CN114887718A - Gravel grinding machine for shaping machine-made aggregate - Google Patents

Gravel grinding machine for shaping machine-made aggregate Download PDF

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Publication number
CN114887718A
CN114887718A CN202210340904.3A CN202210340904A CN114887718A CN 114887718 A CN114887718 A CN 114887718A CN 202210340904 A CN202210340904 A CN 202210340904A CN 114887718 A CN114887718 A CN 114887718A
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China
Prior art keywords
drum machine
pebble mill
machine
shell
shaping
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CN202210340904.3A
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Chinese (zh)
Inventor
张朝宏
彭兴华
李国栋
尤大海
张晋
张立
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Wuhan Rock Grinding Equipment Manufacturing Co Ltd
Hubei Metallurgy Geology Research Institute (central South Institute Of Metallurgical Geology)
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Wuhan Rock Grinding Equipment Manufacturing Co Ltd
Hubei Metallurgy Geology Research Institute (central South Institute Of Metallurgical Geology)
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Priority to CN202210340904.3A priority Critical patent/CN114887718A/en
Publication of CN114887718A publication Critical patent/CN114887718A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/10Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • B02C17/183Feeding or discharging devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • B02C17/24Driving mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/04Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention provides a gravel mill for shaping machine-made aggregates, which comprises a gravel mill shell and a rotary drum machine, wherein the rotary drum machine body consists of an outer cylinder mesh enclosure, one end of the rotary drum machine is provided with a feed inlet, the other end of the rotary drum machine is provided with a rotating shaft, two sides of the annular machine body of the rotary drum machine are connected with the feed inlet and the rotating shaft through conical cylinder bodies, two ends of the rotary drum machine are rotatably connected with the gravel mill shell, the feed inlet is communicated with the interior of the rotary drum machine body, an inner cylinder mesh with an annular structure is further arranged in the rotary drum machine body, a plurality of openings are formed in the inner cylinder mesh, guide plates are arranged on the openings, one end of each guide plate is connected with one side of the opening of the inner cylinder mesh, and the other end of each guide plate is abutted against the interior of the outer cylinder mesh enclosure. The grain shape of the shaped product is better, so that the fluidity of the ready-mixed concrete is improved, the water consumption of the unit volume of the concrete and the consumption of the cementing material are reduced, and the performance of the concrete is enhanced.

Description

对机制骨料进行整形的砾磨机Pebble mill for reshaping machine aggregates

技术领域technical field

本发明涉及机制骨料整形领域,尤其是涉及一种对机制骨料进行整形的砾磨机。The invention relates to the field of mechanism aggregate shaping, in particular to a pebble mill for shaping mechanism aggregates.

背景技术Background technique

骨料(也被称为集料)是生产混凝土必不可少的原材料,约占到混凝土体积的70%,对混凝土性能有着至关重要的影响。骨料根据来源可分为天然骨料和机制骨料,根据粒径大小可分为粗骨料和细骨料(4.75~0.15mm)。细骨料又被称为骨料。随着天然骨料资源约束趋紧和环境保护日益增强,机制骨料已经取代天然骨料成为建设市场最主要的骨料料来源。Aggregate (also known as aggregate) is an essential raw material for the production of concrete, accounting for about 70% of the concrete volume and has a crucial impact on concrete performance. Aggregates can be divided into natural aggregates and mechanical aggregates according to their sources, and coarse aggregates and fine aggregates (4.75~0.15mm) according to their particle size. Fine aggregates are also called aggregates. With the tightening of natural aggregate resource constraints and increasing environmental protection, machine-made aggregates have replaced natural aggregates as the most important source of aggregates in the construction market.

从整体上看,机制骨料存在着粒形较差等突出问题,对混凝土性能造成诸多负面影响,如导致空隙率增大、密实度减小、浆体工作性和耐久性下降、胶凝材料用量上升等,既增加了施工困难和使用成本,又威胁着建筑工程结构安全。On the whole, mechanical aggregates have outstanding problems such as poor particle shape, which have many negative effects on concrete performance, such as increased void ratio, decreased compaction, decreased slurry workability and durability, and cementitious materials. The increase in usage, etc., not only increases the difficulty of construction and the cost of use, but also threatens the structural safety of construction projects.

现有机制骨料整形常用反击式破碎机和冲击式破碎机进行,在一定程度上能达到一定的整形效果。反击式破碎机和冲击式破碎机利用强度较高金属或非金属构件冲击骨料,使骨料在击打构件和设备器壁上形成剧烈碰撞,在骨料与构件或骨料之间的碰撞过程中形成尖端或棱角的优先碎裂,从而实现骨料颗粒形的改善。The existing mechanism of aggregate shaping is usually carried out by impact crusher and impact crusher, which can achieve a certain shaping effect to a certain extent. Impact crusher and impact crusher use high-strength metal or non-metallic components to impact the aggregate, so that the aggregate forms a violent collision on the striking component and the wall of the equipment, and the collision between the aggregate and the component or between the aggregate Preferential fragmentation of tips or edges is formed during the process, resulting in improved aggregate particle shape.

此种整形设备,依靠剧烈随机性碰撞达到整形效果,由于骨料颗粒矿物种类、含量及成矿性质的不同,其强度并不均匀。在剧烈碰撞中不仅棱角会被发生碎裂,矿石整体也可能开裂,使大颗粒开裂为多个小颗粒,甚至在颗粒内部形成裂纹。使矿石发生过粉碎,并产生大量经济价值低的石粉。因此,若既要达到合适整形效果,又要减少过粉碎现象,那么剧烈冲击碰撞式的整形方式有较大缺陷。This kind of shaping equipment relies on violent random collision to achieve shaping effect. Due to the different types, contents and mineralization properties of aggregate particles, its strength is not uniform. In the violent collision, not only the edges and corners will be fragmented, but the ore as a whole may also be cracked, causing large particles to be cracked into multiple small particles, and even cracks may be formed inside the particles. The ore has been crushed and a large amount of stone powder with low economic value is produced. Therefore, if it is necessary to achieve the proper shaping effect and reduce the over-crushing phenomenon, the severe impact and collision shaping method has major defects.

中国专利“CN212596087U” 一种棒磨机制骨料设备,它包括:棒磨机、分离装置、支撑框和电机,支撑框一侧设置有导料架,导料架上设置有分离装置,支撑框一侧顶部设置有保护罩,保护罩通过导料架与分离装置的出料口相通,支撑框另一侧顶部设置有卡口,棒磨机进料端可转动设置在保护罩内,棒磨机出料端可转动设置在卡口上,电机设置在支撑框内,电机的输出端设置有转杆,转杆上设置有第一齿轮,棒磨机外表面设置有可与第一齿轮啮合的第二齿轮。整个机构在转动时整形效果较差,结构复杂,使用较为困难。Chinese patent "CN212596087U" is a rod mill aggregate equipment, which includes: rod mill, separation device, support frame and motor, one side of the support frame is provided with a material guide frame, the material guide frame is provided with a separation device, and the support frame The top of one side is provided with a protective cover, the protective cover is communicated with the discharge port of the separation device through the material guide frame, the top of the other side of the support frame is provided with a bayonet, and the feeding end of the rod mill can be rotatably set in the protective cover. The discharge end of the machine is rotatably arranged on the bayonet, the motor is arranged in the support frame, the output end of the motor is provided with a rotating rod, the rotating rod is provided with a first gear, and the outer surface of the rod mill is provided with a first gear that can mesh with the first gear. the second gear. When the whole mechanism rotates, the shaping effect is poor, the structure is complex, and the use is relatively difficult.

中国专利“CN215942547U”一种机制骨料整形装置,涉及机制骨料加工装置技术领域,包括工作台,所述的工作台的上表面通过支座固定设有整形机,所述的整形机包括下端与支座固定连接的壳体、固定安装于壳体一侧的电机,所述的电机的输出轴贯穿壳体壁,并通过嵌设在壳体壁内的轴承与壳体壁转动连接,在输出轴的端部同轴固定连接有滚筒。旋转的壳体外壁没有保护设备,打磨的时候容易出现飞溅的情况,导致内部的骨料打磨并不完全就会从旋转的壳体外壁漏出,导致部分的打磨效果较差。Chinese patent "CN215942547U" is a mechanism aggregate shaping device, which relates to the technical field of mechanism aggregate processing devices, including a worktable, the upper surface of the worktable is fixed with a shaping machine through a support, and the shaping machine includes a lower end The housing is fixedly connected with the support, and the motor is fixedly installed on one side of the housing. The output shaft of the motor penetrates the housing wall and is rotatably connected to the housing wall through a bearing embedded in the housing wall. The end of the output shaft is coaxially and fixedly connected with a roller. The outer wall of the rotating shell has no protective equipment, and it is prone to splashing during grinding. As a result, the internal aggregate is not completely polished and leaks from the outer wall of the rotating shell, resulting in poor grinding effect.

发明内容SUMMARY OF THE INVENTION

针对市售机制骨料产品普遍粒形不好、机制骨料整形设备尚存在较多不足特别是应用较多的反击式破碎机、冲击式破碎机依靠剧烈冲击碰撞没有很好的整形效果且易产生过粉碎等问题。In view of the generally bad grain shape of the commercially available machine-made aggregate products, there are still many deficiencies in the machine-made aggregate shaping equipment, especially the impact crusher and impact crusher which are widely used do not have a good shaping effect and are easy to use due to severe impact collision. Problems such as crushing occurred.

本发明提供一种既能达到合适整形效果又可很好减轻过粉碎的整形设备。本发明所采用的技术方案是:一种对机制骨料进行整形的砾磨机,该砾磨机包括砾磨机壳体和转鼓机,转鼓机机体中部覆盖有外筒网罩,转鼓机一端设有进料口,另一端设有转动轴,转鼓机环形机体两侧通过锥形的筒体与进料口和转动轴连接,转鼓机两端与砾磨机壳体转动连接,进料口与转鼓机机体内部连通,转鼓机机体内部还设有环形结构的内筒网,内筒网上设有多个开口,开口上设有导料板,导料板一端与内筒网开口一侧连接,另一端抵靠在外筒网罩内部。The invention provides a shaping device which can achieve suitable shaping effect and reduce over-crushing. The technical scheme adopted in the present invention is as follows: a pebble mill for shaping mechanism aggregates, the pebble mill comprises a shell of the pebble mill and a drum machine, the middle of the drum machine body is covered with an outer cylinder mesh cover, and the drum machine One end of the drum machine is provided with a feeding port, and the other end is provided with a rotating shaft. Connected, the feeding port is communicated with the inside of the drum machine body, and the drum machine body is also provided with an inner cylinder net with a ring structure. The inner cylinder net is provided with a plurality of openings. One side of the opening of the inner cylinder net is connected, and the other end is pressed against the inside of the outer cylinder net cover.

优选方案中,多个导料板沿转鼓机轴心均匀阵列设置,导料板倾斜设置。In a preferred solution, a plurality of material guide plates are arranged in a uniform array along the axis of the drum machine, and the material guide plates are arranged obliquely.

优选方案中,内筒网两端与转鼓机两侧的锥形的筒体连接,内筒网内部设有多个伸出的提升板。In a preferred solution, both ends of the inner cylinder net are connected to the conical cylinders on both sides of the drum machine, and a plurality of protruding lifting plates are arranged inside the inner cylinder net.

优选方案中,转鼓机上设有多个加强条,转鼓机环形机体两侧锥形的筒体通过加强条连接,外筒网罩外表面抵靠在加强条上。In a preferred solution, a plurality of reinforcing bars are provided on the drum machine, the conical cylinders on both sides of the annular body of the drum machine are connected by the reinforcing bars, and the outer surface of the net cover of the outer drum abuts on the reinforcing bars.

优选方案中,加强条包括第一加强条和第二加强条,转鼓机上设有出料口,两个第一加强条设在出料口两侧。In a preferred solution, the reinforcing bar includes a first reinforcing bar and a second reinforcing bar, a discharge port is provided on the drum machine, and two first reinforcing bars are arranged on both sides of the discharge port.

优选方案中,出料口上还设有门板,第一加强条内侧壁上还设有多个卡口,门板两侧通过多个压板压紧在出料口上,压板一端压在门板上,另一端设在卡口内部,螺母穿过压板与转鼓机外壳螺纹连接。In a preferred solution, the discharge port is also provided with a door plate, and the inner side wall of the first reinforcing strip is also provided with a plurality of bayonet openings. It is arranged inside the bayonet, and the nut passes through the pressing plate and is threadedly connected to the shell of the drum machine.

优选方案中,门板上设有把手。In a preferred solution, a handle is provided on the door panel.

优选方案中,砾磨机壳体上方设有保护罩,砾磨机壳体下方设有下料斗,砾磨机壳体上还设有透明的观察口。In a preferred solution, a protective cover is arranged above the shell of the pebble mill, a lower hopper is arranged under the shell of the pebble mill, and a transparent observation port is also arranged on the shell of the pebble mill.

优选方案中,转鼓机的进料口设在砾磨机壳体一侧,砾磨机壳体一侧设有进料斗,进料斗下端设有进料槽,进料斗设在移动架上,移动架下方设有多个万向轮,进料斗通过移动架移动,使进料斗的进料槽从进料口伸入到转鼓机内部。In a preferred solution, the feeding port of the rotary drum machine is set on one side of the shell of the pebble mill, the shell side of the pebble mill is provided with a feeding hopper, the lower end of the feeding hopper is provided with a feeding trough, and the feeding hopper is set on the mobile side. On the frame, there are multiple universal wheels under the moving frame, and the feeding hopper moves through the moving frame, so that the feeding groove of the feeding hopper extends from the feeding port to the inside of the drum machine.

优选方案中,砾磨机壳体设在支撑架上,支撑架一侧还设有侧支撑台,侧支撑台上设有齿轮箱和驱动电机,驱动电机与齿轮箱连接,转鼓机另一端的转动轴通过传到带与齿轮箱和连接;In the preferred solution, the shell of the pebble mill is arranged on the support frame, and one side of the support frame is also provided with a side support table. The side support table is provided with a gear box and a drive motor. The rotating shaft is connected with the gear box through the transmission belt;

砾磨机壳体另一侧还设有电控箱,电控箱与驱动电机电连接。An electric control box is also arranged on the other side of the shell of the pebble mill, and the electric control box is electrically connected with the driving motor.

本发明提供了一种对机制骨料进行整形的砾磨机,根据矿石性质选择合适筒体直径和转速,保障骨料颗粒在筒体内的弱冲击和磨蚀力度,可极大减少骨料颗粒碎裂为小颗粒,从而可适当延长整形时间。使骨料颗粒达到更佳球形度,减少骨料颗粒棱角,提高骨料颗粒表面光滑度。依靠骨料颗粒之间的冲击和磨蚀,不需要添加其它磨矿介质,减少介质对骨料颗粒冲击破碎,保障整形效果的同时,极大降低能耗和材料消耗。内外筒壁双层强制分级: 砾磨机中大颗粒物料有更大的重力势能,小颗粒物料更容易破裂和磨蚀,可有效提高机制骨料的整形质量和整形效率,从而获得粒形更好的骨料产品,改善浆体流动性,降低单位体积用水量和胶凝材料用量,提高混凝土工作性、耐久性等多项性能。The invention provides a pebble mill for shaping machine-made aggregates. According to the properties of the ore, an appropriate cylinder diameter and rotational speed are selected to ensure the weak impact and abrasion strength of the aggregate particles in the cylinder, and can greatly reduce the crushing of the aggregate particles. It is broken into small particles, so that the shaping time can be appropriately extended. Make the aggregate particles achieve better sphericity, reduce the edges and corners of the aggregate particles, and improve the surface smoothness of the aggregate particles. Relying on the impact and abrasion between aggregate particles, there is no need to add other grinding media, reducing the impact and crushing of the media on the aggregate particles, ensuring the shaping effect, and greatly reducing energy consumption and material consumption. Double-layer forced grading on the inner and outer cylinder walls: the large-grained materials in the pebble mill have greater gravitational potential energy, and the small-grained materials are more easily broken and eroded, which can effectively improve the shaping quality and shaping efficiency of the machine-made aggregates, so as to obtain a better grain shape. It can improve the fluidity of the slurry, reduce the water consumption per unit volume and the amount of cementitious materials, and improve the workability and durability of concrete.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:

图1是本发明总体结构图;Fig. 1 is the overall structure diagram of the present invention;

图2是本发明保护罩打开结构图;Fig. 2 is the open structure diagram of the protective cover of the present invention;

图3是本发明主视剖视结构图;Fig. 3 is the front sectional structure diagram of the present invention;

图4是本发明转鼓机外观结构图;Fig. 4 is the appearance structure diagram of the rotary drum machine of the present invention;

图5是本发明转鼓机内部内筒网安装结构图;Fig. 5 is the installation structure diagram of the inner cylinder net inside the drum machine of the present invention;

图中:保护罩1;进料斗2;电控箱3;移动架4;万向轮401;砾磨机壳体5;观察口501;下料斗502;齿轮箱6;支撑架7;侧支撑台8;驱动电机9;皮带保护罩10;转鼓机11;进料口1101;外筒网罩1102;第一加强条1103;卡口1104;出料口1105;导料板1106;内筒网1107;提升板1108;第二加强条1104;传到带12;门板13;把手1301;压板14。In the figure: protective cover 1; feeding hopper 2; electric control box 3; moving frame 4; universal wheel 401; Support table 8; drive motor 9; belt protection cover 10; drum machine 11; feeding port 1101; outer cylinder net cover 1102; first reinforcing strip 1103; bayonet 1104; The cylinder net 1107; the lifting plate 1108; the second reinforcing strip 1104; the transmission belt 12; the door panel 13;

具体实施方式Detailed ways

实施例1Example 1

如图1~4所示,一种对机制骨料进行整形的砾磨机,该砾磨机包括砾磨机壳体5和转鼓机11,转鼓机11机体中部覆盖有外筒网罩1102,转鼓机11一端设有进料口1101,另一端设有转动轴,转鼓机11环形机体两侧通过锥形的筒体与进料口1101和转动轴连接,转鼓机11两端与砾磨机壳体5转动连接,进料口1101与转鼓机11机体内部连通,转鼓机11机体内部还设有环形结构的内筒网1107,内筒网1107上设有多个开口,开口上设有导料板1106,导料板1106一端与内筒网1107开口一侧连接,另一端抵靠在外筒网罩1102内部。粒度小于4.75mm颗粒通过内筒网1107上的小孔,离开内筒网1107的整形区,进入外筒网罩1102与内筒网1107之间分级区。粒度小于4.75mm颗粒在分级区进行筛分分级,小于外筒网罩1102筛网尺寸的颗粒排出筒外。大于外筒网罩1102筛网尺寸的颗粒,由导料板1106导引再次返回内筒网1107内部的整形区。As shown in Figures 1 to 4, a pebble mill for shaping mechanism aggregates, the pebble mill includes a pebble mill shell 5 and a drum machine 11, and the middle of the drum machine 11 is covered with an outer cylinder mesh cover 1102, one end of the drum machine 11 is provided with a feeding port 1101, and the other end is provided with a rotating shaft. The end is rotatably connected with the shell 5 of the pebble mill, the feed port 1101 is communicated with the inside of the drum machine 11, and the drum machine 11 is also provided with an inner cylinder net 1107 of annular structure, and the inner cylinder net 1107 is provided with a plurality of The opening is provided with a material guide plate 1106 , one end of the material guide plate 1106 is connected to the opening side of the inner cylinder net 1107 , and the other end abuts against the inside of the outer cylinder net cover 1102 . Particles with a particle size smaller than 4.75mm pass through the small holes on the inner cylinder net 1107, leave the shaping area of the inner cylinder mesh 1107, and enter the classification area between the outer cylinder mesh cover 1102 and the inner cylinder mesh 1107. Particles with a particle size smaller than 4.75mm are screened and classified in the classification area, and particles smaller than the screen size of the outer cylinder mesh cover 1102 are discharged out of the cylinder. Particles larger than the screen size of the outer cylinder mesh cover 1102 are guided by the material guide plate 1106 to return to the shaping area inside the inner cylinder mesh 1107 again.

优选方案中,多个导料板1106沿转鼓机11轴心均匀阵列设置,导料板1106倾斜设置。导料板1106倾斜设置方便颗粒导向到内筒网1107内部进行整形。In a preferred solution, a plurality of material guide plates 1106 are arranged in a uniform array along the axis of the drum machine 11, and the material guide plates 1106 are arranged obliquely. The inclined setting of the material guide plate 1106 is convenient for the particles to be guided to the inside of the inner cylinder net 1107 for shaping.

优选方案中,内筒网1107两端与转鼓机11两侧的锥形的筒体连接,内筒网1107内部设有多个伸出的提升板1108。相邻的提升板1108之间存放大量的骨料,随着转鼓机11旋转,相邻的提升板1108之间的骨料被提升至一定高度后抛落而下,使物料与物料或筒体间形成弱冲击和相互摩擦。In a preferred solution, both ends of the inner cylinder net 1107 are connected to the conical cylinders on both sides of the drum machine 11 , and a plurality of protruding lifting plates 1108 are provided inside the inner cylinder net 1107 . A large amount of aggregate is stored between the adjacent lifting plates 1108. With the rotation of the drum machine 11, the aggregate between the adjacent lifting plates 1108 is lifted to a certain height and then thrown down, so that the material is separated from the material or the drum. Weak impact and mutual friction are formed between the bodies.

优选方案中,转鼓机11上设有多个加强条,转鼓机11环形机体两侧锥形的筒体通过加强条连接,外筒网罩1102外表面抵靠在加强条上。加强条包括第一加强条1103和第二加强条1104,转鼓机11上设有出料口1105,两个第一加强条1103设在出料口1105两侧。第一加强条1103和第二加强条1104由于加强整个转鼓机11刚性结构。In a preferred solution, the drum machine 11 is provided with a plurality of reinforcing bars, the conical cylinders on both sides of the annular body of the drum machine 11 are connected by the reinforcing bars, and the outer surface of the outer cylinder net cover 1102 abuts on the reinforcing bars. The reinforcing bars include a first reinforcing bar 1103 and a second reinforcing bar 1104 , a discharge port 1105 is provided on the drum machine 11 , and two first reinforcing bars 1103 are provided on both sides of the discharge port 1105 . The first reinforcement strip 1103 and the second reinforcement strip 1104 strengthen the rigid structure of the entire drum machine 11 .

优选方案中,出料口1105上还设有门板14,第一加强条1103内侧壁上还设有多个卡口1104,门板14两侧通过多个压板14压紧在出料口1105上,压板14一端压在门板14上,另一端设在卡口1103内部,螺母穿过压板14与转鼓机11外壳螺纹连接。安装压板14时先将压板14插入到卡口1103内部,用于稳定压板14,压板14也不会轻易脱落,方便固定整个门板14后再通过螺母锁紧。In a preferred solution, the discharge port 1105 is further provided with a door plate 14, the inner side wall of the first reinforcing strip 1103 is also provided with a plurality of bayonet openings 1104, and both sides of the door plate 14 are pressed on the discharge port 1105 by a plurality of pressing plates 14, One end of the pressing plate 14 is pressed on the door plate 14 , and the other end is arranged inside the bayonet 1103 , and the nut passes through the pressing plate 14 and is threadedly connected to the casing of the drum machine 11 . When installing the pressure plate 14, first insert the pressure plate 14 into the bayonet 1103 to stabilize the pressure plate 14, and the pressure plate 14 will not fall off easily, which is convenient to fix the entire door panel 14 and then lock it with a nut.

优选方案中,门板14上设有把手1301。方便安装和卸下门板14。In a preferred solution, a handle 1301 is provided on the door panel 14 . It is convenient to install and remove the door panel 14.

优选方案中,砾磨机壳体5上方设有保护罩1,砾磨机壳体5下方设有下料斗502,砾磨机壳体5上还设有透明的观察口501。保护罩1防止物料在转鼓机11上飞溅,观察口501方便观察砾磨机壳体5内部的情况。In a preferred solution, a protective cover 1 is provided above the pebble mill shell 5 , a lower hopper 502 is disposed below the pebble mill shell 5 , and a transparent observation port 501 is further provided on the pebble mill shell 5 . The protective cover 1 prevents materials from splashing on the drum machine 11 , and the observation port 501 is convenient for observing the inside of the shell 5 of the pebble mill.

优选方案中,转鼓机11的进料口1101设在砾磨机壳体5一侧,砾磨机壳体5一侧设有进料斗2,进料斗2下端设有进料槽201,进料斗2设在移动架4上,移动架4下方设有多个万向轮401,进料斗2通过移动架4移动,使进料斗2的进料槽201从进料口1101伸入到转鼓机11内部。将进料斗2移动到砾磨机壳体5一侧的进料口1101位置,进料斗2的进料槽201伸入到进料口1101内部。In a preferred solution, the feeding port 1101 of the rotary drum machine 11 is provided on the side of the shell 5 of the pebble mill, the shell 5 of the pebble mill is provided with a feeding hopper 2, and the lower end of the feeding hopper 2 is provided with a feeding slot 201 , the feeding hopper 2 is set on the moving frame 4, and a plurality of universal wheels 401 are arranged under the moving frame 4. The feeding hopper 2 moves through the moving frame 4, so that the feeding chute 201 of the feeding hopper 2 is moved from the feeding port 1101 Protrudes into the drum machine 11 . Move the feeding hopper 2 to the position of the feeding port 1101 on the side of the shell 5 of the pebble mill, and the feeding groove 201 of the feeding hopper 2 extends into the interior of the feeding port 1101 .

优选方案中,砾磨机壳体5设在支撑架7上,支撑架7一侧还设有侧支撑台8,侧支撑台8上设有齿轮箱6和驱动电机9,驱动电机9与齿轮箱6连接,转鼓机11另一端的转动轴通过传到带12与齿轮箱6和连接,砾磨机壳体5另一侧还设有电控箱3,电控箱3与驱动电机9电连接。驱动电机9通过齿轮箱6驱动整个转鼓机11转动,电控箱3控制驱动电机9正反转。In the preferred solution, the shell 5 of the pebble mill is arranged on the support frame 7, and a side support table 8 is also arranged on one side of the support frame 7. The side support table 8 is provided with a gear box 6 and a drive motor 9. The box 6 is connected, the rotating shaft at the other end of the drum machine 11 is connected with the gear box 6 through the transmission belt 12, the other side of the pebble mill shell 5 is also provided with an electric control box 3, and the electric control box 3 is connected with the drive motor 9 electrical connection. The drive motor 9 drives the entire drum machine 11 to rotate through the gear box 6, and the electric control box 3 controls the drive motor 9 to rotate forward and reverse.

实施例2Example 2

结合实施例1进一步说明,如图1-5所示,为防止过粉碎造成骨料颗粒损失,在整形的过程中,通过内外筒壁筛孔强制分级,能通过外筒筛孔的小颗粒物料及时排出,极大减少小颗粒物料碎裂过粉碎。能通过内筒筛孔但大于外筒筛孔的中等粒度颗粒,在内筒整形区和外筒分级区循环,通过适当调整导料板1106端开孔尺寸,可以调节循环时间,减少中等颗粒物料在整形区作用时间,保障整形的同时减少碎裂和过粉碎。设置内外双层筒壁,内筒筛孔尺寸较大,外筒筛孔尺寸较小,物料需先通过内筒筛孔,才会进入外筒分级区,防止过大颗粒对外层筛网的剧烈冲击,保护外层筛网使用寿命。Further description in conjunction with Example 1, as shown in Figures 1-5, in order to prevent the loss of aggregate particles caused by over-grinding, in the process of shaping, forced classification through the sieve holes of the inner and outer cylinder walls, and small particles that can pass through the sieve holes of the outer cylinder. Timely discharge, greatly reducing the fragmentation and over-grinding of small particle materials. Medium-sized particles that can pass through the sieve hole of the inner cylinder but larger than the sieve hole of the outer cylinder circulate in the shaping area of the inner cylinder and the classification area of the outer cylinder. The action time in the shaping area ensures shaping while reducing fragmentation and over-crushing. Set up inner and outer double-layer cylinder walls, the inner cylinder sieve size is larger, and the outer cylinder sieve size is smaller. The material needs to pass through the inner cylinder sieve first before entering the outer cylinder grading area to prevent excessive particles from violently affecting the outer screen. Impact, protect the service life of the outer screen.

根据骨料颗粒入料粒度和目标整形效果的不同,设置合适提升板及筒体转速,保障整形效果减少过粉碎。有动力装置驱动机架上的筒体逆时针旋转,物料从加料口由导料槽进入筒体,物料在内筒网1107及提升板1108的摩擦及推动作用下随着筒体旋转,旋转提升至一定高度后抛落而下,使物料与物料或筒体间形成弱冲击和相互摩擦。通过弱冲击和摩擦使物料棱角受到冲击和磨蚀,从而改变骨料颗粒形状,达到更加优良粒形,减少骨料颗粒中针片状颗粒含量和不规则颗粒。According to the different feeding particle size of the aggregate particles and the target shaping effect, set the appropriate lifting plate and cylinder speed to ensure the shaping effect and reduce over-crushing. There is a power device to drive the cylinder on the frame to rotate counterclockwise, the material enters the cylinder from the feeding port from the feeding chute, and the material rotates with the cylinder under the friction and pushing action of the inner cylinder net 1107 and the lifting plate 1108, and rotates and lifts. After reaching a certain height, it will be thrown down, causing weak impact and mutual friction between the material and the material or the cylinder. Through weak impact and friction, the edges and corners of the material are impacted and eroded, thereby changing the shape of the aggregate particles, achieving a better particle shape, and reducing the content of needle-like particles and irregular particles in the aggregate particles.

粒度小于4.75mm颗粒通过内筒网1107上的小孔,离开内筒网1107的整形区,进入外筒网罩1102与内筒网1107之间分级区。粒度小于4.75mm颗粒在分级区进行筛分分级,小于外筒网罩1102筛网尺寸的颗粒排出筒外。大于外筒网罩1102筛网尺寸的颗粒,由导料板1106导引再次返回内筒网1107内部的整形区。Particles with a particle size smaller than 4.75mm pass through the small holes on the inner cylinder net 1107, leave the shaping area of the inner cylinder mesh 1107, and enter the classification area between the outer cylinder mesh cover 1102 and the inner cylinder mesh 1107. Particles with a particle size smaller than 4.75mm are screened and classified in the classification area, and particles smaller than the screen size of the outer cylinder mesh cover 1102 are discharged out of the cylinder. Particles larger than the screen size of the outer cylinder mesh cover 1102 are guided by the material guide plate 1106 to return to the shaping area inside the inner cylinder mesh 1107 again.

上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内,对于尾矿等其他固体的整形,也在本发明保护之列。The above-mentioned embodiments are only the preferred technical solutions of the present invention, and should not be regarded as limitations of the present invention. The protection scope of the present invention should be based on the technical solutions recorded in the claims, including the equivalents of the technical features in the technical solutions recorded in the claims. The alternative is protection scope. That is, equivalent replacements and improvements within this scope are also within the protection scope of the present invention, and the shaping of other solids such as tailings is also included in the protection scope of the present invention.

Claims (10)

1.一种对机制骨料进行整形的砾磨机,其特征是:该砾磨机包括砾磨机壳体(5)和转鼓机(11),转鼓机(11)机体中部覆盖有外筒网罩(1102),转鼓机(11)一端设有进料口(1101),另一端设有转动轴,转鼓机(11)环形机体两侧通过锥形的筒体与进料口(1101)和转动轴连接,转鼓机(11)两端与砾磨机壳体(5)转动连接,进料口(1101)与转鼓机(11)机体内部连通,转鼓机(11)机体内部还设有环形结构的内筒网(1107),内筒网(1107)上设有多个开口,开口上设有导料板(1106),导料板(1106)一端与内筒网(1107)开口一侧连接,另一端抵靠在外筒网罩(1102)内部。1. A pebble mill for shaping mechanism aggregates, characterized in that: the pebble mill comprises a pebble mill shell (5) and a drum machine (11), and the middle of the drum machine (11) body is covered with The outer cylinder mesh cover (1102), one end of the drum machine (11) is provided with a feeding port (1101), and the other end is provided with a rotating shaft, the two sides of the ring body of the drum machine (11) pass through the conical cylinder and feed The port (1101) is connected with the rotating shaft, the two ends of the drum machine (11) are rotatably connected with the shell of the pebble mill (5), the feed port (1101) is communicated with the inside of the body of the drum machine (11), and the drum machine ( 11) There is also a ring-shaped inner cylinder net (1107) inside the body. The inner cylinder net (1107) is provided with a plurality of openings, and the openings are provided with a material guide plate (1106), one end of the material guide plate (1106) is connected to the inner The opening side of the cylinder net (1107) is connected, and the other end abuts against the inside of the outer cylinder mesh cover (1102). 2.根据权利要求1所述的一种对机制骨料进行整形的砾磨机,其特征是:多个导料板(1106)沿转鼓机(11)轴心均匀阵列设置,导料板(1106)倾斜设置。2. A pebble mill for shaping machine-made aggregates according to claim 1, characterized in that: a plurality of guide plates (1106) are arranged in a uniform array along the axis of the drum machine (11), and the guide plates (1106) Tilt setting. 3.根据权利要求1所述的一种对机制骨料进行整形的砾磨机,其特征是:内筒网(1107)两端与转鼓机(11)两侧的锥形的筒体连接,内筒网(1107)内部设有多个伸出的提升板(1108)。3. The pebble mill for shaping machine-made aggregates according to claim 1, characterized in that: both ends of the inner cylinder net (1107) are connected to the conical cylinders on both sides of the drum machine (11). , the inner cylinder net (1107) is provided with a plurality of protruding lifting plates (1108). 4.根据权利要求1所述的一种对机制骨料进行整形的砾磨机,其特征是:转鼓机(11)上设有多个加强条,转鼓机(11)环形机体两侧锥形的筒体通过加强条连接,外筒网罩(1102)外表面抵靠在加强条上。4. A pebble mill for shaping mechanism aggregates according to claim 1, characterized in that: the drum machine (11) is provided with a plurality of reinforcing bars, and both sides of the annular body of the drum machine (11) are provided with a plurality of reinforcing bars. The conical cylinders are connected by reinforcing strips, and the outer surface of the outer cylinder net cover (1102) abuts on the reinforcing strips. 5.根据权利要求4所述的一种对机制骨料进行整形的砾磨机,其特征是:加强条包括第一加强条(1103)和第二加强条(1104),转鼓机(11)上设有出料口(1105),两个第一加强条(1103)设在出料口(1105)两侧。5. The pebble mill for shaping mechanism aggregates according to claim 4, wherein the reinforcing bar comprises a first reinforcing bar (1103) and a second reinforcing bar (1104), and the drum machine (11 ) is provided with a discharge port (1105), and two first reinforcing strips (1103) are arranged on both sides of the discharge port (1105). 6.根据权利要求5所述的一种对机制骨料进行整形的砾磨机,其特征是:出料口(1105)上还设有门板(14),第一加强条(1103)内侧壁上还设有多个卡口(1104),门板(14)两侧通过多个压板(14)压紧在出料口(1105)上,压板(14)一端压在门板(14)上,另一端设在卡口(1103)内部,螺母穿过压板(14)与转鼓机(11)外壳螺纹连接。6. The pebble mill for shaping machine-made aggregates according to claim 5, characterized in that: the discharge port (1105) is further provided with a door plate (14), and the inner wall of the first reinforcing strip (1103) There are also a plurality of bayonet openings (1104) on both sides of the door panel (14), which are pressed on the discharge port (1105) by a plurality of pressure plates (14), one end of the pressure plate (14) is pressed on the door plate (14), and the other side is pressed against the door plate (14). One end is arranged inside the bayonet (1103), and the nut passes through the pressing plate (14) and is threadedly connected to the shell of the drum machine (11). 7.根据权利要求6所述的一种对机制骨料进行整形的砾磨机,其特征是:门板(14)上设有把手(1301)。7. The pebble mill for shaping machine-made aggregates according to claim 6, wherein a handle (1301) is provided on the door panel (14). 8.根据权利要求1所述的一种对机制骨料进行整形的砾磨机,其特征是:砾磨机壳体(5)上方设有保护罩(1),砾磨机壳体(5)下方设有下料斗(502),砾磨机壳体(5)上还设有透明的观察口(501)。8. A pebble mill for shaping mechanism aggregates according to claim 1, characterized in that: a protective cover (1) is provided above the pebble mill shell (5), and the pebble mill shell (5) is provided with a protective cover (1). ) is provided with a lower hopper (502), and a transparent observation port (501) is also provided on the shell (5) of the pebble mill. 9.根据权利要求1所述的一种对机制骨料进行整形的砾磨机,其特征是:转鼓机(11)的进料口(1101)设在砾磨机壳体(5)一侧,砾磨机壳体(5)一侧设有进料斗(2),进料斗(2)下端设有进料槽(201),进料斗(2)设在移动架(4)上,移动架(4)下方设有多个万向轮(401),进料斗(2)通过移动架(4)移动,使进料斗(2)的进料槽(201)从进料口(1101)伸入到转鼓机(11)内部。9. A pebble mill for shaping mechanism aggregates according to claim 1, characterized in that: the feed port (1101) of the drum machine (11) is located in the shell (5)-1 of the pebble mill. A feeding hopper (2) is provided on one side of the shell (5) of the pebble mill, a feeding trough (201) is provided at the lower end of the feeding hopper (2), and the feeding hopper (2) is arranged on the moving frame (4). There are a plurality of universal wheels (401) under the moving frame (4), and the feeding hopper (2) is moved by the moving frame (4), so that the feeding trough (201) of the feeding hopper (2) is fed from the The mouth (1101) extends into the drum machine (11). 10.根据权利要求1所述的一种对机制骨料进行整形的砾磨机,其特征是:砾磨机壳体(5)设在支撑架(7)上,支撑架(7)一侧还设有侧支撑台(8),侧支撑台(8)上设有齿轮箱(6)和驱动电机(9),驱动电机(9)与齿轮箱(6)连接,转鼓机(11)另一端的转动轴通过传到带(12)与齿轮箱(6)和连接;10. A pebble mill for shaping machine-made aggregates according to claim 1, characterized in that: the pebble mill shell (5) is arranged on the support frame (7), and one side of the support frame (7) There is also a side support table (8), a gear box (6) and a drive motor (9) are arranged on the side support table (8), the drive motor (9) is connected with the gear box (6), and the drum machine (11) The rotating shaft at the other end is connected with the gearbox (6) through the transmission belt (12); 砾磨机壳体(5)另一侧还设有电控箱(3),电控箱(3)与驱动电机(9)电连接。An electric control box (3) is also provided on the other side of the shell (5) of the pebble mill, and the electric control box (3) is electrically connected with the driving motor (9).
CN202210340904.3A 2022-04-02 2022-04-02 Gravel grinding machine for shaping machine-made aggregate Pending CN114887718A (en)

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