CN114888862B - Full-automatic aluminum foil formation production system and method for intelligent formation power supply - Google Patents
Full-automatic aluminum foil formation production system and method for intelligent formation power supply Download PDFInfo
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- CN114888862B CN114888862B CN202210814972.9A CN202210814972A CN114888862B CN 114888862 B CN114888862 B CN 114888862B CN 202210814972 A CN202210814972 A CN 202210814972A CN 114888862 B CN114888862 B CN 114888862B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/065—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses a full-automatic aluminum foil formation production system and method with an intelligent formation power supply. According to the invention, through the mutual matching among the movable frame, the waveform detecting head and the second electric roller, the condition of burrs after cutting can be detected, defective products are led out, and through the mutual matching among the second conveying table, the heating cover and the third electric roller, the fresh cutting opening can be conveniently regenerated into an oxide film, the automation degree is high, and the device has the effects of saving electricity and energy and improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of aluminum foil production, in particular to a full-automatic aluminum foil formation production system and method of an intelligent formation power supply.
Background
The formed foil is a product formed by a specially-made high-purity aluminum foil after electrochemical or chemical corrosion, and a layer of oxidation film is formed on the surface of the specially-made high-purity aluminum foil through electrochemical forming, along with the development of the society, the formed foil is mainly used as an aluminum electrolytic capacitor, the aluminum foil used in the electrolytic capacitor belongs to the category of electronic aluminum foils, the formed foil is a corrosion material working under a polar condition, different corrosion types are required for the electronic aluminum foils with different polarities, a high-voltage anode foil is column-hole-shaped corrosion, a low-voltage anode foil is sponge-shaped corrosion, a middle-voltage section anode foil is worm-eaten corrosion, the capacitor anode foil is formed into a formed foil with the thickness of 125 micrometers, the aluminum foil needs to be cut in the production and processing process of the aluminum foil at present, but the burr problem can be generated after cutting, the existing processing equipment is inconvenient to identify the defective products, meanwhile, a fresh material section can be generated after cutting, the oxidation film is inconvenient to regenerate on the fresh material section, the conventional formed power supply needs to be processed for the second time, the effective power is 80-90%, the energy-saving effect is general, and the production efficiency is reduced.
Therefore, it is necessary to design a full-automatic aluminum foil formation production system and method with intelligent formation power supply.
Disclosure of Invention
The invention aims to provide a full-automatic aluminum foil formation production system method for an intelligent formation power supply.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a full-automatic aluminium foil formation production system of intelligent formation power, including first transport platform, the second is carried the platform and is become power control platform, the front end fixedly connected with of first transport platform becomes power control platform, first support frame is installed to the top bolt of first transport platform, one side movable mounting of first support frame has the flattening board, the first transport bench top fixed mounting of first support frame one side has the second support frame, the inboard slidable mounting of second support frame has the regulation seat, movable mounting has first electric roller between the second support frame of regulation seat bottom, the first transport bench top fixedly connected with third support frame of second support frame one side, one side slidable mounting of third support frame has the movable seat, one side fixed mounting of movable seat has the cutter, one side fixed mounting of first transport platform has the second to carry the platform, the top fixed mounting of second transport platform has the support column, one side slidable mounting of support column has the movable frame, the bottom movable mounting of movable frame has second electric roller, the inboard fixed mounting of movable frame has the wave form that corresponds with the cutter head, the second transport bench top fixed mounting of support column front end has the heating mantle, the inboard fixed mounting of heating pipe.
Preferably, a first spring is movably arranged between the first support frame and the leveling plate, and the adjusting seat and the second support frame are movably arranged through a threaded rotating rod.
Preferably, the second support frame and the first electric roller are movably mounted through a sliding seat, and the sliding seat is movably connected with the adjusting seat through a second spring.
Preferably, one side fixed mounting of first transport platform has with cutter complex cut the seat, through a electric putter swing joint between sliding seat and the third support frame.
Preferably, through the movable sleeve sliding connection between third support frame and the sliding seat, the first platform of carrying and the second all fixed mounting have the supporting leg to carry the bottom of platform.
Preferably, the support column and the movable frame are slidably mounted through a sliding sleeve, and the sliding sleeve is movably connected with the support column through a second electric push rod.
Preferably, a first material guide hopper is fixedly mounted at the rear end of the second conveying table, a second material guide hopper is fixedly mounted at the front end of the second conveying table, and third electric rollers are movably mounted on the second conveying table at the front end and the rear end of the heating cover through shaft brackets.
The production method of the full-automatic aluminum foil formation production system for the intelligent formation power supply comprises the following steps:
the method comprises the following steps: before an operator uses the aluminum foil formation production system, whether the system has a fault needs to be checked, sundries on a first conveying table are cleaned, a programmable program is arranged in a formation power supply control table, the operator can program the system to operate through the formation power supply control table, the aluminum foil to be processed is guided into the first conveying table, the aluminum foil is guided into the bottom of a first electric roller, a threaded rotating rod is rotated to drive an adjusting seat to move up and down, the first electric roller is in contact with the aluminum foil, the first electric roller is in precise contact with the aluminum foil under the action of a second spring to prevent looseness, a cutter is fixed on a movable seat through a bolt, and then the operator does checking work before operation;
step two: when an operator uses the aluminum foil formation production system, the first electric roller is controlled to start through the formation power supply control console, the aluminum foil is driven to convey by the rotation of the first electric roller, the leveling plate is contacted with the aluminum foil by the action of the first spring in the conveying process, wrinkles on the aluminum foil are leveled, the phenomenon that the wrinkles influence the subsequent cutting operation is avoided, the aluminum foil is driven to convey to a cutting seat through the first electric roller, the first electric push rod is controlled to start by a program programmed by the formation power supply control console, the movable seat is driven to slide downwards along the third support frame by the first electric push rod, the movable seat can move up and down stably by the movable sleeve, and the movable seat is not easy to shake so as to ensure the trimming performance of a cut, so that the cutter is matched with the cutting seat to disassemble the aluminum foil, and the required width can be conveniently cut according to the use requirement through the program control;
step three: in the process that an operator uses the aluminum foil formation production system, the cut aluminum foil is guided to a second conveying table through the cut aluminum foil, the cut opening of a cutter is monitored by using a waveform detection head, whether burrs are generated in the cut opening is judged through the change of power frequency, symmetrical waveforms and asymmetrical waveforms, when the defective aluminum foil is detected, a second electric push rod is started through a control program of a formation power control table to drive a sliding sleeve to slide downwards along a supporting column, a movable frame is synchronously driven to move downwards, a second electric roller is in contact with the cut aluminum foil, the aluminum foil of the defective aluminum foil is conveyed to a first guide hopper through the rotation of the second electric roller and is guided out, the operator collects the defective aluminum foil, when the defective aluminum foil is detected, the qualified aluminum foil is conveyed to a third electric roller through the control of the reverse rotation of the second electric roller, the qualified aluminum foil is conveyed to the third electric roller through the control of the formation power control table, the qualified aluminum foil is conveyed, the qualified aluminum foil passes through a heating cover in the conveying process, the heating pipe is started, the fresh aluminum foil surface is heated, the fresh aluminum foil is subjected to oxidation reaction, and is conveyed to the guide hopper, and is conveyed to the qualified aluminum foil.
The whole production process is automatic, convenient and fast, and has the functions of saving electricity, saving energy and improving production efficiency.
Compared with the prior art, the invention has the beneficial effects that:
1. the full-automatic aluminum foil formation production system and method of the intelligent formation power supply are characterized in that the movable frame, the waveform detecting head and the second electric rollers are matched with each other, the aluminum foil can be cut at the same time, the condition that burrs appear after cutting is detected through the change of power frequency, symmetrical waveforms and asymmetrical waveforms, defective products can be led out by the aid of the second electric rollers, automatic operation of the system is guaranteed, the electricity price is 50% of the production cost of the formation foil, defective products can be effectively prevented from being processed through the function of recognizing the defective products, formation efficiency and speed can be improved, and therefore the energy-saving effect is achieved.
2. The full-automatic aluminum foil formation production system and method of the intelligent formation power supply are provided with the second conveying table, the heating cover and the third electric roller are matched with each other, qualified aluminum foils can be conveyed through the third electric roller, the aluminum foils can pass through the heating cover, cutting openings at the edges of the aluminum foils are heated through the heating cover, fresh cutting openings can conveniently regenerate oxidation films, the oxidation films are led out through the second guide hopper, workers can conveniently classify and collect defective products and qualified products, the effective power of the formation power supply is more than 95%, the formation power supply curve of the production process can be conveniently monitored and identified through the formation power supply control table, the degree of automation is high, the full-automatic aluminum foil formation production system and method have the effects of saving electricity, saving energy and improving the production efficiency.
3. The full-automatic aluminum foil formation production system and method of the intelligent formation power supply can level the aluminum foil in the conveying process conveniently through the leveling plate by arranging the leveling plate and the adjusting seat in a mutually matched mode, the phenomenon that the subsequent cutting is affected by wrinkles is avoided, the using height of the first electric roller can be adjusted conveniently through the adjusting seat, the application range is effectively improved, and meanwhile the width required by cutting can be conveniently achieved by the cutter according to the using requirements through program control.
Drawings
FIG. 1 is a perspective front view of the track structure of the present invention;
FIG. 2 is a schematic view of a partial configuration of a screed of the track configuration of the present invention;
FIG. 3 is a partial structural view of a movable seat of the track structure of the present invention;
FIG. 4 is a partial structural view of a movable frame of the track structure of the present invention;
FIG. 5 is a schematic view of a partial structure of a heating mantle of the track structure of the present invention;
FIG. 6 is a schematic view of the process flow structure of the present invention.
In the figure: 1. a first conveying table; 101. cutting a base; 2. a first support frame; 3. a screed plate; 301. a first spring; 4. a second support frame; 401. an adjusting seat; 402. a threaded rotating rod; 403. a first motorized roller; 404. a slide base; 405. a second spring; 5. a third support frame; 501. a first electric push rod; 6. a movable seat; 601. a cutter; 602. a movable sleeve; 7. a movable frame; 701. a sliding sleeve; 702. a second electric push rod; 703. a second motorized roller; 704. a waveform probe; 8. a second conveying table; 801. a first material guiding hopper; 802. a support pillar; 803. a second material guiding hopper; 9. a pedestal; 901. a third motorized roller; 10. a heating mantle; 1001. heating a tube; 11. supporting legs; 12. and (5) forming a power supply console.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention is shown:
a full-automatic aluminum foil formation production system of an intelligent formation power supply comprises a first conveying platform 1, a second conveying platform 8 and a formation power supply control platform 12, wherein the front end of the first conveying platform 1 is fixedly connected with the formation power supply control platform 12, a first support frame 2 is installed on the top of the first conveying platform 1 through bolts, a leveling plate 3 is movably installed on one side of the first support frame 2, a second support frame 4 is fixedly installed on the top of the first conveying platform 1 on one side of the first support frame 2, an adjusting seat 401 is slidably installed on the inner side of the second support frame 4, a first electric roller 403 is movably installed between the second support frames 4 at the bottom of the adjusting seat 401, a third support frame 5 is fixedly connected to the top of the first conveying platform 1 on one side of the second support frame 4, a movable seat 6 is slidably installed on one side of the third support frame 5, a cutter 601 is fixedly installed on one side of the movable seat 6, a second conveying platform 8 is fixedly installed on one side of the first conveying platform 1, a supporting column 802 is fixedly arranged at the top of the second conveying platform 8, a movable frame 7 is slidably arranged at one side of the supporting column 802, a second electric roller 703 is movably arranged at the bottom of the movable frame 7, a waveform detecting head 704 corresponding to the cutter 601 is fixedly arranged at the inner side of the movable frame 7, a heating cover 10 is fixedly arranged at the top of the second conveying platform 8 at the front end of the supporting column 802, a heating pipe 1001 is fixedly arranged at the inner side of the heating cover 10, a formed power supply curve in the production process can be conveniently monitored and identified through a formed power supply control console 12, so that a worker can conveniently find abnormal conditions in time and timely process the abnormal conditions, the aluminum foil can be conveniently conveyed through the first electric roller 403, wrinkles generated on the aluminum foil can be conveniently flattened through the leveling plate 3 in the conveying process, and subsequent disassembly operation is prevented from being influenced, can conveniently adjust the height of first electronic roller 403 through adjusting seat 401, the convenience is adjusted according to the user demand, application range has been improved, can install and dismantle cutter 601 through sliding seat 6, make the staff can conveniently change the maintenance to cutter 601, utilize waveform detection head 704 can conveniently scan the detection to the incision after cutting, the condition of burr whether conveniently discovers, the convenience is improved, through the function of discerning the defective products, can effectually avoid processing the defective products, can promote into efficiency, and high speed, thereby reach energy-conserving effect.
Movable mounting has first spring 301 between first support frame 2 and flattening board 3, adjusts through screw bull stick 402 movable mounting between seat 401 and the second support frame 4, can make flattening board 3 and aluminium foil laminate through first spring 301's effect, conveniently removes the wrinkle, can conveniently drive through rotating screw bull stick 402 and adjust seat 401 and reciprocate along second support frame 4.
Through slide 404 movable mounting between second support frame 4 and the first electronic roller 403, and through second spring 405 swing joint between slide 404 and the regulation seat 401, through slide 404, can make first electronic roller 403 reciprocate the height-adjusting along support frame 4, can make first electronic roller 403 and aluminium foil laminating through the effect of second spring 405, conveniently drive the aluminium foil and carry the operation.
First one side fixed mounting who carries platform 1 has and cuts seat 101 with cutter 601 complex, through first electric putter 501 swing joint between sliding seat 6 and the third support frame 5, through first electric putter 501's flexible effect, can drive cutter 601 and cut seat 101 and cut the operation, conveniently cut the aluminium foil, can conveniently cut the width that needs according to the user demand through program control.
Through movable sleeve 602 sliding connection between third support frame 5 and the sliding seat 6, the first platform 1 of carrying and the second carries the bottom of platform 8 all fixed mounting to have supporting leg 11, can make the sliding seat 6 can be along third support frame 5 activity from top to bottom through movable sleeve 602, and difficult emergence is rocked, has improved stability, can support this device through supporting leg 11.
The supporting column 802 and the movable frame 7 are slidably mounted through a sliding sleeve 701, the sliding sleeve 701 is movably connected with the supporting column 802 through a second electric push rod 702, and the sliding sleeve 701 can be conveniently pushed to move up and down along the supporting column 802 through the second electric push rod 702.
The rear end fixed mounting of second transport platform 8 has first guide fill 801, the front end fixed mounting of second transport platform 8 has second guide fill 803, all there is the electronic roller 901 of third through pedestal 9 movable mounting on the second transport platform 8 of heating mantle 10 front end and rear end, can conveniently derive the defective products through first guide fill 801, can conveniently derive the certified products through second guide fill 803, make things convenient for the staff to carry out the categorised collection, through the function of discerning the defective products, can effectually avoid processing the defective products, can promote into efficiency, speed, thereby reach energy-conserving effect.
A production method of a full-automatic aluminum foil formation production system of an intelligent formation power supply comprises the following steps:
the method comprises the following steps: before a worker uses the aluminum foil formation production system, whether the system is in fault needs to be checked, sundries on the first conveying table 1 are cleaned, a programmable program is arranged in the formation power supply control table 12, the worker can program the system to operate through the formation power supply control table 12, the aluminum foil to be processed is guided into the first conveying table 1, the aluminum foil is guided into the bottom of the first electric roller 403, the adjusting seat 401 is driven to move up and down by rotating the threaded rotating rod 402, the first electric roller 403 is in contact with the aluminum foil, the first electric roller 403 is in precise contact with the aluminum foil under the action of the second spring 405, looseness is prevented, the cutter 601 is fixed on the movable seat 6 through bolts, and then the worker does checking work before operation;
step two: when an operator uses the aluminum foil formation production system, the formation power supply control console 12 controls the first electric roller 403 to start, the first electric roller 403 is driven by the rotation of the first electric roller 403 to convey the aluminum foil, the leveling plate 3 is in contact with the aluminum foil by the action of the first spring 301 in the conveying process to level wrinkles on the aluminum foil, the subsequent cutting operation is prevented from being influenced by the wrinkles, the first electric roller 403 drives the aluminum foil to convey to the cutting seat 101, the first electric push rod 501 is controlled to start by a program programmed by the formation power supply control console 12, the first electric push rod 501 drives the movable seat 6 to slide downwards along the third support frame 5, the movable sleeve 602 can enable the movable seat 6 to move up and down stably, the shaking is not easy to occur, so that the trimming regularity of a cut is ensured, the cutter 601 is matched with the cutting seat 101 to disassemble the aluminum foil, and the required cutting width can be conveniently cut according to use requirements through program control;
step three: when an operator uses the aluminum foil formation production system, the cut aluminum foil is guided onto the second conveying table 8, the waveform detecting head 704 is used for monitoring the notch of the cutter 601, and whether burrs are generated on the cut notch is judged through changes of power frequency, symmetrical waveform and asymmetrical waveform, when a defective burr is detected, the second electric push rod 702 is started through a control program of the formation power control table 12 to drive the sliding sleeve 701 to slide downwards along the supporting column 802, the movable frame 7 is synchronously driven to move downwards, the second electric roller 703 is in contact with the cut aluminum foil, the defective aluminum foil is conveyed to the first material guide hopper 801 to be guided out through rotation of the second electric roller 703, the operator collects defective products, and the defective products are identified, can effectually avoid processing defective products, can promote into efficiency, speed, thereby reach energy-conserving effect, when detecting qualified, through control second electric roller 703 antiport, carry qualified aluminium foil to third electric roller 901 department, utilize the control third electric roller 901 of forming electrical console 12 to start, carry qualified aluminium foil, at the in-process of carrying, make the aluminium foil pass through heating mantle 10, start through control heating pipe 1001, heat the face that cuts of aluminium foil, make fresh face that cuts carry out oxidation reaction, regenerate the oxide film, carry the aluminium foil to second guide fill 803 department through third electric roller 901 and derive, make the staff collect qualified products, whole production realizes automaticly, and is convenient and fast, and has the power saving, energy conservation, the effect of improving production efficiency.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (1)
1. The utility model provides a production method of full-automatic aluminium foil formation production system of intelligent formation power, includes that first transport platform (1), second transport platform (8) and formation power control platform (12), its characterized in that: the front end of the first conveying platform (1) is fixedly connected with a formation power supply control platform (12), a first supporting frame (2) is installed on the top of the first conveying platform (1) through bolts, a leveling plate (3) is movably installed on one side of the first supporting frame (2), a second supporting frame (4) is fixedly installed on the top of the first conveying platform (1) on one side of the first supporting frame (2), an adjusting seat (401) is installed on the inner side of the second supporting frame (4) in a sliding mode, a first electric roller (403) is movably installed between the second supporting frames (4) at the bottom of the adjusting seat (401), a third supporting frame (5) is fixedly connected to the top of the first conveying platform (1) on one side of the second supporting frame (4), a movable seat (6) is slidably installed on one side of the third supporting frame (5), a cutter (601) is fixedly installed on one side of the movable seat (6), a second conveying platform (8) is fixedly installed on one side of the first conveying platform (1), a supporting column (802) is fixedly installed on the top of the second conveying platform (8), a movable frame (7) is installed on one side of the movable frame (802), a heating cover (704) corresponding to a heating cover (704) of the movable roller (703), a heating pipe (1001) is fixedly arranged on the inner side of the heating cover (10);
a first spring (301) is movably mounted between the first support frame (2) and the leveling plate (3), and an adjusting seat (401) and the second support frame (4) are movably mounted through a threaded rotating rod (402);
the second support frame (4) and the first electric roller (403) are movably mounted through a sliding seat (404), and the sliding seat (404) is movably connected with the adjusting seat (401) through a second spring (405);
a cutting seat (101) matched with the cutter (601) is fixedly installed on one side of the first conveying platform (1), and the movable seat (6) is movably connected with the third supporting frame (5) through a first electric push rod (501);
the third support frame (5) is connected with the movable seat (6) in a sliding mode through a movable sleeve (602), and supporting legs (11) are fixedly mounted at the bottoms of the first conveying table (1) and the second conveying table (8);
the supporting column (802) and the movable frame (7) are installed in a sliding mode through a sliding sleeve (701), and the sliding sleeve (701) is movably connected with the supporting column (802) through a second electric push rod (702);
a first material guide hopper (801) is fixedly mounted at the rear end of the second conveying platform (8), a second material guide hopper (803) is fixedly mounted at the front end of the second conveying platform (8), and third electric rollers (901) are movably mounted on the second conveying platform (8) at the front end and the rear end of the heating cover (10) through shaft brackets (9);
the production method comprises the following steps:
the method comprises the following steps: before an operator uses the aluminum foil formation production system, whether the system has a fault needs to be checked, sundries on a first conveying table (1) are cleaned, a programmable program is arranged in a formation power supply control table (12), the operator can program the system operation through the formation power supply control table (12), the aluminum foil to be processed is guided into the first conveying table (1), the aluminum foil is guided into the bottom of a first electric roller (403), a threaded rotating rod (402) is rotated to drive an adjusting seat (401) to move up and down, the first electric roller (403) is in contact with the aluminum foil, the first electric roller (403) is in precise contact with the aluminum foil under the action of a second spring (405) to prevent looseness, a cutter (601) is fixed on a movable seat (6) through a bolt, and then the operator does the checking work before operation;
step two: when an operator uses the aluminum foil formation production system, the first electric roller (403) is controlled to start through the formation power supply control console (12), the aluminum foil is driven to convey by the rotation of the first electric roller (403), in the conveying process, the leveling plate (3) is in contact with the aluminum foil by the aid of the action of the first spring (301), wrinkles on the aluminum foil are leveled, the wrinkles on the aluminum foil are prevented from affecting subsequent cutting operation, the aluminum foil is driven to convey to the cutting seat (101) by the aid of the first electric roller (403), the first electric push rod (501) is controlled to start by a program programmed by the formation power supply control console (12), the movable seat (6) is driven to slide downwards along the third support frame (5) by the aid of the first electric push rod (501), the movable seat (6) can stably move upwards and downwards by the aid of the movable sleeve (602), shaking is not prone to happen, so that the trimming of a cut is guaranteed, the cutter (601) is matched with the cutting seat (101) to disassemble the aluminum foil, and the width required by the program control can be conveniently cut according to use requirements;
step three: during the process that a worker uses the aluminum foil formation production system, the cut aluminum foil is guided onto a second conveying table (8), a waveform detecting head (704) is used for monitoring the cut of a cutter (601), judging whether the cut notch generates burrs or not through the change of the power frequency, the symmetrical waveform and the asymmetrical waveform, when the burr defective products are detected, a control program of the formation power supply console (12) is utilized to start the second electric push rod (702) to drive the sliding sleeve (701) to slide downwards along the supporting column (802) and synchronously drive the movable frame (7) to move downwards, so that the second electric roller (703) is in contact with the cut aluminum foil, the aluminum foil of defective products is conveyed to the first material guide hopper (801) to be guided out through the rotation of the second electric roller (703), so that the defective products can be collected by workers, when the aluminum foil is qualified, the qualified aluminum foil is conveyed to the third electric roller (901) by controlling the second electric roller (703) to rotate reversely, the third electric roller (901) is controlled to start by the formation power supply console (12) to convey the qualified aluminum foil, in the conveying process, the aluminum foil passes through the heating cover (10) and is started by controlling the heating pipe (1001), heating the cut surface of the aluminum foil to carry out oxidation reaction on the fresh cut surface and regenerate an oxidation film, the aluminum foil is conveyed to a second material guide hopper (803) through a third electric roller (901) to be guided out, so that qualified products are collected by workers.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210814972.9A CN114888862B (en) | 2022-07-12 | 2022-07-12 | Full-automatic aluminum foil formation production system and method for intelligent formation power supply |
Applications Claiming Priority (1)
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