes of soaking, distilling, bleaching, pulping water, fishing, gluing, pasting, drying and the like.
The traditional paper making mode is long in duration, complicated in working procedure, high in price and capable of greatly influencing the development of cultural industry to a certain extent according to market demands, the indica rice straw in sand fields grows about 10cm of common rice, the common rice is about 85-100cm in height, the rice is about 90-120cm in height, the fiber content is 31.69%, the protein is 5.9% and the lignin is 25.22%.
The rice straw components of various rice growing areas (including Heilongjiang, shandong, jiangsu, guangdong, guangxi and Fujian) in China are investigated to be approximately the same, the fiber in the indica rice straw is shorter, and the paper mulberry bark fiber with longer fiber is mutually complemented, so that the process requirements of softness, smoothness, ink wetting effect and the like of paper are better, and the detection proves that the quality of the rice paper prepared by adding the raw materials of the indica rice straw produced by the outside of the jingjingjiu is not different from that of the rice paper produced by the traditional process.
3. Process for preparing long-grained nonglutinous rice
(1) Cleaning indica rice straw, removing impurities, naturally stacking for 8-24 times under wet condition, aging, naturally fermenting, and discarding yellow water generated in soaking process.
(2) The indica rice straw is taken and cooked for 15 minutes at the temperature of 100 ℃ for inactivation, so that various bacteria in the indica rice straw are inactivated, and the growth of white rot fungi is facilitated.
(3) White rot fungi with the activity of more than 95 percent are taken by the weight of 1/10000 of the indica rice straw, and the white rot fungi are uniformly sprayed on the indica rice straw cooled to 30-45 ℃.
(4) Preserving heat at 30-45deg.C for 5-7 days, and turning over the layers to exchange layers. The water level of the diffuse foam exceeds that of indica rice straw.
(5) The indica rice straw is washed to be white by clean water, the main components in the clean water comprise dissolved oxygen or CO 2, lignin fibers and the like, and most of CO 2, O 2 and the like generated in the decomposition process are selected in the atmosphere, so that the environment is not polluted.
The water is weakly acidic or neutral, can be used as near neutral natural water under natural conditions of 21-30 days in a pool, and is directly used for filling or draining into natural water system, and has no pollution to environment and no toxicity or pollution to environment due to lignin.
The weight loss of indica rice straw treated by white rot fungi is 25-35%, and the weight loss is characterized in that the essential components are water quality element, mineral substances and other impurities.
The force used for kneading in the process of cleaning the indica rice straw is light to prevent fiber loss.
Before the water is discharged, the fiber components in the water are filtered through a 80-mesh sieve, so that the fiber loss is prevented, and the fiber in the water is reduced, so that the water is kept in an environment-friendly state.
The indica rice straw treated by the method has no original shape. White bundle shape, which can be mixed with paper mulberry bark treated by white rot fungi in a ratio of 8:3 (paper mulberry bark 8, indica rice straw 3), and the ratio is special clean leather rice paper; the formula is that 7 parts of paper mulberry bark treated by white rot fungi is mixed with 3 parts of indica rice straw treated by white rot fungi to obtain a formula of clean leather Xuan paper; 6 parts of paper mulberry bark treated by white rot fungi and 4 parts of indica rice straw treated by white rot fungi are mixed to obtain the component formula of cotton material rice paper.
The three papers are different:
Tension: special skin-cleaning cotton material
Anti-wrinkle: special skin-cleaning cotton material
Whiteness: special skin-cleaning = cotton material
Tear resistance: special skin-cleaning cotton material
Simulated paper life span: special skin-cleaning = cotton material
The length of the fiber of the drawn paper is required to be 1-3cm, the drawn paper is dried until the moisture is less than or equal to 10 percent for standby, the drawn paper is recovered by clear water when in use, and the pulping process is the same as that described above.
The fiber length requirement is that the fiber length in Xuan paper has a great influence on paper process indexes, preferably 1.7-3.7mm, and the paper mulberry bark fiber length is in the distribution range of 19.6mm (average 9.37 mm), so that the paper fiber length is uniform, and the paper fiber is passed through a milling machine. The principle is that paper mulberry fibers are made into lengths of 1.7-3.7mm in a high-speed shearing mode when the paper mulberry fibers pass through the machine.
When the whiteness of the finished product can not meet the process requirement due to the change of water quality, air temperature and the like, titanium dioxide can be added into the paper pulp. Titanium dioxide is the whitest of the known materials. Per gram of rutile titanium dioxide, 450cm 2 of surface area can be whitened.
The fineness of the upper-fixed titanium dioxide reaches 601 mesh or less, and has no influence on the smoothness, the smoothness and the like of paper. Titanium dioxide is a strong oxidant, is nontoxic and odorless, is white, has better diffusivity in water, is a photocatalyst, and has the effects of purifying air and resisting bacteria and deodorizing. When the paper pulp is added, the ratio of the paper pulp to the paper pulp is 0.5/100, and the satisfactory effect can be achieved.
The titanium dioxide is added uniformly when the paper mulberry bark and the indica rice straw fiber pass through a milling machine, and the titanium dioxide is distributed more uniformly after passing through the milling machine.
The paper made by the process has no difference with rice paper made of Pterocarpus Indicus bark and Jingxian County sand field straw in various process indexes, but has longer life span, and more excellent strength, whiteness, ink-wetting degree and the like than the traditional rice paper.
Specific examples of the above paper production method:
example 1: special leather-cleaning rice paper
1. 160Kg of paper mulberry bark from which bark at the stems of paper mulberry had been removed by iron sand was selected, and the fiber content of the paper mulberry bark material was 50% or more.
2. The bark of the above paper mulberry is soaked in neutral purified water 5 times its weight.
3. 140G of white rot fungi (the activity is more than or equal to 95 percent) is measured according to 1/10000, evenly distributed in the paper mulberry bark, and the temperature is kept for one week (148 h) at the temperature range of 30-45 ℃.
4. Washing the materials to be white by clear water, and obtaining 80kg of hybrid paper mulberry bark fiber by the process;
filtering the flushing water with a 80-mesh sieve, and recovering the fibers mixed in the water;
and (3) whitening the hybrid paper mulberry bark in the life process of the white rot fungi for later use.
5. 60Kg of indica rice straw is selected, the indica rice straw is washed clean, and 50% of fiber in the indica rice straw is soaked thoroughly.
6. 60G of white rot fungi are taken and uniformly mixed with the indica rice straw, and the activity of the white rot fungi is more than 95 percent.
7. 300Kg of neutral clear water is taken, the indica rice straw is soaked, and the temperature is kept for one week (148 h) at 30-45 ℃.
8. The indica rice straw is kneaded to enable clear water to be washed to be white, the washed water passes through a 80-mesh sieve, fibers in the water are filtered out for use, and 30kg of indica rice straw fibers can be obtained by the method.
9. Mixing 80kg of paper mulberry bark fiber with 30kg of indica rice straw fiber, adding 0.1kg of rutile titanium dioxide (TiO 2), uniformly mixing, and detecting an outlet of a grinding and cutting machine from the mixture under the flushing of water, wherein the lengths of the paper mulberry bark fiber and the indica rice straw fiber are 1.7-3.7 mm, and the paper mulberry bark fiber and the indica rice straw fiber are in accordance with the process standard;
When the fiber was rinsed with water 50 times the weight (5T) of the fiber, a uniform pulp had been formed.
10. The paper pulp can be fished by hand (manual operation), the obtained paper is stuck on a baking wall, and baked into paper sheets with the moisture less than 8%, the paper sheets are sheared or cut into 690mm multiplied by 1380 mm/sheet, 100 pieces of paper are counted, each piece of paper weighs 2.46kg, the total weight of the paper sheets is about 240.65 pieces, and the quality of the special clean leather Xuan paper meets the technological requirement index.
Mechanical paper may also be used, cut into 690mmx1380mm sheets of 100 sheets each with a knife, together with a total of about 40.15 knives. The mismatching weight is not more than 3 percent, and meets the technological requirements.
Example 2: leather-cleaning Xuan paper
1. 140Kg of paper mulberry bark from which bark at the stems of paper mulberry has been removed by iron sand is selected, and the paper mulberry bark material contains more than 50% of fibers.
2. The bark of the broussonetia papyrifera is soaked in neutral purified water 5 times its weight.
3. 140G of white rot fungi (activity is more than 95%) are measured according to 1/10000, uniformly distributed in the above-mentioned crust, and the temperature is kept for one week (148 h) at 30-45 ℃.
4. Washing the materials to be white by clear water, and obtaining 70kg of hybrid paper mulberry bark fiber by the process;
the washing water passes through a 80-mesh sieve and is recycled and mixed in water, and the hybrid broussonetia papyrifera is whitened in the life process of the white rot fungi for later use.
5. 60Kg of indica rice straw is selected, the rice straw is washed clean, the fiber content in the rice straw is 50%, and the rice straw is soaked thoroughly.
6. 60G of white rot fungi are taken and uniformly mixed with the indica rice straw, and the activity of the white rot fungi is more than 95 percent.
7. 300Kg of neutral clear water is taken, the indica rice straw is soaked, and the temperature is kept for one week (148 hours) within the temperature range of 30-45 ℃.
8. The indica rice straw is kneaded and washed to be white by clear water, the washing water passes through a 80-mesh sieve, fibers in the water are filtered out for use, and 30kg of the indica rice straw fibers can be obtained by the method.
9. 70Kg of paper mulberry bark fiber and 30kg of indica rice fiber are mixed, 0.1kg of rutile titanium dioxide (TiO 2) is added, the mixture is uniformly mixed, then the mixture is ground and cut by a grinding and cutting machine, clean water is added for washing, the washing water is 50 times to (5000 kg/L) of the material, and the length of the fiber at the outlet of the grinding and cutting machine is detected to be in the range of 1.7-3.7 mm, so that the technology standard is specially adopted.
10. The paper pulp can be used for preparing paper by hand fishing or mechanical paper making, the paper ruler is 690mX138mm paper sheet with water content less than 8%, and each 100 paper sheets are 40.65 paper sheets.
Example 3 cotton Xuan paper
1. 120Kg of paper mulberry bark from which the bark (horny layer) of paper mulberry had been removed by iron sand was selected, and the paper mulberry bark contained 50% or more of fibers.
2. The above Broussonetia papyrifera is soaked in neutral purified water 5 times its weight.
3. 120G of white rot fungi with 95 percent of activity are uniformly distributed in the material, and the temperature is kept for one week (148 h) at the temperature range of 30-45 ℃.
4. The above materials are washed to be white by clear water, 60kg of the hybrid paper mulberry bark fibers are obtained by the process, the washing water passes through a 80-mesh sieve, and the fibers mixed in the water are recovered, so that the hybrid paper mulberry bark becomes clear in the life process of the above white rot fungi for later use.
5. 80Kg of indica rice straw is selected, cleaned in clean water, and 80g of white rot fungi are uniformly distributed on the indica rice straw.
6. 400Kg of neutral water is added, the temperature is kept for one week (148 h) within the temperature range of 30-45 ℃, and the water is turned every 24 hours.
7. Washing the indica rice straw with water until the indica rice straw is white to obtain 40kg of indica rice straw fiber, and passing the water through a 80-mesh sieve in the washing process to recover the entangled fibers.
8. Mixing 40kg of the indica rice with 0.15kg of paper mulberry bark fiber and rutile titanium dioxide powder, and preparing fiber with the length of 1.7-3.7 mm by a milling machine, wherein the total amount of washing water is 5000kg/L, thus obtaining qualified paper pulp.
10. And (3) manually or mechanically making paper by using ball-feeding paper pulp, and removing water (the water content is kept to be less than 8%), thus obtaining the qualified cotton Xuan paper.
The present invention is not limited to the above embodiments, and any person who can learn the structural changes made under the teaching of the present invention can fall within the scope of the present invention if the present invention has the same or similar technical solutions.
The technology, shape, and construction parts of the present invention, which are not described in detail, are known in the art.
Claims (9)
1. A method for producing paper mulberry, comprising the steps of:
step 1) selecting materials: bark of paper mulberry, indica rice straw and white rot fungi;
step 2) removing the iron sand skin: adopting iron small-body-diameter iron sand with hardness larger than that of the bark of the paper mulberry stem, rolling and striking the iron small-body-diameter iron sand with the paper mulberry stem in a roller, and removing the bark of the paper mulberry stem by friction to obtain fully exposed bark of the phloem of the paper mulberry stem;
Step 3) enzymolysis treatment: taking white rot fungi in actinomycetes as a strain for making, firstly inactivating paper mulberry bark at 100 ℃ for 15 minutes, and cooling the inactivated paper mulberry bark to 40 ℃ and mixing the white rot fungi;
Step 4) paper mulberry bark cleaning: washing paper mulberry bark with clear water to white, and filtering to obtain paper mulberry bark fiber;
step 5) indica rice straw treatment: cleaning indica rice straw, removing impurities, curing, inactivating at 100 ℃ for 15 minutes, cooling the inactivated indica rice straw to 30-45 ℃ and mixing white rot fungi;
step 6) cleaning indica rice straw: washing indica rice straw to white by using clear water, and filtering to obtain indica rice straw fiber;
Step 7) crushing: mixing paper mulberry bark fiber and indica rice straw fiber, adding rutile titanium dioxide, uniformly mixing, and crushing the mixture through a grinding machine under the condition of washing water to form uniform paper pulp;
step 8) cutting paper: and (3) taking out the paper pulp, sticking the paper pulp on a baking wall, baking the paper pulp into paper sheets with the moisture less than 8%, and shearing or cutting the paper sheets into finished paper.
2. The method according to claim 1, wherein the diameter of the iron sand in the step 2) is 0.1-1.5cm, the length of the paper mulberry stems is 0.15-15cm, the paper mulberry stems are washed with clean water when rolling in a drum, the outer skin of the paper mulberry stems is the horny layer, the fiber content in the paper mulberry bark after being collided is >75%, and the rest is the unusable part of lignin, resin, pectin and horny layer.
3. The paper mulberry production method according to claim 1, wherein the mass ratio of white rot fungi added in the step 3) to paper mulberry bark is 1:10000, the activity of white rot fungi is more than or equal to 95%, the total number of white rot fungi active fungi in the bacterial liquid is measured, then the liquid mixture is uniformly sprayed into the paper mulberry bark, and clear water is added until the water exceeds the paper mulberry bark, and the time is 7-10 days under the condition of 30-45 ℃ of heat preservation.
4. The paper mulberry production method according to claim 1, wherein the washing in the step 4) is neutral clear water, the filtering is performed by a 80 mesh sieve, the paper mulberry bark fiber is obtained by filtering, and the paper mulberry bark fiber mixed in the water is recovered.
5. The paper mulberry production method according to claim 1, wherein the rice straw in step 5) is ripened, washed and impurity-removed, and naturally piled up in a wet condition for 8 to 24 hours, and is ripened, naturally fermented and the yellow water body produced in the soaking process is discarded.
6. The paper mulberry production method according to claim 1, wherein the fiber amount in the indica rice straw in the step 5) is not less than 50%, and the mass ratio of white rot fungi added to the indica rice straw is 1:10000, the activity of white rot fungi is more than or equal to 95%, the total number of white rot fungi active fungi in the bacterial liquid is measured, then the liquid mixture is uniformly sprayed into indica rice straw, clear water is added, the temperature is kept at 30-45 ℃ for 5-7 days by taking the indica rice straw as a standard, and the layers are exchanged during turning.
7. The paper mulberry production method according to claim 1, wherein the washing in the step 6) is neutral clear water, the filtering is performed by a 80 mesh sieve, the indica rice straw fiber is obtained by the filtering, and the indica rice straw fiber mixed in the water is recovered.
8. The paper mulberry production method according to claim 1, wherein the length of the broken paper mulberry bark fiber and the long-grained nonglutinous rice straw fiber in the step 7) is 1.7-3.7 mm, and the weight of the washing water is 50 times of that of the mixture.
9. The paper mulberry production method according to claim 1, wherein the mass ratio of the added amount of rutile titanium dioxide to the mixture in the step 7) is 0.5:100.
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CN101343842A (en) * | 2008-08-18 | 2009-01-14 | 武汉科技学院 | Preparation method of broussonetia papyrifera phloem fiber |
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