CN114888289B - Gradient titanium-based composite material and preparation method thereof - Google Patents
Gradient titanium-based composite material and preparation method thereof Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 121
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 118
- 239000010936 titanium Substances 0.000 title claims abstract description 118
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 118
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000010410 layer Substances 0.000 claims abstract description 196
- 239000012792 core layer Substances 0.000 claims abstract description 65
- 239000000843 powder Substances 0.000 claims abstract description 58
- 239000002344 surface layer Substances 0.000 claims abstract description 54
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 47
- 229910001069 Ti alloy Inorganic materials 0.000 claims abstract description 23
- 239000000919 ceramic Substances 0.000 claims abstract description 12
- 239000011812 mixed powder Substances 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 23
- 238000000498 ball milling Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 18
- 238000005245 sintering Methods 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 12
- 238000007731 hot pressing Methods 0.000 claims description 10
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000004321 preservation Methods 0.000 claims description 2
- 239000011229 interlayer Substances 0.000 claims 3
- 230000007704 transition Effects 0.000 abstract description 5
- 230000002787 reinforcement Effects 0.000 description 44
- 230000000052 comparative effect Effects 0.000 description 12
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 description 6
- 229910033181 TiB2 Inorganic materials 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000004807 localization Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000013001 point bending Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0047—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
- C22C32/0073—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only borides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
- B22F3/14—Both compacting and sintering simultaneously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
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- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/043—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
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Abstract
Description
技术领域Technical field
本发明涉及复合材料技术领域,特别涉及一种梯度钛基复合材料及其制备方法。The invention relates to the technical field of composite materials, and in particular to a gradient titanium-based composite material and a preparation method thereof.
背景技术Background technique
钛合金作为一种工程材料,具有密度低、比强度高、高温性能较好等优点,在航空、航天、化工、海洋、生物等领域有着广泛的应用。在钛合金中引入增强相得到的钛基复合材料,相较于钛合金在强度及耐磨性等方面有一定的提升,然而增强相的引入会导致钛基复合材料的塑韧性下降。近年来制备的钛基复合材料多为成分单一的钛基复合材料,如申请号为CN200810136852.8的中国专利公开了一种单成分的非连续纤维增强钛基复合材料,其强度提升的同时,塑性会明显下降。因此,均质单一材料很难同时满足高强度和高韧性的要求。As an engineering material, titanium alloy has the advantages of low density, high specific strength, and good high-temperature performance. It is widely used in aviation, aerospace, chemical industry, marine, biological and other fields. The titanium-based composite material obtained by introducing the reinforcing phase into the titanium alloy has a certain improvement in strength and wear resistance compared with the titanium alloy. However, the introduction of the reinforcing phase will lead to a decrease in the plasticity and toughness of the titanium-based composite material. Most of the titanium-based composite materials prepared in recent years are titanium-based composite materials with a single component. For example, the Chinese patent application number CN200810136852.8 discloses a single-component discontinuous fiber-reinforced titanium-based composite material. While its strength is improved, The plasticity will be significantly reduced. Therefore, it is difficult for a single homogeneous material to meet the requirements of high strength and high toughness at the same time.
研究人员发现自然界中的竹子、贝壳等生物材料具有优异的力学性能如断裂韧性,因此基于仿生学思想设计了多成分结合的层状钛基复合材料以提高其韧性。但现有层状钛基复合材料大多采用申请号为CN201210138430.0的专利公开的堆叠热轧或申请号为CN201310498988.4的专利公开的焊接扩散的方式,将已有各层材料相结合得到层状钛基复合材料。以上方法的各层材料通过制备块体后线切割得到或直接购买得到,然而前者获得各层材料的方式成本高、操作复杂;后者直接购买又难以调整各层厚度和成分,故而限制了层状材料的可设计性与可调控性,并使材料制备过程繁琐。且这种通过层与层结合制备的层状钛基复合材料界面结合强度普遍较低,导致材料整体塑性偏低。Researchers have discovered that biological materials such as bamboo and shells in nature have excellent mechanical properties such as fracture toughness. Therefore, based on bionics ideas, they designed multi-component layered titanium-based composite materials to improve their toughness. However, most of the existing layered titanium-based composite materials adopt the stacking hot rolling method disclosed in the patent application number CN201210138430.0 or the welding diffusion method disclosed in the patent application number CN201310498988.4. The existing layer materials are combined to obtain a layer titanium-based composite materials. Each layer of material in the above method is obtained by wire cutting after preparing the block or directly purchased. However, the former method of obtaining each layer of material is costly and complicated to operate; the latter is purchased directly and it is difficult to adjust the thickness and composition of each layer, so the layer thickness is limited. It reduces the designability and controllability of shape-shaped materials and makes the material preparation process cumbersome. Moreover, the interfacial bonding strength of this kind of layered titanium-based composite materials prepared by combining layers is generally low, resulting in low overall plasticity of the material.
发明内容Contents of the invention
本发明实施例提供了一种梯度钛基复合材料及其制备方法,该梯度钛基复合材料具有优异的强度和塑韧性,层与层之间无明显界面过渡层,制备方法简单稳定且适用于制备大尺寸梯度层状钛基复合材料。Embodiments of the present invention provide a gradient titanium-based composite material and a preparation method thereof. The gradient titanium-based composite material has excellent strength and plastic toughness. There is no obvious interface transition layer between layers. The preparation method is simple, stable and suitable for Preparation of large-scale gradient layered titanium-based composite materials.
第一方面,本发明提供了一种梯度钛基复合材料,所述梯度钛基复合材料包括表层、中间层和芯层;在沿所述梯度钛基复合材料的厚度方向,所述表层、所述中间层、所述芯层、所述中间层和所述表层依次排列;In a first aspect, the present invention provides a gradient titanium-based composite material. The gradient titanium-based composite material includes a surface layer, an intermediate layer and a core layer; in the thickness direction of the gradient titanium-based composite material, the surface layer, the The middle layer, the core layer, the middle layer and the surface layer are arranged in order;
所述表层为钛合金层;The surface layer is a titanium alloy layer;
所述中间层和所述芯层为具有增强相的钛基复合层,且所述中间层中增强相的体积分数低于所述芯层中增强相的体积分数;其中,所述钛基复合层由钛合金粉和陶瓷粉制得。The middle layer and the core layer are titanium-based composite layers with a reinforcing phase, and the volume fraction of the reinforcing phase in the middle layer is lower than the volume fraction of the reinforcing phase in the core layer; wherein, the titanium-based composite The layer is made of titanium alloy powder and ceramic powder.
优选地,所述中间层由至少两层子中间层组成;其中,不同子中间层中增强相的体积分数不同。Preferably, the intermediate layer is composed of at least two sub-intermediate layers; wherein the volume fraction of the reinforcement phase in different sub-intermediate layers is different.
优选地,在沿由所述表层至所述芯层的厚度方向,所述至少两层子中间层中增强相的体积分数呈梯度递增分布。Preferably, along the thickness direction from the surface layer to the core layer, the volume fraction of the reinforcement phase in the at least two sub-intermediate layers is distributed in a gradient increasing manner.
优选地,所述表层由TC4粉制得。Preferably, the surface layer is made of TC4 powder.
优选地,所述钛基复合层由TC4粉和TiB2粉制得。Preferably, the titanium-based composite layer is made of TC4 powder and TiB2 powder.
优选地,所述TC4粉的粒径为80~120μm;Preferably, the particle size of the TC4 powder is 80-120 μm;
所述TiB2粉的粒径为1~8μm。The particle size of the TiB 2 powder is 1 to 8 μm.
优选地,所述钛基复合层中增强相的体积分数为3~20%。Preferably, the volume fraction of the reinforcing phase in the titanium-based composite layer is 3 to 20%.
优选地,所述中间层中增强相的体积分数为3~10%;Preferably, the volume fraction of the reinforcement phase in the intermediate layer is 3 to 10%;
所述芯层中增强相的体积分数为9~20%。The volume fraction of the reinforcement phase in the core layer is 9-20%.
更优选地,所述芯层中增强相的体积分数为9~15%。More preferably, the volume fraction of the reinforcement phase in the core layer is 9-15%.
优选地,所述中间层包括第一子中间层和第二子中间层;Preferably, the intermediate layer includes a first sub-intermediate layer and a second sub-intermediate layer;
所述第一子中间层中增强相的体积分数为3~5%,所述第二子中间层中增强相的体积分数为5~10%;The volume fraction of the reinforcement phase in the first sub-intermediate layer is 3-5%, and the volume fraction of the reinforcement phase in the second sub-intermediate layer is 5-10%;
所述第一子中间层与所述表层相邻;所述第二子中间层与所述芯层相邻。The first sub-intermediate layer is adjacent to the surface layer; the second sub-intermediate layer is adjacent to the core layer.
优选地,所述子中间层、所述表层和所述芯层的厚度均相同。Preferably, the thicknesses of the sub-middle layer, the surface layer and the core layer are all the same.
第二方面,本发明提供了上述第一方面所述的梯度钛基复合材料的制备方法,所述制备方法包括:In a second aspect, the present invention provides a method for preparing the gradient titanium-based composite material described in the first aspect. The preparation method includes:
(1)将钛合金粉和陶瓷粉进行球磨处理,获得用于制备中间层和芯层的混合粉体;(1) Ball mill titanium alloy powder and ceramic powder to obtain mixed powder for preparing the intermediate layer and core layer;
(2)将钛合金粉、用于制备中间层的混合粉体、用于制备芯层的混合粉体、用于制备中间层的混合粉体、钛合金粉依次铺放于模具中,然后进行热压烧结,得到包括表层、中间层和芯层的所述梯度钛基复合材料;(2) Place titanium alloy powder, mixed powder for preparing the intermediate layer, mixed powder for preparing the core layer, mixed powder for preparing the intermediate layer, and titanium alloy powder in sequence in the mold, and then proceed Hot pressing and sintering to obtain the gradient titanium-based composite material including a surface layer, an intermediate layer and a core layer;
其中,所述中间层和所述芯层为具有增强相的钛基复合层,且所述中间层中增强相的体积分数低于所述芯层中增强相的体积分数。Wherein, the intermediate layer and the core layer are titanium-based composite layers with a reinforcing phase, and the volume fraction of the reinforcing phase in the intermediate layer is lower than the volume fraction of the reinforcing phase in the core layer.
优选地,在步骤(1)中:Preferably, in step (1):
所述球磨处理的球磨转速为180~220rpm,优选为200rpm;The ball milling speed of the ball milling treatment is 180-220rpm, preferably 200rpm;
球磨时间优选为5h,球料比优选为5:1。The ball milling time is preferably 5 hours, and the ball-to-material ratio is preferably 5:1.
优选地,在步骤(2)中:Preferably, in step (2):
所述热压烧结的真空度为不高于1×10-2Pa,烧结温度为1300℃,压力为25MPa,保温时间为1.5h。The vacuum degree of the hot pressing sintering is not higher than 1×10 -2 Pa, the sintering temperature is 1300°C, the pressure is 25MPa, and the heat preservation time is 1.5h.
本发明与现有技术相比至少具有如下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
本发明将较高增强相含量的钛基复合层与较低增强相含量的钛基复合层进行了结合,在保证了界面强度的基础上,借助其梯度层状结构,有效缓解其在变形过程中的应变局域化,使材料结构优势得以充分发挥,变形更加稳定均匀,从而改善了单一钛基复合材料强度和塑韧性倒置的问题,制备出的梯度钛基复合材料具有良好的综合性能。The invention combines a titanium-based composite layer with a higher reinforcing phase content and a titanium-based composite layer with a lower reinforcing phase content. On the basis of ensuring the interface strength, it can effectively alleviate the deformation process by virtue of its gradient layered structure. The strain localization in the material allows the structural advantages of the material to be fully utilized, and the deformation is more stable and uniform, thereby improving the problem of inversion of strength and plastic toughness of a single titanium-based composite material, and the prepared gradient titanium-based composite material has good comprehensive properties.
本发明采用铺粉的方法实现了梯度层状的结构设计,梯度成分及层状厚度可控。同时,采用热压烧结的技术,制备方法简单,制备出的梯度钛基复合材料界面为冶金结合,层与层之间界面平直、结合良好,没有明显的界面过渡层,解决了现有其他方法制备的层状材料界面结合力差的问题。The present invention adopts the method of spreading powder to realize gradient layered structural design, and the gradient components and layer thickness are controllable. At the same time, the hot-pressing sintering technology is used, and the preparation method is simple. The interface of the prepared gradient titanium-based composite material is metallurgical bonding. The interface between the layers is straight and well bonded. There is no obvious interface transition layer, which solves the problem of other existing problems. The problem of poor interfacial bonding strength of layered materials prepared by this method.
附图说明Description of drawings
图1是本发明一实施例提供的一种梯度钛基复合材料的制备方法的流程图;Figure 1 is a flow chart of a method for preparing a gradient titanium-based composite material according to an embodiment of the present invention;
图2是本发明实施例1制备的梯度钛基复合材料与对比例1制备的钛基复合材料的三点弯曲性能的对比曲线;Figure 2 is a comparison curve of the three-point bending properties of the gradient titanium-based composite material prepared in Example 1 of the present invention and the titanium-based composite material prepared in Comparative Example 1;
图3是本发明实施例1制备的梯度钛基复合材料的扫描电镜图;Figure 3 is a scanning electron microscope image of the gradient titanium-based composite material prepared in Example 1 of the present invention;
图4是本发明一实施例提供的铺粉方式示意图。Figure 4 is a schematic diagram of a powder spreading method according to an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention. Embodiments are not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
本发明实施例提供了一种梯度钛基复合材料,梯度钛基复合材料包括表层、中间层和芯层;在沿梯度钛基复合材料的厚度方向,表层、中间层、芯层、中间层和表层依次排列;The embodiment of the present invention provides a gradient titanium-based composite material. The gradient titanium-based composite material includes a surface layer, an intermediate layer and a core layer; in the thickness direction of the gradient titanium-based composite material, the surface layer, the intermediate layer, the core layer, the intermediate layer and The surface layers are arranged in sequence;
表层为钛合金层;The surface layer is titanium alloy layer;
中间层和芯层为具有增强相的钛基复合层,且中间层中增强相的体积分数低于芯层中增强相的体积分数;其中,钛基复合层由钛合金粉和陶瓷粉制得。The middle layer and the core layer are titanium-based composite layers with a reinforcing phase, and the volume fraction of the reinforcing phase in the middle layer is lower than the volume fraction of the reinforcing phase in the core layer; wherein, the titanium-based composite layer is made of titanium alloy powder and ceramic powder. .
在本发明中,梯度钛基复合材料的层状结构沿厚度方向为:表层-中间层-芯层-中间层-表层;即最外侧为塑性好强度低的钛合金层(即增强相的体积分数为0%),芯层为三层中具有最高增强相含量的钛基复合层,且芯层具有三层中最高的抗压强度和较差的拉伸、弯曲性能,中间层的增强相含量介于表层和芯层之间,如此构成从两侧向中心增强相含量依次递增的梯度结构。该梯度结构能有效缓解其在变形过程中的应变局域化,使该材料结构优势得以充分发挥,变形更加稳定均匀,从而改善了单一钛基复合材料强度和塑韧性倒置的问题,制备出的梯度钛基复合材料具有良好的综合力学性能。In the present invention, the layered structure of the gradient titanium-based composite material is as follows in the thickness direction: surface layer-middle layer-core layer-middle layer-surface layer; that is, the outermost layer is a titanium alloy layer with good plasticity and low strength (i.e., the volume of the reinforcement phase Fraction is 0%), the core layer is a titanium-based composite layer with the highest reinforcing phase content among the three layers, and the core layer has the highest compressive strength and poor tensile and bending properties among the three layers, and the reinforcing phase in the middle layer The content is between the surface layer and the core layer, thus forming a gradient structure in which the reinforcing phase content increases from both sides to the center. This gradient structure can effectively alleviate the strain localization during the deformation process, allowing the structural advantages of the material to be fully utilized and the deformation to be more stable and uniform, thus improving the problem of inversion of the strength and plastic toughness of a single titanium-based composite material, and the prepared Gradient titanium-based composite materials have good comprehensive mechanical properties.
根据一些优选的实施方式,中间层由至少两层子中间层组成;其中,不同子中间层中增强相的体积分数不同。According to some preferred embodiments, the intermediate layer is composed of at least two sub-intermediate layers; wherein the volume fraction of the reinforcement phase in different sub-intermediate layers is different.
根据一些优选的实施方式,在沿由表层至芯层的厚度方向,至少两层子中间层中增强相的体积分数呈梯度递增分布。According to some preferred embodiments, along the thickness direction from the surface layer to the core layer, the volume fraction of the reinforcement phase in at least two sub-intermediate layers is distributed in a gradient increasing manner.
在本发明中,通过在中间层中设置至少两层子中间层,能灵活地对梯度钛基复合材料的梯度层状结构进行设计,并且通过增加子中间层,使得从表层至芯层的梯度过渡更细化,从而更稳定且均匀地缓解变形过程中的应变局域化,制得具有高强度和高韧性的梯度钛基复合材料。In the present invention, by arranging at least two sub-intermediate layers in the intermediate layer, the gradient layered structure of the gradient titanium-based composite material can be flexibly designed, and by adding sub-intermediate layers, the gradient from the surface layer to the core layer can be The transition is refined, thereby more stably and uniformly relieving strain localization during deformation, resulting in gradient titanium-based composite materials with high strength and high toughness.
传统钛基复合材料主要为均匀复合,组分和密度均一,因而性能也单一。然而,本发明的梯度钛基复合材料,可以根据实际应用情况,在适当的区域设置优化的组成和结构,使材料的局部特性适应其特定需求,从而使其兼具多种性能优势,有利于各层性能的充分发挥。Traditional titanium-based composite materials are mainly uniform composites with uniform components and density, so their properties are also single. However, the gradient titanium-based composite material of the present invention can be optimized in composition and structure in appropriate areas according to actual application conditions, so that the local characteristics of the material can adapt to its specific needs, so that it has multiple performance advantages and is beneficial to Give full play to the performance of each layer.
根据一些优选的实施方式,表层由TC4粉制得。According to some preferred embodiments, the surface layer is made of TC4 powder.
根据一些优选的实施方式,钛基复合层由TC4粉和TiB2粉制得。According to some preferred embodiments, the titanium-based composite layer is made of TC4 powder and TiB2 powder.
根据一些优选的实施方式,TC4粉的粒径为80~120μm(例如,可以为80μm、85μm、90μm、95μm、100μm、105μm、110μm、115μm或120μm);According to some preferred embodiments, the particle size of TC4 powder is 80-120 μm (for example, it can be 80 μm, 85 μm, 90 μm, 95 μm, 100 μm, 105 μm, 110 μm, 115 μm or 120 μm);
TiB2粉的粒径为1~8μm(例如,可以为1μm、1.5μm、2μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm、5.5μm、6μm、6.5μm、7μm、7.5μm或8μm)。The particle size of TiB 2 powder is 1 to 8 μm (for example, it can be 1 μm, 1.5 μm, 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm, 5 μm, 5.5 μm, 6 μm, 6.5 μm, 7 μm, 7.5 μm or 8μm).
在本发明中,TC4粉和TiB2粉经原位自生反应后生成TiBw,得到钛基复合层,在该钛基复合层中,TiBw为增强相,TC4为基体相。In the present invention, TC4 powder and TiB2 powder generate TiBw after an in-situ autogenic reaction to obtain a titanium-based composite layer. In the titanium-based composite layer, TiBw is the reinforcing phase and TC4 is the matrix phase.
需要说明的是,表层和钛基复合层的厚度具体根据粉末粒径大小和对梯度钛基复合材料的要求进行限定。在本发明中,表层和钛基复合层的厚度不低于100μm即可,例如,可以为100μm、150μm、200μm、400μm、500μm、600μm、800μm、1mm、1.5mm等。It should be noted that the thickness of the surface layer and the titanium-based composite layer is specifically limited according to the powder particle size and the requirements for the gradient titanium-based composite material. In the present invention, the thickness of the surface layer and the titanium-based composite layer is not less than 100 μm, for example, it can be 100 μm, 150 μm, 200 μm, 400 μm, 500 μm, 600 μm, 800 μm, 1 mm, 1.5 mm, etc.
根据一些优选的实施方式,钛基复合层中增强相的体积分数为3~20%(例如,可以为3%、4%、5%、6%、7%、8%、9%、10%、11%、12%、13%、14%、15%、16%、17%、18%、19%或20%)。According to some preferred embodiments, the volume fraction of the reinforcing phase in the titanium-based composite layer is 3 to 20% (for example, it can be 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10% , 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19% or 20%).
根据一些优选的实施方式,中间层中增强相的体积分数为3~10%(例如,可以为3%、3.5%、4%、4.5%、5%、5.5%、6%、6.5%、7%、7.5%、8%、8.5%、9%、9.5%或10%);According to some preferred embodiments, the volume fraction of the reinforcing phase in the intermediate layer is 3 to 10% (for example, it can be 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7 %, 7.5%, 8%, 8.5%, 9%, 9.5% or 10%);
芯层中增强相的体积分数为9~20%(例如,可以为9%、9.5%、10%、10.5%、11%、11.5%、12%、12.5%、13%、13.5%、14%、14.5%、15%、15.5%、16%、16.5%、17%、17.5%、18%、18.5%、19%、19.5%或20%)。The volume fraction of the reinforcement phase in the core layer is 9 to 20% (for example, it can be 9%, 9.5%, 10%, 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14% , 14.5%, 15%, 15.5%, 16%, 16.5%, 17%, 17.5%, 18%, 18.5%, 19%, 19.5% or 20%).
根据一些更优选的实施方式,芯层中增强相的体积分数为9~15%(例如,可以为9%、9.5%、10%、10.5%、11%、11.5%、12%、12.5%、13%、13.5%、14%、14.5%或15%)。According to some more preferred embodiments, the volume fraction of the reinforcing phase in the core layer is 9 to 15% (for example, it can be 9%, 9.5%, 10%, 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14%, 14.5% or 15%).
根据一些更优选的实施方式,中间层包括第一子中间层和第二子中间层;According to some more preferred embodiments, the intermediate layer includes a first sub-intermediate layer and a second sub-intermediate layer;
第一子中间层中增强相的体积分数为3~5%(例如,可以为3%、3.2%、3.5%、3.8%、4%、4.2%、4.5%、4.8%或5%),第二子中间层中增强相的体积分数为5~10%(例如,可以为5%、5.5%、6%、6.5%、7%、7.5%、8%、8.5%、9%、9.5%或10%);The volume fraction of the reinforcement phase in the first sub-intermediate layer is 3 to 5% (for example, it can be 3%, 3.2%, 3.5%, 3.8%, 4%, 4.2%, 4.5%, 4.8% or 5%). The volume fraction of the reinforcement phase in the two sub-intermediate layers is 5 to 10% (for example, it can be 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5% or 10%);
第一子中间层与表层相邻;第二子中间层与芯层相邻。The first sub-intermediate layer is adjacent to the surface layer; the second sub-intermediate layer is adjacent to the core layer.
具体地,在本发明的一个实施例中,梯度钛基复合材料的层状结构沿厚度方向可以为:表层-第一子中间层-第二子中间层-芯层-第二子中间层-第一子中间层-表层。Specifically, in one embodiment of the present invention, the layered structure of the gradient titanium-based composite material can be as follows in the thickness direction: surface layer - first sub-intermediate layer - second sub-intermediate layer - core layer - second sub-intermediate layer - The first sub-middle layer - the surface layer.
根据一些优选的实施方式,子中间层、表层和芯层的厚度均相同。According to some preferred embodiments, the thicknesses of the sub-middle layer, the surface layer and the core layer are all the same.
本发明还提供了一种梯度钛基复合材料的制备方法,采用该制备方法得到本发明所提供的梯度钛基复合材料,如图1所示,该制备方法包括:The invention also provides a method for preparing gradient titanium-based composite materials. The preparation method is used to obtain the gradient titanium-based composite materials provided by the invention. As shown in Figure 1, the preparation method includes:
(1)将钛合金粉和陶瓷粉进行球磨处理,获得用于制备中间层和芯层的混合粉体;(1) Ball mill titanium alloy powder and ceramic powder to obtain mixed powder for preparing the intermediate layer and core layer;
(2)将钛合金粉、用于制备中间层的混合粉体、用于制备芯层的混合粉体、用于制备中间层的混合粉体、钛合金粉依次铺放于模具中,然后进行热压烧结,得到包括表层、中间层和芯层的梯度钛基复合材料;(2) Place titanium alloy powder, mixed powder for preparing the intermediate layer, mixed powder for preparing the core layer, mixed powder for preparing the intermediate layer, and titanium alloy powder in sequence in the mold, and then proceed Hot-press sintering to obtain a gradient titanium-based composite material including a surface layer, an intermediate layer and a core layer;
其中,中间层和芯层为具有增强相的钛基复合层,且中间层中增强相的体积分数低于芯层中增强相的体积分数。Wherein, the middle layer and the core layer are titanium-based composite layers with a reinforcing phase, and the volume fraction of the reinforcing phase in the middle layer is lower than the volume fraction of the reinforcing phase in the core layer.
在本发明中,按照预设的陶瓷粉和钛合金粉配比制备具有不同含量陶瓷粉的混合粉体,通过采用逐层铺粉堆积,再热压烧结成型的方式,制备得到了具有梯度层状结构的钛基复合材料,制备方法简单,制备出的梯度钛基复合材料界面为冶金结合,整体组织完好,没有明显的孔洞、裂纹等缺陷,层与层之间界面平直、结合良好,没有明显的界面过渡层,解决了现有其他方法制备的层状材料界面处结合差的问题。In the present invention, mixed powders with different contents of ceramic powders are prepared according to the preset ratio of ceramic powders and titanium alloy powders. By spreading the powder layer by layer and then hot pressing and sintering, a gradient layer is prepared. The titanium-based composite material with a similar structure has a simple preparation method. The interface of the prepared gradient titanium-based composite material is metallurgical bonding, the overall structure is intact, and there are no obvious defects such as holes and cracks. The interface between the layers is straight and well bonded. There is no obvious interface transition layer, which solves the problem of poor bonding at the interface of layered materials prepared by other existing methods.
具体地,由于增强相的体积分数受混合粉体中陶瓷粉含量的影响,因此用于制备中间层的混合粉体中的陶瓷粉含量低于用于制备芯层的混合粉体中的陶瓷粉含量。Specifically, since the volume fraction of the reinforcing phase is affected by the ceramic powder content in the mixed powder, the ceramic powder content in the mixed powder used to prepare the intermediate layer is lower than that in the mixed powder used to prepare the core layer. content.
需要说明的是,本发明可以采用石墨模具和齿轮丝杆的配合控制每一层的厚度,进而实现对每层厚度的灵活设计与控制。It should be noted that the present invention can use the cooperation of the graphite mold and the gear screw to control the thickness of each layer, thereby achieving flexible design and control of the thickness of each layer.
根据一些优选的实施方式,在步骤(1)中:According to some preferred embodiments, in step (1):
球磨处理的球磨转速为180~220rpm(例如,可以为180rpm、190rpm、200rpm、210rpm或220rpm);The ball milling speed of the ball milling treatment is 180-220rpm (for example, it can be 180rpm, 190rpm, 200rpm, 210rpm or 220rpm);
球磨时间为5h,球料比为5:1。The ball milling time is 5h, and the ball-to-material ratio is 5:1.
需要说明的是,本发明采用行星式球磨机。It should be noted that the present invention uses a planetary ball mill.
在本发明中,通过低能球磨实现小尺寸陶瓷粉在大尺寸钛合金粉表面的附着。In the present invention, small-sized ceramic powder is adhered to the surface of large-sized titanium alloy powder through low-energy ball milling.
根据一些优选的实施方式,球磨处理的球磨转速为200rpm。According to some preferred embodiments, the ball milling speed of the ball milling treatment is 200 rpm.
根据一些优选的实施方式,在步骤(2)中:According to some preferred embodiments, in step (2):
热压烧结的真空度为不高于1×10-2Pa(例如,可以为1×10-2Pa、5×10-3Pa、1×10- 3Pa、5×10-4Pa或1×10-4Pa等),烧结温度为1300℃,压力为25MPa,保温时间为1.5h。The vacuum degree of hot pressing sintering is not higher than 1×10 -2 Pa (for example, it can be 1×10 -2 Pa, 5×10 -3 Pa, 1×10 -3 Pa , 5×10 -4 Pa or 1 ×10 -4 Pa, etc.), the sintering temperature is 1300°C, the pressure is 25MPa, and the holding time is 1.5h.
为了更加清楚地说明本发明的技术方案及优点,下面通过几个实施例对一种梯度钛基复合材料及其制备方法进行详细说明。In order to more clearly illustrate the technical solutions and advantages of the present invention, a gradient titanium-based composite material and its preparation method will be described in detail below through several examples.
实施例1Example 1
梯度钛基复合材料的层状结构沿厚度方向为:表层(TC4层)-第一子中间层(增强相体积分数为4%)-第二子中间层(增强相体积分数为8%)-芯层(增强相体积分数为12%)-第二子中间层(增强相体积分数为8%)-第一子中间层(增强相体积分数为4%)-表层(TC4层);The layered structure of the gradient titanium-based composite material along the thickness direction is: surface layer (TC4 layer) - first sub-intermediate layer (reinforcement phase volume fraction is 4%) - second sub-intermediate layer (reinforcement phase volume fraction is 8%) - Core layer (reinforcement phase volume fraction is 12%) - second sub-intermediate layer (reinforcement phase volume fraction is 8%) - first sub-intermediate layer (reinforcement phase volume fraction is 4%) - surface layer (TC4 layer);
制备上述梯度钛基复合材料的制备方法:Preparation method for preparing the above-mentioned gradient titanium-based composite material:
(1)将TC4粉(粒径为80~100μm)和TiB2粉(粒径为5~8μm)按一定配比进行球磨处理,分别得到用于制备上述第一子中间层、第二子中间层和芯层的混合粉体;(1) Ball mill TC4 powder (particle size: 80-100 μm) and TiB2 powder (particle size: 5-8 μm) in a certain ratio to obtain the above-mentioned first sub-intermediate layer and second sub-intermediate layer respectively. Mixed powder of layer and core layer;
其中,球磨处理中的球磨转速为200rpm,球磨时间为5h,球料比为5:1;Among them, the ball milling speed in the ball milling process is 200rpm, the ball milling time is 5h, and the ball-to-material ratio is 5:1;
(2)将TC4粉、用于制备第一子中间层的混合粉体、用于制备第二子中间层的混合粉体、用于制备芯层的混合粉体、用于制备第二子中间层的混合粉体、用于制备第一子中间层的混合粉体、TC4粉依次铺放于石墨模具中,该石墨模具的下压头可通过齿轮丝杆改变下压头高度,具体如图4所示,通过齿轮丝杆控制每层的厚度均为1mm;(2) Mix TC4 powder, the mixed powder used to prepare the first sub-intermediate layer, the mixed powder used to prepare the second sub-intermediate layer, the mixed powder used to prepare the core layer, and the mixed powder used to prepare the second sub-intermediate layer. The mixed powder of the first layer, the mixed powder used to prepare the first sub-intermediate layer, and the TC4 powder are placed in the graphite mold in sequence. The lower pressure head of the graphite mold can change the height of the lower pressure head through the gear screw, as shown in the figure. As shown in 4, the thickness of each layer is controlled by the gear screw to be 1mm;
待铺放完成后,将该模具置于热压烧结炉中,抽真空,使热压烧结炉的真空度达10-2Pa,并在烧结温度为1300℃,压力为25MPa的条件下保温1.5h后,随炉冷却,得到梯度钛基复合材料。After the laying is completed, the mold is placed in the hot-pressing sintering furnace, evacuated, so that the vacuum degree of the hot-pressing sintering furnace reaches 10 -2 Pa, and kept at a sintering temperature of 1300°C and a pressure of 25MPa for 1.5 After 1 hour, it is cooled in the furnace to obtain a gradient titanium-based composite material.
实施例2Example 2
实施例2与实施例1基本相同,其不同之处在于:Embodiment 2 is basically the same as Embodiment 1, except that:
梯度钛基复合材料的层状结构沿厚度方向为:表层(TC4层)-第一子中间层(增强相体积分数为5%)-第二子中间层(增强相体积分数为10%)-芯层(增强相体积分数为15%)-第二子中间层(增强相体积分数为10%)-第一子中间层(增强相体积分数为5%)-表层(TC4层)。The layered structure of the gradient titanium-based composite material along the thickness direction is: surface layer (TC4 layer) - first sub-intermediate layer (reinforcement phase volume fraction is 5%) - second sub-intermediate layer (reinforcement phase volume fraction is 10%) - Core layer (reinforcement phase volume fraction is 15%) - second sub-intermediate layer (reinforcement phase volume fraction is 10%) - first sub-intermediate layer (reinforcement phase volume fraction is 5%) - surface layer (TC4 layer).
实施例3Example 3
实施例3与实施例1基本相同,其不同之处在于:Embodiment 3 is basically the same as Embodiment 1, except that:
梯度钛基复合材料的层状结构沿厚度方向为:表层(TC4层)-第一子中间层(增强相体积分数为3%)-第二子中间层(增强相体积分数为6%)-芯层(增强相体积分数为9%)-第二子中间层(增强相体积分数为6%)-第一子中间层(增强相体积分数为3%)-表层(TC4层)。The layered structure of the gradient titanium-based composite material along the thickness direction is: surface layer (TC4 layer) - first sub-intermediate layer (reinforcement phase volume fraction is 3%) - second sub-intermediate layer (reinforcement phase volume fraction is 6%) - Core layer (reinforcement phase volume fraction is 9%) - second sub-intermediate layer (reinforcement phase volume fraction is 6%) - first sub-intermediate layer (reinforcement phase volume fraction is 3%) - surface layer (TC4 layer).
实施例4Example 4
实施例4与实施例1基本相同,其不同之处在于:Embodiment 4 is basically the same as Embodiment 1, except that:
梯度钛基复合材料的层状结构沿厚度方向为:表层(TC4层)-第一子中间层(增强相体积分数为6%)-芯层(增强相体积分数为12%)-第二子中间层(增强相体积分数为6%)-表层(TC4层)。The layered structure of the gradient titanium-based composite material is as follows in the thickness direction: surface layer (TC4 layer) - first sub-middle layer (reinforcement phase volume fraction is 6%) - core layer (reinforcement phase volume fraction is 12%) - second sub-layer Middle layer (reinforcement phase volume fraction is 6%) - surface layer (TC4 layer).
实施例5Example 5
实施例5与实施例1基本相同,其不同之处在于:Embodiment 5 is basically the same as Embodiment 1, except that:
表层(TC4层)-第一子中间层(增强相体积分数为3%)-第二子中间层(增强相体积分数为6%)-第三子中间层(增强相体积分数为9%)-芯层(增强相体积分数为12%)-第三子中间层(增强相体积分数为9%)-第二子中间层(增强相体积分数为6%)-第一子中间层(增强相体积分数为3%)-表层(TC4层)。Surface layer (TC4 layer) - first sub-intermediate layer (volume fraction of enhanced phase is 3%) - second sub-intermediate layer (volume fraction of enhanced phase is 6%) - third sub-intermediate layer (volume fraction of enhanced phase is 9%) - Core layer (reinforcement phase volume fraction is 12%) - third sub-intermediate layer (reinforcement phase volume fraction is 9%) - second sub-intermediate layer (reinforcement phase volume fraction is 6%) - first sub-intermediate layer (reinforcement phase volume fraction is 6%) Phase volume fraction is 3%) - surface layer (TC4 layer).
实施例6Example 6
实施例6与实施例1基本相同,其不同之处在于:Embodiment 6 is basically the same as Embodiment 1, except that:
TC4粉的粒径为100~120μm,TiB2粉的粒径为1~5μm;The particle size of TC4 powder is 100~120μm, and the particle size of TiB2 powder is 1~5μm;
通过齿轮丝杆控制每层的厚度均为1.5mm。The thickness of each layer is controlled by the gear screw to be 1.5mm.
对比例1Comparative example 1
传统的均匀复合的钛基复合材料,其增强相体积分数为5.1%。The volume fraction of the reinforcement phase in traditional uniformly compounded titanium-based composite materials is 5.1%.
制备该钛基复合材料的制备方法:Preparation method for preparing the titanium-based composite material:
将TC4粉(粒径为80~100μm)和TiB2粉(粒径为5~8μm)按一定配比进行球磨处理,得到用于制备该钛基复合材料的混合粉体;TC4 powder (particle size is 80-100 μm) and TiB2 powder (particle size is 5-8 μm) are ball-milled in a certain ratio to obtain mixed powder for preparing the titanium-based composite material;
将该混合粉体铺放于石墨模具中,铺粉厚度为7mm,待铺放完成后,将该模具置于热压烧结炉中,抽真空,使热压烧结炉的真空度达10-2Pa,并在烧结温度为1300℃,压力为25MPa的条件下保温1.5h后,随炉冷却,得到钛基复合材料。The mixed powder is placed in a graphite mold with a thickness of 7 mm. After the placement is completed, the mold is placed in a hot-pressing sintering furnace and evacuated until the vacuum degree of the hot-pressing sintering furnace reaches 10 -2 Pa, and after being kept for 1.5 hours at a sintering temperature of 1300°C and a pressure of 25 MPa, the titanium-based composite material was obtained by cooling with the furnace.
对比例2Comparative example 2
对比例2与实施例1基本相同,其不同之处在于:Comparative Example 2 is basically the same as Example 1, except that:
梯度钛基复合材料的层状结构沿厚度方向为:表层(TC4层)-第一子中间层(增强相体积分数为4%)-第二子中间层(增强相体积分数为8%)-芯层(增强相体积分数为12%)。The layered structure of the gradient titanium-based composite material along the thickness direction is: surface layer (TC4 layer) - first sub-intermediate layer (reinforcement phase volume fraction is 4%) - second sub-intermediate layer (reinforcement phase volume fraction is 8%) - Core layer (reinforcement phase volume fraction is 12%).
对比例3Comparative example 3
对比例3与实施例1基本相同,其不同之处在于:Comparative Example 3 is basically the same as Example 1, except that:
钛基复合材料的层状结构沿厚度方向为:表层(TC4层)-芯层(增强相体积分数为12%)-表层(TC4层)-芯层(增强相体积分数为12%)-表层(TC4层)-芯层(增强相体积分数为12%)-表层(TC4层)。The layered structure of the titanium-based composite material along the thickness direction is: surface layer (TC4 layer) - core layer (reinforcement phase volume fraction is 12%) - surface layer (TC4 layer) - core layer (reinforcement phase volume fraction is 12%) - surface layer (TC4 layer) - core layer (reinforcement phase volume fraction is 12%) - surface layer (TC4 layer).
需要说明的是,因为增强相和TC4的密度几乎相等,所以表层、中间层和芯层的理论密度,基本相同,误差可忽略不计。因此,对于实施例1来说,在各层厚度相同时,梯度钛基复合材料中增强相的平均含量约为5.1%,即5.1%=(4%+8%+12%+8%+4%)/7;对于对比例3来说,在各层厚度相同时,钛基复合材料中增强相的平均含量约为5.1%,即5.1%=(12%+12%+12%)/7。It should be noted that because the densities of the reinforcement phase and TC4 are almost equal, the theoretical densities of the surface layer, middle layer and core layer are basically the same, and the error is negligible. Therefore, for Example 1, when the thickness of each layer is the same, the average content of the reinforcing phase in the gradient titanium matrix composite material is about 5.1%, that is, 5.1%=(4%+8%+12%+8%+4 %)/7; for Comparative Example 3, when the thickness of each layer is the same, the average content of the reinforcing phase in the titanium-based composite material is about 5.1%, that is, 5.1%=(12%+12%+12%)/7 .
在本发明中,将实施例1制备的梯度钛基复合材料以及对比例1所制备的钛基复合材料进行室温三点弯曲测试,得到其室温应力应变曲线如图2所示。In the present invention, the gradient titanium-based composite material prepared in Example 1 and the titanium-based composite material prepared in Comparative Example 1 were subjected to a three-point bending test at room temperature, and the room temperature stress-strain curve was obtained as shown in Figure 2.
在实施例1中,所制备的梯度钛基复合材料,其最外侧的TC4层强度最低,但塑性较好;而增强相含量为4vol.%的钛基复合层具有较高的塑性,但强度较低;增强相含量为8vol.%的钛基复合层具有较高的强度,但塑性较差;增强相含量为12vol.%的钛基复合层具有最高的增强相含量与最高的抗压强度,但拉伸和弯曲性能较差。经力学性能测试,该梯度钛基复合材料的三点弯曲抗弯强度达1800MPa以上,同时断裂应变可以达到5%左右;与对比例1得到的增强相含量为5.1vol.%的单一钛基复合材料相比,梯度层状材料在没有损失抗弯曲强度的情况下,同时表现出较高的断裂应变。同时,如图3所示,梯度层状钛基复合材料整体组织完好,没有明显的孔洞、裂纹等缺陷,材料在铺粉层方向呈现出设计的增强相含量梯度递增递减的规律。此外,以弯曲试验中载荷位移曲线下的面积来估算材料的韧性可以发现,实施例1的梯度钛基复合材料较对比例1的钛基复合材料的弯曲韧性提高了2倍以上,整体表现出更好的综合力学性能(载荷位移曲线可由图2中的曲线处理得到)。对比例2中所制备的梯度钛基复合材料并未采用对称设计,因此该材料的力学性能受加载方向的影响较大;对比例3中所制备的钛基复合材料仅采用两种成分的粉末进行交替铺层,形成的钛基复合材料并未在结构上形成梯度分布,且该层状钛基复合材料对韧性的提高有限。In Example 1, the outermost TC4 layer of the prepared gradient titanium-based composite material has the lowest strength but good plasticity; while the titanium-based composite layer with a reinforcing phase content of 4 vol.% has high plasticity but good strength. Lower; the titanium-based composite layer with a reinforcing phase content of 8vol.% has higher strength, but poor plasticity; the titanium-based composite layer with a reinforcing phase content of 12vol.% has the highest reinforcing phase content and the highest compressive strength , but the tensile and bending properties are poor. After mechanical property testing, the three-point bending strength of the gradient titanium-based composite material reaches more than 1800MPa, and the fracture strain can reach about 5%; compared with the single titanium-based composite with a reinforcing phase content of 5.1 vol.% obtained in Comparative Example 1 Compared with other materials, gradient layered materials exhibit higher fracture strains without losing flexural strength. At the same time, as shown in Figure 3, the overall structure of the gradient layered titanium-based composite material is intact, with no obvious defects such as holes and cracks. The material shows the designed gradient of increasing and decreasing reinforcement phase content in the direction of the powder layer. In addition, by estimating the toughness of the material based on the area under the load-displacement curve in the bending test, it can be found that the bending toughness of the gradient titanium-based composite material of Example 1 is more than 2 times higher than that of the titanium-based composite material of Comparative Example 1. The overall performance Better comprehensive mechanical properties (the load-displacement curve can be obtained by processing the curve in Figure 2). The gradient titanium-based composite material prepared in Comparative Example 2 does not adopt a symmetrical design, so the mechanical properties of the material are greatly affected by the loading direction; the titanium-based composite material prepared in Comparative Example 3 only uses powders of two components The titanium-based composite material formed by alternating layers does not form a gradient distribution in the structure, and the layered titanium-based composite material has limited improvement in toughness.
需要说明的是,图3中是TC4用于表征梯度钛基复合材料中的表层,4vol.%TiB用于表征梯度钛基复合材料中的第一子中间层,8vol.%TiB用于表征梯度钛基复合材料中的第二子中间层,12vol.%TiB用于表征梯度钛基复合材料中的芯层。It should be noted that in Figure 3, TC4 is used to characterize the surface layer in the gradient titanium-based composite material, 4vol.% TiB is used to characterize the first sub-intermediate layer in the gradient titanium-based composite material, and 8vol.% TiB is used to characterize the gradient The second sub-intermediate layer in titanium-based composites, 12vol.% TiB, is used to characterize the core layer in gradient titanium-based composites.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。本发明未详细说明部分为本领域技术人员公知技术。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be used Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention. The parts of the present invention that are not described in detail are well known to those skilled in the art.
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