CN114878116A - Pipeline low temperature vibration test system and method - Google Patents
Pipeline low temperature vibration test system and method Download PDFInfo
- Publication number
- CN114878116A CN114878116A CN202210342422.1A CN202210342422A CN114878116A CN 114878116 A CN114878116 A CN 114878116A CN 202210342422 A CN202210342422 A CN 202210342422A CN 114878116 A CN114878116 A CN 114878116A
- Authority
- CN
- China
- Prior art keywords
- pipeline
- low
- switch valve
- temperature
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 127
- 238000000034 method Methods 0.000 title claims description 12
- 239000007788 liquid Substances 0.000 claims abstract description 110
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 106
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 53
- 238000007689 inspection Methods 0.000 claims abstract description 10
- 238000010998 test method Methods 0.000 claims description 7
- 230000005284 excitation Effects 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000011152 fibreglass Substances 0.000 claims description 2
- 238000004088 simulation Methods 0.000 abstract description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 210000000709 aorta Anatomy 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/02—Vibration-testing by means of a shake table
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/002—Thermal testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/007—Subject matter not provided for in other groups of this subclass by applying a load, e.g. for resistance or wear testing
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
本发明提供了一种管路低温振动试验系统,包括多功能控制台、低温液体贮箱罐、第一开关阀、第一低温液体加注管、压力表、第二开关阀、排气管、气密检查管、管路固定平台、自动平衡辅助支撑装置、第一连接工装、第二连接工装、低温防护板、振动台、第二加注管、第四开关阀、气枕管、泄压管、第三开关阀、温度传感器;所述多功能控制台包括氮气供给系统;所述低温防护板安装在所述自动平衡辅助支撑装置所具有的可活动部件的上端面上;自动平衡辅助支撑装置的可活动部件下端面与振动台连接;本发明通过整体的管路布置,配合外界低温液氮加注装置,为管路试件提供了深低温、高内压的环境,为宇航产品的管路低温振动试验提供了真实的模拟环境。
The invention provides a pipeline low temperature vibration test system, including a multi-function console, a low temperature liquid storage tank, a first switch valve, a first low temperature liquid filling pipe, a pressure gauge, a second switch valve, an exhaust pipe, Air tightness inspection tube, pipeline fixing platform, automatic balance auxiliary support device, first connection tool, second connection tool, low temperature protection plate, vibration table, second filling tube, fourth switch valve, air pillow tube, pressure relief pipe, third switch valve, temperature sensor; the multifunctional console includes a nitrogen supply system; the cryogenic protection plate is installed on the upper end surface of the movable part of the automatic balance auxiliary support device; automatic balance auxiliary support The lower end face of the movable part of the device is connected with the vibrating table; the present invention provides a deep low temperature and high internal pressure environment for the pipeline test piece through the overall pipeline arrangement and cooperates with the external low temperature liquid nitrogen filling device, which is suitable for aerospace products. The pipeline low temperature vibration test provides a real simulation environment.
Description
技术领域technical field
本发明涉及振动试验技术领域,具体地,涉及一种管路低温振动试验系统及方法,尤其地,涉及一种应用于宇航产品管路低温振动试验的系统及方法。The invention relates to the technical field of vibration testing, in particular, to a system and method for low-temperature vibration testing of pipelines, and in particular, to a system and method for low-temperature vibration testing of pipelines of aerospace products.
背景技术Background technique
为全面提高我国宇航产品的整体水平和能力,满足未来航天发展的需求,保持我国宇航技术在世界航天领域的大国地位,我国开展了新一代宇航产品的研制工作。与采用固体或固液混合型发动机技术的传统宇航产品不同,新一代宇航产品采用了先进的低温液体发动机,如何保证低温液体发动机这颗“心脏”在火箭飞行过程中正常工作,无疑火箭研制中核心问题。管路系统作为连接发动机与燃料箱之间至关重要的“主动脉”,其在飞行过程中需承受深低温、高频振动、高压等严酷的力学环境,其能否顺畅地向发动机运输燃料,是保证发动机正常工作的先决条件,甚至是决定火箭飞行成败的关键因素之一。In order to comprehensively improve the overall level and capability of my country's aerospace products, meet the needs of future aerospace development, and maintain the status of my country's aerospace technology as a major power in the world's aerospace field, my country has carried out the research and development of a new generation of aerospace products. Different from traditional aerospace products that use solid or solid-liquid hybrid engine technology, the new generation of aerospace products uses advanced cryogenic liquid engines. How to ensure that the "heart" of cryogenic liquid engines works normally during rocket flight key problem. The piping system, as a crucial "aorta" connecting the engine and the fuel tank, needs to withstand harsh mechanical environments such as deep and low temperature, high-frequency vibration, and high pressure during flight. Whether it can transport fuel to the engine smoothly , is a prerequisite to ensure the normal operation of the engine, and even one of the key factors that determine the success or failure of rocket flight.
为确保宇航产品在飞行过程中的可靠性,需在地面进行管路系统的深低温、高内压的真实动力学环境模拟,而如何构建深低温、高内压的环境等是试验实施的一大难题。In order to ensure the reliability of aerospace products during flight, it is necessary to simulate the real dynamic environment of the pipeline system with deep low temperature and high internal pressure on the ground. big problem.
专利文献CN211729606U公开了一种振动台,包括底座;上平台,支撑于所述底座;至少一组振动电机组,安装于所述上平台朝向所述底座的一侧,每一所述振动电机组包括两个振动电机,所述两个振动电机沿所述上平台平行于第一方向的中心线对称设置,且所述两个振动电机的旋转方向相反。但该方案任不具备深低温、高内压的真实动力学环境模拟。Patent document CN211729606U discloses a vibration table, comprising a base; an upper platform supported on the base; at least one group of vibration motor units installed on the side of the upper platform facing the base, each of the vibration motor units It includes two vibration motors, the two vibration motors are symmetrically arranged along the center line of the upper platform parallel to the first direction, and the rotation directions of the two vibration motors are opposite. However, this scheme does not have the real dynamic environment simulation of deep low temperature and high internal pressure.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的缺陷,本发明的目的是提供一种管路低温振动试验系统及方法。In view of the defects in the prior art, the purpose of the present invention is to provide a system and method for low-temperature vibration testing of pipelines.
根据本发明提供的一种管路低温振动试验系统,包括多功能控制台、低温液体贮箱罐、第一开关阀、第一低温液体加注管、压力表、第二开关阀、排气管、气密检查管、管路固定平台、自动平衡辅助支撑装置、第一连接工装、第二连接工装、低温防护板、振动台、第二加注管、第四开关阀、气枕管、泄压管、第三开关阀、温度传感器;所述多功能控制台包括氮气供给系统;A pipeline low-temperature vibration test system provided according to the present invention includes a multi-function console, a low-temperature liquid storage tank, a first switch valve, a first low-temperature liquid filling pipe, a pressure gauge, a second switch valve, and an exhaust pipe , Air tightness inspection pipe, pipeline fixing platform, automatic balance auxiliary support device, first connection tool, second connection tool, low temperature protection plate, vibration table, second filling pipe, fourth switch valve, air pillow pipe, drain pressure pipe, third switch valve, temperature sensor; the multifunctional console includes a nitrogen supply system;
第一连接工装与第二连接工装用于固定管路试件,且所述第一连接工装、第二连接工装均与所述管路试件相连通;管路试件上端通过第一连接工装固定于管路固定平台上,所述管路试件上端与第一连接工装接触面设置有温度传感器,所述第一连接工装与所述管路固定平台不相互连通,管路试件底部通过所述第二连接工装与所述低温防护板连接,所述第二连接工装与所述低温防护板不相互连通,所述低温防护板安装在所述自动平衡辅助支撑装置所具有的可活动部件的上端面上;自动平衡辅助支撑装置的可活动部件下端面与振动台连接;The first connecting tool and the second connecting tool are used to fix the pipeline test piece, and the first connecting tool and the second connecting tool are both connected with the pipeline test piece; the upper end of the pipeline test piece passes through the first connecting tool It is fixed on the pipeline fixing platform, the upper end of the pipeline test piece and the contact surface of the first connecting tool are provided with a temperature sensor, the first connecting tool and the pipeline fixing platform are not communicated with each other, and the bottom of the pipeline test piece passes through The second connection tool is connected with the cryogenic protection panel, the second connection tool is not communicated with the cryogenic protection panel, and the cryogenic protection panel is installed on the movable part of the automatic balance auxiliary support device The upper end face of the automatic balance auxiliary support device is connected to the lower end face of the movable part of the vibrating table;
多功能控制台与低温液体贮箱罐通过气密检查管相连接,低温液体贮箱罐上设置有排气管,排气管上设置有第二开关阀;所述低温液体贮箱罐底部、顶部分别设置有第一低温液体加注管、气枕管,所述第一低温液体加注管与气枕管均与所述第一连接工装连通;所述第一低温液体加注管上设置有第一开关阀;气枕管上设置有压力表与泄压管,所述泄压管上安装有第三开关阀;The multi-function console is connected with the cryogenic liquid storage tank through an airtight inspection pipe, an exhaust pipe is arranged on the cryogenic liquid storage tank, and a second switch valve is arranged on the exhaust pipe; the bottom of the cryogenic liquid storage tank, The top is respectively provided with a first low-temperature liquid filling pipe and a gas pillow pipe, and both the first low-temperature liquid filling pipe and the gas pillow pipe are in communication with the first connecting tool; the first low-temperature liquid filling pipe is provided with There is a first switch valve; a pressure gauge and a pressure relief pipe are arranged on the air pillow pipe, and a third switch valve is installed on the pressure relief pipe;
所述第二加注管与第二连接工装相连通,所述第二加注管上设置有第四开关阀;所述第二加注管用于连接外界低温液氮加注装置;The second filling pipe is communicated with the second connecting tool, and the second filling pipe is provided with a fourth on-off valve; the second filling pipe is used to connect the external low-temperature liquid nitrogen filling device;
所述低温液体贮箱罐的位置高于管路试件上端。The position of the cryogenic liquid storage tank is higher than the upper end of the pipeline test piece.
优选地,所述低温液体贮箱罐上设置有安全阀。Preferably, a safety valve is provided on the cryogenic liquid storage tank.
优选地,还包括第一控制线、第二控制线、第二控制线;Preferably, it also includes a first control line, a second control line, and a second control line;
所述多功能控制台还包括控制系统,所述第一开关阀、第二开关阀以及第三开关阀均为电磁阀,所述第一开关阀、第二开关阀、第三开关阀分别通过第一控制线、第二控制线、第二控制线与所述多功能控制台所具有的控制系统电连接。The multi-function console further includes a control system, the first on-off valve, the second on-off valve and the third on-off valve are all solenoid valves, and the first on-off valve, the second on-off valve and the third on-off valve pass through respectively The first control line, the second control line, and the second control line are electrically connected with the control system of the multi-function console.
优选地,低温防护板采用玻璃钢材料制成。Preferably, the cryogenic protection panel is made of FRP material.
优选地,所述第四开关阀为机械阀。Preferably, the fourth on-off valve is a mechanical valve.
根据本发明提供的一种管路低温振动试验方法,采用所述的管路低温振动试验系统,还包括如下步骤:According to a pipeline low-temperature vibration test method provided by the present invention, the pipeline low-temperature vibration test system is adopted, and further comprises the following steps:
步骤1:对所述管路低温振动试验系统进行气密试验;Step 1: Carry out an air tightness test on the pipeline low temperature vibration test system;
步骤2:对所述管路低温振动试验系统进行气体置换;Step 2: perform gas replacement on the pipeline low temperature vibration test system;
步骤3:对所述管路试件与低温液体贮箱罐进行低温液体加注;Step 3: Filling the pipeline test piece and the cryogenic liquid storage tank with cryogenic liquid;
步骤4:确保管路试件的温度处于-196℃~-185℃。Step 4: Make sure the temperature of the pipeline test piece is -196℃~-185℃.
步骤5:对所述管路试件进行增压,并利用所述自动平衡辅助支撑装置使所述管路试件恢复初始长度;Step 5: pressurize the pipeline test piece, and use the automatic balance auxiliary support device to restore the original length of the pipeline test piece;
步骤6:对管路试件保压。Step 6: Pressurize the pipeline specimen.
步骤7:开启振动台对管路试件施加振动激励,同时通过测量仪记录振动试验数据。Step 7: Turn on the vibration table to apply vibration excitation to the pipeline specimen, and record the vibration test data through the measuring instrument.
步骤8:对所述管路低温振动试验系统进行泄压及排空。Step 8: Depressurize and empty the pipeline low-temperature vibration test system.
优选地,所述步骤1包括:Preferably, the step 1 includes:
关闭第四开关阀、第二开关阀、第三开关阀,打开第一开关阀,用多功能控制台通过气密检查管向低温液体贮箱罐和管路试件中加入氮气,并加压到0.2MPa,气压保持15min,若压力在15min内压降小于0.01MPa,则表示整个试验系统气密性良好,最后打开第三开关阀,卸掉试验系统压力。Close the fourth on-off valve, the second on-off valve, and the third on-off valve, open the first on-off valve, and use the multi-function console to add nitrogen to the cryogenic liquid storage tank and pipeline test piece through the air-tight inspection tube, and pressurize When the pressure reaches 0.2MPa, the air pressure is maintained for 15min. If the pressure drop is less than 0.01MPa within 15min, it means that the air tightness of the whole test system is good. Finally, open the third switch valve to relieve the pressure of the test system.
优选地,所述步骤2包括:Preferably, the step 2 includes:
打开第四开关阀、第二开关阀、第一开关阀,使用多功能控制台向管路系统内部充放氮气,清除管路内的水汽,持续10min以上。Open the fourth on-off valve, the second on-off valve, and the first on-off valve, use the multi-function console to charge and release nitrogen into the pipeline system, and remove the water vapor in the pipeline for more than 10 minutes.
优选地,所述步骤3包括:Preferably, the
打开第四开关阀、第二开关阀、第一开关阀,关闭第三开关阀,将低温液氮加注装置与第二加注管连接,使用低温液氮加注装置对管路进行充分预冷,随着液氮注入,低温液氮加注装置通过第二加注管将低温液氮加注进管路试件,然后经过第一低温液体加注管加注进低温液体贮箱罐中,当排气管处排出液氮时,表示液氮已充满试验管路和低温液体贮箱罐,关闭第四开关阀与第二开关阀停止加注液氮。Open the fourth on-off valve, the second on-off valve and the first on-off valve, close the third on-off valve, connect the low-temperature liquid nitrogen filling device to the second filling pipe, and use the low-temperature liquid nitrogen filling device to fully preheat the pipeline. Cold, with the injection of liquid nitrogen, the cryogenic liquid nitrogen filling device injects cryogenic liquid nitrogen into the pipeline specimen through the second filling pipe, and then fills the cryogenic liquid storage tank through the first cryogenic liquid filling pipe , When the liquid nitrogen is discharged from the exhaust pipe, it means that the liquid nitrogen has filled the test pipeline and the cryogenic liquid storage tank, and the fourth switch valve and the second switch valve are closed to stop the filling of liquid nitrogen.
优选地,所述步骤5包括:Preferably, the step 5 includes:
关闭第二开关阀,依靠低温液体贮箱罐与管路试件内液氮的挥发对管路系统进行增压;管路系统增压过程中,调整自动平衡辅助支撑装置气囊的高度对管路试件下端的位置进行调整,使管路试件回复初始长度。Close the second on-off valve and pressurize the pipeline system by the volatilization of liquid nitrogen in the cryogenic liquid storage tank and the pipeline specimen; during the pressurization process of the pipeline system, adjust the height of the airbag of the automatic balance auxiliary support device to increase the pressure on the pipeline. The position of the lower end of the test piece is adjusted so that the pipeline test piece returns to its original length.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明通过整体的管路布置,配合外界低温液氮加注装置,为管路试件提供了深低温、高内压的环境,为宇航产品的管路低温振动试验提供了真实的模拟环境。1. The present invention provides a deep low temperature and high internal pressure environment for the pipeline test piece through the overall pipeline arrangement and cooperates with the external low temperature liquid nitrogen filling device, and provides a real simulation for the pipeline low temperature vibration test of aerospace products. surroundings.
2、本发明通过低温防护板等设计,有效防止了低温流体对振动台的损害。2. The invention effectively prevents the damage of the low temperature fluid to the vibrating table through the design of the low temperature protection plate.
3、本发明通过多功能控制台控制电磁阀的开启或关闭,精准控制管路系统的压力,为航天产品的试验及航天产品圆满完成飞行任务提供了可靠保障。3. The present invention controls the opening or closing of the solenoid valve through the multi-function console, precisely controls the pressure of the pipeline system, and provides a reliable guarantee for the test of the aerospace product and the successful completion of the flight mission of the aerospace product.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图中示出:The figure shows:
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.
本发明提供了一种管路低温振动试验系统,如图1所示,包括多功能控制台1、低温液体贮箱罐2、第一开关阀3、第一低温液体加注管5、压力表6、第二开关阀7、排气管10、气密检查管11、管路固定平台12、自动平衡辅助支撑装置13、第一连接工装151、第二连接工装152、低温防护板16、振动台17、第二加注管18、第四开关阀19、气枕管20、泄压管21、第三开关阀22、温度传感器24;所述多功能控制台1包括氮气供给系统。The present invention provides a pipeline low-temperature vibration test system, as shown in FIG. 1, including a multi-function console 1, a low-temperature liquid storage tank 2, a
第一连接工装151与第二连接工装152用于固定管路试件14,且所述第一连接工装151、第二连接工装152均与所述管路试件14相连通;管路试件14上端通过第一连接工装151固定于管路固定平台12上,所述管路试件14上端与第一连接工装151接触面设置有温度传感器24,所述第一连接工装151与所述管路固定平台12不相互连通;管路试件14底部通过所述第二连接工装152与所述低温防护板16连接,所述第二连接工装152与所述低温防护板16不相互连通。所述低温防护板16安装在所述自动平衡辅助支撑装置13所具有的可活动部件的上端面上;自动平衡辅助支撑装置13的可活动部件下端面与振动台17连接,具体的,自动平衡辅助支撑装置13的可活动部件下端面与振动台17所具有的动圈连接,所述振动台的动圈能够通过自动平衡装置将振动激励传递至管路试件14上。在一个优选例中,所述管路固定平台12为支架结构,管路试件14底部与所述第二连接工装152通过不锈钢螺钉连接,所述第二连接工装152通过不锈钢螺钉与所述低温防护板16连接,所述低温防护板16通过不锈钢螺钉安装在所述自动平衡辅助支撑装置13可活动部件的上端面上,所述自动平衡辅助支撑装置13的可活动部件下端面通过不锈钢螺钉与振动台17动圈连接。在一个优选例中,所述自动平衡辅助支撑装置13采用专利号为CN201611025392中的振动试验用气囊式垂直向压力自平衡辅助支撑装置,所述自动平衡辅助支撑装置13所具有的可活动部件的上端面为CN201611025392中的固定台面C1面,所述自动平衡辅助支撑装置13的可活动部件下端面为CN201611025392中的固定台面C2面。The first connecting tool 151 and the second connecting tool 152 are used to fix the pipeline test piece 14, and the first connecting tool 151 and the second connecting tool 152 are both connected with the pipeline test piece 14; the pipeline test piece The upper end of 14 is fixed on the pipeline fixing platform 12 through the first connecting tool 151, the upper end of the pipeline test piece 14 and the contact surface of the first connecting tool 151 are provided with a
多功能控制台1与低温液体贮箱罐2通过气密检查管11相连接,低温液体贮箱罐2上设置有排气管10,排气管10上设置有第二开关阀7;所述低温液体贮箱罐2底部、顶部分别设置有第一低温液体加注管5、气枕管20,所述第一低温液体加注管5与气枕管20均与所述第一连接工装151连通;所述第一低温液体加注管5上设置有第一开关阀3;气枕管20上设置有压力表6与泄压管21;所述压力表6用于监测管路试件14中的压力,所述泄压管21上安装有第三开关阀22;The multi-function console 1 is connected with the cryogenic liquid storage tank 2 through an airtight inspection pipe 11. The cryogenic liquid storage tank 2 is provided with an exhaust pipe 10, and the exhaust pipe 10 is provided with a second on-off valve 7; the The bottom and top of the cryogenic liquid storage tank 2 are respectively provided with a first cryogenic liquid filling pipe 5 and an air pillow pipe 20 , and the first cryogenic liquid filling pipe 5 and the air pillow pipe 20 are both connected to the first connection tool 151 The first low temperature liquid filling pipe 5 is provided with a first on-off
所述第二加注管18与第二连接工装152相连通,所述第二加注管18上设置有第四开关阀19,优选地,所述第四开关阀19设置在所述第二加注管18的末端。所述第二加注管18用于连接外界低温液氮加注装置,所述低温液氮加注装置可通过第二加注管18向管路试件14中加注低温液体,利用所述第四开关阀19可控制低温液体加注的开关。在一个优选例中,所述第二加注管18上包覆有绝热保冷层。The second filling pipe 18 is communicated with the second connecting tool 152, and a fourth switching valve 19 is arranged on the second filling pipe 18. Preferably, the fourth switching valve 19 is arranged on the second filling pipe 18. Fill the end of tube 18. The second filling pipe 18 is used to connect the external low-temperature liquid nitrogen filling device, and the low-temperature liquid nitrogen filling device can fill the low-temperature liquid into the pipeline test piece 14 through the second filling pipe 18. The fourth on-off valve 19 can control the on-off of cryogenic liquid filling. In a preferred example, the second filling pipe 18 is covered with a heat-insulating and cold-preserving layer.
所述低温液体贮箱罐2的位置高于管路试件14上端,以保证低温液体可以通过第一低温液体加注管5流入管路试件14。The position of the cryogenic liquid storage tank 2 is higher than the upper end of the pipeline test piece 14 to ensure that the cryogenic liquid can flow into the pipeline test piece 14 through the first cryogenic liquid filling pipe 5 .
在一个优选例中,所述低温液体贮箱罐2上设置有安全阀9,优选地,低温液体贮箱罐2顶部设置有安全阀9,可根据试验压力要求,调节安全阀9的安全压力,以保证低温液体贮箱罐2内的压力稳定。In a preferred example, the cryogenic liquid storage tank 2 is provided with a safety valve 9, preferably, a safety valve 9 is provided on the top of the cryogenic liquid storage tank 2, and the safety pressure of the safety valve 9 can be adjusted according to the test pressure requirements , to ensure that the pressure in the cryogenic liquid storage tank 2 is stable.
在一个优选例中,所述第四开关阀19为机械阀,管路低温振动试验系统还包括第一控制线4、第二控制线8、第二控制线23;所述第一开关阀3、第二开关阀7以及第三开关阀22均为电磁阀,所述多功能控制台1还包括控制系统,所述第一开关阀3、第二开关阀7、第三开关阀22分别通过第一控制线4、第二控制线8、第二控制线23与所述多功能控制台1所具有的控制系统电连接。In a preferred example, the fourth on-off valve 19 is a mechanical valve, and the pipeline low-temperature vibration test system further includes a first control line 4, a second control line 8, and a
在一个优选例中,所述低温防护板16采用玻璃钢材料制成。采用玻璃钢材料既可防止低温液体对振动台17动圈冻伤,又可保证振动台17产生的振动激励可刚性传递至管路试件14上。In a preferred example, the cryogenic protection panel 16 is made of glass fiber reinforced plastic. The use of FRP material can not only prevent the low temperature liquid from freezing the moving coil of the vibrating table 17 , but also ensure that the vibration excitation generated by the vibrating table 17 can be rigidly transmitted to the pipeline specimen 14 .
本发明还提供了一种管路低温振动试验方法,采用所述的管路低温振动试验系统,还包括如下步骤:The invention also provides a pipeline low-temperature vibration test method, which adopts the pipeline low-temperature vibration test system, and further comprises the following steps:
步骤1:对所述管路低温振动试验系统进行气密试验。所述步骤1包括:关闭第四开关阀19、第二开关阀7、第三开关阀22,打开第一开关阀3,用多功能控制台1通过气密检查管11向低温液体贮箱罐2和管路试件14中加入氮气,并加压到0.2MPa,关闭多功能控制台1所具有的氮气供给开关,暂停供应氮气,气压保持15min,通过多功能控制台1所具有的压力表观察整个试验系统的压力,若压力在15min内压降小于0.01MPa,则表示整个试验系统气密性良好,最后打开第三开关阀22,卸掉试验系统压力。Step 1: Carry out an air tightness test on the pipeline low temperature vibration test system. The step 1 includes: closing the fourth on-off valve 19, the second on-off valve 7, and the third on-off valve 22, opening the first on-off
步骤2:对所述管路低温振动试验系统进行气体置换。所述步骤2包括:打开第四开关阀19、第二开关阀7、第一开关阀3,使用多功能控制台1向管路系统内部充放氮气,清除管路内的水汽,持续10min以上。Step 2: Perform gas replacement on the pipeline low temperature vibration test system. The step 2 includes: opening the fourth on-off valve 19, the second on-off valve 7, and the first on-off
步骤3:对所述管路试件14与低温液体贮箱罐2进行低温液体加注;所述步骤3包括:打开第四开关阀19、第二开关阀7、第一开关阀3,关闭第三开关阀22,将低温液氮加注装置与第二加注管18连接,使用低温液氮加注装置对管路进行充分预冷(即缓慢加注液氮),随着液氮注入,低温加注装置通过第二加注管18将低温液体加注进管路试件14,然后经过第一低温液体加注管5加注进低温液体贮箱罐2中,当排气管10处排出液氮时,表示液氮已充满试验管路和低温液体贮箱罐2,关闭第四开关阀19与第二开关阀7停止加注液氮。Step 3: Filling the pipeline specimen 14 and the cryogenic liquid storage tank 2 with cryogenic liquid; the
步骤4:确保管路试件14的温度处于-196℃~-185℃。具体的,通过所述温度传感器24温度值判断管路试件14中是否加满低温液体。所述步骤5包括:液氮加注及加压完成后,观察温度传感器24的温度是否在-196℃~-185℃,若大于这个温度区间,则表示管路中的液氮未满。打开第一开关阀3,使低温液体贮箱罐2内的液氮充入管路试件14,保证试验全程管路试件14中充满液氮。Step 4: Make sure that the temperature of the pipeline test piece 14 is -196°C to -185°C. Specifically, whether the pipeline test piece 14 is filled with low-temperature liquid is judged by the temperature value of the
步骤5:对所述管路试件14进行增压,并利用所述自动平衡辅助支撑装置13使所述管路试件14恢复初始长度。所述步骤4包括:关闭第二开关阀7,依靠低温液体贮箱罐2与管路试件14内液氮的挥发对管路系统进行增压;若试验系统自增压速率过慢,可以通过多功能控制台1向试验系统内充加氮气进行快速增压。管路系统增压过程中,挥发的液氮会使管路试件14伸长,通过向自动平衡辅助支撑装置13的气囊中充放气调整自动平衡辅助支撑装置13气囊的高度,以对管路试件下端的位置进行调整,使管路试件14恢复初始长度。Step 5: Pressurize the pipeline test piece 14, and use the automatic balance auxiliary support device 13 to restore the original length of the pipeline test piece 14. The step 4 includes: closing the second switch valve 7, and relying on the volatilization of the liquid nitrogen in the cryogenic liquid storage tank 2 and the pipeline test piece 14 to pressurize the pipeline system; if the self-pressurization rate of the test system is too slow, it can be Nitrogen was charged into the test system through the multi-function console 1 for rapid pressurization. During the pressurization process of the pipeline system, the volatilized liquid nitrogen will make the pipeline test piece 14 elongate. The position of the lower end of the road test piece is adjusted to restore the original length of the pipe test piece 14 .
管路试件14恢复初始长度的原理及过程如下:当管路试件14由于液氮挥发过程而伸长时,位于管路试件14下方的自动平衡辅助支撑装置13的固定台面C1面会被管路试件14的伸长所带动,从而向下移动,此时,自动平衡辅助支撑装置13所具有的传感器会记录固定台面C1面向下移动的数值(即管路试件14的伸长量)。在管路试件14上端位置不变的前提下,根据固定台面C1面向下移动的数值调整自动平衡辅助支撑装置13气囊的高度,利用自动平衡辅助支撑装置13使管路试件14下端产生向上的位移,能够使伸长的管路试件14恢复原始长度。The principle and process of restoring the initial length of the pipeline test piece 14 are as follows: when the pipeline test piece 14 is elongated due to the volatilization process of the liquid nitrogen, the fixed table surface C1 of the automatic balance auxiliary support device 13 located under the pipeline test piece 14 will be damaged. The pipeline test piece 14 is driven by the elongation, thereby moving downward. At this time, the sensor of the automatic balance auxiliary support device 13 will record the value of the downward movement of the fixed table C1 (that is, the elongation of the pipeline test piece 14). ). On the premise that the position of the upper end of the pipeline test piece 14 remains unchanged, adjust the height of the airbag of the automatic balance auxiliary support device 13 according to the value of the downward movement of the fixed table C1, and use the automatic balance auxiliary support device 13 to make the lower end of the pipeline test piece 14 move upward. The displacement can make the elongated pipeline specimen 14 return to its original length.
步骤6:对管路试件14保压。在一个优选例中,所述保压的时间为10min。具体的,当管路系统内压力达到试验要求压力时,此时安全阀9对管路系统内的压力进行调节保压。Step 6: Maintain pressure on the pipeline test piece 14 . In a preferred example, the pressure holding time is 10 min. Specifically, when the pressure in the pipeline system reaches the pressure required by the test, the safety valve 9 adjusts and maintains the pressure in the pipeline system at this time.
步骤7:开启振动台17对管路试件14施加振动激励,同时通过测量仪记录振动试验数据。具体的,步骤6中的保压完成后,打开振动台17,通过控制振动台17按照试验条件对管路试件14施加振动激励,同时通过测量仪记录加速度、应变、温度等参数。Step 7: Turn on the vibration table 17 to apply vibration excitation to the pipeline test piece 14, and record the vibration test data through the measuring instrument. Specifically, after the pressure holding in step 6 is completed, the vibrating table 17 is turned on, and vibration excitation is applied to the pipeline specimen 14 by controlling the vibrating table 17 according to the test conditions, and parameters such as acceleration, strain, and temperature are recorded by the measuring instrument.
步骤8:对所述管路低温振动试验系统进行泄压及排空。具体的,试验完成后,打开第二开关阀7泄压,当低温液体贮箱罐2上所具有的压力表的表压力泄至0后,关闭第三开关阀22,打开第四开关阀19将管路试件14内的剩余液氮和氮气排空。Step 8: Depressurize and empty the pipeline low-temperature vibration test system. Specifically, after the test is completed, open the second on-off valve 7 to release pressure, when the gauge pressure of the pressure gauge on the cryogenic liquid storage tank 2 is released to 0, close the third on-off valve 22 and open the fourth on-off valve 19 Evacuate the remaining liquid nitrogen and nitrogen in the pipeline test piece 14 .
本发明提供了一种可应用于宇航产品的管路低温振动试验系统及方法,能够模拟深低温、高内压的环境,满足加速度大量级的耦合试验的需求,为宇航产品的管路低温振动试验提供了真实的模拟环境。The invention provides a pipeline low temperature vibration test system and method which can be applied to aerospace products, which can simulate the environment of deep low temperature and high internal pressure, meet the requirements of coupling test of large acceleration level, and provide low temperature vibration test of pipelines of aerospace products. Experiments provide a realistic simulation environment.
本发明通过自动平衡辅助支撑装置13实现了压力自动平衡功能,具体的,在步骤5中,当对所述管路试件14进行增压时,管路试件14将对自动平衡辅助支撑装置13产生压力,而自动平衡辅助支撑装置13由于气囊的设计,能将此部分压力进行平衡,从而防止因此部分压力直接加载在振动台17上造成的振动台17损坏。因此本发明通过所述自动平衡辅助支撑装置13能够有效平衡管路试件14内压对振动台17的压力以提高振动量级。The present invention realizes the automatic pressure balance function through the automatic balance auxiliary support device 13. Specifically, in step 5, when the pipeline test piece 14 is pressurized, the pipeline test piece 14 will automatically balance the auxiliary support device. 13 generates pressure, and the automatic balance auxiliary support device 13 can balance this part of the pressure due to the design of the air bag, thereby preventing the vibration table 17 from being damaged due to the partial pressure directly loading on the vibration table 17 . Therefore, the present invention can effectively balance the pressure of the internal pressure of the pipeline test piece 14 on the vibration table 17 through the automatic balance auxiliary support device 13 to increase the vibration level.
除此以外,本发明通过低温防护板16等设计,有效防止了低温流体对振动系统(如振动台17)的损害。本发明通过气枕管将管路试件14与低温液体贮箱罐2联通,以保持两者中的压力一致,从而保证低温液体贮箱罐中的低温液体可以随时加注进管路试件14中。本发明还通过多功能控制台1控制电磁阀的开启或关闭,精准控制管路系统的压力,为航天产品的试验及航天产品圆满完成飞行任务提供了可靠保障。In addition, the present invention effectively prevents the low temperature fluid from damaging the vibration system (such as the vibration table 17 ) through the design of the cryogenic protection plate 16 and the like. In the present invention, the pipeline test piece 14 is connected with the cryogenic liquid storage tank 2 through the air pillow pipe, so as to keep the pressure in the two consistent, so as to ensure that the cryogenic liquid in the cryogenic liquid storage tank can be filled into the pipeline test piece at any time 14. The present invention also controls the opening or closing of the solenoid valve through the multifunctional console 1, and precisely controls the pressure of the pipeline system, thereby providing a reliable guarantee for the test of the aerospace product and the successful completion of the flight mission of the aerospace product.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily, provided that there is no conflict.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210342422.1A CN114878116A (en) | 2022-04-02 | 2022-04-02 | Pipeline low temperature vibration test system and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210342422.1A CN114878116A (en) | 2022-04-02 | 2022-04-02 | Pipeline low temperature vibration test system and method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114878116A true CN114878116A (en) | 2022-08-09 |
Family
ID=82669724
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210342422.1A Pending CN114878116A (en) | 2022-04-02 | 2022-04-02 | Pipeline low temperature vibration test system and method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114878116A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117387851A (en) * | 2023-12-13 | 2024-01-12 | 山东菲特自控阀门制造有限公司 | Quality detection equipment for gate valve |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20140014586A (en) * | 2012-07-25 | 2014-02-06 | 한국항공우주연구원 | Cryogenic thermal environment test device using direct injection of liquid nitrogen |
CN106768751A (en) * | 2016-11-18 | 2017-05-31 | 上海航天精密机械研究所 | A kind of vibration test is vertical to pressure self-balancing auxiliary support apparatus with gasbag-type |
KR101791654B1 (en) * | 2017-05-25 | 2017-10-30 | 임종섭 | Highly Accelerated Life Test |
CN110927051A (en) * | 2019-11-13 | 2020-03-27 | 中国检验认证集团湖北有限公司 | High-low temperature damp-heat environment vibration resistant hydraulic servo pulse test system for automobile pipeline |
CN111982440A (en) * | 2020-09-01 | 2020-11-24 | 天津航天瑞莱科技有限公司 | A dual-stage parallel-excited vibration test system for a liquid nitrogen bifurcated pipeline |
-
2022
- 2022-04-02 CN CN202210342422.1A patent/CN114878116A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20140014586A (en) * | 2012-07-25 | 2014-02-06 | 한국항공우주연구원 | Cryogenic thermal environment test device using direct injection of liquid nitrogen |
CN106768751A (en) * | 2016-11-18 | 2017-05-31 | 上海航天精密机械研究所 | A kind of vibration test is vertical to pressure self-balancing auxiliary support apparatus with gasbag-type |
KR101791654B1 (en) * | 2017-05-25 | 2017-10-30 | 임종섭 | Highly Accelerated Life Test |
CN110927051A (en) * | 2019-11-13 | 2020-03-27 | 中国检验认证集团湖北有限公司 | High-low temperature damp-heat environment vibration resistant hydraulic servo pulse test system for automobile pipeline |
CN111982440A (en) * | 2020-09-01 | 2020-11-24 | 天津航天瑞莱科技有限公司 | A dual-stage parallel-excited vibration test system for a liquid nitrogen bifurcated pipeline |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117387851A (en) * | 2023-12-13 | 2024-01-12 | 山东菲特自控阀门制造有限公司 | Quality detection equipment for gate valve |
CN117387851B (en) * | 2023-12-13 | 2024-02-23 | 山东菲特自控阀门制造有限公司 | Quality detection equipment for gate valve |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2020029497A1 (en) | A seepage-creep and mechanical experimental system for coal and rock mass containing gas under triaxial loading in low-temperature environment | |
Chávez et al. | A constitutive model for crushed granular aggregates which includes suction effects | |
CN102941929B (en) | The microgravity test system of Vane Type Tank fluid transmission performance checking and test method | |
CN103674458B (en) | A kind of liquid nitrogen temperature zone vibration test device of low temperature pressure accumulator for carrier rocket | |
CN103674516B (en) | Device and method for measuring low-temperature stiffness of bellows assembly for launch vehicle | |
CN105784976B (en) | A kind of method of testing using rock mass dynamic unloading effect tester for testing | |
CN114878116A (en) | Pipeline low temperature vibration test system and method | |
CN111853540B (en) | Maintenance equipment and maintenance method for pressure container system | |
CN106370526A (en) | Three-axis rock rheological disturbance effect experiment equipment and experiment method thereof | |
CN207894628U (en) | Mars surface environment simulation test device | |
CN117367691A (en) | Flow cold helium pressurization test method and system | |
CN105973552B (en) | Combinational environment Coordinated Loading System in cryogenic propellant transfer pipeline vibration test | |
CN109374416A (en) | Pressure vessel blasting test system and method for liquid oxygen environment | |
CN104075105B (en) | A kind of hot supercharging xenon loading system for satellite electric propulsion system | |
CN104075104A (en) | Thermal pressurizing type xenon filling method of satellite electric propulsion system | |
CN113340586B (en) | A valve low temperature test method and measurement and control system | |
CN111982440A (en) | A dual-stage parallel-excited vibration test system for a liquid nitrogen bifurcated pipeline | |
CN108169006A (en) | A kind of Hopkinson pressure bar confining pressure automatic control system for deep rock mass engineering project | |
CN111610090A (en) | A pressure cycle test system and test method for a gas container | |
CN112129487B (en) | Experimental method for influencing factors and variation law of liquid CO2 phase change jet impact force | |
CN115783319B (en) | Ultrahigh vacuum low-temperature sample transfer operation experiment system | |
CN209727719U (en) | A kind of isothermal adsorption experimental rig changing test gas temperature | |
CN110296827B (en) | Online calibration system and method for pilot-operated safety valve | |
CN214952686U (en) | Tensile test device for sediment containing methane hydrate | |
CN116480489A (en) | Detection system and detection method for storage tank and engine frame |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |