CN114905130B - Cylinder product reinforcing ring assembly welding device and operation method thereof - Google Patents
Cylinder product reinforcing ring assembly welding device and operation method thereof Download PDFInfo
- Publication number
- CN114905130B CN114905130B CN202210725329.9A CN202210725329A CN114905130B CN 114905130 B CN114905130 B CN 114905130B CN 202210725329 A CN202210725329 A CN 202210725329A CN 114905130 B CN114905130 B CN 114905130B
- Authority
- CN
- China
- Prior art keywords
- reinforcing ring
- welding
- frame
- cylinder
- reinforcing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model provides a barrel class product strengthening ring assembly welding device and operation method thereof, includes the slip table track that the interval set up, install the slip table board through the slip subassembly on the slip table track, install the slip table base on the slip table board, its one end is installed the cantilever beam through the supporting seat, is provided with the cantilever slip table on the cantilever beam, the tip of cantilever beam is fixed with welding robot, the tip of cantilever beam simultaneously slidable mounting has the strengthening ring anchor clamps; a reinforcing ring material frame is fixed outside the sliding table track, and reinforcing rings are arranged on the reinforcing ring material frame side by side; the outside interval of slip table track still is provided with the outer circle device that holds, is provided with the gyro wheel frame between the outer circle device that holds, places the barrel that waits to process simultaneously on two outer circle devices and the gyro wheel frame, and the barrel rotates through the gyro wheel frame, holds the circle through the outer circle device that holds, and reinforcing ring anchor clamps get into the barrel in proper order one reinforcing ring, carries out spot welding through welding robot, guarantees reinforcing ring group pair quality stability and uniformity, provides the assurance for realizing follow-up automated production.
Description
Technical Field
The invention relates to the technical field of cylinder product production equipment, in particular to a cylinder product reinforcing ring assembly welding device and an operation method thereof.
Background
In the field of production of barrel products, a built-in reinforcing ring is generally adopted to ensure the strength and stability of the barrel, so that the external pressure instability of the barrel is effectively prevented, and the pressure resistance of the barrel is enhanced.
In the prior art, in the processing process, the reinforcing ring is usually assembled manually by a worker, the reinforcing ring is assembled manually in a manual welding mode, the reinforcing ring is required to be adjusted and gaps are reserved between the reinforcing ring and the inner wall of the cylinder body during the assembly welding process, the worker is complex to operate in the mode, the difficulty is high, the workload is high, a large amount of manpower is required, the assembly welding time is long, the efficiency is low, and the stability and the consistency of the product quality are difficult to ensure.
Disclosure of Invention
The applicant provides a device for assembling and welding reinforcing rings of cylinder products and an operation method thereof aiming at the defects in the prior art, so that full-automatic welding is adopted, manual labor can be effectively reduced, the device has the characteristics of convenience in operation, high automation degree, high efficiency, low cost and the like, the stability and consistency of the quality of reinforcing ring assembly can be well ensured, and the guarantee is provided for realizing subsequent automatic production.
The technical scheme adopted by the invention is as follows:
the utility model provides a barrel class product strengthening ring assembly welding device, includes the slip table track that the interval set up, the slip table board is installed through the slip subassembly on the slip table track, install the slip table base on the slip table board, the cantilever beam is installed through the supporting seat to the one end of slip table base, be provided with the cantilever slip table on the cantilever beam, the tip of cantilever beam is fixed with welding robot, the tip simultaneous sliding mounting of cantilever beam has the strengthening ring anchor clamps; a reinforcing ring material frame is fixed outside the sliding table track, and reinforcing rings are placed on the reinforcing ring material frame side by side; the outside of slip table track still interval is provided with the outer circle device that holds, be provided with the gyro wheel frame between the outer circle device that holds, place the barrel that waits to process simultaneously on two outer circle devices and the gyro wheel frame, the barrel rotates through the gyro wheel frame, and the barrel holds the circle through outer circle device, and in the strengthening ring anchor clamps got into the barrel of a strengthening ring in proper order, carries out spot welding through welding robot.
The further technical scheme is as follows:
the structure of the reinforcing ring clamp is as follows: including a welding frame of perpendicular installation, a welding frame's top has the solenoid valve through the support mounting, a welding frame's outside upper portion is installed the slip table connecting plate through the slipsheet seat, a welding frame's outside lower part is installed the gyro wheel through the gyro wheel seat, the slip table connecting plate is connected with the cantilever slip table simultaneously with the gyro wheel, a welding frame's inboard is installed No. two through the direction subassembly, no. two welding frame is parallel with a welding frame, no. two welding frame's both ends are provided with the extension frame, be fixed with the upset cylinder on the extension frame, the output and the concatenation frame of upset cylinder are fixed, the concatenation frame is polygonal structure, the outside edge of concatenation frame is fixed with a plurality of clamping jaw subassemblies in proper order in the circumferencial direction, and a plurality of clamping jaw subassemblies press from both sides simultaneously and get the strengthening ring.
The guide assembly has the structure that: the welding frame comprises supports fixed on a first welding frame at upper and lower intervals, wherein the two supports are connected through a central column, a guide seat is installed between the two supports, a spring is installed between the guide seat and the supports, and the guide seat is fixed with a second welding frame.
Eight clamping jaw assemblies are mounted on the splicing frame.
The structure of clamping jaw assembly is: including fixing the T template on the concatenation frame, the middle part of T template is fixed with the propelling movement cylinder, the connecting rod is connected to the output of propelling movement cylinder, install the guide post on the T template of propelling movement cylinder both sides, the guide post is connected with the connecting rod simultaneously, clamping jaw body is installed to connecting rod outer end symmetry, be provided with the notch that matches with the strengthening ring on the clamping jaw body.
The two overturning cylinders are arranged in an up-and-down staggered mode.
The structure of the outer rounding device is as follows: the novel telescopic hydraulic cylinder is characterized by comprising a base, wherein the base is of a semicircular structure, a plurality of telescopic cylinders are fixed on the inner side of the base at intervals, a piston rod of each telescopic cylinder is connected with a push plate, guide posts are respectively arranged at two ends of the piston rod, a profiling seat is fixed on the outer side of the push plate, and a V-shaped cushion block is arranged on the profiling seat.
And a sliding table counterweight is arranged at the end part of the cantilever beam.
And a robot control cabinet is also arranged on the sliding table plate.
An operation method of a reinforcing ring assembly welding device for a barrel product comprises the following operation steps:
the first step: preparing, namely moving the roller frame and the two outer rounding devices to a preset position;
and a second step of: hoisting a cylinder body to be processed on a roller frame;
and a third step of: the roller frame rotates to adjust the alignment of the cylinder body and the scribing position;
fourth step: the outer rounding device works to round the cylinder;
fifth step: arranging reinforcing rings to be welded on a reinforcing ring material frame;
sixth step: the sliding table plate works to adjust the cantilever beam to a proper position;
seventh step: the reinforcing ring clamp works, and is conveyed forwards under the action of the cantilever beam and is supported up after being conveyed to a position corresponding to the reinforcing ring;
eighth step: the cantilever beam continues to work, and the reinforcing ring clamp with the reinforcing ring clamped is continuously conveyed forwards to correspond to the port of the cylinder;
ninth step: the overturning cylinder works to drive the reinforcing ring to overturn by an angle, then the reinforcing ring is sent to a designated position in the cylinder, and after entering the cylinder, the overturning cylinder returns to the original position to return the reinforcing ring to a vertical state, so that the reinforcing ring is aligned with the corresponding position of the inner wall of the cylinder;
tenth step: the welding robot works, and spot welding is carried out at a plurality of preset positions in the circumferential direction of the reinforcing ring in sequence;
eleventh step: after the spot welding is finished, the welding robot stops working;
twelfth step: returning the reinforcing ring clamp;
thirteenth step: the reinforcing ring clamp is pushed out of the cylinder;
fourteenth step: adopting the same operation flow from the seventh step to the thirteenth step, and continuing the spot welding work of the next reinforcing ring until all the reinforcing rings in the cylinder body are subjected to spot welding;
fifteenth step: loosening the outer rounding device and conveying the cylinder body which is subjected to spot welding to the next working procedure;
sixteenth step: and (3) finishing.
The beneficial effects of the invention are as follows:
the invention has compact and reasonable structure and convenient operation, can conveniently complete the spot welding work of the reinforcing ring in the cylinder body through the mutual matching work among the sliding table, the cantilever beam, the reinforcing ring clamp, the outer rounding device, the roller frame and other parts, brings great convenience to the next welding procedure, is fully automatically completed, also avoids the manual troublesome operation in the prior art, has the characteristics of convenient operation, high automation degree, high efficiency, low cost and the like, can well ensure the stability and consistency of the quality of the reinforcing ring group, and provides guarantee for realizing the subsequent automatic production
Meanwhile, the invention has the following advantages:
(1) The cantilever sliding table is arranged on the cantilever beam, so that the sliding operation of the reinforcing ring clamp can be conveniently realized, the action is stable and reliable, and the reinforcing ring clamp can conveniently enter the cylinder body.
(2) The sliding table plate slides along the sliding table rail, and is stable in sliding and long in sliding distance.
(3) The reinforcing ring material rack can store a plurality of reinforcing rings at the same time, and improves the working efficiency.
(4) The reinforcing ring clamp disclosed by the invention is convenient to clamp, good in stability, and capable of clamping through the clamping jaw assemblies in the circumferential direction, so that the reinforcing ring is not damaged, and meanwhile, great convenience is brought to the spot welding work of a welding robot, and the spot welding effective work is ensured.
(5) The turnover cylinder disclosed by the invention can control the reinforcing ring to rotate for a certain angle, so that the reinforcing ring can smoothly enter the cylinder body.
(6) The outer rounding device can ensure the roundness of the cylinder body and the assembly precision of the reinforcing ring and the cylinder body.
(7) The roller frame can conveniently support the cylinder body and control the rotation work of the cylinder body.
(8) The invention can realize automatic assembly and welding of the reinforcing rings of the cylindrical products.
(9) The invention can effectively reduce the assembling difficulty of the reinforcing ring, reduce the manual workload, improve the assembling efficiency and better ensure the stability and consistency of the product quality.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a partial enlarged view of the portion a in fig. 1.
Fig. 3 is a partial enlarged view of the portion B in fig. 1.
Fig. 4 is a front view of the present invention.
Fig. 5 is a top view of the present invention.
FIG. 6 is a schematic structural view of the stiffener ring clamp of the present invention.
Fig. 7 is a front view of the stiffener ring clamp of the present invention.
Fig. 8 is a schematic structural view of the outer rounding device of the present invention.
Wherein: 1. a sliding table counterweight; 2. a robot control cabinet; 3. a support base; 4. a cantilever beam; 5. a slipway base; 6. a slide platen; 7. a slip assembly; 8. a slipway track; 9. a welding robot; 10. a reinforcing ring clamp; 11. a reinforcing ring; 12. reinforcing ring material rack; 13. an outer rounding device; 14. a roller frame; 15. a cylinder;
1001. a sliding table connecting plate; 1002. a skid base; 1003. an electromagnetic valve; 1004. a bracket; 1005. welding a frame I; 1006. a support; 1007. a spring; 1008. a center column; 1009. a guide seat; 1010. a guide assembly; 1011. welding a frame II; 1012. an extension frame; 1013. a turnover cylinder; 1014. splicing frames; 1015. t-shaped plates; 1016. a pushing cylinder; 1017. a guide post; 1018. a connecting rod; 1019. a clamping jaw body; 1020. a jaw assembly; 1021. a roller; 1022. a roller seat;
1301. a base; 1302. a telescopic cylinder; 1303. a push plate; 1304. a profiling seat; 1305. a guide post; 1306. v-shaped cushion blocks.
Detailed Description
The following describes specific embodiments of the present invention with reference to the drawings.
As shown in fig. 1-8, the assembly welding device for the reinforcing ring of the cylindrical product in the embodiment comprises sliding table tracks 8 which are arranged at intervals, wherein a sliding table plate 6 is arranged on the sliding table tracks 8 through a sliding assembly 7, a sliding table base 5 is arranged on the sliding table plate 6, one end of the sliding table base 5 is provided with a cantilever beam 4 through a supporting seat 3, the cantilever beam 4 is provided with a cantilever sliding table, the end part of the cantilever beam 4 is fixedly provided with a welding robot 9, and the end part of the cantilever beam 4 is simultaneously and slidably provided with a reinforcing ring clamp 10; a reinforcing ring material frame 12 is fixed outside the sliding table track 8, and reinforcing rings 11 are arranged on the reinforcing ring material frame 12 side by side; outside the slip table track 8 still the interval is provided with outer armful circle device 13, is provided with gyro wheel frame 14 between the outer armful circle device 13, places the barrel 15 of waiting to process simultaneously on two outer armful circle devices 13 and the gyro wheel frame 14, and barrel 15 rotates through gyro wheel frame 14, and barrel 15 armful circles through outer armful circle device 13, and reinforcing ring anchor clamps 10 get a reinforcing ring 11 in proper order and enter into barrel 15 in, carry out spot welding through welding robot 9.
The structure of the reinforcing ring clamp 10 is: the welding frame 1005 of the first welding frame 1005 of the second welding frame 1005 of the first welding frame is vertically installed, the electromagnetic valve 1003 is installed on the top of the welding frame 1005 of the first welding frame through the support 1004, the sliding table connecting plate 1001 is installed on the upper portion of the outer side of the welding frame 1005 of the first welding frame through the sliding table seat 1002, the roller 1021 is installed on the lower portion of the outer side of the welding frame 1005 of the first welding frame through the roller seat 1022, the sliding table connecting plate 1001 and the roller 1021 are simultaneously connected with the cantilever sliding table, the welding frame 1011 of the second welding frame 1011 is installed on the inner side of the welding frame 1005 of the first welding frame through the guide component 1010, the welding frame 1011 of the second welding frame 1011 is parallel to the welding frame 1005 of the first welding frame 1005 of the second welding frame, extension frames 1012 are arranged at two ends of the welding frame 1011, the overturning cylinder 1013 are fixed on the extension frames 1012, the output ends of the overturning cylinder 1013 are fixed with the splicing frame 1014, the splicing frame 1014 is of a polygonal structure, a plurality of clamping jaw components 1020 are sequentially fixed on the outer side edges of the splicing frame 1014 in the circumferential direction, and the clamping jaw components 1020 simultaneously clamp the reinforcing rings 11.
The guide assembly 1010 has the structure: the welding device comprises support seats 1006 which are fixed on a first welding frame 1005 at intervals up and down, wherein the two support seats 1006 are connected through a central column 1008, a guide seat 1009 is arranged between the two support seats 1006, a spring 1007 is arranged between the guide seat 1009 and the support seats 1006, and the guide seat 1009 is fixed with a second welding frame 1011.
Eight jaw assemblies 1020 are mounted on the splice frame 1014.
The jaw assembly 1020 is structured as: the novel clamping jaw comprises a T-shaped plate 1015 fixed on a splicing frame 1014, a pushing cylinder 1016 is fixed in the middle of the T-shaped plate 1015, an output end of the pushing cylinder 1016 is connected with a connecting rod 1018, guide columns 1017 are installed on the T-shaped plate 1015 on two sides of the pushing cylinder 1016, the guide columns 1017 are simultaneously connected with the connecting rod 1018, clamping jaw bodies 1019 are symmetrically installed at the outer ends of the connecting rod 1018, and notches matched with reinforcing rings 11 are formed in the clamping jaw bodies 1019.
The two flipping cylinders 1013 are staggered up and down.
The structure of the outer rounding device 13 is as follows: including base 1301, base 1301 is semi-circular structure, and the inboard interval of base 1301 is fixed with a plurality of telescopic cylinder 1302, and the push pedal 1303 is connected to the piston rod of every telescopic cylinder 1302, and the piston rod both ends are provided with guide pillar 1305 respectively, and the outside of push pedal 1303 is fixed with profile modeling seat 1304, installs V type cushion 1306 on the profile modeling seat 1304.
The end of the cantilever beam 4 is provided with a sliding table counterweight 1.
The slide plate 6 is also provided with a robot control cabinet 2.
The operation method of the assembly welding device for the reinforcing ring of the cylindrical product comprises the following operation steps:
the first step: the preparation work, the roller frame 14 and the two outer rounding devices 13 move to a preset position;
and a second step of: hoisting a cylinder 15 to be processed on the roller frame 14;
and a third step of: the roller frame 14 rotates, and the cylinder 15 is adjusted to be aligned with the position of the scribing line;
fourth step: the outer rounding device 13 works to round the cylinder 15;
fifth step: arranging reinforcing rings 11 to be welded on a reinforcing ring material frame 12;
sixth step: the sliding table plate 6 works to adjust the cantilever beam 4 to a proper position;
seventh step: the reinforcing ring clamp 10 works, and the reinforcing ring clamp 10 is conveyed forwards under the action of the cantilever beam 4 and then the reinforcing ring 11 is supported after being conveyed to a position corresponding to the reinforcing ring 11;
eighth step: the cantilever beam 4 continues to work, and the reinforcing ring clamp 10 with the reinforcing ring 11 clamped is continuously conveyed forwards to correspond to the port of the cylinder 15;
ninth step: the overturning cylinder 1013 works to drive the reinforcing ring 11 to overturn by an angle, then the reinforcing ring 11 is sent to a designated position in the cylinder 15, after entering the cylinder 15, the overturning cylinder 1013 returns to the original position, the reinforcing ring 11 is returned to the original position, and the vertical state is kept, so that the reinforcing ring 11 is aligned with the corresponding position of the inner wall of the cylinder 15;
tenth step: the welding robot 9 works, and spot welding is performed at preset positions in the circumferential direction of the reinforcing ring 11 in sequence;
eleventh step: after the spot welding is completed, the welding robot 9 stops working;
twelfth step: the reinforcing ring clamp 10 returns;
thirteenth step: the reinforcing ring clamp 10 is pushed out of the cylinder 15;
fourteenth step: adopting the same operation flow from the seventh step to the thirteenth step, continuing the spot welding work of the next reinforcing ring 11 until all the reinforcing rings 11 in the cylinder 15 are subjected to spot welding;
fifteenth step: loosening the outer rounding device 13, and conveying the cylinder 15 which is subjected to spot welding to the next working procedure;
sixteenth step: and (3) finishing.
The specific structure and functions of the invention are as follows:
the welding robot mainly comprises a reinforcing ring clamp 10, an outer rounding device 13, a sliding table track 8, a reinforcing ring material rack 12, a cantilever beam 4 and a welding robot 9.
The cantilever beam 4 is arranged on the supporting seat 3, and slides along the sliding table track 8 through the sliding table plate 6, so that the movement work of the cantilever beam 4 is controlled.
Meanwhile, the cantilever beam 4 is provided with a cantilever sliding table, and the whole reinforcing ring clamp 10 can slide along the cantilever beam 4.
The end of the cantilever beam 4 is fixed with a welding robot 9.
The clamping jaw assemblies 1020 for supporting the reinforcing rings 11 are arranged on the reinforcing ring clamp 10, and the overturning cylinder 1013 on the reinforcing ring clamp 10 can drive the whole reinforcing ring 11 to overturn, so that the reinforcing ring 11 can conveniently enter the cylinder 15.
The outer rounding device 13 is provided with a plurality of groups of rounding devices for ensuring the roundness of the cylinder 15.
The cantilever slipway, the reinforcing ring material frame 12, the cylinder supporting device, the driving and transmission assembly, the welding unit and the like form an auxiliary device, and the automatic assembly welding device further comprises a control system which is used for realizing automatic assembly welding of the reinforcing ring 11.
The reinforcing ring clamp 10 automatically takes the reinforcing ring 11 from the reinforcing ring material frame 12, thereby avoiding manual assembly of the reinforcing ring 11, reducing manual labor and improving assembly efficiency.
The outer wall of the cylinder 15 is clasped by the outer clasping device 13, so that the roundness of the cylinder 15 is ensured, and the safety and stability of the reinforcing ring 11 is ensured to enter the cylinder 15.
The reinforcing ring 11 is assembled in place in the cylinder body by the action of the overturning cylinder 1013, and the reinforcing ring 11 smoothly enters the cylinder body 15 and is sent to a designated position in the cylinder body 15.
In the actual working process, the following working procedures are adopted:
firstly, the roller frame 14 and the outer rounding device 13 move to a preset position;
then, hoisting the cylinder 15 to the roller frame 14; the roller frame 14 rotates, and the cylinder 15 is adjusted to be aligned with the position of the scribing line;
at this time, the outer rounding device 13 works, and drives the push plate 1303 in three directions to extend through the simultaneous operation of the three telescopic cylinders 1302, so that the profiling seat 1304 and the V-shaped cushion block 1306 extend together, and the outer circumferential surface of the cylinder 15 is wrapped simultaneously in three directions, thereby ensuring the roundness of the cylinder 15;
then, the cylinder 15 that has been prepared above is conveyed to a work station;
then, the reinforcing ring clamp 10 works, the reinforcing ring clamp 10 is conveyed forwards under the action of the cantilever beam 4, and after being conveyed to a position corresponding to the reinforcing ring 11, each clamping jaw assembly 1020 works to prop up the reinforcing ring 11;
the cantilever beam 4 continues to work, and the reinforcing ring clamp 10 with the reinforcing ring 11 clamped is continuously conveyed forwards to correspond to the port of the cylinder 15;
at this time, the overturning cylinder 1013 works to overturn the reinforcing ring 11 by a certain angle, then the reinforcing ring 11 is sent into the cylinder 15, and after entering the cylinder 15, the overturning cylinder 1013 returns to the original position to return the reinforcing ring 11, so that the reinforcing ring 11 is aligned with the corresponding position of the inner wall of the cylinder 15;
then the welding robot 9 works, and spot welding is carried out on a plurality of preset parts in the circumferential direction of the reinforcing ring 11 in sequence;
after the welding is finished, the reinforcing ring clamp 10 returns, and the spot welding work of the next reinforcing ring 11 is continued by adopting the same operation method until the spot welding of each reinforcing ring 11 in the cylinder 15 is finished;
finally, the outer rounding device 13 is loosened, and the cylinder 15 after spot welding is conveyed to the next working procedure.
The invention can conveniently finish the spot welding work of the reinforcing ring 11 in the cylinder 15 through the operation, brings great convenience to the next welding process, and has smooth automatic program, good working reliability, high working efficiency and excellent product quality.
The above description is intended to illustrate the invention and not to limit it, the scope of which is defined by the claims, and any modifications can be made within the scope of the invention.
Claims (9)
1. A barrel type product reinforcing ring assembly welding device is characterized in that: including slip table track (8) that the interval set up, install slip table board (6) through slip subassembly (7) on slip table track (8), install slip table base (5) on slip table board (6), cantilever beam (4) are installed through supporting seat (3) to the one end of slip table base (5), be provided with cantilever slip table on cantilever beam (4), the tip of cantilever beam (4) is fixed with welding robot (9), the tip of cantilever beam (4) is slidable mounting has reinforcing ring anchor clamps (10) simultaneously; a reinforcing ring material frame (12) is fixed outside the sliding table track (8), and reinforcing rings (11) are arranged on the reinforcing ring material frame (12) side by side; the outer circle holding devices (13) are further arranged outside the sliding table track (8) at intervals, roller frames (14) are arranged between the outer circle holding devices (13), the two outer circle holding devices (13) and the roller frames (14) are used for simultaneously placing a cylinder body (15) to be processed, the cylinder body (15) rotates through the roller frames (14), the cylinder body (15) holds circles through the outer circle holding devices (13), the reinforcing ring clamp (10) sequentially takes one reinforcing ring (11) to enter the cylinder body (15), and spot welding is carried out through the welding robot (9); the structure of the reinforcing ring clamp (10) is as follows: including welding frame (1005) No. one of perpendicular installation, solenoid valve (1003) are installed through support (1004) in the top of welding frame (1005) No. one, slip table connecting plate (1001) are installed through slipsheet seat (1002) on the outside upper portion of welding frame (1005), gyro wheel (1021) are installed through gyro wheel seat (1022) in the outside lower part of welding frame (1005), slip table connecting plate (1001) are connected with cantilever slip table simultaneously with gyro wheel (1021), welding frame (1011) No. two is installed through direction subassembly (1010) in the inboard of welding frame (1005), welding frame (1011) No. two are parallel with welding frame (1005) No. two, the both ends of welding frame (1013) No. two are provided with extension frame (1012), be fixed with upset cylinder (1013) on extension frame (1012), the output and the concatenation frame (1014) are fixed, concatenation frame (1014) are polygonal structure, the outside edge of concatenation frame (1014) is fixed with a plurality of subassemblies (1020) in proper order in the circumferencial direction, takes clamping jaw (1020) a plurality of clamping jaw (11) simultaneously.
2. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: the guide assembly (1010) is structured as follows: the welding device comprises supporting seats (1006) which are fixed on a first welding frame (1005) at upper and lower intervals, wherein the two supporting seats (1006) are connected through a central column (1008), a guide seat (1009) is arranged between the two supporting seats (1006), a spring (1007) is arranged between the guide seat (1009) and the supporting seats (1006), and the guide seat (1009) is fixed with a second welding frame (1011).
3. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: the jaw assembly (1020) has eight mounted on the splice frame (1014).
4. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: the structure of the clamping jaw assembly (1020) is as follows: including fixing T template (1015) on concatenation frame (1014), the middle part of T template (1015) is fixed with propelling movement cylinder (1016), connecting rod (1018) are connected to the output of propelling movement cylinder (1016), install guide post (1017) on T template (1015) of propelling movement cylinder (1016) both sides, guide post (1017) are connected with connecting rod (1018) simultaneously, clamping jaw body (1019) are installed to connecting rod (1018) outer end symmetry, be provided with on clamping jaw body (1019) with strengthen circle (11) matched notch.
5. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: the two overturning cylinders (1013) are arranged in an up-and-down staggered way.
6. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: the outer rounding device (13) has the structure that: including base (1301), base (1301) are semi-circular structure, the inboard interval of base (1301) is fixed with a plurality of telescopic cylinder (1302), and push pedal (1303) are connected to the piston rod of every telescopic cylinder (1302), and the piston rod both ends are provided with guide pillar (1305) respectively, the outside of push pedal (1303) is fixed with profile modeling seat (1304), install V type cushion (1306) on profile modeling seat (1304).
7. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: the end part of the cantilever beam (4) is provided with a sliding table counterweight (1).
8. The device for assembling and welding reinforcing rings of cylindrical products according to claim 1, wherein: and the sliding table plate (6) is also provided with a robot control cabinet (2).
9. An operation method of a reinforcing ring assembly welding device for a barrel product is characterized by comprising the following steps of: the method comprises the following operation steps:
the first step: the preparation work, the roller frame (14) and the two outer rounding devices (13) move to preset positions;
and a second step of: hoisting a cylinder (15) to be processed onto the roller frame (14);
and a third step of: the roller frame (14) rotates, and the adjustment cylinder body (15) is aligned with the position of the scribing line;
fourth step: the outer rounding device (13) works to round the cylinder (15);
fifth step: arranging reinforcing rings (11) to be assembled and welded on a reinforcing ring material frame (12);
sixth step: the sliding table plate (6) works to adjust the cantilever beam (4) to a proper position;
seventh step: the reinforcing ring clamp (10) works, and the reinforcing ring clamp (10) is conveyed forwards under the action of the cantilever beam (4) to a position corresponding to the reinforcing ring (11), and then the reinforcing ring (11) is supported;
eighth step: the cantilever beam (4) continues to work, and the reinforcing ring clamp (10) with the reinforcing ring (11) clamped is continuously conveyed forwards, so that the reinforcing ring clamp corresponds to the port of the cylinder body (15);
ninth step: the overturning cylinder (1013) works to drive the reinforcing ring (11) to overturn by an angle, then the reinforcing ring is sent into a designated position in the cylinder (15), after entering the cylinder (15), the overturning cylinder (1013) returns to the original position, the reinforcing ring (11) is returned to the original position, and the reinforcing ring (11) is kept in a vertical state, so that the reinforcing ring (11) is aligned with the corresponding position of the inner wall of the cylinder (15);
tenth step: the welding robot (9) works, and spot welding is carried out at a plurality of preset positions in the circumferential direction of the reinforcing ring (11) in sequence;
eleventh step: after the spot welding is finished, the welding robot (9) stops working;
twelfth step: returning the reinforcing ring clamp (10);
thirteenth step: the reinforcing ring clamp (10) is pushed out of the cylinder body (15);
fourteenth step: adopting the same operation flow from the seventh step to the thirteenth step, continuing the spot welding work of the next reinforcing ring (11) until all the reinforcing rings (11) in the cylinder (15) are subjected to spot welding;
fifteenth step: loosening the outer rounding device (13) and conveying the cylinder (15) which is subjected to spot welding to the next working procedure;
sixteenth step: and (3) finishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210725329.9A CN114905130B (en) | 2022-06-24 | 2022-06-24 | Cylinder product reinforcing ring assembly welding device and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210725329.9A CN114905130B (en) | 2022-06-24 | 2022-06-24 | Cylinder product reinforcing ring assembly welding device and operation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114905130A CN114905130A (en) | 2022-08-16 |
| CN114905130B true CN114905130B (en) | 2023-06-09 |
Family
ID=82772022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210725329.9A Active CN114905130B (en) | 2022-06-24 | 2022-06-24 | Cylinder product reinforcing ring assembly welding device and operation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114905130B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115283896B (en) * | 2022-10-09 | 2022-12-09 | 张家港市天源机械制造有限公司 | Biomass gasification stove processing apparatus |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6279217B1 (en) * | 1997-06-20 | 2001-08-28 | Trn Business Trust | System and method for manufacturing a railcar body |
| CN204524611U (en) * | 2015-04-08 | 2015-08-05 | 中机中联工程有限公司 | A kind of assembly equipment combined for large-size cylinder body and angle ring |
| CN104785943A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Cylinder reinforcing ring assembling-welding workstation and welding method thereof |
| CN210475941U (en) * | 2019-08-29 | 2020-05-08 | 成都云奥智能科技有限公司 | Axle housing reinforcing ring rear cover welding station |
| CN113070600A (en) * | 2021-04-09 | 2021-07-06 | 南通职业大学 | Thin-wall cylinder welding method and thin-wall cylinder welding tool |
-
2022
- 2022-06-24 CN CN202210725329.9A patent/CN114905130B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN114905130A (en) | 2022-08-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111266699A (en) | Butting and positioning tool for arc striking and extinguishing plates and positioning and butting method thereof | |
| CN114905130B (en) | Cylinder product reinforcing ring assembly welding device and operation method thereof | |
| CN107877078B (en) | Aerial working car frame lap welding tool | |
| CN107971676A (en) | A kind of weld clamp method of automotive suspension control arm | |
| CN107962333A (en) | A kind of welding fixture of automotive suspension control arm | |
| CN217942155U (en) | Assembly welding equipment for reinforcing ring of barrel product | |
| CN111975263A (en) | Automatic welding equipment for connecting column of green belt guardrail | |
| CN109848625A (en) | Truss point welding mould | |
| CN207788111U (en) | Semitrailer front frame assembly tooling | |
| CN108247273A (en) | A kind of chassis of semi-trailer welding tooling platform | |
| CN213105181U (en) | Welding positioning machining center for scissor arm of lifter | |
| CN113953753A (en) | Pump truck cantilever crane bottom plate and curb plate group are to piecing together some frocks | |
| CN214161933U (en) | Longitudinal beam welding device | |
| CN210475943U (en) | T-shaped section electric welding device | |
| CN210121748U (en) | Welding positioning frame and tool with same | |
| CN211192641U (en) | Fork truck outer mast assembly welding frock | |
| CN114147411B (en) | Flexible front plate assembling clamp | |
| CN217513173U (en) | Four-side welding machine | |
| CN213969715U (en) | Positioning gripper and flexible white vehicle body combining system | |
| CN219426059U (en) | Positioning welding platform for front end assembly of container | |
| CN117001107A (en) | Pipeline all-position welding process parameter optimization device and method | |
| CN216227686U (en) | Welding device for mine ladder beam | |
| CN218964465U (en) | Web splice welding processing equipment | |
| CN114524036B (en) | Vehicle doorsill installation device and method | |
| CN117399883B (en) | Tank body welding system of greening spraying vehicle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |