CN114892281B - Curved surface receiving method and spinning device based on near-field direct writing of melt - Google Patents
Curved surface receiving method and spinning device based on near-field direct writing of melt Download PDFInfo
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- D01D5/00—Formation of filaments, threads, or the like
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- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0092—Electro-spinning characterised by the electro-spinning apparatus characterised by the electrical field, e.g. combined with a magnetic fields, using biased or alternating fields
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Abstract
Description
技术领域technical field
本发明属于熔体近场直写技术与3D打印技术领域,具体涉及了一种熔体近场直写曲面接收方法及纺丝装置。The invention belongs to the field of melt near-field direct writing technology and 3D printing technology, and specifically relates to a melt near-field direct writing curved surface receiving method and a spinning device.
背景技术Background technique
熔体近场直写技术(Melt Electrowriting,MEW)是熔体静电纺丝与3D打印相结合的一种新兴的智能制造技术。该技术降低熔体静电纺丝的接收距离,使射流在发生鞭动之前便到达接收装置,同时辅以X-Y轴向运动滑台接收装置,通过对运动滑台的路径规划,能够实现微米纤维的精确定位,在纤维沉积位置、纤维形貌和纤维组织结构方面表现出高水平的可控性。利用近场熔体静电直写技术制备的支架的纤维具有可控沉积的特点,并且制备过程中不需要溶剂,制得的材料无毒,是一种更低压、更安全、更环保的纺丝方法,极大的促进了该技术在组织工程、临床医学等领域的应用,尤其是在制造仿生植入性支架的过程中,具有结构易调控的优势。Melt Electrowriting (MEW) is an emerging intelligent manufacturing technology that combines melt electrospinning and 3D printing. This technology reduces the receiving distance of melt electrospinning, so that the jet reaches the receiving device before the whipping occurs. At the same time, it is supplemented by the X-Y axial movement sliding table receiving device. Through the path planning of the moving sliding table, the micron fiber can be achieved. Precise positioning, exhibiting a high level of controllability in terms of fiber deposition location, fiber morphology and fiber tissue structure. The fiber of the scaffold prepared by the near-field melt electrostatic direct writing technology has the characteristics of controlled deposition, and the preparation process does not require solvents, and the prepared material is non-toxic, which is a lower pressure, safer and more environmentally friendly spinning The method has greatly promoted the application of this technology in the fields of tissue engineering, clinical medicine, etc., especially in the process of manufacturing bionic implantable scaffolds, which has the advantage of easy structure regulation.
在熔体近场直写技术中,各个工艺参数如电压、接收距离、接收速度等需均衡匹配,以保证射流在电场中的稳定。目前用于近场直写的收集装置多为平面接收器,然而,由于天然的三维结构排列,人体组织(如关节软骨)通常是非平坦的,且生物材料支架和组织之间的机械相似性(结构和性能)有助于更有效的组织再生。因此,为了更加满足组织结构的应用需求,亟需突破在曲面表面上进行有序纤维沉积的技术难题,以实现在曲面接收装置上三维结构的纤维制造,增加熔体近场直写技术的多样性,拓展该技术的应用领域。In the melt near-field direct writing technology, various process parameters such as voltage, receiving distance, receiving speed, etc. need to be balanced and matched to ensure the stability of the jet in the electric field. Most current collection devices for near-field direct writing are planar receivers, however, human tissues (such as articular cartilage) are usually non-planar due to the natural three-dimensional structural arrangement, and the mechanical similarity between biomaterial scaffolds and tissues ( structure and performance) contribute to more efficient tissue regeneration. Therefore, in order to better meet the application requirements of the tissue structure, it is urgent to break through the technical problem of orderly fiber deposition on the curved surface, so as to realize the fiber manufacturing of the three-dimensional structure on the curved surface receiving device, and increase the variety of melt near-field direct writing technology. and expand the field of application of this technology.
发明内容Contents of the invention
本发明的目的在于提供一种基于熔体近场直写的曲面接收方法及纺丝装置,以实现在规则几何曲面、曲面等接收装置上进行熔体近场直写的纤维结构制造。The purpose of the present invention is to provide a curved surface receiving method and spinning device based on melt near-field direct writing, so as to realize the fiber structure manufacturing of melt near-field direct writing on receiving devices such as regular geometric curved surfaces and curved surfaces.
为了解决上述技术问题,采用如下技术方案:In order to solve the above technical problems, the following technical solutions are adopted:
一种熔体近场直写曲面接收纺丝装置,包括纺丝头机构、平台、曲面接收装置,其特征在于:该纺丝装置还包括有X轴移动机构、Y轴移动机构与Z轴移动机构,X轴移动机构上安装Y轴移动机构,带动Y轴移动机构横向移动;Y轴移动机构上安装平台,带动平台纵向移动,平台安装曲面接收装置;Z轴移动机构安装纺丝头机构,带动纺丝头机构垂直方向移动,纺丝头机构向曲面接收装置纺丝。A melt near-field direct writing curved surface receiving spinning device, including a spinning head mechanism, a platform, and a curved surface receiving device, is characterized in that the spinning device also includes an X-axis moving mechanism, a Y-axis moving mechanism and a Z-axis moving mechanism. Mechanism, the Y-axis moving mechanism is installed on the X-axis moving mechanism to drive the Y-axis moving mechanism to move horizontally; the platform is installed on the Y-axis moving mechanism to drive the platform to move longitudinally, and the platform is installed with a curved surface receiving device; the Z-axis moving mechanism is installed with a spinning head mechanism. Drive the spinning head mechanism to move vertically, and the spinning head mechanism spins to the curved surface receiving device.
进一步,纺丝头机构包括输气管、加热装置、测温装置、隔热筒及注射器,隔热筒内安装有测温装置、加热装置与注射器,输气管接入到注射器中,且输气管连接有气压阀门,气压阀门上装有数显显示屏,显示注射器内部气压大小;注射器筒身置于加热装置内,注射器的针头穿出隔热筒,针头连接有高压电源。隔热筒具有隔热保温的效果,加热装置对注射器加热,使聚合物转化为聚合物熔体;测温装置实时监测注射器的温度,便于操作者实时掌握温度工况,在温度失调时带能够及时做出反应。输气管用于控制注射器内的气压,从而调控注射器的挤出速率。Further, the spinning head mechanism includes a gas delivery pipe, a heating device, a temperature measuring device, a heat insulation cylinder and a syringe. The temperature measurement device, the heating device and the syringe are installed in the heat insulation cylinder, and the gas delivery pipe is connected to the syringe, and the gas delivery pipe is connected to There is an air pressure valve, and a digital display screen is installed on the air pressure valve to display the air pressure inside the syringe; the barrel body of the syringe is placed in the heating device, the needle of the syringe passes through the heat insulation cylinder, and the needle is connected to a high-voltage power supply. The heat insulation cylinder has the effect of heat insulation and heat preservation. The heating device heats the syringe to convert the polymer into a polymer melt; the temperature measuring device monitors the temperature of the syringe in real time, which is convenient for the operator to grasp the temperature condition in real time, and can be used when the temperature is out of balance. Respond promptly. The air tube is used to control the air pressure in the syringe, thereby regulating the extrusion rate of the syringe.
进一步,X轴移动机构包括X轴电机、X轴丝杠与X轴滑台,Y轴移动机构包括Y轴电机、Y轴丝杠与Y轴滑台,X轴电机连接X轴丝杠、X轴丝杠上安装X轴滑台,X轴滑台安装Y轴丝杠,Y轴丝杠连接Y轴电机,Y轴丝杠上安装Y轴滑台,Y轴滑台安装平台;Z轴移动机构包括Z轴电机、Z轴丝杠与Z轴滑台,Z轴电机连接Z轴丝杠,Z轴丝杠上安装Z轴滑台,Z轴滑台通过固定板连接安装纺丝头机构。本发明设计了三轴移动机构的连接关系,由纵向移动的Y轴移动机构通过Y轴滑台连接X轴移动机构,再由X轴移动机构的X轴滑台连接平台,从而使得平台即受X轴移动机构控制,又受Y轴移动机构控制,实现横向与纵向的平移。Z轴移动机构通过Z轴滑台连接纺丝头机构,实现纺丝头机构竖向平移,从而可调整接收距离,基于该三轴移动机构,达到空间内三轴方向可任意调整的目的,完美的契合了在曲面装置上接收的纺丝需求,设计巧妙。Further, the X-axis moving mechanism includes an X-axis motor, an X-axis screw and an X-axis sliding table, and the Y-axis moving mechanism includes a Y-axis motor, a Y-axis screw and a Y-axis sliding table, and the X-axis motor is connected to the X-axis screw, the X-axis The X-axis sliding table is installed on the shaft screw, the Y-axis screw is installed on the X-axis sliding table, the Y-axis screw is connected to the Y-axis motor, the Y-axis sliding table is installed on the Y-axis screw, and the Y-axis sliding table is installed on the platform; the Z-axis moves The mechanism includes a Z-axis motor, a Z-axis screw and a Z-axis sliding table, the Z-axis motor is connected to the Z-axis screw, the Z-axis sliding table is installed on the Z-axis screw, and the Z-axis sliding table is connected to the spinning head mechanism through a fixing plate. The present invention designs the connection relationship of the three-axis moving mechanism. The Y-axis moving mechanism that moves longitudinally is connected to the X-axis moving mechanism through the Y-axis sliding table, and then the X-axis sliding table of the X-axis moving mechanism is connected to the platform, so that the platform can be moved immediately. The X-axis moving mechanism is controlled and controlled by the Y-axis moving mechanism to realize horizontal and vertical translation. The Z-axis moving mechanism connects the spinning head mechanism through the Z-axis slide table to realize the vertical translation of the spinning head mechanism, so that the receiving distance can be adjusted. Based on the three-axis moving mechanism, the three-axis direction in the space can be adjusted arbitrarily, perfect It meets the spinning requirements received on the curved surface device, and the design is ingenious.
一种基于熔体近场直写的曲面接收方法,其特征在于包括如下步骤:A curved surface receiving method based on melt near-field direct writing, characterized in that it comprises the following steps:
(1)获取曲面接收装置表面的空间几何坐标:通过Python对曲面接收装置的表面几何坐标进行计算,获取曲面接收装置的空间几何坐标集;(1) Obtain the spatial geometric coordinates of the surface of the curved surface receiving device: calculate the surface geometric coordinates of the curved surface receiving device through Python, and obtain the spatial geometric coordinate set of the curved surface receiving device;
(2)获取针头的空间轨迹坐标:根据上述步骤(1)生成的坐标信息,并控制针头与曲面接收装置之间的距离,使得针头与曲面接收装置保持恒定距离H;再通过算法计算获取针头的空间轨迹坐标;(2) Obtain the spatial trajectory coordinates of the needle head: According to the coordinate information generated in the above step (1), and control the distance between the needle head and the curved surface receiving device, so that the needle head and the curved surface receiving device maintain a constant distance H; and then calculate and obtain the needle head The space trajectory coordinates of ;
(3)根据曲面接收装置的空间几何坐标集与针头的空间轨迹坐标,生成三轴电机协同执行的针头坐标位移指令;在三轴控制系统中导入针头坐标位移指令,由三轴控制系统按照该针头坐标位移指令控制X轴移动机构、Y轴移动机构与Z轴移动机构;(3) According to the spatial geometric coordinate set of the curved surface receiving device and the spatial trajectory coordinates of the needle, generate the needle coordinate displacement command executed by the three-axis motor; import the needle coordinate displacement command into the three-axis control system, and the three-axis control system follows this The needle coordinate displacement command controls the X-axis moving mechanism, the Y-axis moving mechanism and the Z-axis moving mechanism;
(4)随着已沉积纤维高度的增加,需要对针头与顶层纤维之间的高度进行补偿,并采用COMSOL软件对纺丝电场模型进行模拟,确定针头与曲面接收装置表面之间的电场强度,并通过电压控制程序执行电压调控,保证射流在电场中的受力稳定。(4) As the height of the deposited fiber increases, the height between the needle and the top fiber needs to be compensated, and the COMSOL software is used to simulate the spinning electric field model to determine the electric field strength between the needle and the surface of the curved receiving device. And the voltage regulation is implemented through the voltage control program to ensure the force stability of the jet in the electric field.
(5)根据步骤(3)与步骤(4)执行打印操作。(5) Execute the printing operation according to step (3) and step (4).
优选后,步骤(1)的计算过程:先对(x,y,z)三维坐标的y坐标进行提取与分割,获得分割后的所有y坐标集,对y坐标上对应的x坐标进行分割,获得(x,y)所有坐标集,将x、y坐标带入球体方程中,获得对应的z坐标,最终获取曲面接收装置的(x,y,z)空间几何坐标集;的球体方程为:After optimization, the calculation process of step (1): first extract and segment the y coordinates of the (x, y, z) three-dimensional coordinates, obtain all the y coordinate sets after segmentation, and segment the corresponding x coordinates on the y coordinates, Obtain all coordinate sets of (x, y), bring the x and y coordinates into the sphere equation, obtain the corresponding z coordinate, and finally obtain the (x, y, z) space geometric coordinate set of the surface receiving device; the sphere equation is:
x2+y2+z2=r2 x 2 +y 2 +z 2 =r 2
其中r表示球体的半径。where r represents the radius of the sphere.
优选后,步骤(4)熔体近场直写电场模型模拟:对纺丝装置进行二维建模,材料的电导率设置根据实际电导率进行定义;模拟纺丝过程中的电场变化,是对针头与曲面接收装置表面之间的电场强度进行物理场模拟,确定针头在不同位置上的电场强度,并通过电压控制程序执行电压调控和补偿。通过电场模型模拟确保射流在电场中的稳定,需要对针头的位置进行校正以实现精确沉积。针头与曲面接收装置之间的距离保持恒定。随着针头在曲面接收装置上方移动,调整针头的运动路径,此过程中,针头的位置垂直投影在曲面表面。随着打印的进行,已沉积部分的纤维高度增加,此时纤针头与纤维顶层的距离减小。为了保证射流的稳定,避免顶层纤维受热源影响固化不充分,将随针头尖端的位置进行微调,同时对电压大小进行调控,使得针头与曲面接收装置之间的最佳的电场强度,保持稳定的聚合物射流和可重复的打印。After optimization, step (4) melt near-field direct writing electric field model simulation: two-dimensional modeling of the spinning device, the conductivity setting of the material is defined according to the actual conductivity; the simulation of the electric field change in the spinning process is to The electric field strength between the needle and the surface of the curved receiving device is simulated physically, the electric field strength of the needle at different positions is determined, and the voltage regulation and compensation are performed through the voltage control program. To ensure the stability of the jet in the electric field through the simulation of the electric field, the position of the needle needs to be corrected to achieve accurate deposition. The distance between the needle and the curved receiver is kept constant. As the needle moves over the curved receiver, the needle's motion path is adjusted, during which the needle's position is projected vertically onto the curved surface. As printing progresses, the fiber height of the deposited portion increases, and the distance between the tip of the fiber tip and the top layer of the fiber decreases. In order to ensure the stability of the jet flow and avoid the insufficient curing of the top layer of fibers due to the influence of the heat source, the position of the tip of the needle will be fine-tuned, and the voltage will be adjusted at the same time, so that the best electric field strength between the needle and the curved surface receiving device will remain stable. Polymer jetting and repeatable printing.
优选后,纺丝打印20层以后,电压以每层恒定的电压增加。保证射流的稳定与持续有序的沉积。Preferably, after spinning printing 20 layers, the voltage is increased at a constant voltage for each layer. Ensure jet stability and continuous and orderly deposition.
优选后,步骤(5):曲面接收装置3D打印方法制得,其几何形状、曲率、尺寸可在三维设计软件中进行定义。After optimization, step (5): the curved surface receiving device is manufactured by 3D printing method, and its geometric shape, curvature, and size can be defined in the three-dimensional design software.
优选后,步骤(5):打印前,将聚合物母粒加入到注射器中,先将聚合物母粒预热,预热后排出聚合物熔体内部气泡,获得均匀聚合物熔体;聚合物熔体均匀加热后,由可控气动装置挤出聚合物熔体,控制气压阀,通过输气管给注射器内部供给气压;当注射器针头处开始出现聚合物熔体,开始通过直流电源向针头施加直流电压;电压开启后,聚合物熔体在静电电场中形成稳定的射流并在空中被拉成细丝,最终在曲面接收装置固化为有序的纤维结构。After optimization, step (5): before printing, add the polymer masterbatch into the syringe, first preheat the polymer masterbatch, and discharge the internal bubbles of the polymer melt after preheating to obtain a uniform polymer melt; After the melt is evenly heated, the polymer melt is extruded by the controllable pneumatic device, the air pressure valve is controlled, and the air pressure is supplied to the inside of the syringe through the air pipe; when the polymer melt begins to appear at the needle of the syringe, a DC power supply is applied to the needle. Voltage: After the voltage is turned on, the polymer melt forms a stable jet in the electrostatic electric field and is drawn into filaments in the air, and finally solidifies into an ordered fiber structure on the curved surface receiving device.
优选后,步骤(4):打印前,操作X轴移动机构、Y轴移动机构与Z轴移动机构的移动,将针头与曲面接收装置边缘相接触,将Z轴移动机构向上抬高H,此时将Y轴位置坐标设为Y轴的零点;移动X移动机构、Y轴移动机构,将针头坐标位移指令中的零点与预设的空间零点相对应,并执行归零操作。After optimization, step (4): Before printing, operate the X-axis moving mechanism, Y-axis moving mechanism and Z-axis moving mechanism to move the needle head into contact with the edge of the curved surface receiving device, and raise the Z-axis moving mechanism upward by H, and then Set the Y-axis position coordinates as the zero point of the Y-axis; move the X-axis moving mechanism and the Y-axis moving mechanism to make the zero point in the needle coordinate displacement command correspond to the preset space zero point, and perform the zero-returning operation.
由于采用上述技术方案,具有以下有益效果:Owing to adopting above-mentioned technical scheme, have following beneficial effect:
本发明为一种基于熔体近场直写的曲面接收方法及纺丝装置,本方法可实现熔体近场直写在曲面装置上的纤维收集,通过设计针头的运动轨迹,确保针头与曲面接收装置之间的恒定距离,实现在曲面接收装置上有序纤维的收集与功能性形态纤维支架的制备。其有益效果具体表现为:The invention is a curved surface receiving method and spinning device based on near-field direct writing of the melt. The method can realize fiber collection of the near-field direct writing of the melt on the curved surface device. By designing the movement track of the needle, it can ensure that the needle and the curved surface The constant distance between the receiving devices realizes the collection of ordered fibers on the curved surface receiving devices and the preparation of functional morphological fiber scaffolds. Its beneficial effect is embodied as:
1、本发明的纺丝头机构被安装在Z轴移动机构上,其运动轨迹可通过点坐标进行设计,方便控制纺丝头机构与曲面接收装置之间的距离,以获取设计要求的纺丝标准。1. The spinning head mechanism of the present invention is installed on the Z-axis moving mechanism, and its motion trajectory can be designed through point coordinates, which is convenient for controlling the distance between the spinning head mechanism and the curved surface receiving device, so as to obtain the spinning position required by the design. standard.
2、本发明通过获取曲面接受装置表面的空间几何坐标,对喷丝头装置运动轨迹进行校正,确保喷丝尖端与曲面接收装置之间的距离恒定。2. The present invention corrects the motion trajectory of the spinneret device by acquiring the spatial geometric coordinates of the surface of the curved surface receiving device, so as to ensure a constant distance between the spinneret tip and the curved surface receiving device.
3、本发明中对针头尖端位置确定的方法,不仅可以用于线性斜面的接收装置上,还可以用于非线性曲面接收装置上,在更多形状的曲面接收装置上满足熔体近场直写的工艺需求。3. The method for determining the position of the tip of the needle in the present invention can not only be used on a receiving device with a linear slope, but also can be used on a receiving device with a nonlinear curved surface. Write process requirements.
4、当纤维沉积高度较大时,随着已沉积纤维高度的增加,需要调整纺丝尖端与纤维表面之间的距离,同时保证电场强度的稳定,采用COMSOL物理模型模拟指导电压大小的调控,保证射流在电场中的稳定,最终按照预设路径沉积在曲面接收装置表面,有效地减少了实际路径与预设路径之前的偏差。4. When the fiber deposition height is large, as the deposited fiber height increases, it is necessary to adjust the distance between the spinning tip and the fiber surface, and at the same time ensure the stability of the electric field intensity. The COMSOL physical model is used to simulate the regulation of the guiding voltage. Ensure the stability of the jet in the electric field, and finally deposit on the surface of the curved receiving device according to the preset path, effectively reducing the deviation between the actual path and the preset path.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为纺丝装置的立体图;Fig. 1 is the perspective view of spinning device;
图2为纺丝装置的正视方向的示意图;Fig. 2 is the schematic diagram of the front view direction of spinning device;
图3为纺丝装置左视方向的示意图;Fig. 3 is the schematic diagram of spinning device left view direction;
图4为纺丝装置俯视方向的示意图;Fig. 4 is the schematic diagram of spinning device top view direction;
图5为纺丝头机构与曲面接收装置的示意图;Fig. 5 is the schematic diagram of spinning head mechanism and curved surface receiving device;
图6为针头路径优化前后的移动轨迹示意图;Fig. 6 is a schematic diagram of the moving trajectory before and after the needle path optimization;
图7为针头在非线性曲面的移动轨迹示意图。Fig. 7 is a schematic diagram of the moving trajectory of the needle on the nonlinear curved surface.
具体实施方式Detailed ways
本发明旨在提供一种基于熔体近场直写的曲面接收方法及纺丝装置,本方法可实现熔体近场直写在曲面上的纤维收集,通过设计针头的运动轨迹,确保针头与接收装置之间的距离,使得射流按照预设路径沉积在曲面接收装置表面。下面结合具体的实施例对本发明做进一步说明:The purpose of the present invention is to provide a curved surface receiving method and spinning device based on near-field direct writing of the melt. This method can realize the collection of fibers on the curved surface by near-field direct writing of the melt. The distance between the receivers is such that the jet is deposited on the surface of the curved receivers according to the preset path. The present invention will be further described below in conjunction with specific embodiment:
一、一种近场直写曲面接收纺丝装置1. A near-field direct writing curved surface receiving spinning device
包括纺丝头机构5、平台4、曲面接收装置6,其特征在于:该纺丝结构还包括有X轴移动机构1、Y轴移动机构2与Z轴移动机构3,X轴移动机构1上安装Y轴移动机构2,带动Y轴移动机构2横向移动;Y轴移动机构2上安装平台4,带动平台4纵向移动,平台4安装曲面接收装置6;Z轴移动机构3安装纺丝头机构5,带动纺丝头机构5垂直方向移动,纺丝头机构5向曲面接收装置6纺丝。It includes a spinning
纺丝头机构5包括输气管51、加热装置54、测温装置53、隔热筒52及注射器55,隔热筒52内从外到里依次安装有测温装置53、加热装置54与注射器55,输气管51接入到注射器55中,且输气管51连接有气压阀门,气压阀门上装有数显显示屏,显示注射器55内部气压大小;注射器55筒身置于加热装置54内,注射器55的针头穿出隔热筒52,针头连接有直流的高压电源56。The spinning
隔热筒52,具有隔热保温的效果,采用隔热保温材料制成,一方面能够降低内部热量散失,保温效果良好,降低加热能耗。The
加热装置54,采用电加热方式,向注射器55加热,注射器55的筒身安装于加热装置54内,加热装置54对注射器55加热,使聚合物转化为聚合物熔体;The
测温装置53,采用测温棒形式,安装于隔热筒52与加热装置54之间,探测内部温度。测温装置53实时监测注射器55的温度,便于操作者实时掌握温度工况,在温度失调时带能够及时做出反应。The
输气管51,用于控制注射器55内的气压,从而调控注射器55的挤出速率,输气管51连接有气压阀门,方便调节注射器55内部气压;气压阀门上装有数显显示屏,显示注射器55内部气压大小,能使操作者掌握气压工况。The
注射器55,包括筒身553与针头552,筒身553内装填聚合物熔体551,针头552形成聚合物熔体551射流,进行纺丝。The
X轴移动机构1包括X轴电机11、X轴丝杠12与X轴滑台13,Y轴移动机构2包括Y轴电机21、Y轴丝杠22与Y轴滑台23,X轴电机11连接X轴丝杠12、X轴丝杠12上安装X轴滑台13,X轴滑台13安装Y轴丝杠22,Y轴丝杠22连接Y轴电机21,Y轴丝杠22上安装Y轴滑台23,Y轴滑台23安装平台4;Z轴移动机构3包括Z轴电机31、Z轴丝杠32与Z轴滑台33,Z轴电机31连接Z轴丝杠32,Z轴丝杠32上安装Z轴滑台33,Z轴滑台33通过固定板34连接安装纺丝头机构5。The
本发明设计了三轴移动机构的连接关系,由纵向移动的Y轴移动机构2通过Y轴滑台23连接X轴移动机构1,再由X轴移动机构1的X轴滑台13连接平台4,从而使得平台4即受X轴移动机构1控制,又受Y轴移动机构2控制,实现横向与纵向的平移。Z轴移动机构3通过Z轴滑台33连接纺丝头机构5,实现纺丝头机构5竖向平移,从而可调整接收距离,基于该三轴移动机构,达到空间内三轴方向可任意调整的目的,完美的契合了曲面接收的纺丝方法,设计巧妙。The present invention designs the connection relationship of the three-axis moving mechanism. The vertically moving Y-
二、一种基于熔体近场直写的曲面接收方法2. A surface receiving method based on near-field direct writing of melt
曲面接收装置6采用球面接收装置Curved
(1)获取曲面接收装置6的表面空间几何坐标:通过Python对曲面接收装置6的表面几何坐标进行计算,先对(x,y,z)三维坐标的y坐标进行提取与分割,获得分割后的所有y坐标集,对y坐标上对应的x坐标进行分割,获得(x,y)所有坐标集,将x、y坐标带入球体方程中,获得对应的z坐标,最终获取曲面接收装置6的(x,y,z)空间几何坐标集;球体方程为:(1) Obtain the surface space geometric coordinates of the curved surface receiving device 6: calculate the surface geometric coordinates of the curved
x2+y2+z2=r2 x 2 +y 2 +z 2 =r 2
其中r表示球体的半径。where r represents the radius of the sphere.
(2)获取针头552的空间轨迹坐标:根据上述步骤(1)生成的曲面接收装置6的坐标信息,并控制针头552与曲面接收装置6之间的距离,使得针头552与曲面接收装置保持恒定距离4mm;再通过算法计算并获取针头552的空间轨迹坐标;(2) Obtain the space trajectory coordinates of the needle head 552: the coordinate information of the curved
为了计算针头552在距离曲面接收装置6表面的位置,必须先获得曲面接收装置6表面的几何点坐标。再用垂直(针头552到曲面接收装置6表面的最短距离)线连成针头552的新路径(如图6中的优化后的针头552轨迹)。这里需要再创建一个Python算法来计算针头相对于曲面552的新位置坐标,生成一份针头552坐标列表,以定义整个打印过程中的针头552位置。In order to calculate the position of the
一旦计算出曲面接收装置6的曲面空间位置,就会通过算法增加一个4mm的垂直距离来确定针头552的位置。在进行低层纤维打印过程中,针头552路径将保持在曲面接收装置6表面上方4mm的垂直位置。当打印厚度较大的纤维支架时,在上诉步骤的基础上,对针头的Z轴坐标进行微调,使得针头与支架的顶层纤维之间的距离保持恒定。Once the curved space position of the
(3)根据曲面接收装置6的空间几何坐标集与针头552的空间轨迹坐标,生成三轴电机协同执行的针头552坐标位移指令;在三轴控制系统中导入针头552坐标位移指令,由三轴控制系统按照该针头552坐标位移指令控制X轴移动机构1、Y轴移动机构2与Z轴移动机构3,并控制三者的运动速度为500mm/min;(3) According to the spatial geometric coordinate set of the curved
(4)当纤维层数较高时,需要采用COMSOL软件对熔体近场直写的电场模型进行模拟;对纺丝装置进行二维建模,材料的电导率设置根据实际电导率进行定义;模拟纺丝过程中已沉积纤维高度的增加对的电场强度的影响,随着沉积纤维厚度的增加,需要抬高针头离顶层纤维之间的距离,并通过电压控制程序执行电压调控和补偿。通过电场模拟确保射流在电场中的稳定,需要对针头552的位置进行校正以实现精确沉积。随着针头552在曲面接收装置6上方移动,调整针头552的运动路径,此过程中,针头552的位置垂直投影在曲面表面。随着针头552尖端的位置变化,对电压大小进行调控,以达到最佳的电场强度,保持稳定的聚合物射流和可重复的打印。(4) When the number of fiber layers is high, it is necessary to use COMSOL software to simulate the electric field model of the near-field direct writing of the melt; carry out two-dimensional modeling of the spinning device, and the conductivity setting of the material is defined according to the actual conductivity; To simulate the effect of the increase in the height of the deposited fiber on the electric field intensity during the spinning process, as the thickness of the deposited fiber increases, the distance between the needle and the top layer of fiber needs to be raised, and the voltage regulation and compensation are performed through the voltage control program. To ensure the stability of the jet in the electric field through electric field simulation, the position of the
纺丝打印20层以后,电压以每层2V的大小增加,保证射流的稳定,按照预设路径精确沉积。After spinning and printing 20 layers, the voltage is increased by 2V per layer to ensure the stability of the jet and deposit accurately according to the preset path.
(5)根据步骤(3)与步骤(4)执行打印操作。(5) Execute the printing operation according to step (3) and step (4).
步骤一、曲面接收装置由3D打印制得,并在曲面接收装置6表面上覆盖一层导电锡纸,以方便取放制得的纤维支架。
步骤二、取聚己内酯,将5g聚己内酯母粒加入到注射器55中,将预热温度设置为70℃,预热24小时以上以充分排出聚合物熔体551内部气泡,获得均匀的聚合物熔体551。Step 2: Take polycaprolactone, add 5g of polycaprolactone masterbatch into the
步骤三、待熔体均匀加热后,由可控气动装置挤出聚合物熔体551,控制气压阀,通过输气管51给注射器55内部供给气压,注射器55内部气压大小调至2.0bar。Step 3: After the melt is evenly heated, the
步骤四、打印支架结构设计:使用SolidWorks绘制。通过该软件确定支架的几何结构,并导出支架的STL文件。通过Repetier-Host软件将STL文件转化为三轴控制系统可识别的G-code,将G-code程序和针头552位置文件上传到接收装置(X和Y方向)和纺丝头机构5(Z方向)的三轴控制系统(采用Mach-CNC软件)中,射流即可按照所设计的图案或结构沉积在曲面接收装置6上。熔体近场直写PCL方形网格支架的设计为35mm×35mm网格,纤维间距为500μm。网格边缘的环型结构设计是为了防止因机械运行方向改变导致的纤维的缓冲形态堆积。
步骤五、打印前,操作X轴移动机构1、Y轴移动机构2与Z轴移动机构3的移动,将针头552与曲面接收装置6边缘相接触,将Z轴移动机构3向上抬高H,此时将Y轴位置坐标设为Y轴的零点;移动X移动机构、Y轴移动机构2,将针头552坐标位移指令中的零点与预设的空间零点相对应,并执行归零操作。
步骤六、当注射器55针头552处开始出现聚合物熔体551凝聚,开始通过直流电源向针头552施加直流电压;电压开启后,聚合物熔体551在静电电场中形成稳定的射流并在空中被拉成细丝,最终按照预设路径在曲面接收装置6上进行沉积。
在整个打印过程中,针头552的高度始终与曲面接收装置6表面保持在4mm恒定距离不变,三轴控制系统执行X轴移动机构1、Y轴移动机构2、Z轴移动机构3的移动,电压控制程序执行电压调控与补偿。打印完成后,在支架上喷70%乙醇以方便从曲面接收装置上去除。During the whole printing process, the height of the
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出地简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are covered by the protection scope of the present invention.
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