CN114896900B - Target tracking system - Google Patents
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Abstract
The invention provides a target tracking system, comprising: the system comprises a key variable acquisition module, a multivariate characteristic acquisition module, a target running state determination module and a target tracking prediction module, wherein the key variable acquisition module, the multivariate characteristic acquisition module, the target running state determination module and the target tracking prediction module are used for dividing the key variable into a bottom layer equipment layer, a running process layer and a plan index layer; analyzing a plurality of related variables, extracting state characteristics of the related variables, screening existing abnormal characteristics, making a state tracking strategy, fusing the multivariate characteristics to establish a target state detection model, and tracking a dynamically changed target in the furnace body in real time. And establishing a prediction model from the target to the position of each furnace section outlet and the like based on the tracking information, and predicting the time of entering and exiting each furnace section. By fusing sequence characteristics of multiple time-space level parameters, the real-time position of the target strip steel in the continuous annealing process is jointly decided and tracked, a prediction model from the target strip steel to each key position is established, and a foundation is laid for subsequent process modeling and system control.
Description
Technical Field
The invention relates to the technical field of annealing and heating, in particular to a target tracking system.
Background
The continuous annealing and heating process is an important process on a cold-rolling hot galvanizing production line, and various strip steels entering an annealing furnace need to be heated according to corresponding heating requirements. The heating requirements of different strip steels in different furnace sections are inconsistent, so that different heating targets, namely the strip steels, in the furnace need to be tracked in real time so as to be conveniently and correspondingly regulated and controlled in time.
The general cold rolling hot galvanizing production line is introduced with a relatively mature production line and a system thereof abroad, and different target strip steels in the furnace cannot be accurately tracked in time under the condition. The reason is that: 1. although each roll of strip steel has an initial furnace entering plan before entering the production line, the plan has the initial length of each roll of strip steel, when entering the production line, according to different requirements, the crescent shears trim the two sides and the front and back of the strip steel, for example, the transition strip steel is trimmed in length, the specific length of the trimming is uncertain and unknown, so that the length of the strip steel heated in the furnace in the production line is uncertain and is not equal to the length of the strip steel in the initial furnace entering plan; 2. the strip steel trimmed by the crescent shears can be welded together before entering the annealing furnace, and the specific length of the strip steel is also influenced; 3. the combination modes of different types and specifications of strip steel in the production line are irregular; 4. when the production line runs, the whole process is continuously and uninterruptedly operated at a high speed day and night, so that a great deal of labor energy is consumed only by manual observation; 5. due to the difference of the types and the lengths of the strip steels and the high speed of operation, no sensor capable of detecting and tracking the target strip steel in real time exists in general production line equipment and the existing control system, and only welding seam detection devices are discretely arranged at a plurality of positions of a production line so as to roughly estimate the position of the target strip steel, so that the higher tracking requirement of the specific target strip steel cannot be met.
Disclosure of Invention
In order to solve the problems, the invention provides a target tracking system, which aims to fuse the sequence characteristics of multi-space-time hierarchical parameters and jointly decide and track the real-time position of target strip steel in the continuous annealing process, thereby establishing a prediction model of the target strip steel to each key position and laying a foundation for subsequent process modeling and system control. The target tracking system mainly comprises:
a key variable acquisition module for extracting parameters related to the position of the target strip steel as key variables according to the continuous annealing heating process in the annealing furnace and dividing the key variables into a bottom equipment layer I according to equipment and control types 1 Run Process layer I 2 And a planning index layer I 3 (ii) a The key variables comprise the type specification of the strip steel in a furnace plan, the length of the strip steel in a furnace entering plan, the furnace entering sequence of the strip steel in the furnace entering plan, the welding seam distance at the furnace entering position, the welding seam at the PH-NOF joint, the welding seam distance at the outlet of the NOF furnace section, the welding seam distance at the outlet of the RTF furnace section, the running speed, the outlet plate temperature of the NOF furnace section and the outlet plate temperature of the RTF furnace section;
a multi-element feature acquisition module for the bottom equipment layer I 1 And run Process layer I 2 Analyzing the running state of multiple related variables, extracting the data time sequence distribution characteristics of each variable, and determining multiple abnormal characteristics and bases existing in combination with the production process of the annealing furnaceScreening abnormal features according to the priority strategy and the time sequence distribution features to obtain multivariate features; wherein the plurality of related variables comprise a welding line distance at a furnace entrance, a welding line at a PH-NOF joint, a welding line distance at an outlet of an NOF furnace section, a welding line distance at an outlet of an RTF furnace section, an operation speed, an outlet plate temperature of the NOF furnace section and an outlet plate temperature of the RTF furnace section;
an operation state determination module of the target for determining the operation state of the target according to the planned index layer I in the existing system 3 The variable and multivariate feature acquisition module obtains multivariate features and formulates a gradual detailed state tracking strategy; based on the formulated conditions and constraints of the progressive detail state tracking strategy, a target state detection model is established by fusing the multivariate characteristics, so that the running state of the target is determined;
a target tracking prediction module for predicting the planning index layer I on a time scale 3 Time alignment is carried out on the operation state result of a certain coil steel in an operation state determining module of the variable and the target, wherein the plan index layer I 3 The variables comprise the type and specification of the strip steel in the furnace entering plan, the length of the strip steel in the furnace entering plan and the furnace entering sequence of the strip steel in the furnace entering plan, and equipment information of a furnace body is combined on a spatial scale, so that a dynamically changing target in the furnace body is tracked in real time; and establishing a prediction model from the target to the outlet position of each furnace section based on the tracking information of the target so as to predict the time of the target entering and exiting each furnace section.
Further, the specific process of obtaining the multivariate features in the multivariate feature obtaining module is as follows:
2.1: selecting the bottom device layer I 1 Related variables as setsAnd run Process layer I 2 Related variables as setsWherein i = the distance of a welding line at a furnace entrance, the welding line at a PH-NOF joint, the distance of a welding line at an outlet of an NOF furnace section or the distance of a welding line at an outlet of an RTF furnace section, and j = the running speed, the temperature of an outlet plate of the NOF furnace section or the temperature of an outlet plate of the RTF furnace section;
2.2: to pairAndthe variables in (1) are screened by the common multiple of the minimum sampling frequency, and the common multiple of the minimum sampling frequency is as follows:
wherein k =1,2, [ alpha ], []Representation solutionAndcommon multiple of sampling frequency of all variables; to obtainThen, toAndscreening for each variable in (1):
2.3: for those after screeningAndcarrying out exploratory analysis on the time sequence distribution characteristics of each variable to obtain multivariate data;
2.4: preprocessing the multi-element data screened by the same sampling frequency, wherein the preprocessing priority is as follows: the running speed is greater than the variable of the bottom equipment layer and is greater than the temperature of the outlet plates of the two furnace sections; the pretreatment is as follows: when the running speed is 0 or negative, the production line is stopped or an abnormality occurs on the site, and all variables in the time interval are not processed.
Further, in the target operation state determination module, the gradual detailed state tracking strategy is to firstly divide the length of the strip steel in the furnace entering plan by the operation speed to obtain an initial linear time interval, and then indicate a plan index layer I 3 The method comprises the steps of lengthening a time sequence, aligning the time sequence with an initial linear time interval, calculating the length of strip steel through the head and tail positions of certain adjacent strip steel detected by a sensor, and comparing with the length of strip steel in a furnace entering plan, wherein the calculated length of strip steel is more accurate because the length of strip steel in the furnace entering plan is an initial value, the strip steel can be slightly or greatly reduced according to production requirements and process requirements when entering a production line, and the reduction length is unknown, so the length of strip steel in the furnace entering plan is not consistent with the length of strip steel actually entering the furnace, and the more accurate length of strip steel can be calculated through the step, but at the moment, the more accurate length of strip steel still existsThe position of the target strip steel is further refined and tracked by an outlet plate temperature detection model of the two furnace sections finally so as to obtain more accurate strip steel length, wherein,to representThe corresponding sampling time interval, v, represents the line speed of travel.
Further, in the target operation state determination module, the establishment process of the state detection model of the bottom device layer variable is as follows:
(1) variables for each underlying equipment layerIs represented byThree continuous sliding windows are established: mean value calculation windowW m Instantaneous change detection windowW d Sum variance calculation windowW v The window length is respectivelym,nAndv;
(2) computingIs/are as followsW m Mean sumW d Mean value, expressed asM m AndM d and calculateW v Mean value ofM v The sum variance V is calculated as:
in the formula, k 0 Defining a cumulative sum of start and end events for the first sample pointAndthe expression is
Wherein δ is a weight parameterFor the variance threshold, the larger the δ, the currentAndthe larger the ratio of the statistical value is, the stronger the accumulative capacity is, otherwise, the smaller the statistical value is, the judgment is madeAndthe positions of the transient feature points can be determined.
Further, the specific implementation process of the target operation state determination module is as follows:
3.1: for plan indexPerforming initial time interval linear filling, wherein k =1,2 and 3 respectively represent the type specification of the strip steel in a furnace entering plan, the length of the strip steel in the furnace entering plan and the furnace entering sequence of the strip steel in the furnace entering plan; the linear filling of the initial time interval refers to that the length of the strip steel in the furnace entering plan is taken as a reference, the division calculation is carried out on the length of the strip steel and the running speed to obtain the initial linear time interval Z 0 ;
3.2: utilizing the variable data processed in the step 3.1 and the multivariate characteristic acquisition module to formulate a state tracking strategy of progressive detail;
3.3: utilizing the established multivariate state detection model of the bottom equipment layer to carry out detection on the bottom equipment layer I 1 Detecting the variable state, namely determining a position point of state change by determining a transient characteristic point;
3.4: by means of step 3.3, the position of the strip can be further reduced in the spatial domain from the strip length in the furnace entry plan to the calculated strip length L r In the time domain, from Z 0 Is reduced toIn order to more accurately track the position of the target strip steel, the specific position is determined through a detection model of the temperature state of the outlet plates of the two furnace sections, and the establishing process is as follows:
(1) processed in a selected multivariate feature acquisition moduleThe time sequence data set of any variable is y 1 ,y 2 ,…,y k Calculating the mean value of the data set as the reference value of the data set asThe deviation is calculated as,i=1,2,…,k;
(2) Calculating the standard deviation of the time sequence data set of any variable by using the following formula, and obtaining the interval boundary +/-m corresponding to the P according to the occurrence probability P of the data in the stable state in all data and a standard normal distribution table 1 σ;m 1 As positive number, determining the distribution of steady state data at + -m centered on the reference value 1 Within the sigma range;
in the above formula, v i For the ith data y in the historical data sequence i A corresponding deviation;
obtaining real-time data sequencesDetermining the real-time state by taking continuous s data as a group; for each group, the specific determination method is as follows: respectively calculating the set of s real-time data y 1 ,y 2 ,…,y s Obtaining s deviations according to the corresponding deviations; averaging the s deviations to obtain a mean value v; if | v $>m 1 Sigma, showing that the group of real-time data belongs to the strip steel switching time point T r 2 Combined with determination in step 3.3OrAnd taking the intersection between the two, and determining the specific time sequence position of the strip head and the strip tail of the strip steel, wherein the corresponding space position is the position of the outlet of the two furnace sections at the moment.
Further, the process of making the state tracking policy is as follows:
1): detecting the head and tail positions of certain adjacent strip steel based on a multi-element state detection model of a bottom equipment layer, and utilizing the distance of a welding seam at a furnace entering positionCalculating the head end position of a certain roll of strip steelAnd tail end positionR represents a coil of strip and its length L is calculated at the same time r ,;
2): second use of Z 0 Screening is carried out ifThen the result is retained, go to 4) operation, ifIf yes, indicating data exception, and turning to 3);
3): for description purposeDetected and calculated、Andexceptions, using the next variable of the underlying equipment layer, i.e.To perform detection and calculation、Andagain, 2) until i +1=4, ifIf the data is still calculated to be abnormal, the strip steel entering the production line is wrong, the wrong information is returned to a system interface for alarming, and the production plan and the strip steel information in the production line need to be manually re-calibrated at the moment;
4): calculated L r Common multiple of minimum sampling frequencyConstraining to obtain a ratio to Z 0 More precise ranges, but still existThe error in the interval is determined by the error in the interval,representThe corresponding sampling time interval is set to be,and v represents the common multiple of the minimum sampling frequency, and the operating speed of the production line is used for further determining the accurate position of the target strip steel, and the large-amplitude jump position of the NOF section outlet strip steel and the large-amplitude jump position of the RTF section outlet strip steel are respectively detected based on a two-furnace section outlet plate temperature detection model, so that the position of the target strip steel is further finely tracked.
Further, in the target tracking and predicting module, the specific process of establishing a prediction model from the target to the outlet position of each furnace section is as follows:
4.1: updating the initial linear time interval Z 0 Keeping consistent with the switching time interval of the head and the tail of the certain winding steel strip in the step 3.4, setting the switching time interval asThat is, the specific time of the coiled steel completely passing a certain detection point in the furnace is multiplied by the running speed, and the distance length of the coiled steel is calculatedMeanwhile, the specific position of the tape head of the coiled steel tape can be known from the step 3.4;
4.2: the furnace body information is a fixed numerical value, the spatial position of each key position is a fixed known value, and the spatial position of a certain key position is set asAnd then establishing a prediction model from the target to the outlet position of each furnace section as follows:
wherein n represents the specific position of the strip headTo a critical positionThe number of changes in running speed during the period, N represents the specific position of the strip headTo a critical positionThe maximum number of times during which the operating speed changes,the operating speed of the nth change is indicated,is shown inThe distance of the transfer.
The technical scheme provided by the invention has the beneficial effects that: the method saves the labor cost, integrates the sequence characteristics of multiple time-space level parameters, and jointly decides and tracks the real-time position of the target strip steel in the continuous annealing process, thereby establishing a prediction model from the target strip steel to each key position, gradually improving the tracking precision of the target strip steel, and laying a foundation for the subsequent process modeling and system control.
Drawings
The invention will be further described with reference to the following drawings and examples, in which:
FIG. 1 is a schematic diagram of a target tracking system in an embodiment of the invention.
FIG. 2 is a graph of the time-series distribution of underlying device-level variables in an embodiment of the invention.
FIG. 3 is a timing profile of operating speeds in an embodiment of the present invention.
FIG. 4 is a time-series distribution characteristic diagram of the outlet plate temperature of two furnace sections in the embodiment of the invention.
FIG. 5 is a diagram of non-contact temperature detection and contact temperature detection results in an embodiment of the invention.
FIG. 6 is a graph of the time series profile of the outlet plate temperature in an embodiment of the present invention.
FIG. 7 is a graph of NOF plate temperature results for a certain section after pretreatment in an example of the present invention.
Detailed Description
Referring to fig. 1, fig. 1 is a schematic diagram of a target tracking system in an embodiment of the present invention, taking a continuous annealing heating process of an annealing furnace as an example, collecting key variables related to multiple spatial layers and target tracking, where the key variables have different sampling frequencies and different hysteresis on a time scale. Wherein the multi-spatial layer includes: bottom layer of equipment layer I 1 Run Process layer I 2 And a planning index layer I 3 . The classification of the multiple spatial layers is determined according to variable sources and acquisition frequency differences, for example, parameters of a bottom layer equipment layer are parameters of acquiring time unit rules and acquiring frequency in millisecond or second level, an operation process layer is process data acquired by a sensor deployed in a control system, the acquiring frequency is second level, a plan index layer is plan data in a furnace entering plan, and time unit intervals of the data are irregular and are generally in minute or hour level. The target tracking refers to that one or more rolls of continuous multiple rolls of strip steel enter into an annealing production line for being used asAnd performing real-time positioning and tracking for the target. The key variables refer to variables related to target strip steel tracking in initial production equipment and a control system of an annealing production line, and comprise: the type and specification of the strip steel in the furnace entering plan, the length of the strip steel in the furnace entering plan, the furnace entering sequence of the strip steel in the furnace entering plan, the distance of a welding seam at the furnace entering position, a welding seam at the joint of a preheating-heating section (hereinafter referred to as PH-NOF), the distance of a welding seam at the outlet of a direct-fired furnace section (hereinafter referred to as NOF furnace section), the distance of a welding seam at the outlet of a radiation heating furnace section (hereinafter referred to as RTF furnace section), the running speed, the temperature of an outlet plate of the NOF furnace section and the temperature of an outlet plate of the RTF furnace section. The target tracking system specifically includes:
a key variable acquisition module for extracting parameters related to the position of the target strip steel as key variables according to the continuous annealing heating process in the annealing furnace and dividing the key variables into a bottom equipment layer I according to equipment and control types 1 Run Process layer I 2 And a planning index layer I 3 (ii) a The key variables comprise the type specification of the strip steel in the furnace plan, the length of the strip steel in the furnace entering plan, the furnace entering sequence of the strip steel in the furnace entering plan, the distance of a welding seam at the furnace entering position, the welding seam at a PH-NOF combination position, the distance of a welding seam at an outlet of an NOF furnace section, the distance of a welding seam at an outlet of an RTF furnace section, the running speed, the temperature of an outlet plate of the NOF furnace section and the temperature of an outlet plate of the RTF furnace section;
a multi-element feature acquisition module for the bottom equipment layer I 1 And run Process layer I 2 Analyzing the running state of a plurality of related variables, extracting the state characteristics of the related variables, determining various abnormal characteristics existing in combination with the production process of the annealing furnace, and screening the abnormal characteristics based on priority distribution and distribution type difference to obtain multiple characteristics; wherein the plurality of relevant variables comprise a weld distance at a furnace entrance, a weld at a PH-NOF junction, a weld distance at an outlet of an NOF furnace section, a weld distance at an outlet of an RTF furnace section, an operating speed, an outlet plate temperature of the NOF furnace section and an outlet plate temperature of the RTF furnace section. The specific process for obtaining the multivariate characteristics is as follows:
2.1: selecting the underlying device layer I 1 Related variables as setsAnd run Process layer I 2 Related variables as setsWherein i = the distance of a welding line at a furnace entrance, the welding line at a PH-NOF joint, the distance of a welding line at an outlet of an NOF furnace section or the distance of a welding line at an outlet of an RTF furnace section, and j = the running speed, the temperature of an outlet plate of the NOF furnace section or the temperature of an outlet plate of the RTF furnace section;
2.2: to pairAndthe variables in (1) are screened by common multiple of minimum sampling frequency. Variable data of the bottom device layerAnd running process layer variable dataAll present the collection regularity, but the collection frequency is different each other, consequently carries out same sampling frequency data processing to data, for guaranteeing the authenticity of data, carries out minimum sampling frequency common multiple screening to all variables, and minimum sampling frequency common multiple is:
wherein k =1,2, [ alpha ], []Representation solvingAndcommon multiple of sampling frequency of all variables in the system(ii) a To obtainThen, toAndscreening for each variable in (1):
andis the set after screening; e.g., if the initial set isThe sampling frequency of the weld distance variable at the furnace inlet is 500ms, and the data acquisition data at the sampling frequency is 1,2,3,4,5,6,7 …Is 1s, thenThe variable of the distance between the welding seams at the furnace inlet is 1,3,5 and 7 ….
2.3: for those after screeningAndand carrying out exploratory analysis on the time sequence distribution characteristics of the variables to know that the time sequence distribution characteristics of the variables are different.The time sequence distribution characteristics of all variables in the set are shown in fig. 2, and a linear increasing characteristic and a large-amplitude jumping characteristic are presented;the speed time sequence distribution characteristics in the set are as shown in fig. 3, the linear invariance is kept in a time interval, and if the speed time sequence distribution characteristics are changed, the linear invariance is kept continuously after jumping occurs;the time sequence distribution characteristics of the outlet variables of the two furnace sections in the set are shown in fig. 4, and show slow fluctuation change characteristics on a time scale, that is, a single change trend and a single value are not kept on the time scale, and data between adjacent time sampling points do not change suddenly but change smoothly relatively.
2.4: preprocessing a plurality of variables (the welding line distance at the furnace entrance, the welding line at the PH-NOF combination position, the welding line distance at the NOF furnace section outlet, the welding line distance at the RTF furnace section outlet, the operation speed, the NOF furnace section outlet plate temperature and the RTF furnace section outlet plate temperature) (namely, preprocessing multivariate data screened by the same sampling frequency) of a bottom equipment layer and an operation process layer, wherein the preprocessing priority is as follows: the running speed is greater than the variable of the bottom equipment layer and is greater than the temperature of the outlet plate of the two furnace sections. Variables with different types of distribution characteristics have different anomaly characteristics or require different data preprocessing methods: when the running speed is 0 or negative, the production line is shut down or the field is abnormal, and all variables in the time interval are not processed;
the judgment directions of the variables of the bottom equipment layer and the abnormal characteristics of the two furnace sections are different, and the following explanation is made one by one:
(1) two kinds of change characteristics can appear in bottom equipment layer variable, need judge whether for unusual characteristic: the first is that when a negative value of a certain variable occurs because of a detection problem, the variable is an abnormal characteristic, and time zone data of the variable in the negative value needs to be discarded; the second is that under the normal condition, the change trend of all the variables in the class is linear incrementAnd the change is increased, and at a certain moment, a certain variable does not completely show a linear incremental change suddenly, so that the situation needs to be calculated and judged. The time point when the change of the data point is detected is used as the starting time point t 0 At t 0 First, a linear increasing slope k of a variable is calculated 0 From t 0 Initially, set the step size toWherein n =1,2, 3.,to representCorresponding to the sampling time interval, the 4 variables of the bottom layer equipment layer are changed from t 0 The starting data are formed into a four-dimensional feature vectorWhereinThe table shows the weld distance at the furnace,represents the welding seam distance at the PH-NOF joint,the weld seam distance at the outlet of the NOF furnace section is shown,the welding line distance at the outlet of the RTF furnace section is represented, m step length detection points are arranged, and the maximum detection time interval isIn the maximum detection time interval, taking pairwise adjacent calculation for each vector to calculate the slope change of m step-length detection points of each vectorWherein l is represented inEvery two adjacent distances in the time interval, i =1,2, …, m-1, because the distances of the variable detection points of the bottom layer equipment layer are fixed and are at the same running speed, if the distances are constant, the device layer is in a state of being parallel to the running speed of the device layerIf yes, the change characteristics belong to normal changes and are not abnormal characteristics; if it isIf the slope change value is not consistent with the other three values, the slope change value of the single variable needs to be corrected and is consistent with the other three values; if two of the variable slope change values are inconsistent and the other two are consistent, the two inconsistent variable slope change values need to be corrected to be consistent with the other two; if the two variables are consistent, taking the average value to endow the slope change of all the variables; if the difference is different, all the variable values in the time zone are discarded.
(2) For the temperature of the outlet plate of the NOF furnace section and the temperature of the outlet plate of the RTF furnace section, only a non-contact infrared thermometer can be adopted for detection due to process requirements. Since the non-contact infrared thermometer is greatly affected by environmental factors (temperature of an object, air medium), as shown in fig. 5, (a) is a schematic diagram of the outlet plate temperature of the NOF furnace section (non-contact type), and (b) is a schematic diagram of the outlet plate temperature of the NOF furnace section (contact type), the non-contact infrared thermometer has more noise and outliers than the contact type temperature sensor. If the plate temperature data is not processed, the accuracy of a data model (such as the overfitting problem) cannot be ensured when the data is subsequently used for modeling, so that the outlet plate temperature data needs to be preprocessed according to the characteristics of the outlet plate temperature data.
By analyzing the time sequence distribution characteristics of the two furnace section outlet plate temperatures, the outliers and occasional 'dirty data' of the sequences, which are caused by the fact that the measured data have sudden outliers due to the pollutants and the like existing in the equipment such as the sensor or the heating environment, can be known, and the data can not reflect the actual change in the production process, such as the data represented by 'diamond' in fig. 6. Based on the characteristics, considering that different working conditions need to be identified in actual production, effective local information cannot be lost, and in order to improve the accuracy and efficiency of subsequent number work, data noise needs to be reduced and the signal to noise ratio needs to be improved, so that the change trend needs to be kept, the effective outlier needs to be strengthened, and meanwhile, invalid 'dirty data' needs to be processed smoothly. Considering that the same production state repeatedly appears in the process industrial data, the data contains repeated information and is continuously distributed on a time scale, and the front data and the rear data have correlation on the time dimension, therefore, the similar information is utilized to strengthen the screening treatment of the abnormal characteristics of the outlet plate temperature of the two furnace sections, and the method comprises the following specific steps:
1) two kinds of sliding windows with fixed time length are set, namely a search window for limiting the range of searching related points and a neighborhood window for determining the size of a noise-removing point and a neighborhood of similar points, which are respectively expressed as,Ds and Ds are parameters for determining the size of D and D, and can be set according to production state characteristics and algorithm speed;
2) setting a search window and a neighborhood window, wherein the search window takes a time point i as a center, a first neighborhood window takes i as a center, a second neighborhood window slides in the search window, a point j is taken as a similarity measurement point to be calculated, and the similarity between the two points is represented by a weight factor w (i, j):
in the formula (I), the compound is shown in the specification,the smaller the value is, the more similar the neighborhood point and the target point are, and the larger the weight factor w (i, j) is. Z (i) is a normalization coefficient, and h is a smoothing parameter;
3) and sliding the second neighborhood window in the search window range, traversing all points, and solving the similarity between all points in the search window and a neighborhood taking the target point i as a center, wherein the denoised data u (i) at the time point i in v (t) is as follows:
t refers to all time points traversed by the second neighborhood window in the search window, and when the two points are more similar, the proportion of the point j in the calculation of u (i) is larger;
4) and traversing each data point of a certain time zone of the outlet plate temperatures of the two furnace sections, and denoising and smoothing the dimension data according to the method. Taking data of certain time interval of the temperature of the NOF section outlet plate as an example, preprocessing the data in FIG. 6, and obtaining a result shown in FIG. 7, it can be seen that the enhancement change trend can be kept and outliers can be effectively eliminated.
The running state determining module of the target is used for extracting the plan index layer I in the existing system 3 The variables (generally, in the existing production line, the variables of the plan index layer include the type and the specification of the strip steel in the furnace entering plan, the length of the strip steel in the furnace entering plan and the furnace entering sequence of the strip steel in the furnace entering plan) and the multivariate characteristics obtained in the multivariate characteristic acquisition module, and a gradual and detailed state tracking strategy is formulated. Based on formulated strategy conditions and constraints, a target state detection model is established by fusing the multivariate characteristics, so that the running state of a target is determined; the gradual detailed state tracking strategy is that the length of the strip steel in the furnace entering plan is taken as a reference, the division calculation is carried out on the length of the strip steel and the running speed to obtain an initial linear time interval, and the plan index layer I is indicated 3 The variable of (a) is elongated in time sequence and aligned with the initial linear time interval, and the length of the strip steel is calculated according to the head and tail positions of certain adjacent strip steel detected by a sensor and compared with the strip in a furnace entering planThe calculated strip steel length is more accurate (the strip steel length in the furnace entering plan is an initial value, the strip steel can be slightly or greatly reduced according to the production requirement and the process requirement when entering the production line, the reduction length is unknown, so the strip steel length in the furnace entering plan is generally inconsistent with the strip steel length actually entering the furnace, and the difference is larger under general conditions), and the more accurate strip steel length can be calculated through the step, and at the moment, the strip steel length still existsAnd finally, further refining and tracking the position of the target strip steel by an outlet plate temperature detection model of the two furnace sections, wherein,representThe corresponding sampling time interval, v, represents the line speed of travel. The specific implementation process of the target operation state determination module is as follows:
3.1: for plan indexAnd performing initial time interval linear filling, wherein k =1,2 and 3 respectively represent the type specification of the strip steel in the furnace entering plan, the length of the strip steel in the furnace entering plan and the furnace entering sequence of the strip steel in the furnace entering plan. The linear filling of the initial time interval refers to that the length of the strip steel in the furnace entering plan is taken as a reference, the division calculation is carried out on the length of the strip steel and the running speed to obtain the initial linear time interval Z 0 Note that: for individual variables of a certain type of stripIn other words, having a uniform Z 0 ;
3.2: and (4) utilizing the variable data processed in the step 3.1 and the multivariate feature acquisition module to formulate a state tracking strategy with progressive detail. The method specifically comprises the following steps:
step 1: based on bottom layer equipmentThe multi-element state detection model of the layer detects the head and tail positions of certain adjacent strip steel and utilizes the distance of welding seams at the position of entering a furnaceCalculating the head end position of a certain roll of strip steelAnd tail end positionR represents a coil of strip and its length L is calculated at the same time r ,;
Step 2: second use of Z 0 Screening is carried out ifThen the result is retained and the process goes to Step4, if soIf the data is abnormal, the Step goes to Step 3;
step 3: for description purposeDetected and calculated、Andexceptions, using the next variable of the underlying equipment layer, i.e.New in detection and calculation、Andthen Step2 is performed again until i +1=4, ifIf the data is still calculated to be abnormal, the band steel entering the production line is wrong, the wrong information is returned to a system interface for alarming, and the production plan and the band steel information in the production line need to be manually re-calibrated at the moment;
step 4: calculated L r Common multiple of minimum sampling frequencyConstraining to obtain a ratio to Z 0 More precise ranges, but still existAnd errors in the interval need to be further determined due to high running speed of a production line, the large-amplitude jump position of the NOF section outlet strip steel and the large-amplitude jump position of the RTF section outlet strip steel are respectively detected based on a two-furnace section outlet plate temperature detection model, and the position of the target strip steel is further finely tracked.
3.3: establishing a multi-element state detection model of the bottom equipment layer for the bottom equipment layerThe detection is to detect the large jump trend, that is, to determine the position point of the state change by determining the transient characteristic point. By analysing the time-series distribution characteristics of the variables of the underlying equipment layer, the characteristics of a coil of stripThe variable has a steady line increasing trend, and when the strip steel is switched, a large-amplitude jump process occurs, as shown in FIG. 8A time sequence distribution diagram illustrating the coiled steelDuring which the strip head enters the detection point, i.e. the strip head position, with the strip atThe tail of the strip enters the detection point, namely the tail position of the strip steel, and the distribution of the strip steel in the time sequence interval isAnd therefore of each strip coilA temporally changing characteristic point in time series. The steps of establishing the multivariate state detection model of the bottom equipment layer are as follows:
is provided withFor establishing three consecutive sliding windows, { i (j) }: mean value calculation windowW m Instantaneous change detection windowW d Sum variance calculation windowW v The window lengths are m, n and v, respectively. ComputingIs/are as followsW m Mean sumW d Mean value, expressed asM m AndM d and calculateW v Mean value ofM v Sum varianceVThe calculation formula is as follows:
in the formula, k 0 The first sample point. Defining a cumulative sum of start and end eventsAndthe expression is:
wherein, delta is a weight parameter,for variance threshold, δ is larger, at the currentAndthe larger the ratio of the statistical value is, the stronger the accumulative capacity is, otherwise, the smaller the statistical value is, the judgment is madeAndthe positions of the transient feature points can be determined.
3.4: and (3) a two-furnace-section outlet plate temperature state detection model. The position of the strip has been reduced in the spatial domain from the strip length in the schedule to L in the above steps r In the time domain, from Z 0 Is reduced toWherein, when the strip steel is switched, the strip head is switchedDetecting two state change time pointsDetecting two state change time points by switching with tailThe time range of the complete length of the coil of strip steel in the furnace isAt the moment, the deviation still exists, in order to more accurately track the position of the target strip steel, the specific position is determined through the two-furnace-section outlet plate temperature state detection model, and the establishment process of the two-furnace-section outlet plate temperature state detection model is as follows:
(1) after being processed by a selected multi-element characteristic acquisition moduleThe time sequence data set of any variable is y 1 ,y 2 ,…,y k Calculating the mean value of the data set as the reference value of the data set asThe deviation is calculated as,i=1,2,…,k;
(2) Calculating the standard deviation of the time sequence data set of any variable by using the following formula, and obtaining a section boundary +/-m corresponding to P according to the occurrence probability P of the data in the stable state in all data and a standard normal distribution table 1 σ;m 1 As a positive number, the steady state data is determined to be distributed in + -m centered on the reference value 1 Within a range of σ (m in this example) 1 >3);
In the above formula, v i For the ith data y in the historical data sequence i A corresponding deviation;
(3) acquiring a real-time data sequence, and judging a real-time state by taking continuous s data as a group; for each group, the specific determination method is as follows: respectively calculating the set of s real-time data y 1 ,y 2 ,…,y s Obtaining s deviations according to the corresponding deviations; averaging the s deviations to obtain a mean value v; if | v |)>m 1 Sigma, indicating that the group of real-time data belongs to the strip steel switching time pointDetermined in conjunction with step S3.3OrAnd taking the intersection between the two to obtain the specific time sequence position of the strip head and the strip tail of the strip steel, wherein the corresponding space position at the moment is the position of the outlet of the two furnace sections.
A target tracking prediction module for layering the planning index on a time scaleThe variable information (specific strip steel number, type and sequence) in the system and the running state determining module of the target align the running state result of a certain coil of steel in time, and the equipment information of the furnace body is combined on the spatial scale, so that the target which dynamically changes in the furnace body is tracked in real time. Based on the tracking information of the target, a prediction model from the target to key positions such as the outlet of each furnace section is established, the time of entering and exiting each furnace section is predicted, and a foundation is laid for the subsequent process modeling and the system control. The specific process of establishing a prediction model from a target to the outlet position of each furnace section is as follows:
4.1: updating the initial linear time interval Z 0 Keeping consistent with the switching time interval of the head and the tail of the certain winding steel strip in the step 3.4, setting the switching time interval asThat is, the specific time of the coiled steel completely passing a certain detection point in the furnace is multiplied by the running speed, and the distance length of the coiled steel is calculatedMeanwhile, the specific position of the tape head of the tape steel can be known from the step 3.4;
4.2: the furnace body information is a fixed numerical value, and the spatial position of each key position is a fixed known value. Let a key position beThen the specific time to pass the key location is predicted as:
wherein n represents the specific position of the strip headTo a critical positionThe number of changes in running speed during the period, N represents the specific position of the strip headTo a critical positionThe maximum number of changes in the speed of the run during the run, which can be detected by a speed sensor in the production line,the operating speed of the nth change is indicated,is shown inDistance of transmission wherein the condition is satisfied。
The technical scheme provided by the invention has the beneficial effects that: and sequence features of multiple time-space level parameters are fused, and the real-time position of the target strip steel in the continuous annealing process is jointly decided and tracked, so that a prediction model from the target strip steel to each key position is established, and a foundation is laid for subsequent process modeling and system control.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A target tracking system, characterized by: the method comprises the following steps:
a key variable acquisition module for extracting parameters related to the position of the target strip steel as key variables according to the continuous annealing heating process in the annealing furnace and dividing the key variables into a bottom equipment layer I according to equipment and control types 1 Run Process layer I 2 And plan index layer I 3 (ii) a The key variables comprise the type specification of the strip steel in the furnace plan, the length of the strip steel in the furnace entering plan, the furnace entering sequence of the strip steel in the furnace entering plan, the distance of a welding seam at the furnace entering position, the welding seam at a PH-NOF combination position, the distance of a welding seam at an outlet of an NOF furnace section, the distance of a welding seam at an outlet of an RTF furnace section, the running speed, the temperature of an outlet plate of the NOF furnace section and the temperature of an outlet plate of the RTF furnace section;
a multi-element feature acquisition module for the bottom equipment layer I 1 And run Process layer I 2 Analyzing and extracting the running state of multiple related variablesDetermining various abnormal characteristics by combining the data time sequence distribution characteristics of all variables and the production process of the annealing furnace, and screening the abnormal characteristics based on a priority strategy and the time sequence distribution characteristics to obtain multivariate characteristics; wherein the plurality of related variables comprise a welding line distance at a furnace entrance, a welding line at a PH-NOF joint, a welding line distance at an outlet of an NOF furnace section, a welding line distance at an outlet of an RTF furnace section, an operation speed, an outlet plate temperature of the NOF furnace section and an outlet plate temperature of the RTF furnace section;
an operation state determination module of the target for determining the operation state of the target according to the planned index layer I in the existing system 3 The variable and multivariate feature acquisition module obtains multivariate features and formulates a gradual detailed state tracking strategy; based on the formulated progressive detailed state tracking strategy conditions and constraints, a target state detection model is established by fusing the multivariate features, so that the running state of the target is determined;
a target tracking prediction module for predicting the planning index layer I on a time scale 3 Time alignment is carried out on the operation state result of a certain coil steel in an operation state determining module of the variable and the target, wherein the plan index layer I 3 The variables comprise the type and specification of the strip steel in the furnace entering plan, the length of the strip steel in the furnace entering plan and the furnace entering sequence of the strip steel in the furnace entering plan, and equipment information of a furnace body is combined on a spatial scale, so that a dynamically-changed target in the furnace body is tracked in real time; and establishing a prediction model from the target to the outlet position of each furnace section based on the tracking information of the target so as to predict the time of the target entering and exiting each furnace section.
2. A target tracking system as claimed in claim 1, wherein: the specific process for obtaining the multivariate characteristics in the multivariate characteristic obtaining module is as follows:
2.1: selecting the bottom device layer I 1 Dependent variables as collectionsAnd run Process layer I 2 Related variables as setsWherein i = the distance of a welding line at a furnace entrance, the welding line at a PH-NOF joint, the distance of a welding line at an outlet of an NOF furnace section or the distance of a welding line at an outlet of an RTF furnace section, and j = the running speed, the temperature of an outlet plate of the NOF furnace section or the temperature of an outlet plate of the RTF furnace section;
2.2: for is toAndthe variables in (2) are screened by common multiple of minimum sampling frequency, and the common multiple of the minimum sampling frequency is as follows:
wherein k =1,2, [ solution ]]Representation solvingAndcommon multiple of sampling frequency of all variables; to obtainThen, toAndscreening for each variable of (1):
2.3: for those after screeningAndcarrying out exploratory analysis on the time sequence distribution characteristics of the variables to obtain multivariate data;
2.4: preprocessing the multi-element data screened by the same sampling frequency, wherein the preprocessing priority is as follows: the running speed is greater than the variable of the bottom equipment layer and is greater than the temperature of the outlet plates of the two furnace sections; the pretreatment is as follows: when the running speed is 0 or negative, the production line is stopped or an abnormality occurs on the spot, and all variables in the time interval are not processed.
3. A target tracking system as claimed in claim 1, wherein: in the target running state determining module, the gradual and detailed state tracking strategy is to firstly take the length of the strip steel in the furnace entering plan as a reference and carry out division calculation with the running speed to obtain an initial linear time interval, and then plan index layer I 3 The variable is elongated in time sequence and aligned with the initial linear time interval, and the length of the strip steel is calculated through the head and tail positions of the adjacent strip steel detected by the sensorThe strip length in the furnace plan is not consistent with the strip length actually fed into the furnace because the strip length is not known, so that the more accurate strip length in one step can be calculated through the step, but the strip length still exists at the momentThe position of the target strip steel is further refined and tracked by an outlet plate temperature detection model of the two furnace sections finally so as to obtain more accurate strip steel length, wherein,to representThe corresponding sampling time interval is set to be,represents the common multiple of the minimum sampling frequency, and v represents the running speed of the production line.
4. A target tracking system as claimed in claim 1, wherein: in the target running state determining module, the establishment process of the state detection model of the bottom layer equipment layer variable is as follows:
(1) variables for each underlying equipment layerIs represented byThree continuous sliding windows are established: mean value calculation windowW m Instantaneous change detection windowW d Sum variance calculation windowW v The window length is respectivelym,nAndv;
(2) calculating outIsW m Mean sumW d Mean value, expressed asM m AndM d and calculateW v Mean value ofM v The sum variance V is calculated as:
in the formula, k 0 Defining a cumulative sum of start and end events for the first sample pointAndthe expression is
Wherein δ is a weight parameterFor the variance threshold, the larger the δ, the currentAndthe larger the ratio of the statistical value is, the stronger the accumulative capacity is, otherwise, the smaller the statistical value is, the judgment is madeAndthe positions of the transient feature points can be determined.
5. A target tracking system as claimed in claim 4, wherein: the specific implementation process of the target operation state determination module is as follows:
3.1: for plan indexPerforming initial time interval linear filling, wherein k =1,2 and 3 respectively represent the type specification of the strip steel in a furnace entering plan, the length of the strip steel in the furnace entering plan and the furnace entering sequence of the strip steel in the furnace entering plan; the linear filling of the initial time interval refers to that the length of the strip steel in the furnace entering plan is taken as a reference, the division calculation is carried out on the length of the strip steel and the running speed to obtain the initial linear time interval Z 0 ;
3.2: utilizing the variable data processed in the step 3.1 and the multivariate characteristic acquisition module to formulate a state tracking strategy of progressive detail;
3.3: utilizing the established multivariate state detection model of the bottom equipment layer to carry out detection on the bottom equipment layer I 1 Detecting the variable state, namely determining a position point of state change by determining a transient characteristic point;
3.4: by means of step 3.3, the position of the strip can be further reduced in the spatial domain from the strip length in the furnace entry plan to the calculated strip length L r In the time domain, from Z 0 Is reduced toIn order to more accurately track the position of the target strip steel, the specific position is determined through a detection model of the temperature state of the outlet plates of the two furnace sections, and the establishing process is as follows:
(1) selecting processed in a multivariate feature acquisition moduleData of two variables, either variableIs y 1 ,y 2 ,…,y k Calculating the mean value of the data set as the reference value of the data set asThe deviation is calculated as,i=1,2,…,k;
(2) Calculating the standard deviation of the time sequence data set of any variable by using the following formula, and obtaining the interval boundary +/-m corresponding to the P according to the occurrence probability P of the data in the stable state in all data and a standard normal distribution table 1 σ;m 1 As a positive number, the steady state data is determined to be distributed in + -m centered on the reference value 1 Within the sigma range;
in the above formula, v i For the ith data y in the historical data sequence i A corresponding deviation;
acquiring a real-time data sequence, and judging a real-time state by taking continuous s data as a group; for each group, the specific determination method is as follows: respectively calculating the set of s real-time data y 1 ,y 2 ,…,y s Obtaining s deviations according to the corresponding deviations; averaging the s deviations to obtain a mean value v; if | v $> m 1 Sigma, showing that the group of real-time data belongs to the strip steel switching time point T r 2 Combined with the determination in step 3.3OrTaking the intersection between the two, the specific time sequence position of the strip head and the strip tail of the strip steel is obtained, and the corresponding space position at the moment is the position of the outlet of the two furnace sectionsA position.
6. A target tracking system as claimed in claim 5, wherein: the process of making the state tracking strategy is as follows:
1): detecting the head and tail positions of certain adjacent strip steel based on a multi-element state detection model of a bottom equipment layer, and utilizing the distance of a welding seam at a furnace entranceCalculating the head end position of a certain roll of strip steelAnd tail end positionR represents a certain coil of strip steel and its length L is calculated at the same time r ,;
2): second use of Z 0 Screening is carried out ifThen retain the result, go to 4) operation, ifIf yes, indicating that the data is abnormal, and turning to 3);
3): for description purposeDetected and calculated、Andexceptions, using the next variable of the underlying equipment layer, i.e.New in detection and calculation、Andagain, 2) until i +1=4, ifIf the data is still calculated to be abnormal, the band steel entering the production line is wrong, the wrong information is returned to a system interface for alarming, and the production plan and the band steel information in the production line need to be manually re-calibrated at the moment;
4): calculated L r Common multiple of minimum sampling frequencyConstrain, get a ratio to Z 0 More precise ranges, but still existThe error in the interval is determined by the error in the interval,to representThe corresponding sampling time interval is set to be,and v represents the common multiple of the minimum sampling frequency, the running speed of the production line, and in order to further determine the accurate position of the target strip steel, the large-amplitude jump position of the NOF section outlet strip steel and the large-amplitude jump position of the RTF section outlet strip steel are respectively detected based on the two furnace section outlet plate temperature detection models, so that the position of the target strip steel is further finely tracked.
7. A target tracking system as claimed in claim 6, wherein: in the target tracking and predicting module, the specific process of establishing a prediction model from a target to the outlet position of each furnace section is as follows:
4.1: updating the initial linear time interval Z 0 Keeping consistent with the switching time interval of the head and the tail of the certain winding steel strip in the step 3.4, setting the switching time interval asThat is, the specific time when the coiled steel completely passes a certain detection point in the furnace is multiplied by the running speed, and the distance length of the coiled steel is calculatedMeanwhile, the specific position of the tape head of the tape steel can be known from the step 3.4;
4.2: the furnace body information is a fixed numerical value, the spatial position of each key position is a fixed known value, and the spatial position of a certain key position is set asAnd then establishing a prediction model from the target to the outlet position of each furnace section as follows:
wherein n represents the specific position of the strip headTo a critical positionThe number of changes in running speed during the period, N represents the specific position of the strip headTo a critical positionThe maximum number of times during which the operating speed changes,the operating speed of the nth change is indicated,is shown inThe distance of the transfer.
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