CN114889187A - Metal plate pressing device and method - Google Patents
Metal plate pressing device and method Download PDFInfo
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- CN114889187A CN114889187A CN202210820326.3A CN202210820326A CN114889187A CN 114889187 A CN114889187 A CN 114889187A CN 202210820326 A CN202210820326 A CN 202210820326A CN 114889187 A CN114889187 A CN 114889187A
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- control device
- plate
- metal plate
- shaft
- roller
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- 239000002184 metal Substances 0.000 title claims abstract description 125
- 238000003825 pressing Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000003292 glue Substances 0.000 claims abstract description 16
- 239000011248 coating agent Substances 0.000 claims description 49
- 238000000576 coating method Methods 0.000 claims description 49
- 230000005540 biological transmission Effects 0.000 claims description 45
- 239000007788 liquid Substances 0.000 claims description 45
- 230000000712 assembly Effects 0.000 claims description 20
- 238000000429 assembly Methods 0.000 claims description 20
- 238000010030 laminating Methods 0.000 claims description 17
- 239000002313 adhesive film Substances 0.000 claims description 10
- 238000007781 pre-processing Methods 0.000 claims description 8
- 238000002203 pretreatment Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000012528 membrane Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000032258 transport Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B3/00—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
- B30B3/04—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/002—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a metal plate pressing device and a metal plate pressing method, which relate to the technical field of plate processing. Through being provided with preliminary treatment mechanism and then make the cover on sheet metal surface that the glue solution on sheet metal surface can be even on sheet metal's surface, when the glued membrane thickness value of a certain department on sheet metal surface and preset's thickness value inequality, scribble even roller and can be accurate scribble even processing to this department, and then ensured that sheet metal surface's glued membrane thickness can be even unanimous, and then the quality after the sheet metal pressfitting has been improved, and through being provided with the pay-off subassembly and then avoided the manual material loading of staff, and make the sheet metal surface that covers finishing in preliminary treatment with new sheet metal that this device can be accurate through being provided with the pay-off subassembly, and the precision is improved.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to a metal plate pressing device.
Background
The metal plate pressing device is required to be pressed in the metal plate processing process, a layer of adhesive liquid is required to be smeared on the surface of the metal plate before pressing so that the metal plate can be pressed better, whether the adhesive liquid is smeared evenly is directly related to the pressing quality of the subsequent metal plate, and when the adhesive liquid is smeared before pressing the metal plate, the adhesive liquid is simply sprayed on the surface of the metal plate, but the distribution evenness of the adhesive liquid cannot be guaranteed, so that the pressing quality of the subsequent metal plate is uneven.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a metal plate laminating device.
In order to achieve the purpose, the invention provides the following technical scheme: a sheet metal press fitting device comprising:
the processing box body is provided with an inlet on the surface, an outlet on the other side surface and a control device on the surface;
the feeding assembly is arranged on the inner surface of the processing box body, is electrically connected with the control device and is used for conveying metal plates;
the pretreatment mechanism is arranged on the inner surface of the processing box body and is electrically connected with the control device, and the pretreatment mechanism is used for pretreating the surface of the metal plate;
and the pressing mechanism is arranged on the inner surface of the processing box body, is electrically connected with the control device and is used for pressing the pretreated metal plate.
As a further scheme of the invention: the feeding assembly is provided with two sets, and two sets of feeding assemblies are symmetrically arranged, the feeding assembly comprises a feeding motor, a limiting rod, a feeding screw rod, a first fixing plate, a connecting plate and a mechanical arm, the feeding motor is arranged on the inner surface of the processing box body, the feeding motor is electrically connected with the control device, the output end of the feeding motor is fixedly connected with the feeding screw rod, the other end of the feeding screw rod is rotatably connected with the first fixing plate, the first fixing plate is fixedly connected with the processing box body, the surface of the first fixing plate is provided with the limiting rod, the other end of the limiting rod is fixedly connected with the processing box body, the surface of the limiting rod is slidably connected with the connecting plate, the connecting plate is in threaded connection with the feeding screw rod, the mechanical arm is arranged on the surface of the connecting plate, the mechanical arm is electrically connected with the control device, and the mechanical arm is used for transporting metal plates to the preprocessing mechanism.
As a further scheme of the invention: the pretreatment mechanism comprises two groups of driving assemblies, a pretreatment assembly and a supporting assembly, the driving assemblies are symmetrically arranged, the driving assemblies are electrically connected with the control device, the pretreatment assembly is in threaded connection with the two groups of driving assemblies, the pretreatment assembly is electrically connected with the control device, and the supporting assembly is arranged on the inner surface of the processing box body.
As a further scheme of the invention: the driving assembly comprises a driving motor, a driving screw and a second fixing plate, the driving motor is arranged on the inner surface of the processing box body, the driving motor is electrically connected with the control device, the output end of the driving motor is fixedly connected with the driving screw, the other end of the driving screw is rotatably connected with the second fixing plate, and the second fixing plate is fixedly connected with the processing box body.
As a further scheme of the invention: the supporting component includes supporting leg, brace table, electronic axle and auxiliary roller, and the supporting leg sets up in the surface of processing box, brace table and supporting leg fixed connection, and the brace table is close to import side surface and sets up flutedly, is provided with a plurality of electronic axles in the recess, and the interval between adjacent electronic axle is unanimous, and electronic axle is connected with the controlling means electricity, and the auxiliary roller sets up in the surface of electronic axle, and the auxiliary roller rotates with electronic axle to be connected.
As a further scheme of the invention: the pretreatment component comprises threaded blocks, connecting blocks, a liquid storage tank, liquid control valves, connecting rods, a thickness measuring device, a fixed cover, a uniform coating motor, a uniform coating shaft and a uniform coating roller, wherein the threaded blocks are in threaded connection with a driving screw, the connecting blocks are arranged between the two threaded blocks, the liquid storage tank is arranged on the surface of one side, close to an inlet, of the connecting blocks, the surface of one side, close to an auxiliary roller, of the connecting blocks is provided with the liquid control valves, the liquid control valves are communicated with the liquid storage tank and are electrically connected with the control device, the two sides of each liquid control valve are provided with the connecting rods, the surface of one side, close to the auxiliary roller, of each connecting rod is provided with the thickness measuring device, the thickness measuring devices are electrically connected with the control device and are used for measuring the thickness of the surface pretreatment of the metal plate, the fixed cover is fixedly connected with the connecting rods, the uniform coating motor is arranged on the surface of the fixed cover and is electrically connected with the control device, the uniform coating motors are arranged in two groups, and are symmetrically arranged, the output end of the coating motor is fixedly connected with the coating shaft, and the coating roller is arranged on the surface of the coating shaft.
As a further scheme of the invention: the pressing mechanism comprises a fixing component and a pressing component, the fixing component is arranged on the inner surface of the processing box body, the pressing component is arranged on the surface of the fixing component, and the pressing component is electrically connected with the control device.
As a further scheme of the invention: the fixed subassembly includes the riser, and the riser is provided with two, and two risers symmetry sets up, and the riser sets up in the internal surface of processing box, and the sliding tray has been seted up on the riser surface.
As a further scheme of the invention: the pressing component comprises a power motor, a power shaft, a fixed roller, a power gear, a first transmission gear, a second transmission gear, a first auxiliary plate, a second auxiliary plate, a hydraulic telescopic shaft, a sliding block, a moving shaft, a moving roller and a driving gear, wherein the power motor is arranged on the surface of the vertical plate, the power motor is electrically connected with the control device, the output end of the power motor is fixedly connected with the power shaft, the fixed roller is arranged on the surface of the power shaft, the fixed roller is fixedly connected with the power shaft, the power gear is arranged at the end part of the power shaft, the power gear is meshed with the first transmission gear arranged on the surface of the vertical plate, the first transmission gear is meshed with the second transmission gear arranged on the surface of the vertical plate, the first auxiliary plate is arranged between the first transmission gear and the second transmission gear, the hydraulic telescopic shaft is arranged in the sliding groove, the hydraulic telescopic shaft is electrically connected with the control device, and the other end of the hydraulic telescopic shaft is fixedly connected with the sliding block, the sliding block is rotatably connected with the moving shaft, the moving roller is arranged on the surface of the moving shaft and fixedly connected with the moving shaft, the driving gear is arranged at one end, close to the power gear, of the moving shaft, the second transmission gear is meshed with the driving gear, the second auxiliary plate is arranged between the second transmission gear and the driving gear, the first auxiliary plate is arranged between the first transmission gear and the second transmission gear, and the second auxiliary plate is movably connected with the first auxiliary plate.
As a further scheme of the invention: a pressing method of a metal plate pressing device comprises the following steps;
s1, blanking, wherein the control device controls the manipulator to convey the metal plate entering through the inlet to the surface of the auxiliary roller, and a space rectangular coordinate system is established by taking the center of the support platform as an original point;
s2, preprocessing, wherein the control device controls the driving motor and the liquid control valve to be started, and then the liquid control valve sprays glue to the surface of the metal plate;
s3, measuring the thickness of the adhesive film, wherein the thickness measuring device arranged on the surface of the connecting rod moves along with the movement of the connecting block, and then the real-time adhesive film thickness H on the surface of the metal plate is measured i Measurement is carried out H i =Z i -B, wherein Z i The longitudinal coordinate of the measuring point of the thickness measuring device after the metal plate is pretreated is set, B is the thickness of the metal plate before the pretreatment and is compared with the thickness value H preset by the control device;
s4, if Z i B ≠ H, then the thickness gauge is aligned to the coordinate (X) at this point i ,Y i ,Z i ) The record is recorded and transmitted to the control device, the control device controls the start of the coating motor to further drive the coating roller to rotate, so that the coating roller can carry out coating treatment on the point when passing through the point until Z i -B=H；
S5, if Z i B = H, the control device controls the mechanical arm to cover the metal plate with the new plate on the surface of the pretreated metal plate, and then controls the electric shaft to start, so that the electric shaft drives the auxiliary roller to convey the metal plate to the pressing mechanism;
s6, pressing the metal plates, controlling the hydraulic telescopic shaft to start by the control device, further enabling the movable roller to move downwards to enable the pressure value applied to the metal plates to be equal to the preset pressure value, and controlling the power motor to start by the control device, further enabling the fixed roller to cooperate with the movable roller to press the metal plates;
and S7, discharging, and conveying the pressed metal plate out of the outlet.
Compared with the prior art, the invention has the following beneficial effects:
1. through being provided with the pay-off subassembly and then having avoided the manual material loading of staff, make this device can be accurate cover new sheet metal on the sheet metal surface that the preliminary treatment finishes through being provided with the pay-off subassembly moreover, improved the precision.
2. Through being provided with preliminary treatment mechanism and then make the glue solution on sheet metal surface can be even cover on sheet metal's surface, when the glued membrane thickness value of a certain department on sheet metal surface is unequal with preset's thickness value, scribble even roller and can be accurate scribble even processing to this department, and then ensured that the glued membrane thickness on sheet metal surface can be even unanimous, and then improved the quality after the sheet metal pressfitting.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a metal plate pressing apparatus;
FIG. 2 is a schematic view of a press-fit structure in a metal plate press-fit apparatus;
FIG. 3 is a schematic side view of a press structure in a sheet metal press;
FIG. 4 is a schematic view of a pre-processing assembly in a sheet metal press;
FIG. 5 is a schematic bottom view of a pre-processing assembly in a sheet metal press;
FIG. 6 is an enlarged view of a part of the structure at A in the sheet metal pressing apparatus;
FIG. 7 is a logic diagram of film thickness measurement;
FIG. 8 is a flow chart of a pressing method of the metal plate pressing apparatus;
1. processing the box body; 2. an inlet; 3. an outlet; 4. a control device; 5. a feeding assembly; 501. a feeding motor; 502. a limiting rod; 503. a feed screw; 504. a first fixing plate; 505. a connecting plate; 506. a manipulator; 6. a drive assembly; 601. a drive motor; 602. a drive screw; 603. a second fixing plate; 7. a support assembly; 701. supporting legs; 702. a support table; 703. an electric shaft; 704. an auxiliary roller; 705. a groove; 8. a pre-processing assembly; 801. a thread block; 802. connecting blocks; 803. a liquid storage tank; 804. a liquid control valve; 805. a connecting rod; 806. a thickness measuring device; 807. a fixed cover; 808. coating a motor uniformly; 809. coating a shaft uniformly; 810. coating a roller uniformly; 9. a fixing assembly; 901. a vertical plate; 902. a sliding groove; 10. pressing the components; 1001. a power motor; 1002. a power shaft; 1003. a fixed roller; 1004. a power gear; 1005. a first drive gear; 1006. a second transmission gear; 1007. a first auxiliary plate; 1008. a second auxiliary plate; 1009. a hydraulic telescopic shaft; 1010. a slider; 1011. a movable shaft; 1012. a moving roller; 1013. the gears are driven.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
An embodiment of a metal plate laminating apparatus according to the present invention is further described with reference to fig. 1 to 8.
A sheet metal press fitting device comprising:
the processing device comprises a processing box body 1, wherein an inlet 2 is formed in the surface of the processing box body 1, an outlet 3 is formed in the surface of the other side of the processing box body 1, and a control device 4 is arranged on the surface of the processing box body 1;
the feeding component 5 is arranged on the inner surface of the processing box body 1, the feeding component 5 is electrically connected with the control device 4, and the feeding component 5 is used for conveying metal plates;
the pretreatment mechanism is arranged on the inner surface of the processing box body 1 and is electrically connected with the control device 4, and the pretreatment mechanism is used for pretreating the surface of the metal plate;
and the pressing mechanism is arranged on the inner surface of the processing box body 1, is electrically connected with the control device 4 and is used for pressing the pretreated metal plate.
Referring to fig. 1, preferably, two sets of feeding assemblies 5 are provided, and the two sets of feeding assemblies 5 are symmetrically arranged, each feeding assembly 5 includes a feeding motor 501, a limiting rod 502, a feeding screw 503, a first fixing plate 504, a connecting plate 505 and a manipulator 506, the feeding motor 501 is arranged on the inner surface of the processing box 1, the feeding motor 501 is electrically connected with the control device 4, the output end of the feeding motor 501 is fixedly connected with the feeding screw 503, the other end of the feeding screw 503 is rotatably connected with the first fixing plate 504, the first fixing plate 504 is fixedly connected with the processing box 1, the limiting rod 502 is arranged on the surface of the first fixing plate 504, the other end of the limiting rod 502 is fixedly connected with the processing box 1, the connecting plate 505 is slidably connected on the surface of the limiting rod 506, the connecting plate 505 is in threaded connection with the feeding screw 503, the manipulator 506 is arranged on the surface of the connecting plate 505, and the manipulator 506 is electrically connected with the control device 4, the robot 506 is used to transport the sheet metal to a pre-treatment mechanism.
During operation, the control device 4 controls the start of the feeding motor 501, so that the feeding screw 503 fixedly connected with the output end of the feeding motor 501 rotates, and the feeding screw 503 is in transmission fit with the connecting plate 505 through threads, so that the manipulator 506 arranged on the surface of the connecting plate 505 transports the metal plate to the surface of the pretreatment mechanism.
Through being provided with pay-off subassembly 5 and then avoided the manual material loading of staff, make this device can be accurate cover new sheet metal on the sheet metal surface that the preliminary treatment finishes through being provided with pay-off subassembly 5 moreover, improved the precision.
Referring to fig. 1, 4, 5 and 6, preferably, the pretreatment mechanism includes two sets of driving assemblies 6, a pretreatment assembly 8 and a support assembly 7, the driving assemblies 6 are symmetrically arranged, the driving assemblies 6 are electrically connected with the control device 4, the pretreatment assembly 8 is in threaded connection with the two sets of driving assemblies 6, the pretreatment assembly 8 is electrically connected with the control device 4, and the support assembly 7 is arranged on the inner surface of the processing box 1.
The control device 4 controls the driving motor 601 to start, so that the driving screw 602 fixedly connected with the output end of the driving motor 601 rotates, the connecting block 802 fixedly connected with the thread block 801 moves through the thread transmission fit between the thread block 801 and the driving screw 602, so that the liquid control valve 804 arranged on the surface of the connecting block 802 moves, in the process of moving the connecting block 802, the control device 4 controls the liquid control valve 804 to open, so that the liquid control valve 804 sprays glue liquid on the surface of the metal plate in the moving process, meanwhile, the surface thickness measuring device 806 arranged on the connecting rod 805 measures the thickness of a glue film formed after the glue liquid is sprayed on the surface of the metal plate and compares the thickness with a preset thickness value, when the formed thickness value of the glue film is not equal to the preset thickness value,
if Zi-B > H, the control device 4 controls the leveling motor 808 to start at this time, so that the output ends of the leveling motors 808 arranged on the two sides of the surface of the fixed cover 807 rotate outwards at the same time, and the adhesive film thickness of the area with the adhesive film thickness exceeding the preset value H is reduced until Zi-B = H;
when Zi-B is less than H, the control device 4 controls the leveling motor 808 to start at the moment, so that the output ends of the leveling motors 808 arranged on the two sides of the surface of the fixed cover 807 rotate inwards at the same time, and the thickness of the glue film in the two side areas with the glue film thickness lower than the preset value H is reduced and compensated until the glue film thickness Zi-B = H;
after the uniform coating is finished, the control device 4 controls the mechanical arm 506 to cover the new metal plate on the surface of the pretreated metal plate, and the control device 4 controls the electric shaft 703 to start, so that the electric shaft 703 drives the auxiliary roller 704 to convey the metal plate to the pressing mechanism;
referring to fig. 1, preferably, the driving assembly 6 includes a driving motor 601, a driving screw 602 and a second fixing plate 603, the driving motor 601 is disposed on an inner surface of the processing box 1, the driving motor 601 is electrically connected to the control device 4, an output end of the driving motor 601 is fixedly connected to the driving screw 602, another end of the driving screw 602 is rotatably connected to the second fixing plate 603, and the second fixing plate 603 is fixedly connected to the processing box 1.
Referring to fig. 1, preferably, the supporting assembly 7 includes a supporting leg 701, a supporting platform 702, an electric shaft 703 and an auxiliary roller 704, the supporting leg 701 is disposed on the surface of the processing box 1, the supporting platform 702 is fixedly connected to the supporting leg 701, a groove 705 is disposed on a side surface of the supporting platform 702 close to the inlet 2, a plurality of electric shafts 703 are disposed in the groove 705, intervals between adjacent electric shafts 703 are consistent, the electric shafts 703 are electrically connected to the control device 4, the auxiliary roller 704 is disposed on the surface of the electric shafts 703, and the auxiliary roller 704 is rotatably connected to the electric shafts 703.
Referring to fig. 1, 4, 5 and 6, preferably, the pretreatment assembly 8 includes a screw block 801, a connecting block 802, a liquid storage tank 803, a liquid control valve 804, a connecting rod 805, a thickness measuring device 806, a fixing cover 807, a leveling motor 808, a leveling shaft 809 and a leveling roller 810, the screw block 801 is in threaded connection with the driving screw 602, the connecting block 802 is disposed between the two screw blocks 801, the liquid storage tank 803 is disposed on the surface of the connecting block 802 near the inlet 2, the liquid control valve 804 is disposed on the surface of the connecting block 802 near the auxiliary roller 704, the liquid control valve 804 is communicated with the liquid storage tank 803, the liquid control valve 804 is electrically connected with the control device 4, the connecting rods 805 are disposed on both sides of the liquid control valve 804, the thickness measuring device 806 is disposed on the surface of the connecting rod 805 near the auxiliary roller 704, the thickness measuring device 806 is electrically connected with the control device 4, the thickness measuring device 806 is used for measuring the thickness of the surface pretreatment of the metal plate, the fixing cover 807 is fixedly connected with the connecting rod 805, the uniform coating motors 808 are arranged on the surface of the fixed cover 807, the uniform coating motors 808 are electrically connected with the control device 4, the uniform coating motors 808 are arranged in two groups, the two groups of uniform coating motors 808 are symmetrically arranged, the output ends of the uniform coating motors 808 are fixedly connected with the uniform coating shaft 809, and the uniform coating rollers 810 are arranged on the surface of the uniform coating shaft 809.
Through being provided with preliminary treatment mechanism and then make the glue solution on sheet metal surface can be even cover on sheet metal's surface, when the glued membrane thickness value of a certain department on sheet metal surface is unequal with preset's thickness value, scribble even roller 810 can be accurate scribble even processing to this department, and then ensured that the glued membrane thickness on sheet metal surface can be even unanimous, and then improved the quality after the sheet metal pressfitting.
Referring to fig. 1, 2 and 3, preferably, the pressing mechanism includes a fixing component 9 and a pressing component 10, the fixing component 9 is disposed on an inner surface of the processing box 1, the pressing component 10 is disposed on a surface of the fixing component 9, and the pressing component 10 is electrically connected to the control device 4.
Referring to fig. 1, 2 and 3, preferably, the fixing assembly 9 includes two vertical plates 901, the two vertical plates 901 are symmetrically disposed, the vertical plates 901 are disposed on an inner surface of the processing box 1, and a sliding groove 902 is formed on a surface of the vertical plates 901.
Referring to fig. 1, 2 and 3, preferably, the pressing assembly 10 includes a power motor 1001, a power shaft 1002, a fixed roller 1003, a power gear 1004, a first transmission gear 1005, a second transmission gear 1006, a first auxiliary plate 1007, a second auxiliary plate 1008, a hydraulic telescopic shaft 1009, a sliding block 1010, a moving shaft 1011, a moving roller 1012 and a driving gear 1013, the power motor 1001 is disposed on a surface of the vertical plate 901, the power motor 1001 is electrically connected to the control device 4, an output end of the power motor 1001 is fixedly connected to the power shaft 1002, the fixed roller 1003 is disposed on a surface of the power shaft 1002, the fixed roller 1003 is fixedly connected to the power shaft 1002, the power gear 1004 is disposed on an end of the power shaft 1002, the power gear 1004 is engaged with the first transmission gear 1005 disposed on the surface of the vertical plate 901, the first transmission gear 1005 is engaged with the second transmission gear 1006 disposed on the surface of the vertical plate 901, the first auxiliary plate 1007 is disposed between the first transmission gear 1005 and the second transmission gear 901, the hydraulic telescopic shaft 1009 is arranged in the sliding groove 902, the hydraulic telescopic shaft 1009 is electrically connected with the control device 4, the other end of the hydraulic telescopic shaft 1009 is fixedly connected with the sliding block 1010, the sliding block 1010 is rotatably connected with the moving shaft 1011, the moving roller 1012 is arranged on the surface of the moving shaft 1011, the moving roller 1012 is fixedly connected with the moving shaft 1011, the driving gear 1013 is arranged at one end of the moving shaft 1011 close to the power gear 1004, the second transmission gear 1006 is meshed with the driving gear 1013, the second auxiliary plate 1008 is arranged between the second transmission gear 1006 and the driving gear 1013, the first auxiliary plate 1007 is arranged between the first transmission gear 1005 and the second transmission gear 1006, and the second auxiliary plate 1008 is movably connected with the first auxiliary plate 1007.
The control device 4 controls the hydraulic telescopic shaft 1009 to start, and further enables the movable roller to move downwards to enable the pressure value applied to the metal plate to be equal to the preset pressure value, the control device 4 controls the power motor 1001 to start again, and further enables the power shaft 1002 fixedly connected with the output end of the power motor 1001 to rotate, and further drives the fixed roller 1003 to rotate, and meanwhile, through the meshing between the power gear 1004 and the first transmission gear 1005 and the meshing between the first transmission gear 1005 and the second transmission gear 1006, the driving gear 1013 meshed with the second transmission gear 1006 is driven to rotate, and further enables the movable shaft 1011 fixedly connected with the driving gear 1013 to rotate, and further drives the movable roller 1012 fixedly connected with the driving shaft to rotate, and the pressing of the metal plate is completed through the matching between the movable roller 1012 and the fixed roller 1003.
Referring to fig. 7 and 8, a laminating method of a metal plate laminating apparatus includes the following steps;
s1, blanking, the control device 4 controls the manipulator 506 to convey the metal plate entering through the inlet 2 to the surface of the auxiliary roller 704, and establishes a spatial rectangular coordinate system with the center of the support table 702 as an origin;
s2, preprocessing, wherein the control device 4 controls the driving motor 601 and the liquid control valve 804 to be started, and then the liquid control valve 804 sprays glue to the surface of the metal plate;
s3, measuring the thickness of the adhesive film, wherein the thickness measuring device 806 arranged on the surface of the connecting rod 805 moves along with the movement of the connecting block 802, and then the real-time adhesive film thickness H on the surface of the metal plate is measured i Measurement is carried out H i =Z i -B, wherein Z i The vertical coordinate of the measuring point of the thickness measuring device 806 after the pretreatment of the metal plate is obtained, B is the thickness of the metal plate before the pretreatment, and the thickness is compared with the preset thickness value H of the control device 4;
s4, if Z i B ≠ H, then the thickness measuring device 806 measures the coordinate X at this point i ,Y i ,Z i The data is recorded and transmitted to the control device 4, the control device 4 controls the start of the coating motor 808 to drive the coating roller 810 to rotate, so that the coating roller 810 performs coating treatment on the point when passing the point until Z i -B=H；
S5, if Z i B = H, the control device 4 controls the manipulator 506 to cover the pretreated metal plate with a new metal plate, and the control device 4 controls the electric shaft 703 to start, so that the electric shaft 703 drives the auxiliary roller 704 to convey the metal plate to the pressing mechanism;
s6, pressing the metal plates, controlling the hydraulic telescopic shaft 1009 to start by the control device 4, further enabling the movable roller to move downwards to enable the pressure value applied to the metal plates to be equal to the preset pressure value, and controlling the power motor 1001 to start by the control device 4, further enabling the fixed roller 1003 to cooperate with the movable roller to press the metal plates;
and S7, discharging, and conveying the pressed metal plate out of the outlet 3.
The working principle is as follows: in operation, the controller 4 controls the manipulator 506 to transport the sheet metal to the auxiliary roller of the support base 702 through the inlet 2704, the control device 4 controls the driving motor 601 to start, so that the driving screw 602 fixedly connected with the output end of the driving motor 601 rotates, and through the thread transmission fit between the thread block 801 and the driving screw 602, thereby moving the connecting block 802 fixedly connected with the thread block 801, further moving the liquid control valve 804 arranged on the surface of the connecting block 802, and in the process of moving the connecting block 802, the control device 4 controls the liquid control valve 804 to open, so that the liquid control valve 804 sprays glue solution on the surface of the metal plate in the moving process, the surface thickness measuring device 806 arranged on the connecting rod 805 measures the thickness of the glue film formed after the glue solution is sprayed on the surface of the metal plate and compares the measured thickness with the preset thickness value, when the thickness of the formed adhesive film is not equal to the preset thickness, the thickness measuring device 806 measures the coordinate (X) at the point. i ,Y i ,Z i ) The record is recorded and transmitted to the control device 4, the control device 4 controls the start of the coating motor 808 to drive the coating roller 810 to rotate, so that the coating roller 810 performs coating treatment on the point when passing through the point until the thickness of the adhesive film at the point is equal to the preset thickness value; after the uniform coating is finished, the control device 4 controls the manipulator 506 to cover the pretreated metal plate with a new metal plate, and the control device 4 controls the electric shaft 703 to start, so that the electric shaft 703 drives the auxiliary roller 704 to convey the metal plate to the pressing mechanism; the control device 4 controls the hydraulic telescopic shaft 1009 to start, and further enables the movable roller to move downwards to enable the pressure value applied to the metal plate to be equal to the preset pressure value, the control device 4 controls the power motor 1001 to start again, and further enables the power shaft 1002 fixedly connected with the output end of the power motor 1001 to rotate, and further drives the fixed roller 1003 to rotate, and meanwhile, through the meshing between the power gear 1004 and the first transmission gear 1005 and the meshing between the first transmission gear 1005 and the second transmission gear 1006, the driving gear 1013 meshed with the second transmission gear 1006 is driven to rotate, and further enables the movable shaft 1011 fixedly connected with the driving gear 1013 to rotate, and further drives the movable roller 1012 fixedly connected with the driving shaft to rotate, and the pressing of the metal plate is completed through the matching between the movable roller 1012 and the fixed roller 1003.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. A sheet metal stitching device, comprising:
the device comprises a processing box body (1), wherein an inlet (2) is formed in the surface of the processing box body (1), an outlet (3) is formed in the surface of the other side of the processing box body (1), and a control device (4) is arranged on the surface of the processing box body (1);
the feeding assembly (5), the feeding assembly (5) is arranged on the inner surface of the processing box body (1), the feeding assembly (5) is electrically connected with the control device (4), and the feeding assembly (5) is used for conveying metal plates;
the pretreatment mechanism is arranged on the inner surface of the processing box body (1), is electrically connected with the control device (4), and is used for pretreating the surface of the metal plate;
the pressing mechanism is arranged on the inner surface of the processing box body (1), electrically connected with the control device (4) and used for pressing the pretreated metal plates.
2. The metal plate laminating device according to claim 1, wherein two sets of feeding components (5) are provided, and the two sets of feeding components (5) are symmetrically arranged, the feeding components (5) comprise a feeding motor (501), a limiting rod (502), a feeding screw (503), a first fixing plate (504), a connecting plate (505) and a manipulator (506), the feeding motor (501) is arranged on the inner surface of the processing box body (1), the feeding motor (501) is electrically connected with the control device (4), the output end of the feeding motor (501) is fixedly connected with the feeding screw (503), the other end of the feeding screw (503) is rotatably connected with the first fixing plate (504), the first fixing plate (504) is fixedly connected with the processing box body (1), the limiting rod (502) is arranged on the surface of the first fixing plate (504), and the other end of the limiting rod (502) is fixedly connected with the processing box body (1), the surface of the limiting rod (506) is connected with a connecting plate (505) in a sliding mode, the connecting plate (505) is in threaded connection with the feeding screw (503), the mechanical arm (506) is arranged on the surface of the connecting plate (505), the mechanical arm (506) is electrically connected with the control device (4), and the mechanical arm (506) is used for conveying the metal plate to the pretreatment mechanism.
3. A metal sheet laminating apparatus according to claim 2, wherein the pre-treatment mechanism includes two sets of driving assemblies (6), two sets of pre-treatment assemblies (8) and two sets of supporting assemblies (7), the driving assemblies (6) are symmetrically disposed, the driving assemblies (6) are electrically connected to the control device (4), the pre-treatment assemblies (8) are threadedly connected to the two sets of driving assemblies (6), the pre-treatment assemblies (8) are electrically connected to the control device (4), and the supporting assemblies (7) are disposed on the inner surface of the processing box (1).
4. A metal plate laminating apparatus according to claim 3, wherein the driving assembly (6) includes a driving motor (601), a driving screw (602), and a second fixing plate (603), the driving motor (601) is disposed on the inner surface of the processing box (1), the driving motor (601) is electrically connected to the control device (4), the output end of the driving motor (601) is fixedly connected to the driving screw (602), the other end of the driving screw (602) is rotatably connected to the second fixing plate (603), and the second fixing plate (603) is fixedly connected to the processing box (1).
5. A metal plate laminating device according to claim 4, characterized in that, the supporting component (7) includes supporting legs (701), a supporting platform (702), electric shafts (703) and auxiliary rollers (704), the supporting legs (701) are arranged on the surface of the processing box body (1), the supporting platform (702) is fixedly connected with the supporting legs (701), a groove (705) is formed on the surface of one side of the supporting platform (702) close to the inlet (2), a plurality of electric shafts (703) are arranged in the groove (705), the intervals between the adjacent electric shafts (703) are consistent, the electric shafts (703) are electrically connected with the control device (4), the auxiliary rollers (704) are arranged on the surface of the electric shafts (703), and the auxiliary rollers (704) are rotatably connected with the electric shafts (703).
6. A metal plate laminating device according to claim 5, characterized in that the pre-processing assembly (8) comprises a thread block (801), a connecting block (802), a liquid storage tank (803), a liquid control valve (804), a connecting rod (805), a thickness measuring device (806), a fixing cover (807), a coating motor (808), a coating shaft (809) and a coating roller (810), the thread block (801) is in threaded connection with the driving screw (602), the connecting block (802) is arranged between the two thread blocks (801), the liquid storage tank (803) is arranged on the surface of the connecting block (802) close to the inlet (2), the liquid control valve (804) is arranged on the surface of the connecting block (802) close to the auxiliary roller (704), the liquid control valve (804) is communicated with the liquid storage tank (803), the liquid control valve (804) is electrically connected with the control device (4), the connecting rod (805) is arranged on both sides of the liquid control valve (804), the surface of one side, close to the auxiliary roller (704), of the connecting rod (805) is provided with a thickness measuring device (806), the thickness measuring device (806) is electrically connected with the control device (4), the thickness measuring device (806) is used for measuring the thickness of the surface pretreatment of the metal plate, the fixing covers (807) are fixedly connected with the connecting rod (805), the coating uniformity motors (808) are arranged on the surface of the fixing covers (807), the coating uniformity motors (808) are electrically connected with the control device (4), two groups of coating uniformity motors (808) are arranged, the two groups of coating uniformity motors (808) are symmetrically arranged, the output ends of the coating uniformity motors (808) are fixedly connected with the coating uniformity shaft (809), and the coating uniformity rollers (810) are arranged on the surface of the coating uniformity shaft (809).
7. A metal sheet laminating apparatus according to claim 6, wherein the laminating mechanism comprises a fixing member (9) and a laminating member (10), the fixing member (9) is disposed on the inner surface of the processing chamber (1), the laminating member (10) is disposed on the surface of the fixing member (9), and the laminating member (10) is electrically connected to the control device (4).
8. A metal plate laminating device according to claim 7, wherein the fixing assembly (9) comprises two vertical plates (901), the two vertical plates (901) are symmetrically arranged, the vertical plates (901) are arranged on the inner surface of the processing box body (1), and a sliding groove (902) is formed in the surface of the vertical plates (901).
9. A metal plate laminating device according to claim 8, wherein the laminating assembly (10) comprises a power motor (1001), a power shaft (1002), a fixed roller (1003), a power gear (1004), a first transmission gear (1005), a second transmission gear (1006), a first auxiliary plate (1007), a second auxiliary plate (1008), a hydraulic telescopic shaft (1009), a sliding block (1010), a moving shaft (1011), a moving roller (1012) and a driving gear (1013), the power motor (1001) is arranged on the surface of the vertical plate (901), the power motor (1001) is electrically connected with the control device (4), the output end of the power motor (1001) is fixedly connected with the power shaft (1002), the fixed roller (1003) is arranged on the surface of the power shaft (1002), the fixed roller (1003) is fixedly connected with the power shaft (1002), the power gear (1004) is arranged at the end of the power shaft (1002), the power gear (1004) is meshed with a first transmission gear (1005) arranged on the surface of the vertical plate (901), the first transmission gear (1005) is meshed with a second transmission gear (1006) arranged on the surface of the vertical plate (901), a first auxiliary plate (1007) is arranged between the first transmission gear (1005) and the second transmission gear (1006), a hydraulic telescopic shaft (1009) is arranged in the sliding groove (902), the hydraulic telescopic shaft (1009) is electrically connected with the control device (4), the other end of the hydraulic telescopic shaft (1009) is fixedly connected with a sliding block (1010), the sliding block (1010) is rotatably connected with a moving shaft (1011), the surface of the moving shaft (1011) is provided with a moving roller (1012), the moving roller (1012) is fixedly connected with the moving shaft (1011), a driving gear (1013) is arranged at one end, close to the power gear (1004), of the moving shaft (1011), the second transmission gear (1013) is meshed with the driving gear (1006), a second auxiliary plate (1008) is arranged between the second transmission gear (1006) and the driving gear (1013), a first auxiliary plate (1007) is arranged between the first transmission gear (1005) and the second transmission gear (1006), and the second auxiliary plate (1008) is movably connected with the first auxiliary plate (1007).
10. A press-fitting method of a metal plate press-fitting device according to claim 9, comprising the steps of;
s1, blanking, wherein the control device (4) controls the mechanical arm (506) to convey the metal plate entering through the inlet (2) to the surface of the auxiliary roller (704), and a space rectangular coordinate system is established by taking the center of the support platform (702) as an origin;
s2, preprocessing, wherein the control device (4) controls the driving motor (601) and the liquid control valve (804) to be started, and then the liquid control valve (804) sprays glue liquid to the surface of the metal plate;
s3, measuring the thickness of the adhesive film, wherein the thickness measuring device (806) arranged on the surface of the connecting rod (805) moves along with the movement of the connecting block (802), and then the real-time adhesive film thickness H on the surface of the metal plate is measured i Measurement is carried out H i =Z i -B, wherein Z i The vertical coordinate of the measuring point of the thickness measuring device (806) after the metal plate is pretreated is used, B is the thickness of the metal plate before the pretreatment, and the thickness is compared with the preset thickness value H of the control device (4);
s4, if Z i -B ≠ H, then the thickness-measuring device (806) aligns the coordinates (X) at this point i ,Y i ,Z i ) The record is recorded and transmitted to a control device (4), the control device (4) controls a coating motor (808) to start, and then the coating roller (810) is driven to rotate, so that the coating roller (810) performs coating treatment on the point when passing through the point until Z i -B=H；
S5, if Z i -B = H, then controlThe device (4) controls the mechanical arm (506) to cover the surface of the pretreated metal plate with a new metal plate, and the control device (4) controls the electric shaft (703) to start, so that the electric shaft (703) drives the auxiliary roller (704) to convey the metal plate to the pressing mechanism;
s6, pressing the metal plates, controlling a hydraulic telescopic shaft (1009) to start by a control device (4), further enabling a movable roller to move downwards to enable a pressure value applied to the metal plates to be equal to a preset pressure value, and controlling a power motor (1001) to start by the control device (4), further enabling a fixed roller (1003) to cooperate with the movable roller to press the metal plates;
and S7, discharging, and conveying the pressed metal plate out of the outlet (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210820326.3A CN114889187A (en) | 2022-07-13 | 2022-07-13 | Metal plate pressing device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210820326.3A CN114889187A (en) | 2022-07-13 | 2022-07-13 | Metal plate pressing device and method |
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| CN114889187A true CN114889187A (en) | 2022-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210820326.3A Pending CN114889187A (en) | 2022-07-13 | 2022-07-13 | Metal plate pressing device and method |
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