CN114905034A - Ladle leakage repairing device and method - Google Patents

Ladle leakage repairing device and method Download PDF

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Publication number
CN114905034A
CN114905034A CN202210587795.5A CN202210587795A CN114905034A CN 114905034 A CN114905034 A CN 114905034A CN 202210587795 A CN202210587795 A CN 202210587795A CN 114905034 A CN114905034 A CN 114905034A
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CN
China
Prior art keywords
ladle
hole
leakage
needle
casing
Prior art date
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Pending
Application number
CN202210587795.5A
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Chinese (zh)
Inventor
陈生利
匡洪锋
颜伟
何新
彭厅
苏育成
李幼林
韦兵
张志坚
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SGIS Songshan Co Ltd
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SGIS Songshan Co Ltd
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Publication date
Application filed by SGIS Songshan Co Ltd filed Critical SGIS Songshan Co Ltd
Priority to CN202210587795.5A priority Critical patent/CN114905034A/en
Publication of CN114905034A publication Critical patent/CN114905034A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/02Linings
    • B22D41/023Apparatus used for making or repairing linings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The invention relates to a ladle leakage repairing device and a ladle leakage repairing method. The shell is connected with the ladle in a magnetic attraction mode, so that the shell is quickly fixed on the ladle. The casing intussuseption is filled with refractory material, and during the mending leakage, the shutoff needle gets into through holding chamber and first through-hole in proper order and lets out the leakage hole, and the refractory material around the shutoff needle can cover leaking the surrounding area in hole simultaneously, realizes handling the mending leakage of the position of wearing to leak of ladle. The leakage repairing device is simple in structure and good in leakage repairing effect.

Description

Ladle leakage repairing device and method
Technical Field
The invention relates to the technical field of metallurgy, in particular to a ladle leakage repairing device and a ladle leakage repairing method.
Background
In the metallurgical field, blast furnaces are the primary equipment in ironmaking processes. Iron-making raw materials such as iron ore, coke and the like are smelted in a blast furnace to produce molten iron and slag, and the molten iron and the slag are separated and then discharged through an iron runner and a slag runner respectively. The molten iron in the iron runner is discharged to a ladle, and the molten iron is transported to a subsequent process through the ladle. The ladle comprises a cylindrical steel shell and a heat-resistant material laid on the inner wall of the steel shell. The ladle can be used for holding about 110 tons of molten iron at one time, the temperature of the molten iron is as high as 1500 ℃, the density of the molten iron is higher, the ladle is impacted by the high-speed and high-pressure molten iron in the processes of charging the molten iron and transporting, and the heat-resistant material is easy to damage and cause the penetration and leakage of the steel shell. After the ladle is leaked, molten iron overflows through the leakage holes, and further equipment safety and personnel safety accidents are caused.
Disclosure of Invention
The invention aims to provide a ladle leakage repairing device which is simple in structure and good in leakage repairing effect.
The invention also aims to provide a leakage repairing method which can be used for timely blocking a needle leakage hole when a ladle is penetrated and leaked, is convenient to use and has a good leakage repairing effect.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a ladle leakage repairing device, includes casing and shutoff needle, the first end of casing is used for being connected with ladle magnetism, be provided with in the casing and hold the chamber, it has refractory material to hold the intracavity packing, first through-hole has been seted up to the first end of casing, first through-hole with hold the chamber intercommunication, the shutoff needle is worn to locate hold the chamber, during the leak repairing, the one end of shutoff needle is passed first through-hole and inserts in the leakage hole of ladle.
Further, the casing includes the casing body that both ends run through, the first end of casing body forms first through-hole, the second end cover of casing body is equipped with the end plate, the casing body with the end plate encloses to establish and forms hold the chamber, the second through-hole has been seted up on the end plate, the shutoff needle is worn to locate the second through-hole.
Furthermore, the shell also comprises a magnetic part which is arranged around the periphery of the shell body and is used for being magnetically connected with the ladle.
Furthermore, the shell further comprises a guide frame, the guide frame is arranged on the wall of the accommodating cavity, and a guide hole for penetrating the plugging needle is formed in the guide frame.
Furthermore, the first through hole upper cover is equipped with the protection film, during the mending leakage, the shutoff needle can pass the protection film.
Furthermore, a positioning mark is arranged on one side surface of the plugging needle, which is away from the ladle, and the positioning mark is positioned on the axis of the plugging needle.
Further, the refractory material is anhydrous stemming.
Furthermore, one end of the plugging needle is provided with a conical insertion part, and the insertion part is used for being inserted into the leakage hole.
Furthermore, a groove is annularly arranged on the outer wall of the insertion part and extends spirally along the length direction of the insertion part; or,
the plurality of grooves are distributed at intervals along the length direction of the inserting part.
The leakage repairing method for the ladle by using the ladle leakage repairing device comprises the following steps:
s1, providing a laser pen, and aligning the laser beam emitted by the laser pen with the leakage hole of the ladle;
s2, attaching the first end of the shell to the side wall of the ladle, and enabling the horizontal projection of the leakage hole to be located in the first through hole;
s3, adjusting the position of the shell to enable the axial direction of the plugging needle to coincide with the laser beam;
s4, knocking the plugging needle to enable the plugging needle to move towards the leakage hole and to be inserted into the leakage hole.
Compared with the prior art, the invention has the beneficial effects that:
according to the ladle leakage repairing device and the ladle leakage repairing method, the shell is connected with the ladle in a magnetic absorption mode through the shell, so that the shell is quickly fixed on the ladle. The casing intussuseption is filled with refractory material, and during the mending leakage, the shutoff needle gets into through holding chamber and first through-hole in proper order and lets out the leakage hole, and the refractory material around the shutoff needle can cover leaking the surrounding area in hole simultaneously, realizes handling the mending leakage of the position of wearing to leak of ladle. The leakage repairing device is simple in structure and good in leakage repairing effect.
Drawings
Fig. 1 is a schematic view of a ladle leakage repairing apparatus according to an embodiment.
Fig. 2 is a sectional view of a ladle leakage repairing apparatus according to an embodiment.
Fig. 3 is a sectional view of the housing of the embodiment.
Fig. 4 is a cross-sectional view of an occlusion needle of an embodiment.
FIG. 5 is a schematic view of the ladle according to the embodiment before the leakage repairing apparatus is installed.
FIG. 6 is a schematic view showing the installation of the leakage repairing apparatus in the leakage repairing of the ladle according to the embodiment.
In the figure:
1. a housing; 10. an accommodating chamber; 11. a housing body; 12. an end plate; 121. a second through hole; 13. a magnetic member; 14. a protective film; 15. a guide frame; 2. plugging needles; 21. a groove; 3. a ladle; 31. a steel shell; 32. a heat resistant layer; 33. a leak hole; 4. refractory materials; 5. a laser pen; 6. laser beam position.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 and 2, the present invention provides a ladle leakage repairing apparatus (hereinafter referred to as a leakage repairing apparatus) which is used to block a leakage hole 33 of a ladle 3 when the ladle 3 is penetrated, so as to prevent molten iron from flowing out and causing damage to surrounding equipment, environment and personnel. The leakage repairing device comprises a shell 1 and a plugging needle 2. The first end of the housing 1 is adapted to be magnetically connected to the ladle 3 so that the housing 1 can be fixed to the side wall of the ladle 3. Be provided with in casing 1 and hold chamber 10, hold the intracavity 10 intussuseption and be filled with refractory material 4, refractory material 4's effect lies in separation molten iron and causes the influence to casing 1. A first through hole is formed in the first end of the shell 1 and communicated with the accommodating cavity 10. When the leakage repairing device is installed, the first through hole is over against the leakage hole 33 on the ladle 3, so that the first end of the whole shell 1 covers the leakage hole 33. The blocking needle 2 penetrates through the accommodating cavity 10, and one end, away from the ladle 3, of the blocking needle 2 penetrates through the shell 1 and extends to the outside of the shell 1. When leakage is not repaired, the plugging needle 2 penetrates through the shell 1, and one end, close to the ladle 3, of the plugging needle 2 is located in the accommodating cavity 10; during the mending leakage, the plugging needle 2 moves towards the direction of the ladle 3, and one end of the plugging needle 2 penetrates through the first through hole and is inserted into the leakage hole 33, so that the leakage hole 33 is plugged. In this embodiment, when the plugging needle 2 moves toward the leakage hole 33, the refractory 4 around the plugging needle 2 enters the leakage hole 33 together with the plugging needle 2 and covers the periphery of the leakage hole 33, so as to block molten iron overflowing around the leakage hole 33. It will be appreciated that the ladle 3 is formed of an outer shell 31 and an inner refractory layer 32, the shell 31 being cylindrical and the interior of the shell being adapted to receive molten iron. The heat-resistant layer 32 is piled on the inner side wall of the steel shell 31 to play a role in isolating molten iron. When the heat-resistant layer 33 is damaged, the steel shell 31 can be burnt through by molten iron to form the leakage hole 33, and the leakage hole 33 is similar to a circular shape, namely, the hole wall of the leakage hole 33 is in an irregular arc shape. The cross section of the plugging needle 2 is circular, when the plugging needle 2 is inserted into the leakage hole 33, a gap exists between the plugging needle 2 and the leakage hole 33, the refractory material 4 in the accommodating cavity 10 can be used for plugging the gap, and the leakage repairing treatment of the ladle 3 is realized.
Referring to fig. 2 and 3, the housing 1 is a cube, a cuboid or a cylinder, the housing 1 includes a housing body 11 having two ends penetrating through the housing body 11, a first through hole is formed at a first end of the housing body 11, an end plate 12 is disposed at a second end cover of the housing body 11, and the first end is opposite to the second end. The end plate 12 and the housing body 11 are enclosed to form a containing cavity 10. The first through hole may be a round hole or a square hole, and the shape of the first through hole is matched with the shape of the housing body 11. The diameter or side length of the first through hole is larger than the diameter of the leak hole 33. Preferably, the diameter or side length of the first through hole is 100-200 mm. The end plate 12 is provided with a second through hole 121, the diameter of the second through hole 121 is equal to the diameter of the plugging needle 2, and the plugging needle 2 penetrates through the second through hole 121. The shell 1 further comprises a guide frame 15, the guide frame 15 is arranged on the wall of the accommodating cavity 10, and the guide frame 15 is provided with a guide hole for penetrating the plugging needle 2. The guide hole is coaxial with the second through hole 121. The plugging needle 2 is arranged in the second through hole 121 and the guide hole in a penetrating mode, the guide frame 15 plays a role in supporting the plugging needle 2, the structure enables the plugging needle 2 to have two supporting structures of the end plate 12 and the guide frame 15, so that the plugging needle 2 is maintained in a state coaxial with the accommodating cavity 10 and the first through hole, the plugging needle 2 is located when leakage is mended, and the plugging needle 2 is convenient to align to the leakage hole 33.
Specifically, the housing 1 further includes a magnetic member 13, and the magnetic member 13 is disposed around the periphery of the housing body 11. The magnetic member 13 is a magnet or an electromagnet, and the magnetic member 13 has magnetism and can be magnetically connected with the steel shell 31 of the ladle 3. In this embodiment, the magnetic member 13 is annular, one side of the inner ring of the magnetic member 13 is fixedly connected to the first end of the housing body 11, and one side of the outer ring of the magnetic member 13 extends in a direction away from the housing body 11. One side of the magnetic part 13 facing the steel shell 31 is matched with the steel shell 32, that is, one side of the magnetic part 13 facing the steel shell 31 has an attaching surface matched with the arc surface of the steel shell 31, and during leakage repairing, the attaching surface of the magnetic part 13 abuts against the steel shell 31 and is magnetically connected and fixed with the steel shell 32. This structure is favorable to increasing the contact surface of magnetic part 13 and box hat 31, and then improves the connection steadiness of casing 1 and ladle 2.
Specifically, to prevent the refractory 4 in the accommodating chamber 10 from leaking out through the first through hole when the leakage is not repaired. The housing 1 further comprises a protection film 14, the protection film 14 is disposed at the first end of the housing 1, and the protection film 14 covers the first through hole. The protective film 14 is a tin foil or plastic film, and is used for protecting the refractory 4 in the accommodating cavity 10 and preventing the refractory 4 from shaking off when being subjected to external vibration. During leak repairing, the sealing pin 2 can pass through the protective film 14, and the protective film 14 is damaged by the mechanical damage of the sealing pin 2 and the high temperature damage of the molten iron, so that the refractory 4 in the accommodating cavity 10 can pass through the first through hole and cover the surrounding area of the leakage hole 33.
Referring to fig. 4, the end of the plugging needle 2 facing the ladle 3 is provided with a conical insertion portion for inserting into the leakage hole 33. Set up conical grafting portion and be favorable to inserting the leakage hole fast when the mending leak, and adaptable not unidimensional leakage hole 33. It will be appreciated that the size of the leak hole 33 is random when the steel shell 31 is pierced. For example, the diameter of the common leakage hole 33 is D1-D2, and D1 < D2, the size of the plug part can be: the small end dimension D1 of the plug part is smaller than D1, and the large end dimension D2 of the plug part is larger than D2. This structure makes shutoff needle 2 can be applicable to not unidimensional leakage hole 33, and the commonality is strong.
Specifically, a groove 21 is annularly arranged on the outer wall of the insertion part, and the groove 21 extends spirally along the length direction of the insertion part. The length direction of the insertion part is the length direction of the plugging needle 2. The purpose of the groove 21 is to increase the friction of the plug part, so that the plug part can drive the refractory 4 of the accessory into the leakage hole 33 when being inserted into the leakage hole 33, or the refractory 4 of the accessory covers the leakage hole 33 more.
In another embodiment, the number of the grooves 21 is multiple, the grooves 21 are annularly arranged on the outer wall of the insertion part, and the multiple grooves 21 are distributed at intervals along the length direction of the insertion part.
Specifically, the plugging needle 2 is made of molybdenum alloy material, the content of molybdenum element is more than 99%, and the melting point of the plugging needle 2 is higher than 1600 ℃.
Specifically, a side face, away from the ladle 3, of the plugging needle 2 is provided with a positioning mark, and the positioning mark is located on an axis of the plugging needle 2. It will be appreciated that the end of the stopper needle 2 facing the ladle 3 is located in the receiving chamber 10 when the leak is not repaired, and that it is not possible to observe whether the stopper needle 2 is aligned with the leak hole 33 when the housing 1 is mounted. The end of the stopper needle 2 facing away from the ladle 3 extends outside the housing 1. Therefore, the axial direction of the sealing needle 2 is determined by providing the positioning mark so as to align the sealing needle 2 with the leakage hole 33.
Specifically, the main components of the anhydrous stemming comprise coke powder, brown fused alumina, silicon carbide, clay materials and mud green.
The remarkable effects of the embodiment are as follows: through using casing 1 and 3 magnetism of ladle to inhale and be connected, make casing 1 fix on ladle 3 fast. The casing 1 intussuseption is filled with refractory material 4, and during the mending leak, shutoff needle 2 gets into leakage hole 33 through holding chamber 10 and first through-hole in proper order, and the refractory material 4 around the shutoff needle 2 simultaneously can cover leakage hole 33's surrounding area, realizes handling the mending leak of the position of wearing to leak of ladle 3. The leakage repairing device is simple in structure and good in leakage repairing effect.
As shown in fig. 5 and 6, there is also provided a leakage repairing method for performing leakage repairing processing on the ladle 3 by using the ladle leakage repairing apparatus. The method comprises the following specific steps:
and S1, providing a laser pen 5, wherein the laser pen 5 can emit laser beams, and when the ladle 3 is penetrated and leaked, the laser beams emitted by the laser pen 5 are aligned with the leakage hole 33, namely the laser beams irradiate on the leakage hole 33 along the laser beam position 6.
S2, the first end of the casing 1 is attached to the sidewall of the ladle 3, and the horizontal projection of the leakage hole 33 is located in the first through hole, that is, the casing 1 covers the first through hole. At this time, the leak hole 33 is closed by the refractory 4 in the housing chamber 10.
S3, the position of the housing 1 is adjusted so that the axial direction of the sealing needle 2 coincides with the laser beam. In this step, since the laser beam is aligned with the leakage hole 33, the alignment of the plugging needle 2 with the leakage hole 33 can be realized only by adjusting the central position of the housing 1 where the laser beam is aligned with the plugging needle 2. Specifically, the housing 1 is adjusted so that the laser beam is irradiated to the positioning mark of the occlusion needle 2.
S4, knocking one end of the plugging needle 2, which is far away from the ladle 3, and moving the plugging needle 2 towards the leakage hole 33 and inserting the plugging needle into the leakage hole 33. In the step, the plugging needle 2 is inserted into the leakage hole 33 to plug the leakage hole, and the refractory 4 can be driven to cover the surrounding area of the leakage hole 33 in the movement process of the plugging needle 2, so that the leakage repairing treatment of the ladle 3 is realized.
Of course, in order to improve the safety of the operation, the shell 1 is clamped by a jig and the shell 1 is fixed to the ladle 3 during the process of mounting the shell 1. Meanwhile, before the shell 1 is installed, a layer of sandy soil can be laid on the ground to prevent overflowing molten iron from directly falling on the ground, so that the overflowing molten iron can be cleaned after being cooled.
The remarkable effects of the embodiment are as follows: through utilizing laser pen 5 to aim at leakage hole 33, readjust the position of casing 1 and utilize the laser beam to make shutoff needle 2 aim at leakage hole 33 to realize the quick installation of mending leakage device and use. The shell 1 is installed in a magnetic connection mode, and is convenient to install and adjust in position. After the housing 1 is mounted, the plugging needle 2 is inserted into the leakage hole 33 to complete the leakage repairing operation. Therefore, the method has the characteristics of convenient use and good leakage repairing effect.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.

Claims (10)

1. The utility model provides a ladle mending leakage device, its characterized in that includes casing and shutoff needle, the first end of casing is used for inhaling with the ladle and is connected, be provided with in the casing and hold the chamber, it has refractory material to hold the intracavity packing, first through-hole has been seted up to the first end of casing, first through-hole with hold the chamber intercommunication, the shutoff needle is worn to locate hold the chamber, during the mending leakage, the one end of shutoff needle is passed first through-hole and inserted in the leak hole of ladle.
2. The ladle leakage repairing device according to claim 1, wherein the casing includes a casing body having two ends extending therethrough, the first end of the casing body forms the first through hole, the second end cap of the casing body is provided with an end plate, the casing body and the end plate are enclosed to form the accommodating cavity, the end plate is provided with a second through hole, and the plugging needle is inserted into the second through hole.
3. The ladle leakage repairing device of claim 2, wherein the housing further comprises a magnetic member disposed around a periphery of the housing body, the magnetic member being adapted to be magnetically coupled to the ladle.
4. The ladle leakage repairing device of claim 2, wherein the housing further comprises a guide frame, the guide frame is arranged on the wall of the accommodating cavity, and the guide frame is provided with a guide hole for penetrating the blocking needle.
5. The ladle leakage repairing device of claim 1, wherein a protective film is covered on the first through hole, and the blocking needle can penetrate through the protective film during leakage repairing.
6. The ladle leakage repairing device according to any one of claims 1 to 5, wherein a side of the blocking needle facing away from the ladle is provided with a positioning mark, and the positioning mark is located on an axis of the blocking needle.
7. The ladle leakage repairing device according to any one of claims 1 to 5, wherein the refractory is an anhydrous stemming.
8. The ladle leakage repairing device according to any one of claims 1 to 5, wherein one end of the plugging needle is provided with a conical insertion part for insertion into the leakage hole.
9. The ladle leakage repairing device of claim 8, wherein a groove is annularly arranged on the outer wall of the insertion part, and the groove spirally extends along the length direction of the insertion part; or,
the grooves are distributed at intervals along the length direction of the insertion part.
10. A method for repairing a leakage of a ladle by using the ladle leakage repairing apparatus according to any one of claims 1 to 9, comprising the steps of:
s1, providing a laser pen, and aligning the laser beam emitted by the laser pen with the leakage hole of the ladle;
s2, attaching the first end of the shell to the side wall of a ladle, and enabling the horizontal projection of the leakage hole to be located in the first through hole;
s3, adjusting the position of the shell to enable the axial direction of the plugging needle to coincide with the laser beam;
s4, knocking the plugging needle to enable the plugging needle to move towards the leakage hole and to be inserted into the leakage hole.
CN202210587795.5A 2022-05-26 2022-05-26 Ladle leakage repairing device and method Pending CN114905034A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210587795.5A CN114905034A (en) 2022-05-26 2022-05-26 Ladle leakage repairing device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210587795.5A CN114905034A (en) 2022-05-26 2022-05-26 Ladle leakage repairing device and method

Publications (1)

Publication Number Publication Date
CN114905034A true CN114905034A (en) 2022-08-16

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2923589Y (en) * 2006-05-01 2007-07-18 郭达伟 Chemical-product store-pot plug for stopping leakage
US20080099075A1 (en) * 2006-10-31 2008-05-01 Robert Lee Martrich Leak containment apparatus for reactive gases
KR20090007237U (en) * 2008-01-14 2009-07-17 최수중 Apparatus for protecting leakage of liquid
CN102042483A (en) * 2009-10-14 2011-05-04 金雹峰 High-pressure strong-magnetization leakage stopper
CN102060151A (en) * 2010-11-24 2011-05-18 太原理工大学 Risk source leakage self-adaption universal ferromagnetic plugging device and fast plugging method thereof
CN211289575U (en) * 2019-10-15 2020-08-18 南阳市安运石油钻采设备有限公司 Sticking and plugging device for pressurized container

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2923589Y (en) * 2006-05-01 2007-07-18 郭达伟 Chemical-product store-pot plug for stopping leakage
US20080099075A1 (en) * 2006-10-31 2008-05-01 Robert Lee Martrich Leak containment apparatus for reactive gases
KR20090007237U (en) * 2008-01-14 2009-07-17 최수중 Apparatus for protecting leakage of liquid
CN102042483A (en) * 2009-10-14 2011-05-04 金雹峰 High-pressure strong-magnetization leakage stopper
CN102060151A (en) * 2010-11-24 2011-05-18 太原理工大学 Risk source leakage self-adaption universal ferromagnetic plugging device and fast plugging method thereof
CN211289575U (en) * 2019-10-15 2020-08-18 南阳市安运石油钻采设备有限公司 Sticking and plugging device for pressurized container

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