CN114895723B - Intelligent control system - Google Patents
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- CN114895723B CN114895723B CN202210797583.XA CN202210797583A CN114895723B CN 114895723 B CN114895723 B CN 114895723B CN 202210797583 A CN202210797583 A CN 202210797583A CN 114895723 B CN114895723 B CN 114895723B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/1927—Control of temperature characterised by the use of electric means using a plurality of sensors
- G05D23/193—Control of temperature characterised by the use of electric means using a plurality of sensors sensing the temperaure in different places in thermal relationship with one or more spaces
- G05D23/1931—Control of temperature characterised by the use of electric means using a plurality of sensors sensing the temperaure in different places in thermal relationship with one or more spaces to control the temperature of one space
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides an intelligent control system which comprises a temperature control module, an air flow control module, a detection module, a rotation control module and a baking and frying module, wherein the temperature control module is used for heating the outside of the baking and frying module and controlling the heating amplitude, the air flow control module is used for ventilating the baking and frying module and controlling the flow rate of ventilating air flow, the rotation control module is used for controlling the rotation speed of the baking and frying module, and the detection module is used for detecting the state in the baking and frying module; the system accurately controls the heating temperature through the detected state, and improves the control effect.
Description
Technical Field
The invention relates to the field of control and regulation systems, in particular to an intelligent control system.
Background
The control system means by which any quantity of interest or variability within a machine, mechanism or other device can be maintained and changed in a desired manner. The control system is also implemented to bring the controlled object to a predetermined ideal state. The control system brings the controlled object to a certain desired steady state. The control system has a plurality of application scenes, but the reference in tea production is not many.
Referring to the related published technical solutions, CN111414971A a method for identifying the type and grade of finished tea based on convolutional neural network discloses a method for identifying the type and grade of finished tea based on convolutional neural network, which comprises: acquiring an image of a finished tea sample; processing finished tea sample images; training a type grade recognition model of finished tea and recognizing an image of the finished tea. However, the prior art is only used for realizing automatic grading of tea leaves, and a matched control system is not provided for guaranteeing the baking, frying or production process.
The foregoing discussion of the background art is intended only to facilitate an understanding of the present invention. This discussion is not an acknowledgement or admission that any of the material referred to is part of the common general knowledge.
Disclosure of Invention
The invention aims to provide an intelligent control system aiming at the existing defects.
The invention adopts the following technical scheme:
an intelligent control system comprises a temperature control module, an airflow control module, a detection module, a rotation control module and a baking and frying module, wherein the baking and frying module is used for providing a closed environment to bake and fry tea leaves, the rotation control module is used for controlling the rotation of the baking and frying module, the temperature control module is used for heating the baking and frying module, the airflow control module is used for controlling ventilation airflow in the baking and frying module, and the detection module is used for detecting the state of the tea leaves in the baking and frying module;
the system is divided into three stages in the process of baking and frying the tea leaves: the tea leaf stir-frying method comprises a preheating stage, a stir-frying stage and a temperature-receiving stage, wherein most of moisture in tea leaves is removed in the preheating stage, the stir-frying effect is improved by accurately controlling the temperature in the stir-frying stage, and the tea leaves are subjected to smoldering frying by utilizing the preheating of a stir-frying module in the temperature-receiving stage;
the temperature control module controls the temperature for heating the baking module in the frying stage to beIn the interval, the real-time output power P of the temperature control module is as follows:
wherein the content of the first and second substances,in order to convert the coefficients on the basis,in order to adjust the conversion factor(s),is a real-time temperature;
wherein the content of the first and second substances,arranged for just entering the stir-frying stageThe value of the one or more of the one,in order to stir-fry and reduce the temperature value,for the difference value on the interval basis,the comprehensive stir-frying remaining state value detected by the detection module;
further, the detection module includes a photographing unit and an analyzing unit, therebyThe shooting unit is used for shooting tea images, the analysis unit is used for analyzing the tea images, the detection module is used for determining tea pixel points according to G values in RGB information of the tea image pixel points, and then the baking and frying residual state values of the tea pixel points are calculated according to the following formula:
Wherein the content of the first and second substances,the green value is a standard green value,the standard red value is used as the standard red value,is the standard blue value of the blue color,respectively the green value, the red value and the blue value of the pixel point;
the analysis module normalizes the Q value according to the following formula to obtain a normalized residual state value:
Wherein the content of the first and second substances,the maximum baking and frying residual state value of the tea pixel point of the tea image just entering the frying stage;
the analysis unit records the normalized residual state value with the maximum number of pixel points as the normalized residual state value;
Further, in the stir-frying stage and the temperature-receiving stage, the rotation control module controls the rotation speed of the stir-frying module in a stir-frying period T according to the following formula:
Wherein the content of the first and second substances,is the maximum speed of rotation and,in order to reduce the speed for the time,is a time parameter;
further, in the preheating stage, the process of analyzing the tea area by the detection module comprises the following steps:
s1, shooting the tea image in the baking and frying module by a shooting unit in the detection module;
s2, counting the number of tea pixel points in the tea imageWherein, i represents the image serial number of the tea image;
S4, counting the latest tea pixel pointsWhen the formula is satisfied, entering a stir-frying stage:
wherein the content of the first and second substances,an image number indicating the latest captured image of tea leaves,is a proportionality coefficient;
further, in the stir-frying stage, when the detection module acquiresAnd when the temperature is smaller than the threshold value, the temperature control module stops heating, the air flow control module closes the air exchange channel, and the system enters a temperature-receiving stage.
The beneficial effects obtained by the invention are as follows:
this system is through shooting the image to the tealeaves of parch in-process, control the heating based on the analysis result to the image, constantly change the temperature district and make the parch effect reach the best, the rotation control module of this system makes inside tealeaves can be heated evenly through the rotation rate of control parch module, improve the parch effect, and airflow control module helps tealeaves to get rid of moisture faster in preheating the stage, help tealeaves turn better in the process that falls down in the stage of stir-fry, and detection module is through carrying out the analysis to the tealeaves image, switch between three stage at optimum opportunity, the parch effect has been improved.
For a better understanding of the features and technical content of the present invention, reference should be made to the following detailed description of the invention and accompanying drawings, which are provided for purposes of illustration and description only and are not intended to limit the invention.
Drawings
FIG. 1 is a schematic view of the overall structural framework of the present invention;
FIG. 2 is a schematic view of three stages of tea leaf roasting according to the present invention;
FIG. 3 is a schematic view of a rotational speed period image according to the present invention;
FIG. 4 is a schematic diagram illustrating a maximum rotation speed adjustment process according to the present invention;
FIG. 5 is a schematic diagram of a temperature variation image controlled by the temperature control module during the stir-frying stage according to the present invention.
Detailed Description
The following is a description of embodiments of the present invention with reference to specific embodiments, and those skilled in the art will understand the advantages and effects of the present invention from the disclosure of the present specification. The invention is capable of other and different embodiments and its several details are capable of modification in various other respects, all without departing from the spirit and scope of the present invention. The drawings of the present invention are for illustrative purposes only and are not intended to be drawn to scale. The following embodiments will further explain the related art of the present invention in detail, but the disclosure is not intended to limit the scope of the present invention.
The first embodiment.
The embodiment provides an intelligent control system, which is combined with fig. 1 and comprises a temperature control module, an airflow control module, a detection module, a rotation control module and a baking and frying module, wherein the baking and frying module is used for providing a closed environment to bake and fry tea leaves, the rotation control module is used for controlling the rotation of the baking and frying module, the temperature control module is used for heating the baking and frying module, the airflow control module is used for controlling ventilation airflow in the baking and frying module, and the detection module is used for detecting the state of the tea leaves in the baking and frying module;
the system is divided into three stages in the process of baking and frying the tea leaves: the tea leaf stir-frying method comprises a preheating stage, a stir-frying stage and a temperature-receiving stage, wherein most of moisture in tea leaves is removed in the preheating stage, the stir-frying effect is improved by accurately controlling the temperature in the stir-frying stage, and the tea leaves are subjected to smoldering frying by utilizing the preheating of a stir-frying module in the temperature-receiving stage;
the temperature control module controls the temperature for heating the baking module in the frying stage to beIn the interval, the real-time output power P of the temperature control module is as follows:
wherein the content of the first and second substances,in order to convert the coefficients on the basis,in order to adjust the conversion factor(s),is a real-time temperature;
wherein the content of the first and second substances,arranged for just entering the stir-frying stageThe value of the one or more of the one,in order to stir-fry and reduce the temperature value,for the difference value on the interval basis,the comprehensive stir-frying remaining state value detected by the detection module;
the detection module comprises a shooting unit and an analysis unit, the shooting unit is used for shooting tea images, the analysis unit analyzes the tea images, the detection module determines tea pixel points according to G values in RGB information of the tea image pixel points, and then the baking and frying residual state values of the tea pixel points are calculated according to the following formula:
Wherein the content of the first and second substances,the green value is a standard green value,the standard red value is used as the standard red value,is the standard blue value of the blue color,respectively the green value, the red value and the blue value of the pixel point;
the analysis module normalizes the Q value according to the following formula to obtain a normalized residual state value:
Wherein the content of the first and second substances,the maximum baking and frying residual state value of the tea pixel point of the tea image just entering the frying stage;
the analysis unit records the normalized residual state value with the maximum number of pixel points as the normalized residual state value;
In the stir-frying stage and the temperature-receiving stage, the rotation control module controls the rotation speed of the stir-frying module in a stir-frying period T according to the following formula:
Wherein the content of the first and second substances,for the purpose of the maximum rotational speed,in order to reduce the speed for the time,is a time parameter;
in the preheating stage, the process of analyzing the tea area by the detection module comprises the following steps:
s1, shooting the tea image in the baking and frying module by a shooting unit in the detection module;
s2, counting the number of tea pixel points in the tea imageWherein i represents the image number of the tea image;
S4, counting the latest tea pixel pointsWhen the following formula is satisfied, entering a stir-frying stage:
wherein the content of the first and second substances,an image number indicating the latest captured image of tea leaves,is a proportionality coefficient;
in the stir-frying stage, when the detection module acquiresLess than thresholdAnd the temperature control module stops heating, the airflow control module closes the ventilation channel, and the system enters a temperature-receiving stage.
Example two.
The embodiment includes all contents in the first embodiment, and provides an intelligent control system, which comprises a temperature control module, an airflow control module, a detection module, a rotation control module and a baking and frying module, wherein the baking and frying module is used for providing a closed environment to bake and fry tea leaves, the temperature control module is used for heating the outside of the baking and frying module and controlling the heating amplitude, the airflow control module is used for ventilating the baking and frying module and controlling the flow rate of ventilation airflow, the rotation control module is used for controlling the rotation speed of the baking and frying module, and the detection module is used for detecting the state of the tea leaves in the baking and frying module;
referring to fig. 2, the system includes three stages, the first stage is a preheating stage, the second stage is a stir-frying stage, and the third stage is a temperature-warming stage, in the preheating stage, the temperature control module heats the stir-frying module with high power to quickly reach a preset temperature inside the stir-frying module, the rotation control module controls the stir-frying module to rotate slowly to uniformly warm up tea leaves in the stir-frying module, the airflow control module opens the ventilation channel to keep a low-humidity state inside the stir-frying module, in the stir-frying stage, the temperature control module reduces the heating power to keep the temperature in the stir-frying module within an interval, the rotation control module increases the rotation speed of the stir-frying module to enable tea leaves to move to the upper part inside the stir-frying module along with the inner wall of the stir-frying module under the centrifugal action, then the tea leaves fall to the inner wall below the baking and frying module to achieve a stir-frying effect, the airflow control module controls a low-speed airflow to flow in the baking and frying module, the tea leaves in the falling process can be blown, the temperature of the tea leaves is reduced while the stir-frying effect is improved, the quality of the tea leaves is prevented from being reduced due to the fact that the tea leaves are at a high temperature for a long time, in the temperature receiving stage, the temperature control module stops heating, the airflow control module closes the ventilation channel, and the tea leaves are subjected to smoldering frying only by means of waste heat in the baking and frying module;
the stir-frying module is transparent, and the detection module obtains the state of the tea leaves by acquiring and analyzing the image of the tea leaves;
in the preheating stage, the detection module analyzes the area of the tea in the image, the area of the tea can be greatly reduced as most of moisture can be evaporated in the preheating stage, and the next stage is started when the area of the tea is not greatly changed;
the process of analyzing the tea area by the detection module comprises the following steps:
s1, shooting the tea image in the baking and frying module by a shooting unit in the detection module;
s2, counting the number of tea pixel points in the tea imageWherein i represents the image number of the tea image;
S4, counting the latest tea pixel pointsWhen the following formula is satisfied, entering a stir-frying stage:
wherein the content of the first and second substances,an image number indicating the latest captured image of tea leaves,is a proportionality coefficient;
referring to fig. 3, in the stir-frying stage and the warming stage, the rotation control module controls the rotation speed of the stir-frying module within a stir-frying period T according to the following formula:
Wherein the content of the first and second substances,for the purpose of the maximum rotational speed,in order to reduce the speed for the time,is a time parameter;
in connection with fig. 4, the maximum rotation speedAccording to the tea shot by the detection module in the baking and frying moduleThe motion state of the user is obtained by adjusting, and the specific adjusting process comprises the following steps:
s22, the detection module isJudging whether the tea reaches the upper part inside the baking and frying module or not according to the shot tea image within the time, if not, jumping to the step S23, and if so, jumping to the step S24;
In step S23, the amplitude is increasedThe smaller the value of (A), the adjusted maximum rotation speedThe more accurate the stir-frying is, the better the stir-frying effect is;
the deceleration timeThe tea leaves fall from the upper part inside the baking and frying module to the lower part inside the baking and frying moduleThe time of the method is obtained by calculating the difference between the time points of the two tea images of the corresponding pictures shot by the detection module;
in the stir-frying stage, the temperature control module controls the temperature for heating the stir-frying module to be atIn the interval, the real-time output power P of the temperature control module is as follows:
wherein the content of the first and second substances,in order to convert the coefficients on the basis,in order to adjust the conversion factor(s),is a real-time temperature;
the above-mentionedDepending on the material of the heating part in the temperature control module, the specific value is obtained by actual testing, i.e. by calculating the ratio of the stable temperature to the power when the constant power is output, it should be noted that when the stable temperature is different,there is also a difference in the above formula according toThe value of (A) obtains correspondingA value;
at test acquisitionWhen the value is the same, obtaining multiple groups of data of stable temperature and output power, and using functionsShowing the relationship of the stable temperature to the output power, wherein,in order to output the power, the power supply is,to stabilize the temperature, theCan be obtained by the following formula:
wherein the content of the first and second substances,in order to be the first co-ordination coefficient,as the second coordination coefficient, in the present embodiment,the value of the additive is 1.1,the value is 0.9;
with reference to fig. 5, in the stir-frying stage, the detection module analyzes the color information of the tea image, and analyzes the maximum value in the temperature range according to the analysis resultAnd minimum valueAdjusting;
the detection module determines the tea pixel points according to the G values in the RGB information of the tea image pixel points, and then calculates the baking and frying residual state values of the tea pixel points according to the following formula:
wherein the content of the first and second substances,the green value is a standard green value,the standard red value is used as the standard red value,the three values are set by workers according to the standard blue value and the tea pixel point information of the tea image after the tea image is completely roasted;
normalizing the Q value:
wherein the content of the first and second substances,the maximum baking residual state value of the tea pixel point of the tea image which just enters the stirring and frying stage;
the detection module counts the normalized residual state value with the maximum number of pixel points and records the value as the maximum numberAccording to the following formulaAndand (3) adjusting:
wherein the content of the first and second substances,arranged for just entering the stir-frying stageThe value of the one or more of the one,in order to stir-fry and reduce the temperature value,is the interval basis difference;
when saidAnd when the temperature is smaller than the threshold value, the system enters a temperature-reducing stage.
The disclosure is only a preferred embodiment of the invention, and is not intended to limit the scope of the invention, so that all equivalent technical changes made by using the contents of the specification and the drawings are included in the scope of the invention, and further, the elements thereof can be updated as the technology develops.
Claims (4)
1. An intelligent control system is characterized by comprising a temperature control module, an air flow control module, a detection module, a rotation control module and a baking and frying module, wherein the baking and frying module is used for providing a closed environment to bake and fry tea leaves, the rotation control module is used for controlling the rotation of the baking and frying module, the temperature control module is used for heating the baking and frying module, the air flow control module is used for controlling ventilation air flow in the baking and frying module, and the detection module is used for detecting the state of the tea leaves in the baking and frying module;
the system is divided into three stages in the process of baking and frying the tea leaves: the tea leaf stir-frying method comprises a preheating stage, a stir-frying stage and a temperature-receiving stage, wherein most of moisture in tea leaves is removed in the preheating stage, the stir-frying effect is improved by accurately controlling the temperature in the stir-frying stage, and the tea leaves are subjected to smoldering frying by utilizing the preheating of a stir-frying module in the temperature-receiving stage;
the temperature control module controls the temperature for heating the baking module in the frying stage to beIn the interval, the real-time output power P of the temperature control module is as follows:
wherein the content of the first and second substances,in order to convert the coefficients on the basis,in order to adjust the conversion factor(s),is a real-time temperature;
wherein the content of the first and second substances,arranged for just entering the stir-frying stageThe value of the one or more of the one,in order to stir-fry and reduce the temperature value,for the difference value on the interval basis,the comprehensive stir-frying remaining state value detected by the detection module;
the detection module comprises a shooting unit and an analysis unit, the shooting unit is used for shooting tea images, the analysis unit is used for analyzing the tea images, the detection module determines tea pixel points according to G, R, B values in RGB information of the tea pixel points of the tea images, and then the baking and frying residual state values of the tea pixel points are calculated according to the following formula:
Wherein the content of the first and second substances,the green value is a standard green value,the standard red value is used as the standard red value,is the standard blue value of the blue color,respectively the green value, the red value and the blue value of the pixel point;
the analysis unit normalizes the Q value according to the following formula to obtain a normalized residual state value:
Wherein the content of the first and second substances,the maximum baking and frying residual state value of the tea pixel point of the tea image just entering the frying stage;
2. The intelligent control system as claimed in claim 1, wherein during the parching stage and the warming stage, the rotation control module controls the rotation speed of the parching module in a parching period T according to the following formula:
3. An intelligent control system as claimed in claim 2, wherein in the preheating stage, the process of analyzing the tea area by the detection module comprises the following steps:
s1, shooting the tea image in the baking and frying module by a shooting unit in the detection module;
s2, counting the number of tea pixel points in the tea imageWherein i represents the image number of the tea image;
S4, counting the latest tea pixel pointsWhen the following formula is satisfied, entering a stir-frying stage:
4. The intelligent control system of claim 3, wherein during the stir-fry period, when the detection module obtains the signalAnd when the temperature is smaller than the threshold value, the temperature control module stops heating, the air flow control module closes the air exchange channel, and the system enters a temperature-reducing stage.
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