CN114905093A - Aluminum profile cutting and processing device and using method thereof - Google Patents
Aluminum profile cutting and processing device and using method thereof Download PDFInfo
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- CN114905093A CN114905093A CN202210551399.7A CN202210551399A CN114905093A CN 114905093 A CN114905093 A CN 114905093A CN 202210551399 A CN202210551399 A CN 202210551399A CN 114905093 A CN114905093 A CN 114905093A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 208
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 208
- 238000005520 cutting process Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000004411 aluminium Substances 0.000 claims description 61
- 210000003454 tympanic membrane Anatomy 0.000 claims description 24
- 239000007921 spray Substances 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 6
- 238000000429 assembly Methods 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000005192 partition Methods 0.000 description 6
- 208000027418 Wounds and injury Diseases 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 208000014674 injury Diseases 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 230000001846 repelling effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention belongs to the technical field of aluminum profile processing, and particularly relates to an aluminum profile cutting and processing device and a using method thereof, wherein the aluminum profile cutting and processing device comprises a box body, one end of the box body is provided with a circular feed inlet, the side wall of the feed inlet is connected with a group of elastic strips which are uniformly distributed in an annular manner, the elastic strips are in a conical shape, the elastic strips can form a circular shape and can seal the feed inlet when being folded, telescopic assemblies are symmetrically arranged on the upper side and the lower side of the interior of the box body, which are close to the feed inlet, the end parts, which are close to each other, of the telescopic assemblies are connected with arc-shaped clamping plates, and a cutting machine capable of cutting an aluminum rod is arranged at the top end of the interior of the box body; according to the invention, the elastic strip is tightly attached to the side wall of the aluminum bar, so that the feeding hole can be stably sealed, the situation that scraps splash around the aluminum bar during cutting can be reduced, the scraps can be effectively collected in the box body, and the problems of influence on the environment and potential safety hazard during processing of the aluminum bar are reduced.
Description
Technical Field
The invention belongs to the technical field of aluminum profile machining, and particularly relates to an aluminum profile cutting machining device and a using method thereof.
Background
To the aluminium bar in the aluminium alloy course of working, in order to increase its convenience of adding man-hour, need cut into a plurality of required section forms with raw and other materials aluminium bar, nevertheless through the electric saw cutting in-process, can produce a large amount of sawdust and splash everywhere, and the piece is collected comparatively trouble, and the sawdust splashes simultaneously and also causes the injury to the workman easily.
A chinese patent with publication number CN113172275A discloses an aluminum bar cutting device with sawdust recovery function based on aluminum profile processing, which comprises a connecting plate, a bottom plate is fixedly arranged on the right end face of the connecting plate near the lower end face, a front and back symmetrical supporting plate is fixedly arranged between the upper end face of the bottom plate and the right end face of the connecting plate, a front and back through supporting groove for placing the aluminum bar is arranged in the supporting plate, a sliding groove with an upward opening and a rightward opening is arranged in the bottom plate, a sliding seat is slidably arranged in the sliding groove, a vertical through accommodating groove is arranged in the sliding seat, cutting and feeding devices for driving the sliding seat to slide left and right are respectively arranged in the front and back inner walls of the sliding groove, a saw blade protecting shell is fixedly arranged on the upper end face of the sliding seat, this example aims to design a device capable of recovering sawdust in the cutting process, and the aluminum bar cutting device with the sawdust recovery function can complete the aluminum profile processing of cutting through the saw blade with the smaller radius.
But the aluminium bar in the above-mentioned technique is when the cutting, though the piece when the structure of accomodating that sets up can be cut the aluminium bar is retrieved, but is difficult to solve the problem that the piece flies upward everywhere when the cutting, leads to partly piece to be difficult to effectual recovery collection after flying out the distance far away to still can produce the pollution to the processing scene, the piece that splashes simultaneously still can cause the injury to the staff.
Therefore, the invention provides an aluminum profile cutting and processing device and a using method thereof.
Disclosure of Invention
To remedy the deficiencies of the prior art, at least one of the technical problems set forth in the background is addressed.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an aluminum profile cutting and processing device; the aluminum bar cutting device comprises a box body, wherein a circular feed inlet is formed in one end of the box body, a group of elastic strips which are uniformly distributed in an annular mode are connected onto the side wall of the feed inlet, the elastic strips are conical, the elastic strips can form a circular shape and can seal the feed inlet when being folded, telescopic assemblies are symmetrically arranged on the upper side and the lower side, close to the feed inlet, of the interior of the box body, the end portions, close to each other, of the telescopic assemblies are connected with arc-shaped clamping plates, and a cutting machine capable of cutting an aluminum bar is installed at the top end of the interior of the box body; when an aluminum bar in the prior art is cut, although the arranged containing structure can be used for recovering scraps generated when the aluminum bar is cut, the problem that the scraps fly around when the aluminum bar is cut is difficult to solve, so that a part of the scraps are difficult to effectively recover and collect after flying out for a long distance, the processing site is still polluted, and meanwhile, the splashed scraps can cause injury to workers; when the aluminum bar cutting machine works, an aluminum bar is inserted from an elastic strip in the middle of a feeding hole until a cutting part of the aluminum bar moves to the bottom end of the cutting machine, then the telescopic assembly is controlled to work, the telescopic assembly can drive the clamping plate to move to one side of the aluminum bar and clamp and fix the aluminum bar, then the cutting machine is controlled to cut the fixed aluminum bar, as the free end of the elastic strip is tightly attached to the side wall of the aluminum bar under the action of the elasticity of the elastic strip, the feeding hole can be stably sealed, the situation that scraps splash around during cutting of the aluminum bar can be reduced, the scraps can be effectively collected in a box body, the problems of influence and potential safety hazard on the environment during processing of the aluminum bar are reduced, meanwhile, the flexible elastic strip is convenient for directly inserting the aluminum bar from the feeding hole, when the aluminum bar is processed and is drawn out from the feeding hole, the scraps adhered to the side wall can be scraped down by the elastic strip, the cleanliness of the surface of the aluminum bar is improved.
Preferably, the plate surfaces of the clamping plates, which are close to each other, are respectively and rotatably connected with a group of balls which are uniformly distributed in an arc shape; through setting up the multiunit ball on splint for splint can be through the extrusion laminating of ball and aluminium bar, fix the aluminium bar, when the inner interception of aluminium bar is accomplished and need push and continue the interception, only need promote the aluminium bar this moment, make the aluminium bar can drive the rolling form of ball to box inside motion, thereby the nimble regulation of the aluminium bar position of being convenient for.
Preferably, a sliding cavity is formed in the position, corresponding to the ball, of the clamping plate, a sliding block is connected in the sliding cavity in a sliding mode, a first spring is connected between the sliding block and the inner end of the sliding cavity, a rolling groove matched with the shape of the ball is formed in the outer end of the sliding block, the ball is rotatably connected in the rolling groove, an electromagnet capable of repelling the sliding block is installed at the inner end of the sliding cavity of one clamping plate, a partition plate attached to the side wall of the inner sliding block is arranged at the outer port of the sliding cavity, a piston is connected to the inner end of the sliding block in the sliding cavity, an air guide pipe is connected to the side wall of the sliding cavity between the piston and the partition plate, and the other end of the air guide pipe is communicated with the inside of the sliding cavity on the other clamping plate; when the aluminium bar cuts, the slider contracts under the effect of a spring inside smooth intracavity portion this moment, thereby it is fixed to make the splint lateral wall carry out direct centre gripping to the aluminium bar, unstable condition when reducing the ball to the aluminium bar centre gripping, simultaneously when the aluminium bar cutting finishes needs shift position, flexible subassembly drives splint respectively this moment and keeps away from the aluminium bar, electromagnet work simultaneously and repels the slider, make the slider of electro-magnet department stretch out to smooth chamber outer end and contact with the aluminium bar, this slider can pass through the piston with the gas between baffle and the piston, in the sliding chamber of another splint of impressing respectively through the air duct, thereby make the slider on another splint also can laminate with the aluminium bar lateral wall with the ball in step mutually, thereby be convenient for the light regulation of aluminium bar position.
Preferably, the telescopic assembly connected with the clamping plate provided with the electromagnet comprises a sliding cylinder, a sliding rod is connected inside the sliding cylinder in a sliding manner, a second spring is connected between the sliding rod and the inner end of the sliding cylinder, the inner end of the sliding cylinder is connected with an external air pump through an air inlet pipe, an air outlet pipe is connected to the side wall of the inner end of the sliding cylinder, an air flow valve is mounted on the air outlet pipe, the other end of the air outlet pipe is connected to the inner end of the corresponding sliding block, an air guide groove communicated with the air inlet pipe and the rolling groove is formed inside the sliding block, the air guide groove and the central point of the ball are eccentrically arranged, and a group of annularly and uniformly distributed grooves is formed in the side wall of the ball; when the position of the aluminum bar needs to be adjusted, the air flow valve is controlled to be opened at the moment, so that the air filled into the sliding barrel by the external air pump flows into the air guide groove through the air outlet pipe, the air guide groove can drive the ball to rotate when the air flow sprayed out of the air guide groove impacts on the side wall of the groove, the ball can be driven to move when rotating, the position of the aluminum bar can be adjusted more conveniently by the mode, meanwhile, the driving device for adjusting the horizontal position of the aluminum bar is also omitted, and the internal structure of the processing device is simplified.
Preferably, baffles are symmetrically connected to the bottom surface of the box body corresponding to the bottom end of the cutting machine, inclined guide plates are respectively connected to the top ends of the baffles, the width between the two guide plates is gradually increased from bottom to top, and a filter screen is connected between the top ends of the baffles; the guide plate that sets up can intercept the piece that produces when the aluminium bar cuts to filter screen department between two baffles of direction, through the size that sets up the filter screen net gape, make the piece can follow the filter screen and flow and collect in the set, when the aluminium bar cutting was accomplished and was dropped, the aluminium bar that drops can strike the filter screen, make the filter screen take place shake back and shake aluminium bar and the remaining piece on the filter screen and shake off, thereby promote clastic recovery.
Preferably, the filter screen is arranged in an arc shape with the middle part protruding upwards, the filter screen consists of a rubber rod, and a discharge hole is formed in the side wall of the box body corresponding to one side of the filter screen; through the material and the shape that set up the filter screen for when the aluminium bar carries out the striking to the filter screen, the filter screen can be greater frequency and shake by a wide margin, thereby further promote clastic recycle, and when the aluminium bar cutting was accomplished and was dropped, the aluminium bar can flow to discharge gate one side under the direction of curved filter screen, when needs take out the aluminium bar, only need open the discharge gate, can make the automatic roll-off of aluminium bar collect, make the processing of aluminium bar more convenient.
Preferably, a sliding sleeve is connected to the bottom surface of the box body corresponding to the bottom end of the middle part of the filter screen, a pressure rod is connected to the top end of the sliding sleeve in a sliding manner, the top end of the pressure rod is connected to the bottom wall of the filter screen, a tympanic membrane is connected to the side wall of the guide plate, and a cavity inside the tympanic membrane is communicated with the bottom end of the sliding sleeve through a hose; when the aluminum bar after the cutting strikes the filter screen, the middle part of the filter screen can press the gas in the sliding sleeve into the tympanic membrane through the pressure rod after the downward deformation, so that the tympanic membrane can shake back and forth, and the fragments remained at the tympanic membrane can be promoted to fall and be recovered.
Preferably, the top end of the side wall of the tympanic membrane is connected with an air injection pipe, and the air outlet end of the air injection pipe is connected with a nozzle for injecting air obliquely downwards; when the gas is filled in the tympanic membrane, the tympanic membrane expands, and the gas in the tympanic membrane is sprayed downwards through the spray head in an inclined mode, so that the residual debris on the tympanic membrane can be effectively blown off, and the collection of the debris is further promoted.
Preferably, the air outlet end of the spray head is connected with an arc-shaped filter layer, the filter layer is made of sponge materials, and the middle part of the filter layer bulges towards one side far away from the spray head; when the depression bar moved to the sliding sleeve top under the drive of filter screen, the tympanic membrane can breathe in through the shower nozzle this moment to the filter layer middle part that can make outside bulging warp to shower nozzle one side, make the hole of filter layer diminish, thereby can intercept the piece impurity in the air current of inflow shower nozzle department, when the shower nozzle was jet-propelled once more, the filter layer outwards bulged under the effect of shower nozzle atmospheric pressure this moment, make the hole increase of filter layer, thereby make the jet-propelled work of shower nozzle go on smoothly.
The use method of the aluminum profile cutting and processing device is used for the cutting and processing device and comprises the following steps:
s1: firstly, inserting an aluminum bar from the middle part of a feed inlet until the cutting part of the aluminum bar moves to the bottom end of a cutting machine;
s2: then, the telescopic assembly is controlled to work, so that the telescopic assembly can drive the clamping plate to move to one side of the aluminum bar and can clamp and fix the aluminum bar;
s3: then controlling a cutting machine to cut the fixed aluminum bar, and repeating the actions after the cutting is finished until the aluminum bar is completely cut into a plurality of bar bodies with required lengths; because the free end of elasticity strip hugs closely on the aluminium bar lateral wall under self elastic effect, makes it carry out stable shutoff to the feed inlet to can reduce the condition that the piece splashes everywhere when the aluminium bar is cutting, make the piece can effectual collection inside the box, reduce the aluminium bar and add influence and the potential safety hazard problem to the environment man-hour.
The invention has the following beneficial effects:
1. according to the aluminum profile cutting and processing device, the arranged elastic strip is tightly attached to the side wall of the aluminum bar, so that the feeding hole can be stably sealed, the situation that scraps splash around when the aluminum bar is cut can be reduced, the scraps can be effectively collected in the box body, the problems of influence on the environment and potential safety hazards caused by processing the aluminum bar are reduced, meanwhile, the flexible elastic strip is convenient for the aluminum bar to be directly inserted into the feeding hole, when the aluminum bar is processed and is drawn out from the feeding hole, the scraps adhered to the side wall of the aluminum bar can be scraped by the elastic strip, and the surface cleanliness of the aluminum bar is improved.
2. According to the aluminum profile cutting and processing device provided by the invention, the clamping plate can fix the aluminum bar by extruding and laminating the balls and the aluminum bar by arranging the plurality of groups of balls on the clamping plate, and when the inner end of the aluminum bar is cut and needs to be pushed in for continuous cutting, only the aluminum bar needs to be pushed, so that the aluminum bar can drive the balls to move towards the inside of the box body in a rolling manner, and the position of the aluminum bar can be flexibly adjusted.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is an enlarged view at B in FIG. 2;
FIG. 5 is a schematic structural view of a second embodiment of the present invention;
FIG. 6 is a diagram of the method steps of the present invention;
in the figure: the device comprises a box body 1, a feeding hole 2, an elastic strip 3, a telescopic assembly 4, a clamping plate 5, a cutting machine 6, a ball 7, a sliding cavity 8, a sliding block 9, an electromagnet 10, a partition plate 11, a piston 12, an air guide pipe 13, a sliding cylinder 14, a sliding rod 15, an air inlet pipe 16, an air outlet pipe 17, an air flow valve 18, an air guide groove 19, a groove 20, a baffle plate 21, a guide plate 22, a filter screen 23, a discharging hole 24, a sliding sleeve 25, a pressure rod 26, a tympanic membrane 27, a hose 28, a spray head 29 and a filter layer 30.
Detailed Description
The present invention will be further described with reference to the following detailed description so that the technical means, the creation features, the achievement purposes and the effects of the present invention can be easily understood. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-2, an aluminum profile cutting device according to an embodiment of the present invention is shown; the aluminum bar cutting device comprises a box body 1, wherein a circular feed inlet 2 is formed in one end of the box body 1, a group of elastic strips 3 which are uniformly distributed in an annular mode are connected onto the side wall of the feed inlet 2, the elastic strips 3 are conical, the elastic strips 3 can form a circular shape when being folded and can seal the feed inlet 2, telescopic assemblies 4 are symmetrically arranged on the upper side and the lower side, close to the feed inlet 2, of the interior of the box body 1, the end portions, close to each other, of the telescopic assemblies 4 are connected with arc-shaped clamping plates 5, and a cutting machine 6 capable of cutting aluminum bars is installed at the top end of the interior of the box body 1; when an aluminum bar in the prior art is cut, although the arranged containing structure can be used for recovering scraps generated when the aluminum bar is cut, the problem that the scraps fly around when the aluminum bar is cut is difficult to solve, so that a part of the scraps are difficult to effectively recover and collect after flying out for a long distance, the processing site is still polluted, and meanwhile, the splashed scraps can cause injury to workers; when the aluminum bar cutting machine works, an aluminum bar is firstly inserted from the elastic strip 3 in the middle of the feeding hole 2 until the cutting part of the aluminum bar moves to the bottom end of the cutting machine 6, then the telescopic assembly 4 is controlled to work, so that the telescopic assembly 4 can drive the clamping plate 5 to move towards one side of the aluminum bar and clamp and fix the aluminum bar, then the cutting machine 6 is controlled to cut the fixed aluminum bar, as the free end of the elastic strip 3 is tightly attached to the side wall of the aluminum bar under the action of the elasticity of the free end, the feeding hole 2 can be stably sealed, the situation that chips splash around when the aluminum bar is cut can be reduced, the chips can be effectively collected in the box body 1, the problems of influence on the environment and potential safety hazard when the aluminum bar is processed are reduced, meanwhile, the flexible elastic strip 3 is convenient for directly inserting the aluminum bar from the feeding hole 2, when the aluminum bar is processed and extracted from the feeding hole 2, elastic strip 3 also can scrape the piece of adhesion on the aluminium bar lateral wall this moment and fall, has improved the cleanliness on aluminium bar surface.
As shown in fig. 3-4, a group of arc-shaped balls 7 are rotatably connected to the mutually adjacent plate surfaces of the clamping plates 5; through setting up multiunit ball 7 on splint 5 for splint 5 can be through the extrusion laminating of ball 7 with the aluminium bar, fixes the aluminium bar, when the inner interception of aluminium bar is accomplished and need push and continue the interception, only need promote the aluminium bar this moment, makes the aluminium bar can drive the rolling form of ball 7 to 1 inside motion of box, thereby the nimble regulation of the aluminium bar position of being convenient for.
A sliding cavity 8 is formed in the position, corresponding to the ball 7, of each clamping plate 5, a sliding block 9 is connected in the sliding cavity 8 in a sliding mode, a spring is connected between the sliding block 9 and the inner end of the sliding cavity 8, a rolling groove matched with the shape of the ball 7 is formed in the outer end of the sliding block 9, the ball 7 is connected in the rolling groove in a rotating mode, an electromagnet 10 capable of repelling the sliding block 9 is installed at the inner end of the sliding cavity 8 of one clamping plate 5, a partition plate 11 attached to the side wall of the inner sliding block 9 is arranged at the outer end opening of the sliding cavity 8, a piston 12 is connected to the inner end of the sliding block 9 in the sliding cavity 8, an air guide pipe 13 is connected to the side wall of the sliding cavity 8 between the piston 12 and the partition plate 11, and the other end of the air guide pipe 13 is communicated with the inside of the sliding cavity 8 on the other clamping plate 5; when the aluminium bar cuts, slider 9 contracts under the effect of a spring inside 8 sliding chamber this moment, thereby make 5 lateral walls of splint can carry out direct centre gripping to the aluminium bar fixed, unstable condition when reducing ball 7 to the aluminium bar centre gripping, simultaneously when the aluminium bar cutting finishes needs shift position, flexible subassembly 4 drives splint 5 respectively this moment and keeps away from the aluminium bar, 10 work of electro-magnet repels slider 9 simultaneously, make the slider 9 of electro-magnet 10 department stretch out to 8 outer ends of sliding chamber and contact with the aluminium bar, this slider 9 can pass through piston 12 with the gas between baffle 11 and the piston 12 simultaneously, in 8 sliding chamber of another splint 5 of impressing respectively through air duct 13, thereby make slider 9 and ball 7 on another splint 5 also can laminate with the aluminium bar lateral wall in step mutually, thereby be convenient for the light regulation of aluminium bar position.
The telescopic assembly 4 connected with the clamping plate 5 provided with the electromagnet 10 comprises a sliding barrel 14, a sliding rod 15 is connected inside the sliding barrel 14 in a sliding mode, a second spring is connected between the sliding rod 15 and the inner end of the sliding barrel 14, the inner end of the sliding barrel 14 is connected with an external air pump through an air inlet pipe 16, an air outlet pipe 17 is connected to the side wall of the inner end of the sliding barrel 14, an air flow valve 18 is installed on the air outlet pipe 17, the other end of the air outlet pipe 17 is connected to the inner end of a corresponding sliding block 9, an air guide groove 19 communicated with the air inlet pipe 16 and a rolling groove is formed in the sliding block 9, the air guide groove 19 and the central point of the ball 7 are arranged in an eccentric mode, and a group of grooves 20 which are uniformly distributed in an annular mode is formed in the side wall of the ball 7; when the position of the aluminum bar needs to be adjusted, the air flow valve 18 is controlled to be opened at the moment, so that the air filled into the sliding barrel 14 by the external air pump flows into the air guide groove 19 through the air outlet pipe 17, the air flow sprayed from the air guide groove 19 impacts on the side wall of the groove 20 at the moment, the ball 7 can be driven to rotate, the ball 7 can drive the aluminum bar to move when rotating, the position of the aluminum bar can be adjusted more conveniently by the mode, meanwhile, the driving device for adjusting the horizontal position of the aluminum bar is also omitted, and the internal structure of the processing device is simplified.
As shown in fig. 2, baffles 21 are symmetrically connected to the bottom surface of the box 1 corresponding to the bottom end of the cutting machine 6, the top ends of the baffles 21 are respectively connected with inclined guide plates 22, the width between the two guide plates 22 is gradually increased from bottom to top, and a filter screen 23 is connected between the top ends of the baffles 21; the deflector 22 of setting can intercept the piece that produces when cutting the aluminium bar, and filter screen 23 department between two baffles 21 of direction, through the size that sets up filter screen 23 net gape, make the piece can follow filter screen 23 and flow and collect concentratedly, when the aluminium bar cutting is accomplished and is dropped, the aluminium bar that drops can strike filter screen 23, make filter screen 23 take place shake back and shake remaining piece on aluminium bar and the filter screen 23 and shake off, thereby promote clastic recovery.
The filter screen 23 is arranged in an arc shape with the middle part protruding upwards, the filter screen 23 is composed of a rubber rod, and a discharge hole 24 is formed in the side wall of the box body 1 corresponding to one side of the filter screen 23; through the material and the shape that set up filter screen 23, when making the aluminium bar strike filter screen 23, filter screen 23 can be greater frequency and shake by a wide margin, thereby further promote clastic recycle, and when the aluminium bar cutting was accomplished and was dropped, the aluminium bar can flow to discharge gate 24 one side under curved filter screen 23's direction, when needs take out the aluminium bar, only need open discharge gate 24, can make the automatic roll-off of aluminium bar collect, make the processing of aluminium bar more convenient.
A sliding sleeve 25 is connected to the bottom surface of the box body 1 corresponding to the bottom end of the middle part of the filter screen 23, a pressure rod 26 is connected to the top end of the sliding sleeve 25 in a sliding manner, the top end of the pressure rod 26 is connected to the bottom wall of the filter screen 23, a drum 27 is connected to the side wall of the guide plate 22, and a cavity inside the drum 27 is communicated with the bottom end of the sliding sleeve 25 through a hose 28; when the cut aluminum bar impacts the filter screen 23, the middle part of the filter screen 23 can press the gas in the sliding sleeve 25 into the tympanic membrane 27 through the pressure rod 26 after being deformed downwards, so that the tympanic membrane 27 can shake back and forth, and the falling and recovery of the debris remained at the tympanic membrane 27 can be promoted.
The top end of the side wall of the tympanic membrane 27 is connected with an air injection pipe, and the air outlet end of the air injection pipe is connected with a nozzle 29 for injecting air downwards in an inclined way; when the gas is filled in the drum 27, the drum 27 expands and the gas inside is obliquely and downwardly ejected through the ejection head 29, so that the debris remaining on the drum 27 can be effectively blown off, and the collection of the debris can be further promoted.
Example two:
as shown in fig. 5, a first comparative example, in which another embodiment of the present invention is: the air outlet end of the spray head 29 is connected with an arc-shaped filter layer 30, the filter layer 30 is made of sponge materials, and the middle part of the filter layer 30 bulges towards one side far away from the spray head 29; when the pressure bar 26 moves towards the top end of the sliding sleeve 25 under the driving of the filter screen 23, the tympanic membrane 27 can suck air through the spray head 29 at the moment, so that the middle part of the filter layer 30 which bulges outwards deforms towards one side of the spray head 29, the pores of the filter layer 30 become small, debris impurities in the air flow flowing into the spray head 29 can be intercepted, when the spray head 29 sprays air again, the filter layer 30 bulges outwards under the action of the air pressure of the spray head 29 at the moment, the pores of the filter layer 30 are increased, and the air spraying work of the spray head 29 can be smoothly carried out.
As shown in fig. 6, the method for using the aluminum profile cutting device according to the present invention is applied to the above-mentioned cutting device, and includes the following steps:
s1: firstly, inserting an aluminum bar from the middle part of a feed inlet 2 until the cutting part of the aluminum bar moves to the bottom end of a cutting machine 6;
s2: then, the telescopic assembly 4 is controlled to work, so that the telescopic assembly 4 can drive the clamping plate 5 to move to one side of the aluminum bar and can clamp and fix the aluminum bar;
s3: then controlling a cutting machine 6 to cut the fixed aluminum bar, and repeating the actions after the cutting is finished until the aluminum bar is completely cut into a plurality of bar bodies with required lengths; because the free end of elastic strip 3 hugs closely on the aluminium bar lateral wall under self elastic effect, makes it can carry out stable shutoff to feed inlet 2 to can reduce the condition that the piece splashes everywhere when the aluminium bar cuts, make the piece can effectual collection inside box 1, reduce the aluminium bar and add influence and the potential safety hazard problem to the environment man-hour.
The working principle is as follows: firstly, an aluminum bar is inserted from an elastic strip 3 in the middle of a feed port 2 until the cutting part of the aluminum bar moves to the bottom end of a cutting machine 6, then the telescopic assembly 4 is controlled to work, the telescopic assembly 4 can drive a clamping plate 5 to move towards one side of the aluminum bar and clamp and fix the aluminum bar, then the cutting machine 6 is controlled to cut the fixed aluminum bar, as the free end of the elastic strip 3 is tightly attached to the side wall of the aluminum bar under the action of the elasticity of the elastic strip, the feed port 2 can be stably sealed, the situation that chips splash around when the aluminum bar is cut can be reduced, the chips can be effectively collected in a box body 1, the problems of influence and potential safety hazard on the environment when the aluminum bar is processed are reduced, meanwhile, the flexible elastic strip 3 is convenient for directly inserting the aluminum bar from the feed port 2, when the aluminum bar is processed and is extracted from the feed port 2, at the moment, the elastic strip 3 can also scrape off chips adhered to the side wall of the aluminum bar, so that the surface cleanliness of the aluminum bar is improved; the clamping plate 5 is provided with the plurality of groups of balls 7, so that the clamping plate 5 can fix the aluminum bar through extrusion and lamination of the balls 7 and the aluminum bar, when the inner end of the aluminum bar is cut and needs to be pushed to continue cutting, only the aluminum bar needs to be pushed at the moment, and the aluminum bar can drive the balls 7 to move towards the inside of the box body 1 in a rolling manner, so that the position of the aluminum bar can be flexibly adjusted; when the aluminum bar is cut, the sliding block 9 contracts inside the sliding cavity 8 under the action of the first spring, so that the side wall of the clamping plate 5 can directly clamp and fix the aluminum bar, unstable conditions of the ball 7 when clamping the aluminum bar are reduced, and meanwhile, when the aluminum bar is cut to finish and needs to be moved, the telescopic assembly 4 drives the clamping plate 5 to be away from the aluminum bar respectively, the electromagnet 10 works and repels the sliding block 9, so that the sliding block 9 at the electromagnet 10 extends out of the outer end of the sliding cavity 8 and is in contact with the aluminum bar, meanwhile, the sliding block 9 can press gas between the partition plate 11 and the piston 12 into the sliding cavity 8 of the other clamping plate 5 through the gas guide tube 13, so that the sliding block 9 and the ball 7 on the other clamping plate 5 can also be synchronously attached to the side wall of the aluminum bar, and the position of the aluminum bar can be easily adjusted; when the position of the aluminum bar needs to be adjusted, the air flow valve 18 is controlled to be opened at the moment, so that the air filled into the sliding barrel 14 by an external air pump flows into the air guide groove 19 through the air outlet pipe 17, and the air flow sprayed from the air guide groove 19 impacts the side wall of the groove 20 at the moment, the ball 7 can be driven to rotate, so that the ball 7 can drive the aluminum bar to move when rotating, and by the mode, the position of the aluminum bar can be adjusted more conveniently, a driving device for adjusting the horizontal position of the aluminum bar is omitted, and the internal structure of the processing device is simplified; the arranged guide plate 22 can intercept chips generated during cutting of the aluminum bar, the chips are guided to the position of the filter screen 23 between the two baffles 21, the chips can flow out of the filter screen 23 and are collected in a centralized mode by setting the size of a screen opening of the filter screen 23, when the aluminum bar is cut and falls, the falling aluminum bar can impact the filter screen 23, the filter screen 23 shakes and then shakes off the aluminum bar and the chips remained on the filter screen 23, and therefore recovery of the chips is promoted; by setting the material and the shape of the filter screen 23, when the aluminum bar impacts the filter screen 23, the filter screen 23 can shake more frequently and more greatly, so that the scrap recycling is further promoted, when the aluminum bar is cut and falls, the aluminum bar can flow to one side of the discharge port 24 under the guidance of the arc-shaped filter screen 23, and when the aluminum bar needs to be taken out, the aluminum bar can automatically slide out and be collected only by opening the discharge port 24, so that the aluminum bar is more convenient to process; when the cut aluminum bar impacts the filter screen 23, after the middle part of the filter screen 23 deforms downwards, the gas in the sliding sleeve 25 can be pressed into the drum membrane 27 through the pressure rod 26, so that the drum membrane 27 can shake back and forth, and the falling and recovery of the scraps remained at the drum membrane 27 can be promoted; when the gas is filled into the tympanic membrane 27, the tympanic membrane 27 expands, and the gas inside is obliquely and downwards sprayed through the spray head 29, so that the debris remained on the tympanic membrane 27 can be effectively blown off, and the collection of the debris is further promoted; when the pressure bar 26 moves towards the top end of the sliding sleeve 25 under the driving of the filter screen 23, the tympanic membrane 27 can suck air through the spray head 29 at the moment, so that the middle part of the filter layer 30 which bulges outwards deforms towards one side of the spray head 29, the pores of the filter layer 30 become small, debris impurities in the air flow flowing into the spray head 29 can be intercepted, when the spray head 29 sprays air again, the filter layer 30 bulges outwards under the action of the air pressure of the spray head 29 at the moment, the pores of the filter layer 30 are increased, and the air spraying work of the spray head 29 can be smoothly carried out.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An aluminum profile cutting and processing device; the method is characterized in that: including box (1), feed inlet (2) of circular form are seted up to the one end of box (1), be connected with elastic strip (3) of a set of annular equipartition on the lateral wall of feed inlet (2), elastic strip (3) are the toper form, just elastic strip (3) can form circular form and can carry out the shutoff to feed inlet (2) when folding, telescopic component (4) are installed to the upper and lower bilateral symmetry that the inside of box (1) is close to feed inlet (2), the end connection that telescopic component (4) are close to each other has splint (5) of arc form, cutting machine (6) that can carry out the cutting to the aluminium bar are installed on the inside top of box (1).
2. The aluminum profile cutting processing device according to claim 1, characterized in that: the plate surfaces of the clamping plates (5) which are close to each other are respectively and rotatably connected with a group of balls (7) which are uniformly distributed in an arc shape.
3. The aluminum profile cutting and processing device according to claim 2, characterized in that: a sliding cavity (8) is arranged at the position of the clamping plate (5) corresponding to the ball (7), a sliding block (9) is connected in the sliding cavity (8) in a sliding way, a first spring is connected between the sliding block (9) and the inner end of the sliding cavity (8), the outer end of the slide block (9) is provided with a rolling groove matched with the shape of the ball (7), the ball (7) is rotationally connected in the rolling groove, and an electromagnet (10) which can repel the sliding block (9) is arranged at the inner end of the sliding cavity (8) of one clamping plate (5), and the outer port of the sliding cavity (8) is provided with a clapboard (11) which is jointed with the side wall of the inner sliding block (9), and the inner end of a slide block (9) in the slide cavity (8) is connected with a piston (12), the side wall of the sliding cavity (8) between the piston (12) and the clapboard (11) is connected with an air duct (13), the other end of the air duct (13) is communicated with the inside of a sliding cavity (8) on the other splint (5).
4. The aluminum profile cutting and processing device as claimed in claim 3, characterized in that: the telescopic component (4) connected with the clamping plate (5) provided with the electromagnet (10) comprises a sliding barrel (14), a sliding rod (15) is connected inside the sliding barrel (14) in a sliding mode, a second spring is connected between the sliding rod (15) and the inner end of the sliding barrel (14), the inner end of the sliding barrel (14) is connected with an external air pump through an air inlet pipe (16), an air outlet pipe (17) is connected to the side wall of the inner end of the sliding barrel (14), an air flow valve (18) is installed on the air outlet pipe (17), the other end of the air outlet pipe (17) is connected to the inner end of a corresponding sliding block (9), an air guide groove (19) communicated with the air inlet pipe (16) and a rolling groove is formed inside the sliding block (9), the air guide groove (19) and the central point of the rolling ball (7) are eccentrically arranged, and a group of grooves (20) which are uniformly distributed in an annular mode are formed in the side wall of the rolling ball (7).
5. The aluminum profile cutting and processing device according to claim 1, characterized in that: the cutting machine is characterized in that baffles (21) are symmetrically connected to the bottom surface of the box body (1) corresponding to the bottom end of the cutting machine (6), the top ends of the baffles (21) are respectively connected with inclined guide plates (22), the width between the two guide plates (22) is gradually increased from bottom to top, and a filter screen (23) is connected between the top ends of the baffles (21).
6. The aluminum profile cutting and processing device according to claim 5, characterized in that: the filter screen (23) is arranged to be arc-shaped with the middle part protruding upwards, the filter screen (23) is composed of rubber rods, and a discharge hole (24) is formed in the side wall of the box body (1) corresponding to one side of the filter screen (23).
7. The aluminum profile cutting and processing device as claimed in claim 6, characterized in that: be connected with sliding sleeve (25) on box (1) the bottom surface that the middle part bottom of filter screen (23) corresponds, sliding sleeve (25) top sliding connection has depression bar (26), depression bar (26) top links to each other with the diapire of filter screen (23), be connected with tympanic membrane (27) on the lateral wall of deflector (22), be linked together through hose (28) between the cavity of tympanic membrane (27) inside and sliding sleeve (25) bottom.
8. The aluminum profile cutting processing device according to claim 7, characterized in that: the top end of the side wall of the tympanic membrane (27) is connected with an air injection pipe, and the air outlet end of the air injection pipe is connected with a nozzle (29) which injects air obliquely and downwards.
9. The aluminum profile cutting and processing device according to claim 8, characterized in that: the air outlet end of the spray head (29) is connected with an arc-shaped filter layer (30), the filter layer (30) is made of sponge materials, and the middle of the filter layer (30) bulges towards one side far away from the spray head (29).
10. A method of using an aluminum profile cutting apparatus for the cutting apparatus according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1: firstly, inserting an aluminum bar from the middle part of the feed port (2) until the cutting part of the aluminum bar moves to the bottom end of the cutting machine (6);
s2: then, the telescopic assembly (4) is controlled to work, so that the telescopic assembly (4) can drive the clamping plate (5) to move to one side of the aluminum bar and clamp and fix the aluminum bar;
s3: and then controlling a cutting machine (6) to cut the fixed aluminum bar, and repeating the actions until the aluminum bar is completely cut into a plurality of bar bodies with required lengths after the cutting is finished.
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| CN202210551399.7A CN114905093A (en) | 2022-05-18 | 2022-05-18 | Aluminum profile cutting and processing device and using method thereof |
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Application publication date: 20220816 |