CN114896900A - A target tracking system - Google Patents
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Abstract
本发明提供了一种目标跟踪系统,包括:关键变量获取模块、多元特征获取模块、目标的运行状态确定模块和目标跟踪预测模块,通过将该关键变量分为底层设备层、运行过程层和计划指标层;对多个相关变量进行分析,提取其状态特征,对存在的异常特征进行筛选处理,制定状态跟踪策略,融合多元特征建立目标状态检测模型,实时跟踪在炉体内动态变化的目标。基于跟踪信息,建立目标到各炉段出口等位置的预测模型,预测进出各炉段的时间。通过融合多时空层级参数的序列特征,共同决策并跟踪连续退火过程中目标带钢的实时位置,建立目标带钢到各关键位置的预测模型,为后续过程建模及系统控制奠定基础。
The invention provides a target tracking system, which includes: a key variable acquisition module, a multi-feature acquisition module, a target operation state determination module and a target tracking prediction module. The key variables are divided into a bottom equipment layer, an operation process layer and a plan Index layer: analyzes multiple related variables, extracts their state features, filters existing abnormal features, formulates state tracking strategies, integrates multiple features to establish target state detection models, and tracks dynamically changing targets in the furnace in real time. Based on the tracking information, a prediction model is established from the target to the exit of each furnace section, and the time of entering and leaving each furnace section is predicted. By fusing the sequence features of multi-space-time hierarchical parameters, jointly decide and track the real-time position of the target strip during the continuous annealing process, and establish a prediction model for the target strip to each key position, which lays the foundation for subsequent process modeling and system control.
Description
技术领域technical field
本发明涉及退火加热技术领域,尤其涉及一种目标跟踪系统。The invention relates to the technical field of annealing heating, in particular to a target tracking system.
背景技术Background technique
连续退火加热过程是冷轧热镀锌生产线上的一道重要工序,需要将进入退火炉内的多种带钢按照对应的加热要求进行加热。不同炉段中不同带钢的加热需求都不一致,因此需要对炉内的不同加热目标——带钢进行实时跟踪,以便及时进行相应调控。The continuous annealing heating process is an important process in the cold-rolled hot-dip galvanizing production line, and various strip steels entering the annealing furnace need to be heated according to the corresponding heating requirements. The heating requirements of different strips in different furnace sections are inconsistent, so it is necessary to track different heating targets in the furnace - strips in real time, so as to make corresponding adjustments in time.
一般冷轧热镀锌生产线的落成是引进了国外较为成熟的生产线及其系统,在该条件下,并不能及时准确跟踪炉内的不同目标带钢。原因在于:1.虽然每卷带钢在进入生产线前有初始入炉计划,该计划中有每卷带钢的初始长度,但是在进入生产线时,根据不同需求,月牙剪会对带钢进行两侧及前后进行修剪,如会对过渡带钢进行长度上的裁剪,该裁剪的具体长度是不定且未知的,因此在生产线中炉内加热的带钢长度是不确定的,并不等同于初始入炉计划中的带钢长度;2.经过月牙剪修剪过的带钢在进入退火炉前会焊接在一起,也影响了带钢的具体长度;3.生产线中不同种类和规格的带钢组合方式呈现不规律性;4.生产线运行时,整个过程是昼夜连续不间断的高速运行,因此只凭人工观测会耗费大量人力精力;5.由于带钢类型和长度的差异性和运行的高速性,一般生产线设备和现有的控制系统中并没有能够实时检测并跟踪目标带钢的传感器,仅在生产线若干位置离散部署了焊缝检测装置从而大致估算目标带钢位置,并不能满足当对特定目标带钢的较高跟踪要求。Generally, the completion of the cold-rolled hot-dip galvanizing production line is the introduction of relatively mature foreign production lines and systems. Under this condition, it is impossible to accurately track different target strips in the furnace in a timely manner. The reasons are: 1. Although each coil of strip steel has an initial furnace entry plan before entering the production line, and the plan includes the initial length of each coil of strip steel, when entering the production line, according to different needs, the crescent shears will carry out two steps on the strip steel. Trim the side and front and back. If the length of the transition strip is cut, the specific length of the cut is uncertain and unknown. Therefore, the length of the strip heated in the furnace in the production line is uncertain and not equal to the initial length. The length of the strip in the furnace plan; 2. The strip trimmed by the crescent shears will be welded together before entering the annealing furnace, which also affects the specific length of the strip; 3. The combination of different types and specifications of strips in the
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供了一种目标跟踪系统,目的是融合多时空层级参数的序列特征,共同决策并跟踪连续退火过程中目标带钢的实时位置,从而建立目标带钢到各关键位置的预测模型,为后续过程建模及系统控制奠定基础。该目标跟踪系统主要包括:In order to solve the above problems, the present invention provides a target tracking system, the purpose is to integrate the sequence features of multi-space-time hierarchical parameters, jointly decide and track the real-time position of the target strip in the continuous annealing process, so as to establish the target strip to each key position Predictive model, which lays the foundation for subsequent process modeling and system control. The target tracking system mainly includes:
关键变量获取模块,用于根据退火炉中连续退火加热过程,提取和目标带钢位置相关的参数作为关键变量,并按照设备及控制类型将这些关键变量分为底层设备层I1、运行过程层I2和计划指标层I3;其中,所述关键变量包括炉计划中的带钢类型规格、入炉计划中的带钢长度、入炉计划中的带钢入炉顺序、入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离、RTF炉段出口处焊缝距离、运行速度、NOF炉段出口板温和RTF炉段出口板温;The key variable acquisition module is used to extract parameters related to the target strip position as key variables according to the continuous annealing heating process in the annealing furnace, and divide these key variables into the bottom equipment layer I 1 and the operation process layer according to equipment and control types. I 2 and planning index layer I 3 ; wherein, the key variables include strip type specifications in the furnace plan, strip length in the furnace entry plan, strip entry sequence in the furnace entry plan, and welding seam at the furnace entry Distance, weld seam at PH-NOF junction, weld seam distance at NOF furnace section exit, weld seam distance at RTF furnace section exit, running speed, NOF furnace section outlet plate temperature and RTF furnace section outlet plate temperature;
多元特征获取模块,用于对底层设备层I1和运行过程层I2中多个相关变量进行运行状态分析,提取各变量的数据时序分布特征,结合退火炉生产工艺确定存在的多种异常特征,基于优先级策略和时序分布特征,对异常特征进行筛选处理,得到多元特征;其中,所述多个相关变量包括入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离、RTF炉段出口处焊缝距离、运行速度、NOF炉段出口板温和RTF炉段出口板温;The multi-feature acquisition module is used to analyze the operating state of multiple related variables in the underlying equipment layer I 1 and the operation process layer I 2 , extract the data time series distribution characteristics of each variable, and determine the existence of various abnormal characteristics in combination with the annealing furnace production process , based on the priority strategy and time series distribution characteristics, the abnormal characteristics are screened to obtain multivariate characteristics; wherein, the multiple relevant variables include the weld distance at the entrance to the furnace, the weld at the PH-NOF junction, and the NOF furnace section exit. Weld distance, weld distance at RTF furnace section exit, running speed, NOF furnace section outlet plate temperature and RTF furnace section outlet plate temperature;
目标的运行状态确定模块,用于根据现有系统中计划指标层I3变量和多元特征获取模块得到的多元特征,制定渐进明细的状态跟踪策略;基于制定的渐进明细状态跟踪策略条件及约束,融合多元特征建立目标状态检测模型,从而确定目标的运行状态;The operating state determination module of the target is used to formulate a progressively detailed state tracking strategy based on the multivariate features obtained by the planning index layer I 3 variables and the multivariate feature acquisition module in the existing system; based on the formulated progressive detailed state tracking strategy conditions and constraints, Integrate multiple features to establish a target state detection model, so as to determine the running state of the target;
目标跟踪预测模块,用于在时间尺度上将计划指标层I3变量与目标的运行状态确定模块中对某卷钢的运行状态结果进行时间对齐,其中,计划指标层I3变量包括入炉计划中的带钢类型规格、入炉计划中的带钢长度和入炉计划中的带钢入炉顺序,在空间尺度上结合本身炉体的设备信息,从而实时跟踪在炉体内动态变化的目标;基于该目标的跟踪信息,建立目标到各炉段出口位置的预测模型,以预测目标进出各炉段的时间。The target tracking and forecasting module is used to align the running state results of a coil of steel in the time scale with the plan index layer I3 variables and the target operation state determination module, wherein the plan index layer I3 variables include the furnace entry plan The strip type specification in the furnace, the strip length in the furnace entry plan and the strip entry sequence in the furnace entry plan, combined with the equipment information of the furnace body on the spatial scale, so as to track the dynamically changing target in the furnace body in real time; Based on the tracking information of the target, a prediction model from the target to the exit position of each furnace section is established to predict the time when the target enters and exits each furnace section.
进一步地,多元特征获取模块中得到多元特征的具体过程如下:Further, the specific process of obtaining multiple features in the multiple feature acquisition module is as follows:
2.1:选择底层设备层I1相关变量作为集合和运行过程层I2相关变量作为集合, 其中,i=入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离或RTF炉段出口处焊 缝距离,j=运行速度、NOF炉段出口板温或RTF炉段出口板温; 2.1: Select the underlying device layer I 1 related variables as a set and the operating process layer I 2 related variables as a set , where i=the distance of the weld at the entrance to the furnace, the weld at the PH-NOF junction, the distance of the weld at the exit of the NOF furnace section or the distance of the weld at the exit of the RTF furnace section, j = the running speed, the temperature of the plate at the outlet of the NOF furnace section or RTF furnace section outlet plate temperature;
2.2:对和中的变量进行最小采样频率公倍数筛选,最小采样频率公倍数为: 2.2: Yes and The variables in are screened by the common multiple of the minimum sampling frequency, and the common multiple of the minimum sampling frequency is:
式中,k=1,2,[]表示求解和中所有变量采样频率的公倍数;得到后,对和中的各变量进行筛选: In the formula, k=1,2,[ ] means solving and the common multiple of the sampling frequency of all variables in ; get after, yes and to filter each variable in:
和为筛选后的集合; and is the filtered set;
2.3:对筛选后的和中各变量的时序分布特征进行探索性分析,得到多元数 据; 2.3: For the filtered and Exploratory analysis of the time series distribution characteristics of each variable in the
2.4:对以上经过同采样频率筛选后的多元数据进行预处理,预处理优先级为:运行速度>底层设备层变量>两炉段出口板温;预处理是指:具有不同类型分布特征的变量有不同的异常特征或需要不同的数据处理方法,当运行速度为0或为负时,则生产线停机或现场出现异常,对该时间区间所有变量不作处理。2.4: Preprocess the above multivariate data after screening with the same sampling frequency. The preprocessing priority is: running speed > underlying equipment layer variables > outlet plate temperature of the two furnace sections; preprocessing refers to: variables with different types of distribution characteristics There are different abnormal characteristics or different data processing methods. When the running speed is 0 or negative, the production line stops or there is an abnormality on site, and all variables in this time interval are not processed.
进一步地,目标的运行状态确定模块中,所述渐进明细的状态跟踪策略是指先以 入炉计划中的带钢长度为基准,与运行速度进行相除计算,得到初始线性时间区间,将指计 划指标层I3的变量在时序上进行拉长,与初始线性时间区间对齐,再通过传感器检测到的 某相邻带钢的首尾位置计算出带钢长度,相比于入炉计划中的带钢长度,计算出的带钢长 度更加准确,这是因为入炉计划中的带钢长度为初始值,进入生产线时会根据生产要求和 工艺要求对带钢进行小幅或大幅削减,削减长度未知,因此入炉计划中的带钢长度和实际 入炉的带钢长度并不一致,因此可通过此步骤计算出更准确一步的带钢长度,但是此时还 是存在区间内的误差,所以最后需要再通过两炉段出口板温检测模型进一步精 细化跟踪目标带钢的位置,以便得到更为精确的带钢长度,其中,表示对应的采样 时间间隔,v表示生产线运行速度。 Further, in the target operation state determination module, the progressively detailed state tracking strategy means that the strip length in the furnace entry plan is used as the benchmark, and the operation speed is divided and calculated to obtain an initial linear time interval, which will refer to the plan. The variables of the index layer I 3 are elongated in time sequence to align with the initial linear time interval, and then the length of the strip is calculated by the head and tail positions of an adjacent strip detected by the sensor, which is compared with the strip in the furnace plan. Length, the calculated strip length is more accurate, because the strip length in the furnace entry plan is the initial value, and the strip will be slightly or greatly reduced according to production requirements and process requirements when entering the production line, and the cutting length is unknown, so The strip length in the furnace plan is not consistent with the actual strip length, so a more accurate strip length can be calculated through this step, but at this time there are still Therefore, it is necessary to further refine and track the position of the target strip through the outlet plate temperature detection model of the two furnace sections in order to obtain a more accurate strip length, among which, express The corresponding sampling time interval, v represents the running speed of the production line.
进一步地,目标的运行状态确定模块中,底层设备层变量的状态检测模型的建立过程为:Further, in the target operation state determination module, the establishment process of the state detection model of the underlying device layer variables is as follows:
(1)设每个底层设备层的变量的数据表示为,建立三个连续滑动窗口:均值 计算窗口W m 、瞬时变化检测窗口W d 和方差计算窗口W v ,窗口长度分别为m,n和v; (1) Set the variables of each underlying device layer The data is represented as , establish three continuous sliding windows: mean calculation window W m , instantaneous change detection window W d and variance calculation window W v , the window lengths are m , n and v respectively;
(2)计算的W m 均值和W d 均值,表示为M m 和M d ,并计算W v 的均值M v 和方差V计算公式 为: (2) Calculation The W m mean and W d mean of , denoted as M m and M d , and the mean M v and variance V of W v are calculated as:
式中,k0为第一个采样点,定义开始和结束事件累计和和,表达式为 In the formula, k 0 is the first sampling point, which defines the cumulative sum of the start and end events and , the expression is
式中,δ为权重参数为方差阈值,δ越大,在当前和统计值中所占的比 值越大,累计能力也越强,反之越小,通过判断和的变化情况,即可确定瞬变特征 点的位置。In the formula, δ is the weight parameter is the variance threshold, the larger the δ, the higher the current and The larger the ratio of the statistical value, the stronger the cumulative ability, and vice versa, the smaller and The position of the transient feature point can be determined.
进一步地,目标的运行状态确定模块的具体实现过程如下:Further, the specific implementation process of the target operating state determination module is as follows:
3.1:对计划指标进行初始时间区间线性填充,其中k=1,2,3,分别代表入炉计划 中的带钢类型规格、入炉计划中的带钢长度、入炉计划中的带钢入炉顺序;初始时间区间线 性填充是指以入炉计划中的带钢长度为基准,与运行速度进行相除计算,得到初始线性时 间区间Z0; 3.1: To plan indicators Perform linear filling of the initial time interval, where k=1, 2, 3, respectively represent the strip type and specification in the furnace entry plan, the strip length in the furnace entry plan, and the strip entry sequence in the furnace entry plan; the initial time Interval linear filling means that the strip length in the furnace entry plan is used as the benchmark, and the operation speed is divided and calculated to obtain the initial linear time interval Z 0 ;
3.2:利用步骤3.1和多元特征获取模块中处理后的变量数据制定渐进明细的状态跟踪策略;3.2: Use step 3.1 and the variable data processed in the multi-feature acquisition module to formulate a progressive and detailed state tracking strategy;
3.3:利用建立的底层设备层的多元状态检测模型,对底层设备层I1的变量状态进行检测,即通过确定瞬变特征点,确定状态发生变化的位置点;3.3: Use the established multi-state detection model of the underlying device layer to detect the variable state of the underlying device layer I 1 , that is, determine the location point where the state changes by determining the transient feature point;
3.4:通过步骤3.3,可进一步将带钢的位置在空间域上从入炉计划中的带钢长度 缩小到计算得到的带钢长度Lr,在时间域上,从Z0缩小到之间,为了更准确 跟踪目标带钢的位置,通过两炉段出口板温状态检测模型确定具体位置,其建立过程为: 3.4: Through step 3.3, the position of the strip can be further reduced from the strip length in the furnace plan to the calculated strip length L r in the space domain, and from Z 0 to the calculated strip length L r in the time domain. In between, in order to more accurately track the position of the target strip, the specific position is determined by the detection model of the plate temperature state at the exit of the two furnace sections. The establishment process is as follows:
(1)选取多元特征获取模块中处理后的中两个变量的数据,任一变量的时序数据 集合为y1,y2,…,yk,计算出数据集的均值作为该数据集的参考值为,偏差计算为,i=1,2,…,k; (1) Select the processed data in the multivariate feature acquisition module The data of two variables in , the deviation is calculated as , i=1,2,…,k;
(2)利用以下公式计算出任一变量的时序数据集的标准差,根据稳定状态的数据在所有数据中的出现概率P及标准正态分布表,得到P对应的区间边界±m1σ;m1为正数,判定稳定状态数据分布在以所述参考值为中心的±m1σ范围内;(2) Use the following formula to calculate the standard deviation of the time series data set of any variable, and obtain the interval boundary ±m 1 σ corresponding to P according to the occurrence probability P of the data in the steady state in all the data and the standard normal distribution table; m 1 is a positive number, it is determined that the steady state data is distributed in the range of ±m 1 σ centered on the reference value;
上式中,vi为历史数据序列中第i个数据yi对应的偏差;In the above formula, vi is the deviation corresponding to the i -th data yi in the historical data sequence;
获取实时数据序列,并以连续的s个数据为一组判定实时状态;针对每一组,具体 判定方法为:分别计算该组s个实时数据y1,y2,…,ys对应的偏差,得到s个偏差;将所述s个 偏差求均值,得到均值v;若|v|>nσ,表明该组实时数据属于带钢切换时间点Tr 2,再结合步骤 3.3确定的或,取两者间的交集,则为带钢带头和带尾的具体时序位置, 在该时刻,对应的空间位置即为两炉段出口的位置。 Obtain the real-time data sequence, and use the consecutive s data as a group to determine the real-time state; for each group, the specific determination method is: calculate the deviation corresponding to the group of s real-time data y 1 , y 2 ,...,y s respectively , obtain s deviations; average the s deviations to obtain the mean v; if |v|>nσ, it indicates that this group of real-time data belongs to the strip switching time point Tr 2 , and then combined with the determined value in step 3.3 or , and the intersection between the two is taken as the specific timing position of the strip head and the strip tail. At this moment, the corresponding spatial position is the position of the exits of the two furnace sections.
进一步地,制定状态跟踪策略的过程如下:Further, the process of formulating the state tracking strategy is as follows:
1):基于底层设备层的多元状态检测模型,检测出某相邻带钢的首尾位置,利用入 炉处焊缝距离,计算出某卷带钢的首端位置和尾端位置,r表示某卷带钢,同时计算其 长度Lr,; 1): Based on the multi-state detection model of the underlying equipment layer, the position of the head and tail of an adjacent strip is detected, and the distance of the weld at the entrance to the furnace is used. , calculate the position of the head end of a strip of steel and tail position , r represents a strip of steel, and its length L r is calculated at the same time, ;
2):其次利用Z0进行筛选,若,则保留结果,转到4)运算,若,则说明 数据异常,转到3);2): Secondly, use Z 0 to filter, if , then keep the result, go to 4) operation, if , then the data is abnormal, go to 3);
3):说明用检测和计算出的、和异常,采用底层设备层的下一个变量,即进行检测及计算处新的、和,再次进行2),直至i+1=4,若依然计算出数据异常, 则说明进入生产线中的带钢有误,将错误信息返回系统界面,进行报警,此时需要人工重新 校准生产计划和生产线中的带钢信息; 3): for illustration detected and calculated , and exception, take the next variable of the underlying device layer, i.e. Carry out inspection and calculation of new , and , do 2) again, until i+1=4, if If the calculated data is still abnormal, it means that the strip entering the production line is wrong, and the error information is returned to the system interface to give an alarm. At this time, it is necessary to manually recalibrate the production plan and the strip information in the production line;
4):计算出的Lr受最小采样频率公倍数约束,得到一个相比于Z0更准确的范 围,但还是存在区间内的误差,为了更进一步确定目标带钢的准确位置,基于两 炉段出口板温检测模型,分别检测出NOF段出口带钢的大幅度跳变和RTF段出口带钢的大幅 度跳变位置,进一步精细化跟踪目标带钢的位置。 4): The calculated L r is subject to a common multiple of the minimum sampling frequency Constraints to get a more accurate range than Z 0 , but still The error in the interval, in order to further determine the exact position of the target strip, based on the detection model of the plate temperature at the exit of the two furnace sections, the large jump of the exit strip of the NOF section and the large jump of the exit strip of the RTF section were detected respectively. position, and further refine the tracking of the position of the target strip.
进一步地,目标跟踪预测模块中,建立目标到各炉段出口位置的预测模型的具体过程如下:Further, in the target tracking and prediction module, the specific process of establishing the prediction model from the target to the exit position of each furnace section is as follows:
4.1:更新初始线性时间区间Z0和步骤3.4中某卷带钢带头带尾的切换时间区间保 持一致,设为,即为该卷带钢完全通过炉内某检测点的具体时间,同时与运行速度相乘, 计算得到该卷带钢的距离长度 ,同时由步骤3.4可知该卷带钢带头的具体位置; 4.1: Update the initial linear time interval Z 0 to be consistent with the switching time interval of the head and tail of a strip in step 3.4, set as , that is, the specific time when the coil of steel completely passes through a certain detection point in the furnace, and at the same time, it is multiplied by the running speed to calculate the distance length of the coiled steel. , and the specific position of the strip head can be known from step 3.4 ;
4.2:炉体信息为固定数值,各关键位置的空间位置都是固定已知值,设某关键位 置的空间位置为,则建立的目标到各炉段出口位置的预测模型为: 4.2: The furnace body information is a fixed value, and the spatial position of each key position is a fixed known value. Let the spatial position of a key position be , the established prediction model from the target to the outlet position of each furnace section is:
式中,n表示带钢带头具体位置到关键位置期间运行速度变化的次数,表示 第n次变化的运行速度,表示以传送的距离。 In the formula, n represents the specific position of the strip head to key locations The number of times the running speed changes during the period, represents the running speed of the nth change, means with distance of transmission.
本发明提供的技术方案带来的有益效果是:节约了人力成本,融合多时空层级参数的序列特征,共同决策并跟踪连续退火过程中目标带钢的实时位置,从而建立目标带钢到各关键位置的预测模型,逐步提高了目标带钢的跟踪精度,为后续过程建模及系统控制奠定基础。The beneficial effects brought by the technical solution provided by the present invention are: saving labor costs, integrating the sequence features of multi-space-time hierarchical parameters, jointly making decisions and tracking the real-time position of the target strip in the continuous annealing process, so as to establish the target strip to each key The prediction model of the position gradually improves the tracking accuracy of the target strip, and lays a foundation for the subsequent process modeling and system control.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1是本发明实施例中一种目标跟踪系统的原理图。FIG. 1 is a schematic diagram of a target tracking system in an embodiment of the present invention.
图2是本发明实施例中底层设备层变量的时序分布特征图。FIG. 2 is a time series distribution characteristic diagram of the underlying device layer variables in the embodiment of the present invention.
图3是本发明实施例中运行速度的时序分布特征图。FIG. 3 is a time series distribution characteristic diagram of the running speed in the embodiment of the present invention.
图4是本发明实施例中两炉段出口板温时序分布特征图。FIG. 4 is a characteristic diagram of time series distribution of plate temperature at the outlet of two furnace sections in an embodiment of the present invention.
图5是本发明实施例中非接触式温度检测与接触式温度检测结果图。FIG. 5 is a graph showing the results of non-contact temperature detection and contact temperature detection in an embodiment of the present invention.
图6是本发明实施例中出口板温的时序分布特征图。FIG. 6 is a time series distribution characteristic diagram of the outlet plate temperature in the embodiment of the present invention.
图7是本发明实施例中预处理后的某段NOF板温结果图。FIG. 7 is a result diagram of a certain section of NOF plate temperature after pretreatment in the embodiment of the present invention.
图8是本发明实施例中为时序分布示意图。 Figure 8 is an embodiment of the present invention for Schematic diagram of timing distribution.
具体实施方式Detailed ways
请参考图1,图1是本发明实施例中一种目标跟踪系统的原理图,以退火炉连续退火加热过程为实例,采集多空间层和目标跟踪相关的关键变量,这些关键变量在时间尺度上具有不同采样频率及不同滞后性等特性。其中,多空间层包括:底层设备层I1、运行过程层I2和计划指标层I3。这些多空间层的分类是根据变量来源及采集频率差异来确定的,如底层设备层的参数是采集时间单位规律且采集频率为毫秒级或秒级的参数,运行过程层为控制系统部署的传感器采集的过程数据,一般采集时间单位规律且采集频率为秒级,计划指标层为入炉计划中的计划数据,该类数据的时间单位间隔并不规律,一般为分钟级或者小时级。目标跟踪指的是将进入退火生产线中会有连续不断的多卷带钢中的其中一卷或者多卷作为目标,进行实时定位跟踪。关键变量是指在退火生产线的初始生产设备和控制系统中,和目标带钢跟踪相关的变量,包括:入炉计划中的带钢类型规格、入炉计划中的带钢长度、入炉计划中的带钢入炉顺序、入炉处焊缝距离、预热-加热段(后简称“PH-NOF”)结合处焊缝、直燃炉段(后简称“NOF炉段”)出口处焊缝距离、辐射加热炉段(后简称“RTF炉段”)出口处焊缝距离、运行速度、NOF炉段出口板温、RTF炉段出口板温。该目标跟踪系统具体包括:Please refer to FIG. 1. FIG. 1 is a schematic diagram of a target tracking system according to an embodiment of the present invention. Taking the continuous annealing heating process of an annealing furnace as an example, key variables related to multi-space layers and target tracking are collected. These key variables are in the time scale. It has the characteristics of different sampling frequency and different hysteresis. The multi-space layer includes: a bottom equipment layer I 1 , an operation process layer I 2 and a plan index layer I 3 . The classification of these multi-space layers is determined according to the source of variables and the difference in acquisition frequency. For example, the parameters of the underlying device layer are parameters of the acquisition time unit law and the acquisition frequency is at the millisecond or second level, and the operation process layer is the sensor deployed by the control system. For the collected process data, the collection time unit is generally regular and the collection frequency is at the second level. The planning index layer is the planning data in the furnace entry plan. The time unit interval of this type of data is irregular, generally at the minute or hour level. Target tracking refers to taking one or more of the continuous multiple coils of strip steel entering the annealing production line as the target for real-time positioning and tracking. The key variables refer to the variables related to the target strip tracking in the initial production equipment and control system of the annealing production line, including: strip type specifications in the furnace entry plan, strip length in the furnace entry plan, and strip steel in the furnace entry plan. The sequence of entering the furnace, the distance of the welding seam at the entering furnace, the welding seam at the junction of the preheating-heating section (hereinafter referred to as "PH-NOF"), the welding seam at the exit of the direct combustion furnace section (hereinafter referred to as "NOF furnace section") Distance, weld distance at the exit of the radiation heating furnace section (hereinafter referred to as "RTF furnace section"), running speed, NOF furnace section exit plate temperature, RTF furnace section exit plate temperature. The target tracking system specifically includes:
关键变量获取模块,用于根据退火炉中连续退火加热过程,提取和目标带钢位置相关的参数作为关键变量,并按照设备及控制类型将这些关键变量分为底层设备层I1、运行过程层I2和计划指标层I3;其中,所述关键变量包括炉计划中的带钢类型规格、入炉计划中的带钢长度、入炉计划中的带钢入炉顺序、入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离、RTF炉段出口处焊缝距离、运行速度、NOF炉段出口板温和RTF炉段出口板温;The key variable acquisition module is used to extract parameters related to the target strip position as key variables according to the continuous annealing heating process in the annealing furnace, and divide these key variables into the bottom equipment layer I 1 and the operation process layer according to equipment and control types. I 2 and planning index layer I 3 ; wherein, the key variables include strip type specifications in the furnace plan, strip length in the furnace entry plan, strip entry sequence in the furnace entry plan, and welding seam at the furnace entry Distance, weld seam at PH-NOF junction, weld seam distance at NOF furnace section exit, weld seam distance at RTF furnace section exit, running speed, NOF furnace section outlet plate temperature and RTF furnace section outlet plate temperature;
多元特征获取模块,用于对底层设备层I1和运行过程层I2中多个相关变量进行运行状态分析,提取其状态特征,结合退火炉生产工艺确定存在的多种异常特征,基于优先级分配和分布类型差异,对异常特征进行筛选处理,得到多元特征;其中,所述多个相关变量包括入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离、RTF炉段出口处焊缝距离、运行速度、NOF炉段出口板温和RTF炉段出口板温。得到多元特征的具体过程如下:The multi-feature acquisition module is used to analyze the operating state of multiple related variables in the underlying equipment layer I 1 and the operation process layer I 2 , extract their state features, and determine the existence of a variety of abnormal features in combination with the annealing furnace production process, based on priority According to differences in distribution and distribution types, the abnormal features are screened to obtain multivariate features; wherein, the multiple relevant variables include the weld distance at the entrance to the furnace, the weld at the PH-NOF junction, the weld distance at the NOF furnace section exit, Weld distance at the RTF furnace section exit, running speed, NOF furnace section outlet plate temperature and RTF furnace section outlet plate temperature. The specific process of obtaining multivariate features is as follows:
2.1:选择底层设备层I1相关变量作为集合和运行过程层I2相关变量作为集合, 其中,i=入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离或RTF炉段出口处焊 缝距离,j=运行速度、NOF炉段出口板温或RTF炉段出口板温; 2.1: Select the underlying device layer I 1 related variables as a set and the operating process layer I 2 related variables as a set , where i=the distance of the weld at the entrance to the furnace, the weld at the PH-NOF junction, the distance of the weld at the exit of the NOF furnace section or the distance of the weld at the exit of the RTF furnace section, j = the running speed, the temperature of the plate at the outlet of the NOF furnace section or RTF furnace section outlet plate temperature;
2.2:对和中的变量进行最小采样频率公倍数筛选。底层设备层的变量数据和 运行过程层的变量数据都呈现采集规律性,但是采集频率互不相同,因此对数据进行同 采样频率数据处理,为保证数据的真实性,对所有变量进行最小采样频率公倍数筛选,最小 采样频率公倍数为: 2.2: Yes and The variables in are filtered by the common multiple of the minimum sampling frequency. Variable data of the underlying device layer and variable data at the operating process level They all show the regularity of collection, but the collection frequencies are different from each other. Therefore, the data is processed with the same sampling frequency. In order to ensure the authenticity of the data, all variables are screened by the common multiple of the minimum sampling frequency. The minimum common multiple of the sampling frequency is:
式中,k=1,2,[]表示求解和中所有变量采样频率的公倍数;得到后,对和中的各变量进行筛选: In the formula, k=1,2,[ ] means solving and the common multiple of the sampling frequency of all variables in ; get after, yes and to filter each variable in:
和为筛选后的集合;如,若初始集合中的入炉处焊缝距离变量的采样频率 为500ms,在该采样频率的数据采集数据为1,2,3,4,5,6,7…,而求得为1s,则中的 入炉处焊缝距离变量的为1,3,5,7…。 and is the filtered set; for example, if the initial set The sampling frequency of the welding seam distance variable in the furnace is 500ms, and the data acquisition data at this sampling frequency are 1, 2, 3, 4, 5, 6, 7..., and the obtained is 1s, then The welding seam distance variable in the furnace is 1, 3, 5, 7….
2.3:对筛选后的和中各变量的时序分布特征进行探索性分析,可知各变量 的时序分布特征不尽相同。集合中的各变量时序分布特征如图2所示,呈现出线性递增 特征及大幅度跳变特征;集合中的速度时序分布特征如图3所示,在时间区间内保持线性 不变性,若发生改变则为发生跳变随后继续保持线性不变性;集合中的两炉段出口变量 的时序分布特征如图4所示,在时间尺度上呈现缓慢的波动变化特征,即在时间尺度上并不 会保持单一变化趋势和单一值,且相邻时间采样点间的数据并不会发生突变,而是相对平 滑变化。 2.3: For the filtered and The exploratory analysis of the time series distribution characteristics of each variable in the data shows that the time series distribution characteristics of each variable are different. The time series distribution characteristics of each variable in the set are shown in Figure 2, showing linear increasing characteristics and large jump characteristics; The time series distribution characteristics of velocity in the set are shown in Figure 3, which maintains linear invariance within the time interval, and if it changes, it will jump and then continue to maintain linear invariance; The time series distribution characteristics of the outlet variables of the two furnace sections in the set are shown in Figure 4, showing slow fluctuation characteristics on the time scale, that is, it does not maintain a single change trend and a single value on the time scale, and adjacent time sampling The data between points does not change suddenly, but changes relatively smoothly.
2.4:对底层设备层和运行过程层的多个变量(入炉处焊缝距离、PH-NOF结合处焊缝、NOF炉段出口处焊缝距离、RTF炉段出口处焊缝距离,运行速度、NOF炉段出口板温、RTF炉段出口板温)(即对经过同采样频率筛选后的多元数据)进行预处理,预处理优先级:运行速度>底层设备层变量>两炉段出口板温。具有不同类型分布特征的变量有不同的异常特征或需要不同的数据预处理方法:运行速度为0或为负时,则说明生产线停机或现场出现异常,则对该时间区间所有变量不作处理;2.4: For multiple variables of the bottom equipment layer and the operation process layer (weld distance at the furnace entry, weld distance at the PH-NOF junction, weld distance at the exit of the NOF furnace section, weld distance at the RTF furnace section exit, running speed , NOF furnace section outlet plate temperature, RTF furnace section outlet plate temperature) (that is, the multivariate data after filtering with the same sampling frequency) is preprocessed, and the preprocessing priority is: running speed > underlying equipment layer variables > two furnace section outlet plates temperature. Variables with different types of distribution characteristics have different abnormal characteristics or require different data preprocessing methods: when the running speed is 0 or negative, it means that the production line is shut down or there is an abnormality on site, and all variables in this time interval will not be processed;
底层设备层变量和两炉段的异常特征判断方向不同,下面逐一解释:The variables of the underlying equipment layer and the abnormal characteristics of the two furnace sections have different judgment directions, which are explained one by one as follows:
(1)底层设备层变量会出现两种变化特征,需要判断是否为异常特征:第一种为当 某个变量因为检测问题出现负值则为异常特征,则需要丢弃该变量处于负值的时间区数 据;第二种为正常情况下,该类所有变量的变化趋势为线性递增变化,而在某时刻突然某变 量未完全呈现线性递增变化,这种情况就需要进行计算判断。检测到该数据点变化发生改 变的时间点作为起始时间点t0,在t0前,计算出某变量线性递增斜率k0,从t0开始,设置步长 为,其中n=1,2,3,..., 表示对应的采样时间间隔,将底层设备层的4个变 量从t0开始的数据组成一个四维特征向量,其中表表示炉处焊缝距离, 表示PH-NOF结合处焊缝距离,表示NOF炉段出口处焊缝距离,表示RTF炉段出口处焊缝 距离,设置m个步长检测点,及最大检测时间区间为,在最大检测时间区间内对 每个向量取两两相邻计算每个向量m个步长检测点的斜率变化 ,其中l 表示在时间区间内两两相邻的距离,l=1,2,…,m-1,由于底层设备层各变量检 测点距离固定不变且处于同一运行速度,所以若,则说明该类变 化特征属于正常变化,不是异常特征;若 中某个斜率变化值与其它 三个不一致,则需修正该单个变量的斜率变化值,与其它三个保持一致;若其中两个不一 致,另外两个一致,则需修正两个不一致的变量斜率变化值与另外两个一致;若两两保持一 致,则取均值赋予所有变量的斜率变化;若各不相同,则舍弃该段时间区的所有变量数值。 (1) There will be two changing characteristics of the underlying device layer variables, and it is necessary to judge whether it is an abnormal characteristic: the first is that when a variable has a negative value due to a detection problem, it is an abnormal characteristic, and the time when the variable is in a negative value needs to be discarded. The second is that under normal circumstances, the change trend of all variables in this category is a linear incremental change, but suddenly a variable does not completely show a linear incremental change at a certain moment. In this case, calculation and judgment are required. The time point at which the change of the data point is detected is taken as the starting time point t 0 . Before t 0 , the linearly increasing slope k 0 of a variable is calculated. Starting from t 0 , the step size is set as , where n=1,2,3,..., express Corresponding sampling time interval, the data of the four variables of the underlying device layer starting from t 0 is formed into a four-dimensional feature vector ,in The table represents the weld distance at the furnace, Indicates the weld distance at the PH-NOF junction, Indicates the weld distance at the outlet of the NOF furnace section, Indicates the weld distance at the exit of the RTF furnace section, set m step detection points, and the maximum detection time interval is , in the maximum detection time interval, take each vector adjacent to each other to calculate the slope change of each vector m step detection points , where l represents in The distance between two adjacent pairs in the time interval, l=1,2,…,m-1, since the distance between the variable detection points of the underlying equipment layer is fixed and at the same running speed, so if , it means that this kind of change characteristics belong to normal changes, not abnormal characteristics; if If a certain slope change value is inconsistent with the other three, the slope change value of the single variable needs to be corrected to be consistent with the other three; if two of them are inconsistent and the other two are consistent, the slopes of the two inconsistent variables need to be corrected The change value is consistent with the other two; if the two are consistent, the mean value is taken to give the slope change of all variables; if they are different, all variable values in this time zone are discarded.
(2)对于NOF炉段出口板温和RTF炉段出口板温,由于工艺需求,只能采用非接触式的红外测温仪进行检测。而非接触式的红外测温仪,受环境因素(对象的温度、空气介质)的影响大,所以如图5所示,(a)为NOF炉段出口板温(非接触式)示意图,(b)为NOF炉段出口板温(接触式)示意图,相比于接触式的测温传感器,会含有较多噪声和离群点。如果不对板温数据进行处理,则后续用该数据进行建模时,无法保证数据模型的准确性(如会产生过拟合问题等),因此需要根据出口板温数据的特点对其进行预处理。(2) For NOF furnace section outlet plate temperature and RTF furnace section outlet plate temperature, due to process requirements, only non-contact infrared thermometers can be used for detection. The non-contact infrared thermometer is greatly affected by environmental factors (the temperature of the object, the air medium), so as shown in Figure 5, (a) is a schematic diagram of the outlet plate temperature (non-contact) of the NOF furnace section, ( b) is a schematic diagram of the plate temperature (contact type) at the outlet of the NOF furnace section. Compared with the contact type temperature measurement sensor, it will contain more noise and outliers. If the plate temperature data is not processed, the accuracy of the data model cannot be guaranteed when the data is used for subsequent modeling (such as overfitting problems, etc.), so it needs to be preprocessed according to the characteristics of the exit plate temperature data. .
通过分析两炉段出口板温的时序分布特征,可知该类序列会局部反复出现的离群值和偶尔的“脏数据”,“脏数据”在这里是指由于传感器等设备或加热环境中存在的污染物等原因导致测得的数据出现突变离群值,该数据不能反映生产过程中的实际变化,如图6中的“菱形”表示的数据。于是基于此特征,考虑到实际生产中需对不同工况进行识别,所以不能丢失有效的局部信息,且为提高后续数工作的准确率和效率,需降低数据噪声,提高信噪比,因此需要保留变化趋势并强化有效离群值,同时平滑处理无效“脏数据”。考虑到该类流程工业数据反复出现相同的生产状态,其数据中含有重复的信息,且在时间尺度上呈现连续性分布,在时间维度上,前后数据存在相关性,因此利用相似信息强化对两炉段出口板温的异常特征进行筛选处理,其具体步骤为:By analyzing the time-series distribution characteristics of the plate temperature at the outlet of the two furnace sections, it can be seen that this type of sequence will have local and repeated outliers and occasional "dirty data". The measured data have sudden outliers due to pollutants and other reasons, and the data cannot reflect the actual changes in the production process, such as the data represented by the "diamond" in Figure 6. Therefore, based on this feature, considering that different working conditions need to be identified in actual production, effective local information cannot be lost, and in order to improve the accuracy and efficiency of subsequent data work, it is necessary to reduce data noise and improve the signal-to-noise ratio. Therefore, it is necessary to Preserves trends and reinforces valid outliers, while smoothing out invalid "dirty data". Considering that the same production state appears repeatedly in this type of process industry data, the data contains repeated information, and presents a continuous distribution on the time scale. The abnormal characteristics of the plate temperature at the outlet of the furnace section are screened and processed, and the specific steps are as follows:
1)设置两类固定时间长度的滑动窗,分别是用来限制寻找相关点范围的搜索窗口 和确定去噪点及相似点邻域大小的邻域窗,分别表示为 ,,其 中Ds和ds为决定D和d大小的参数,可以根据生产状态特征和算法速度进行设定; 1) Set up two types of sliding windows with fixed time lengths, which are the search window used to limit the range of finding relevant points and the neighborhood window used to determine the size of the neighborhood of denoising points and similar points, respectively expressed as , , where Ds and ds are the parameters that determine the size of D and d, which can be set according to the characteristics of the production state and the speed of the algorithm;
2)对搜索窗口和邻域窗口进行设置,搜说窗口以时间点i为中心,第一邻域窗口以i为中心,第二邻域窗口在搜索窗中滑动,其中以点j为待计算相似性度量点,两点间的相似度用权重因子w(i,j)表示:2) Set the search window and the neighborhood window. The search window is centered on time point i, the first neighborhood window is centered on i, and the second neighborhood window slides in the search window, where point j is the point to be calculated. Similarity measures points, and the similarity between two points is represented by a weight factor w(i,j):
式中,表示i邻域与j邻域的距离,该值越小,则邻域点与目标点越相 似,权重因子w(i,j)也越大。Z(i)为归一化系数,h为平滑参数; In the formula, Indicates the distance between the i neighborhood and the j neighborhood. The smaller the value is, the more similar the neighborhood point is to the target point, and the larger the weight factor w(i,j) is. Z(i) is the normalization coefficient, h is the smoothing parameter;
3)另第二邻域窗在搜索窗范围内滑动,遍历所有点,求出搜索窗内所有点与以目标点i为中心的邻域的相似性,由此,v(t)中时间点i处去噪后的数据u(i)为:3) Another second neighborhood window slides within the search window, traverses all points, and finds the similarity between all points in the search window and the neighborhood centered on the target point i, thus, the time point in v(t) The denoised data u(i) at i is:
T是指第二邻域窗在搜索窗中遍历的所有时间点,当两点越相似时,点j在u(i)的计算中占的比重越大;T refers to all the time points traversed by the second neighborhood window in the search window. When the two points are more similar, the greater the proportion of point j in the calculation of u(i);
4)遍历两炉段出口板温某段时间区的每个数据点,根据上述方法对该维度数据进行去噪及平滑处理。以NOF段出口板温某时间区间数据为例,将图6中数据进行预处理,结果如图7所示,可以看出可以保留强化变化趋势同时有效剔除离群值。4) Traverse each data point in a certain time zone of the outlet plate temperature of the two furnace sections, and perform denoising and smoothing processing on the dimension data according to the above method. Taking the data in a certain time interval of the outlet plate temperature of the NOF section as an example, the data in Figure 6 is preprocessed, and the result is shown in Figure 7. It can be seen that the trend of strengthening changes can be retained and outliers can be effectively eliminated.
目标的运行状态确定模块,用于提取根据现有系统中计划指标层I3的变量(一般 在现有生产线中,计划指标层变量有入炉计划中的带钢类型规格、入炉计划中的带钢长度、 入炉计划中的带钢入炉顺序)和多元特征获取模块中得到的多元特征,制定渐进明细的状 态跟踪策略。基于制定的策略条件及约束,融合多元特征建立目标状态检测模型,从而确定 目标的运行状态;所述渐进明细的状态跟踪策略是指先以入炉计划中的带钢长度为基准, 与运行速度进行相除计算,得到初始线性时间区间,将指计划指标层I3的变量在时序上进 行拉长,与初始线性时间区间对齐,再通过传感器检测到的某相邻带钢的首尾位置计算出 带钢长度,相比于入炉计划中的带钢长度,计算出的带钢长度更加准确(入炉计划中的带钢 长度为初始值,进入生产线时会根据生产要求和工艺要求对带钢进行小幅或大幅削减,削 减长度未知,因此入炉计划中的带钢长度和实际入炉的带钢长度一般并不一致,且一般情 况下相差较大),因此可通过此步骤计算出更准确一步的带钢长度,此时还是存在区间内的误差,最后再通过两炉段出口板温检测模型进一步精细化跟踪目标带 钢的位置,其中,表示对应的采样时间间隔,v表示生产线运行速度。目标的运行状 态确定模块的具体实现过程如下: The operating state determination module of the target is used to extract the variables according to the planning index layer I 3 in the existing system (generally in the existing production line, the planning index layer variables include the strip type specifications in the furnace entry plan, and the parameters in the furnace entry plan. Strip length, strip charging sequence in the charging schedule) and multi-features obtained in the multi-feature acquisition module to develop a progressively detailed status tracking strategy. Based on the formulated strategy conditions and constraints, a target state detection model is established by integrating multiple features, so as to determine the operating state of the target; the progressive and detailed state tracking strategy refers to the first step based on the strip length in the furnace plan, and the running speed. Divide the calculation to obtain the initial linear time interval, and lengthen the variables of the planning index layer I 3 in time series to align with the initial linear time interval, and then calculate the strip through the head and tail positions of an adjacent strip detected by the sensor. Compared with the strip length in the furnace entry plan, the calculated strip length is more accurate (the strip length in the furnace entry plan is the initial value, and the strip steel will be processed according to production requirements and process requirements when entering the production line. Slightly or substantially cut, the cut length is unknown, so the strip length in the furnace plan and the actual strip length are generally not consistent, and generally the difference is large), so this step can be used to calculate a more accurate one step. Strip length, which still exists at this time The error in the interval is calculated, and finally, the position of the target strip is further refined and tracked through the outlet plate temperature detection model of the two furnace sections. Among them, express The corresponding sampling time interval, v represents the running speed of the production line. The specific implementation process of the target operating state determination module is as follows:
3.1:对计划指标进行初始时间区间线性填充,其中k=1,2,3,分别代表入炉计划 中的带钢类型规格、入炉计划中的带钢长度、入炉计划中的带钢入炉顺序。初始时间区间线 性填充是指以入炉计划中的带钢长度为基准,与运行速度进行相除计算,得到初始线性时 间区间Z0,注:对于某一类带钢的各个变量来说,具有统一的Z0; 3.1: To plan indicators Perform linear filling of the initial time interval, where k=1, 2, 3, respectively represent the strip type specification in the furnace entry plan, the strip length in the furnace entry plan, and the strip entry sequence in the furnace entry plan. The linear filling of the initial time interval refers to dividing the length of the strip in the furnace plan as the benchmark and dividing the running speed to obtain the initial linear time interval Z 0 . Note: For each variable of a certain type of strip , with a uniform Z 0 ;
3.2:利用步骤3.1和多元特征获取模块中处理后的变量数据制定渐进明细的状态跟踪策略。具体是指:3.2: Use step 3.1 and the variable data processed in the multivariate feature acquisition module to formulate a progressive and detailed state tracking strategy. Specifically:
Step1:基于底层设备层的多元状态检测模型,检测出某相邻带钢的首尾位置,利 用入炉处焊缝距离,计算出某卷带钢的首端位置和尾端位置,r表示某卷带钢,同时计 算其长度Lr,; Step1: Based on the multi-state detection model of the underlying equipment layer, the head and tail positions of a certain adjacent strip steel are detected, and the distance of the weld at the entrance to the furnace is used. , calculate the position of the head end of a strip of steel and tail position , r represents a strip of steel, and its length L r is calculated at the same time, ;
Step2:其次利用Z0进行筛选,若,则保留结果,转到Step4运算,若, 则说明数据异常,转到Step3; Step2: Secondly, use Z 0 to filter, if , then keep the result, go to Step4 operation, if , it means that the data is abnormal, go to Step3;
Step3:说明用检测和计算出的 、和 异常,采用底层设备层的下一个变 量,即进行检测及计算处新的 、和 ,再次进行Step2,直至i+1=4,若依然计算出 数据异常,则说明进入生产线中的带钢有误,将错误信息返回系统界面,进行报警,此时需 要人工重新校准生产计划和生产线中的带钢信息; Step3: Instructions detected and calculated , and exception, take the next variable of the underlying device layer, i.e. Carry out inspection and calculation of new , and , perform Step2 again until i+1=4, if If the calculated data is still abnormal, it means that the strip entering the production line is wrong, and the error information is returned to the system interface to alarm. At this time, it is necessary to manually recalibrate the production plan and the strip information in the production line;
Step4:计算出的Lr受最小采样频率公倍数约束,得到一个相比于Z0更准确的 范围,但还是存在区间内的误差,由于生产线运行速度很高,因此需要更进一步 确定目标带钢的准确位置,基于两炉段出口板温检测模型,分别检测出NOF段出口带钢的大 幅度跳变和RTF段出口带钢的大幅度跳变位置,进一步精细化跟踪目标带钢的位置。 Step4: The calculated L r is subject to the common multiple of the minimum sampling frequency Constraints to get a more accurate range than Z 0 , but still The error in the interval, due to the high running speed of the production line, it is necessary to further determine the exact position of the target strip. Based on the detection model of the plate temperature at the exit of the two furnace sections, the large jump of the exit strip in the NOF section and the RTF section are detected respectively. The large jump position of the exit strip further refines and tracks the position of the target strip.
3.3:建立底层设备层的多元状态检测模型,用于对底层设备层的变量状态进行 检测,该检测是检测大幅跳变趋势,即通过确定瞬变特征点,确定状态发生变化的位置点。 通过分析底层设备层变量的时序分布特征可知,一卷带钢的变量具有稳定线增趋势,而 当发生带钢切换时,会有大幅度跳变过程,如图8所示为时序分布示意图,说明该卷带钢 在 期间带头进入该检测点,即带钢首部位置,带钢在期间带尾进入该检测 点,即带钢尾部位置,该卷带钢在时序区间上的分布则在之间,因此需要检 测出每卷带钢的在时序上的瞬时变化特征点。建立底层设备层的多元状态检测模型步骤 如下: 3.3: Establish a multi-state detection model of the underlying device layer, which is used to detect the underlying device layer The variable state is detected, and the detection is to detect a large jump trend, that is, by determining the transient feature points, determine the position point where the state changes. By analyzing the time series distribution characteristics of the underlying equipment layer variables, it can be seen that the The variable has a stable linear increase trend, and when the strip is switched, there will be a large jump process, as shown in Figure 8: Schematic diagram of the timing distribution, illustrating that the coil is During the period, the lead enters the detection point, that is, the position of the head of the strip, and the strip is in the During the period, the strip tail enters the detection point, that is, the position of the strip tail, and the distribution of the coil strip in the time series is in between, so it is necessary to detect the Instantaneous change feature points in time series. The steps to establish the multi-state detection model of the underlying device layer are as follows:
设的时间序列{i(j)},为建立三个连续滑动窗口:均值计算窗口W m 、瞬时变化检 测窗口W d 和方差计算窗口W v ,窗口长度分别为m,n和v。计算的W m 均值和W d 均值,表示为M m 和M d ,并计算W v 的均值M v 和方差V计算公式为:Assume For the time series {i(j)}, three continuous sliding windows are established: mean calculation window W m , instantaneous change detection window W d and variance calculation window W v , and the window lengths are m, n and v, respectively. calculate The W m mean and W d mean of , denoted as M m and M d , and the mean M v and variance V of W v are calculated as:
式中,k0为第一个采样点。定义开始和结束事件累计和和,表达式为: In the formula, k 0 is the first sampling point. Define start and end event cumulative sums and , the expression is:
式中,δ为权重参数,为方差阈值,δ越大,在当前和统计值中所占的 比值越大,累计能力也越强,反之越小,通过判断和的变化情况,即可确定瞬变特 征点的位置。 In the formula, δ is the weight parameter, is the variance threshold, the larger the δ, the higher the current and The larger the ratio of the statistical value, the stronger the cumulative ability, and vice versa, the smaller and The position of the transient feature point can be determined.
3.4:两炉段出口板温状态检测模型。以上步骤已经带钢的位置在空间域上从计划 表中的带钢长度缩小到Lr,在时间域上,从Z0缩小到之间,其中,带钢切换 时,带头切换检测出两个状态变化时间点,带尾切换检测出两个状态变化时间点,这一卷带钢完整长度在炉内的时间范围即为,此时,仍存在偏差, 为了更准确跟踪目标带钢的位置,通过两炉段出口板温状态检测模型确定具体位置,两炉 出口板温状态检测模型建立过程为: 3.4: The detection model of the plate temperature state at the exit of the two furnace sections. The above steps have reduced the position of the strip from the strip length in the schedule to L r in the space domain, and from Z 0 to L r in the time domain between, among which, when the strip is switched, the lead switch detects two state change time points , the tail switching detects two state change time points , the time range of the complete length of this coil in the furnace is , at this time, there is still a deviation. In order to more accurately track the position of the target strip, the specific position is determined by the detection model of the plate temperature state at the exit of the two furnaces. The process of establishing the detection model of the plate temperature state at the exit of the two furnaces is as follows:
(1)选取多元特征获取模块处理后的中两个变量的数据,任一变量的时序数据集 合为y1,y2,…,yk,计算出数据集的均值作为该数据集的参考值为 ,偏差计算为 ,i=1,2,…,k; (1) Select the multi-feature acquisition module after processing The data of two variables in , the deviation is calculated as , i=1,2,…,k;
(2)利用以下公式计算出任一变量的时序数据集的标准差,根据稳定状态的数据在所有数据中的出现概率P及标准正态分布表,得到P对应的区间边界±m1σ;m1为正数,判定稳定状态数据分布在以所述参考值为中心的±m1σ范围内(本实施例中m1>3);(2) Use the following formula to calculate the standard deviation of the time series data set of any variable, and obtain the interval boundary ±m 1 σ corresponding to P according to the occurrence probability P of the data in the steady state in all the data and the standard normal distribution table; m 1 is a positive number, and it is determined that the steady state data is distributed within the range of ±m 1 σ centered on the reference value (m 1 >3 in this embodiment);
上式中,vi为所述历史数据序列中第i个数据yi对应的偏差;In the above formula, vi is the deviation corresponding to the i -th data yi in the historical data sequence;
(3)获取实时数据序列,并以连续的s个数据为一组判定实时状态;针对每一组,具 体判定方法为:分别计算该组s个实时数据y1,y2,…,ys对应的偏差,得到s个偏差;将所述s 个偏差求均值,得到均值v;若|v|>nσ,表明该组实时数据属于带钢切换时间点,再结合 步骤S3.3确定的或,取两者间的交集,则为带钢带头和带尾的具体时序 位置,在该时刻,对应的空间位置为两炉段出口的位置。 (3) Obtain the real-time data sequence, and determine the real-time state by taking the continuous s data as a group; for each group, the specific determination method is: calculate the group of s real-time data y 1 , y 2 ,...,y s respectively Corresponding deviations, s deviations are obtained; the s deviations are averaged to obtain the mean value v; if |v|>nσ, it indicates that this group of real-time data belongs to the strip switching time point , and then combined with step S3.3 determined or , and the intersection between the two is taken as the specific timing position of the strip head and the strip tail. At this moment, the corresponding spatial position is the position of the exit of the two furnace sections.
目标跟踪预测模块,用于在时间尺度上将计划指标层中的变量信息(具体的带钢 编号、类型、顺序)与目标的运行状态确定模块中对某卷钢的运行状态结果进行时间对齐, 在空间尺度上结合本身炉体的设备信息,从而实时跟踪在炉体内动态变化的目标。基于该 目标的跟踪信息,建立目标到各炉段出口等关键位置的预测模型,预测进出各炉段的时间, 为后续过程建模及系统控制奠定基础。建立目标到各炉段出口位置的预测模型的具体过程 如下: target tracking forecasting module for planning indicator layers on time scales The variable information (specific strip number, type, sequence) in the target operating state determination module is time-aligned with the operating state results of a certain coil, and the equipment information of its own furnace body is combined on the spatial scale to track real-time tracking. Dynamically changing targets within the furnace body. Based on the tracking information of the target, a prediction model is established from the target to key positions such as the exit of each furnace section, and the time of entering and leaving each furnace section is predicted, which lays the foundation for subsequent process modeling and system control. The specific process of establishing the prediction model from the target to the exit position of each furnace section is as follows:
4.1:更新初始线性时间区间Z0和步骤3.4中某卷带钢带头带尾的切换时间区间保 持一致,设为,即为该卷带钢完全通过炉内某检测点的具体时间,同时与运行速度相乘, 计算得到该卷带钢的距离长度,同时由步骤3.4可知该卷带钢带头的具体位置; 4.1: Update the initial linear time interval Z 0 to be consistent with the switching time interval of the head and tail of a strip in step 3.4, set as , that is, the specific time when the coil of steel completely passes through a certain detection point in the furnace, and at the same time, it is multiplied by the running speed to calculate the distance length of the coiled steel. , and the specific position of the strip head can be known from step 3.4 ;
4.2:炉体信息为固定数值,各关键位置的空间位置都是固定已知值。设某关键位 置的空间位置为,则预测经过该关键位置的具体时间为: 4.2: The furnace body information is a fixed value, and the spatial position of each key position is a fixed and known value. Let the spatial position of a key position be , then the specific time predicted to pass the key position is:
式中,n表示带钢带头具体位置到关键位置期间运行速度变化的次数,该数据 是可以通过生产线中的速度传感器检测得到的,表示第n次变化的运行速度,表示以 传送的距离,其中满足条件。 In the formula, n represents the specific position of the strip head to key locations The number of times the running speed changes during the period, this data can be detected by the speed sensor in the production line, represents the running speed of the nth change, means with The distance transmitted, where the condition is met .
本发明提供的技术方案带来的有益效果是:融合多时空层级参数的序列特征,共同决策并跟踪连续退火过程中目标带钢的实时位置,从而建立目标带钢到各关键位置的预测模型,为后续过程建模及系统控制奠定基础。The beneficial effects brought by the technical solution provided by the present invention are: integrating the sequence features of multi-temporal and spatial hierarchical parameters, jointly making decisions and tracking the real-time position of the target strip in the continuous annealing process, so as to establish a prediction model for the target strip to each key position, Lay the foundation for subsequent process modeling and system control.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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