CN114878343A - Insulator iron cap quality detection device - Google Patents

Insulator iron cap quality detection device Download PDF

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Publication number
CN114878343A
CN114878343A CN202210491371.9A CN202210491371A CN114878343A CN 114878343 A CN114878343 A CN 114878343A CN 202210491371 A CN202210491371 A CN 202210491371A CN 114878343 A CN114878343 A CN 114878343A
Authority
CN
China
Prior art keywords
fixedly connected
cylinder
detection device
clamping table
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210491371.9A
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Chinese (zh)
Inventor
郭凯
何立斌
夏立芳
刘常斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Jinkai Electric Power Gold Tool Co ltd
Original Assignee
Shandong Jinkai Electric Power Gold Tool Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Jinkai Electric Power Gold Tool Co ltd filed Critical Shandong Jinkai Electric Power Gold Tool Co ltd
Priority to CN202210491371.9A priority Critical patent/CN114878343A/en
Publication of CN114878343A publication Critical patent/CN114878343A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0032Generation of the force using mechanical means

Abstract

The invention provides a quality detection device for an insulator iron cap, which belongs to the technical field of insulator iron caps and comprises a detection device body, a detection device body and a detection device body, wherein the detection device body is provided with a detection hole; a clamping table; the fixing seat is fixedly connected to the upper end of the clamping table; fixture, fixture includes: the rectangular sliding chute is arranged at the upper end of the clamping table; the rectangular sliding block is connected in the rectangular sliding groove in a sliding manner; this facility is through carrying out the centre gripping to the insulator iron hat to the atress quality to insulator iron hat cladding material detects, can be according to the actual conditions when practical application, change to the puncture awl, thereby can reach the check effect that does not stop, also can set up infrared inductor and external equipment and be connected, to the control of first cylinder and second cylinder, when the staff is when contact apparatus, can stop the operation of first cylinder and second cylinder, thereby reach the effect that reduces staff's potential safety hazard.

Description

Insulator iron cap quality detection device
Technical Field
The invention belongs to the technical field of insulator caps, and particularly relates to a quality detection device for an insulator cap.
Background
The insulator is mainly used for providing mechanical fixation and electrical insulation for electrical equipment, conductors and the like in a power transmission and supply line, the porcelain insulator is composed of an iron cap, a porcelain piece and a steel pin, the iron cap is malleable cast iron, the steel pin is low-carbon steel, and the iron piece and the porcelain piece are glued by cement. The iron cap and the steel foot of each insulator are insulated.
When carrying out the centre gripping to the insulator cap iron among the prior art, it is not hard up to appear easily, leads to the detection effect not ideal enough, has reduced production efficiency, and when examining, has increased the problem of staff's potential safety hazard.
Disclosure of Invention
The invention aims to provide a quality detection device for an insulator iron cap, and aims to solve the problems that in the prior art, when the insulator iron cap is clamped, looseness is easy to occur, the detection effect is not ideal enough, the production efficiency is reduced, and potential safety hazards of workers are increased during detection.
In order to achieve the purpose, the invention provides the following technical scheme:
an insulator cap quality detection device, comprising:
a clamping table;
the fixing seat is fixedly connected to the upper end of the clamping table;
a clamping mechanism, the clamping mechanism comprising:
the rectangular sliding chute is arranged at the upper end of the clamping table;
the rectangular sliding block is connected in the rectangular sliding groove in a sliding manner;
the two clamping blocks are respectively and fixedly connected to the upper ends of the rectangular sliding block and the clamping table;
the pull rod is fixedly connected to one side end of one clamping block;
the connecting rod is fixedly connected to one side end of the pull rod;
the second cylinder is fixedly connected to the upper end of the fixed seat, and one side end of the connecting rod is fixedly connected to the thin rod of the second cylinder; and
and the two limiting blocks are fixedly connected to the upper end of the clamping table.
According to a preferable scheme of the invention, the upper end of the clamping table is fixedly connected with a supporting frame, the upper end of the supporting frame is fixedly connected with a first air cylinder, and the upper inner wall of the supporting frame is fixedly connected with an anti-shaking frame.
As a preferable scheme of the present invention, a threaded ring is fixedly connected to a thin rod of the first cylinder, a threaded rod is fixedly connected to the threaded ring through threads, and a puncture cone is fixedly connected to a lower end of the threaded rod.
As a preferable scheme of the present invention, two infrared sensors are fixedly connected to one side end of the supporting frame.
As a preferable scheme of the invention, four buffer plates are fixedly connected to one side ends of the two clamping blocks.
According to a preferable scheme of the invention, the lower end of the clamping table is fixedly connected with a fixing plate, the upper end of the fixing plate is provided with four positioning holes, and the lower end of the fixing plate is fixedly connected with an abrasion-resistant plate.
Compared with the prior art, the invention has the beneficial effects that:
1. in this scheme, through putting the insulator iron hat between two grip blocks, set up the second cylinder and drive the pull rod, carry out the centre gripping to the insulator iron hat to can carry out the effect that detects to the insulator iron hat, through setting up the first cylinder on the support frame, drive the puncture awl and remove, can puncture the insulator cladding material, thereby the effect of detectable insulator iron hat cladding material impaired power.
2. In this scheme, through setting up the infra red ray sensor in support frame one end, can be connected infra red ray sensor and external equipment, control second cylinder and first cylinder, when the staff contacted the machine, can be with first cylinder and second cylinder shutdown.
3. In this scheme, through setting up the buffer board in grip block one end, when two grip blocks when the centre gripping, be difficult for resulting in the impaired effect of grip block, through setting up the stopper on pressing from both sides the bench, can carry out spacing effect to one of them grip block when removing.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of a first perspective of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a cross-sectional view of the clamping table of FIG. 2 according to the present invention;
FIG. 4 is a perspective view of the present invention from a second perspective.
In the figure: 1. a first cylinder; 2. a support frame; 3. an infrared sensor; 4. a second cylinder; 5. a threaded ring; 6. a screw; 7. puncturing a awl; 8. an anti-shake frame; 9. a connecting rod; 10. a limiting block; 11. a clamping block; 12. a rectangular slider; 13. a pull rod; 14. a buffer plate; 15. a fixed seat; 16. a clamping table; 17. a fixing plate; 18. a wear plate; 19. positioning holes; 20. a rectangular chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1-4, the present invention provides the following technical solutions:
an insulator cap quality detection device, comprising:
a clamping table 16;
the fixed seat 15 is fixedly connected to the upper end of the clamping table 16;
fixture, fixture includes:
a rectangular chute 20 opened at the upper end of the clamping table 16;
the rectangular sliding block 12 is connected in the rectangular sliding groove 20 in a sliding manner;
the two clamping blocks 11 are respectively and fixedly connected to the upper ends of the rectangular sliding block 12 and the clamping table 16;
a pull rod 13 fixedly connected to one side end of one of the clamping blocks 11;
the connecting rod 9 is fixedly connected to one side end of the pull rod 13;
the second cylinder 4 is fixedly connected to the upper end of the fixed seat 15, and one side end of the connecting rod 9 is fixedly connected to a thin rod of the second cylinder 4; and
and the two limiting blocks 10 are fixedly connected to the upper end of the clamping table 16.
In the embodiment of the invention, the insulator iron cap is placed between two clamping blocks 11, the second air cylinder 4 is arranged to drive the clamping blocks 11 to clamp, so that the effect of firmer detection is achieved, the first air cylinder 1 arranged on the support frame 2 drives the puncture cone 7 to move, the insulator iron cap can be punctured, so that the damage degree of the insulator iron cap coating can be detected, the puncture cone 7 can be replaced through the thread ring 5 arranged under the first air cylinder 1, so that different detection procedures can be performed, the anti-shaking frame 8 arranged under the support frame 2 is used for stabilizing the screw rod of the first air cylinder 1, the puncture cone 7 is not easy to shake during puncturing, the infrared inductor 3 arranged at one end of the support frame 2 can be connected with external equipment, and the first air cylinder 1 and the second air cylinder 4 are controlled, when the staff contacts equipment, the effect of steerable first cylinder 1 and the 4 stall of second cylinder, through the buffer board 14 that sets up in grip block 11 one end, when two grip blocks 11 are when the centre gripping, the effect of buffering carries out, thereby the life of grip block 11 has been increased, through setting up rectangle slider 12 under grip block 11, when grip block 11 is when the centre gripping, more stable effect, through setting up stopper 10 on the clamp platform 16, has played and has carried out spacing effect to one of them grip block 11, what need explain is: the specific types of the first cylinder 1, the infrared sensor 3 and the second cylinder 4 are selected by a person skilled in the art, and the connection of the first cylinder 1, the infrared sensor 3 and the second cylinder 4 via an external power supply belongs to the prior art, and the detailed description is omitted.
Specifically, referring to fig. 2, a supporting frame 2 is fixedly connected to an upper end of the clamping table 16, a first cylinder 1 is fixedly connected to an upper end of the supporting frame 2, and an anti-shake frame 8 is fixedly connected to an upper inner wall of the supporting frame 2.
In this embodiment: through setting up anti-shake frame 8 under support frame 2, played the effect of stabilizing the operation of first cylinder 1.
Specifically referring to fig. 2, a threaded ring 5 is fixedly connected to a thin rod of the first cylinder 1, a screw rod 6 is fixedly connected to the threaded ring 5 through threads, and a puncture cone 7 is fixedly connected to the lower end of the screw rod 6.
In this embodiment: through setting up puncture awl 7 under first cylinder 1, played the effect of puncturing the insulator hat, the effect of the impaired degree of testable insulator hat cladding material has played the effect of removable puncture awl 7 through setting up screw ring 5 under first cylinder 1 to can just change the test item.
Specifically referring to fig. 2, two infrared sensors 3 are fixedly connected to one side end of the supporting frame 2.
In this embodiment: through setting up the infrared inductor 3 in 2 one ends of support frame, the accessible carries out connection control first cylinder 1 and second cylinder 4 with external equipment, when staff's contact apparatus, steerable first cylinder 1 and the second cylinder 4 bring to rest to the effect that has reduced staff's potential safety hazard has been played.
Specifically referring to fig. 2, four buffer plates 14 are fixedly connected to one side ends of the two clamping blocks 11.
In this embodiment: through the buffer plate 14 arranged on one side of the clamping block 11, when the clamping block 11 is clamped, the damage degree between the two clamping blocks 11 is reduced, and the service life of the clamping block 11 is prolonged.
Specifically referring to fig. 2, a fixing plate 17 is fixedly connected to the lower end of the clamping table 16, four positioning holes 19 are formed in the upper end of the fixing plate 17, and an abrasion-resistant plate 18 is fixedly connected to the lower end of the fixing plate 17.
In this embodiment: through setting up locating hole 19 on fixed plate 17, can carry out the effect of fixing fixed plate 17 and connection face, through setting up antifriction plate 18 under fixed plate 17, reduced fixed plate 17 and the effect that the face contact led to the fact wearing and tearing.
The working principle and the using process of the invention are as follows: the device is characterized in that an insulator iron cap is arranged between two clamping blocks 11, a second cylinder 4 is arranged to drive a connecting rod 9 to move, thereby clamping the insulator iron cap, arranging the first cylinder 1 to drive the puncture cone 7 to puncture the insulator iron cap, thereby achieving the effect of detecting the stress degree of the coating of the insulator iron cap, the device clamps the insulator iron cap, and the stress quality of the insulator iron cap plating layer is detected, and according to the actual situation in the actual application, the puncture cone 7 can be replaced, so that the continuous inspection effect can be achieved, the infrared inductor 3 can also be connected with external equipment, the control to first cylinder 1 and second cylinder 4 when the staff is in the contact equipment, can carry out the operation that stops first cylinder 1 and second cylinder 4 to reach the effect that reduces staff's potential safety hazard.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides an insulator cap quality testing device which characterized in that includes:
a clamping table (16);
the fixing seat (15) is fixedly connected to the upper end of the clamping table (16);
a clamping mechanism, the clamping mechanism comprising:
the rectangular sliding chute (20) is arranged at the upper end of the clamping table (16);
the rectangular sliding block (12) is connected in the rectangular sliding groove (20) in a sliding manner;
the two clamping blocks (11) are respectively and fixedly connected to the upper ends of the rectangular sliding block (12) and the clamping table (16);
the pull rod (13) is fixedly connected to one side end of one clamping block (11);
the connecting rod (9) is fixedly connected to one side end of the pull rod (13);
the second cylinder (4) is fixedly connected to the upper end of the fixed seat (15), and one side end of the connecting rod (9) is fixedly connected to a thin rod of the second cylinder (4); and
and the two limiting blocks (10) are fixedly connected to the upper end of the clamping table (16).
2. The insulator cap quality detection device according to claim 1, wherein: the upper end fixedly connected with support frame (2) of pressing from both sides platform (16), the first cylinder (1) of upper end fixedly connected with of support frame (2), the last inner wall fixedly connected with anti-shake frame (8) of support frame (2).
3. The insulator cap quality detection device according to claim 2, wherein: the fine rod of first cylinder (1) department fixedly connected with screw ring (5), through screw thread fixedly connected with screw rod (6) in screw ring (5), the lower extreme fixedly connected with puncture awl (7) of screw rod (6).
4. The insulator cap quality detection device according to claim 3, wherein: one side end of the support frame (2) is fixedly connected with two infrared sensors (3).
5. The insulator cap quality detection device according to claim 4, wherein: one side end of each of the two clamping blocks (11) is fixedly connected with four buffer plates (14).
6. The insulator cap quality detection device according to claim 5, wherein: the lower end of the clamping table (16) is fixedly connected with a fixing plate (17), the upper end of the fixing plate (17) is provided with four positioning holes (19), and the lower end of the fixing plate (17) is fixedly connected with a wear-resisting plate (18).
CN202210491371.9A 2022-05-07 2022-05-07 Insulator iron cap quality detection device Pending CN114878343A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210491371.9A CN114878343A (en) 2022-05-07 2022-05-07 Insulator iron cap quality detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210491371.9A CN114878343A (en) 2022-05-07 2022-05-07 Insulator iron cap quality detection device

Publications (1)

Publication Number Publication Date
CN114878343A true CN114878343A (en) 2022-08-09

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ID=82673218

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210491371.9A Pending CN114878343A (en) 2022-05-07 2022-05-07 Insulator iron cap quality detection device

Country Status (1)

Country Link
CN (1) CN114878343A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115112371A (en) * 2022-08-26 2022-09-27 苏州铁近机电科技股份有限公司 Bearing inner race detection device
CN117109905A (en) * 2023-10-18 2023-11-24 山西三新铸造有限公司 Automatic detection equipment and detection method for insulator steel cap test gauge

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115112371A (en) * 2022-08-26 2022-09-27 苏州铁近机电科技股份有限公司 Bearing inner race detection device
CN117109905A (en) * 2023-10-18 2023-11-24 山西三新铸造有限公司 Automatic detection equipment and detection method for insulator steel cap test gauge
CN117109905B (en) * 2023-10-18 2024-01-05 山西三新铸造有限公司 Automatic detection equipment and detection method for insulator steel cap test gauge

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