CN114875716A - Capacitor paper and preparation method and application thereof - Google Patents

Capacitor paper and preparation method and application thereof Download PDF

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Publication number
CN114875716A
CN114875716A CN202210383052.6A CN202210383052A CN114875716A CN 114875716 A CN114875716 A CN 114875716A CN 202210383052 A CN202210383052 A CN 202210383052A CN 114875716 A CN114875716 A CN 114875716A
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Prior art keywords
fibers
fibrillated
slurry
parts
electrolytic capacitor
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CN114875716B (en
Inventor
杨清
杨军
宋欢
刘含茂
王进
杨宇
吴东森
刘云路
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Zhuzhou Times Fiber Pioneer Material Technology Co ltd
Zhuzhou Times New Material Technology Co Ltd
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Zhuzhou Times Fiber Pioneer Material Technology Co ltd
Zhuzhou Times New Material Technology Co Ltd
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/02Synthetic cellulose fibres
    • D21H13/08Synthetic cellulose fibres from regenerated cellulose
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/12Organic non-cellulose fibres from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H13/14Polyalkenes, e.g. polystyrene polyethylene
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H13/24Polyesters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H13/26Polyamides; Polyimides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/06Paper forming aids
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18Reinforcing agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18Reinforcing agents
    • D21H21/20Wet strength agents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/54Electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/44Fibrous material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Electrochemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Chemical & Material Sciences (AREA)
  • Paper (AREA)

Abstract

The invention discloses electrolytic capacitor paper and a preparation method and application thereof, wherein the electrolytic capacitor paper comprises the following components in parts by mass: 40-100 parts of fibrillated fibers and 1-30 parts of reinforcing fibers; the preparation method comprises the following steps: (1) pulping the fibrillated fibers to prepare fiber pulp, and stopping pulping until the beating degree is 50-95 DEG SR to obtain pulp A; (2) uniformly dispersing the reinforced fibers to obtain slurry B; (3) mixing the slurry A and the slurry B, adding a reinforcing agent, and uniformly mixing to obtain slurry C; (4) and (4) forming the slurry C on paper forming equipment, and carrying out post-treatment to obtain the capacitor paper. The electrolytic capacitor paper has rich pore structures, uniform pore size distribution, excellent liquid absorption performance, better strength and extremely low ESR value, and is suitable for being used in extremely low temperature (-55 ℃) environment.

Description

Capacitor paper and preparation method and application thereof
Technical Field
The invention relates to the field of electrolytic capacitors, in particular to electrolytic capacitor paper suitable for being used in a low temperature range, and a preparation method and application thereof.
Background
At present, the low-voltage electrolytic capacitor paper commonly used in the market is prepared by one or more of hemp pulp, cotton pulp, straw pulp and wood pulp, has low impedance and high liquid absorption, is suitable for being made into a low-voltage aluminum electrolytic capacitor, and has wide application in the fields of illumination, consumer electronics and the like. However, with the development of new energy vehicles, charging piles, communication base stations and other technical fields, higher requirements are put on the low-temperature performance of electrolytic capacitors. The conventional electrolytic capacitor paper has a low ESR value, which is one of the reasons for the rapid increase of impedance and the rapid attenuation of capacity of the aluminum electrolytic capacitor in a low-temperature environment (at-40 ℃, the capacity attenuation of the electrolytic capacitor can reach more than 50%), so that the reliability of the capacitor is greatly reduced, the requirements of new energy vehicles, charging piles, communication base stations and the like on an extremely cold environment (at-55 ℃) are difficult to meet, and the application of the aluminum electrolytic capacitor is severely limited, so that the electrolytic capacitor paper suitable for being used in a low-temperature range is urgently needed to be researched and developed.
Disclosure of Invention
The invention provides electrolytic capacitor paper and a preparation method and application thereof, which are used for solving the technical problems of low ESR value and poor low-temperature performance of the existing electrolytic capacitor paper.
In order to solve the technical problems, the invention adopts the following technical scheme:
an electrolytic capacitor paper comprises the following components in parts by mass: 40-100 parts of fibrillated fibers and 1-30 parts of reinforcing fibers.
The design idea of the technical method is that the fibrillated fibers have a larger length-diameter ratio than non-fibrillated fibers, and the fiber size can reach a nanometer level.
In a further preferred embodiment of the present invention, the fibrillated fibers include at least one of fibrillated polyphenylene sulfide fibers, fibrillated lyocell fibers, polyparaphenylene benzobisoxazole fibers, polyparaphenylene terephthalamide fibers, and polyaryloxadiazole fibers.
More preferably, the fibrillated fibers have an average length of 0.1 to 3.0 mm; more preferably, the fibrillated fibers have an average length of 0.3 to 1.5 mm. The length of the fibrillated fibers influences the strength of the capacitor paper, and the longer length is beneficial to increasing the strength of the paper, but in the actual production process, the longer length of the fibrillated fibers can cause the fibrillation preparation process of the fibers to be difficult to realize, so that the average length range of the fibrillated fibers defined by the invention ensures the smooth production and simultaneously improves the strength of the electrolytic capacitor paper as much as possible.
More preferably, the fiber further comprises 0.1-30 parts by mass of non-fibrillated fibers, wherein the length of the non-fibrillated fibers is 1-10 mm, and the fineness of the non-fibrillated fibers is 0.3-2 Dtex; more preferably, the non-fibrillated fiber has a length of 3 to 7mm, a fineness of 0.5 to 1.5Dtex, and an addition amount of 5 to 20 parts by mass. The non-fibrillated fiber has a low length-diameter ratio and a large fiber size, and can be used as a framework to improve the strength of the electrolytic capacitor paper.
As a further optimization of the technical scheme, the fabric further comprises 0.1-2 parts of a reinforcing agent, wherein the reinforcing agent comprises at least one of a dry strength agent, a wet strength agent and an adhesive; wherein the dry strength agent comprises at least one of polyacrylamide, glyoxal polyacrylamide starch and a modifier thereof, and polyvinyl alcohol; the wet strength agent comprises at least one of formaldehyde resin, polyamide epichlorohydrin, polyethyleneimine and polyacrylamide; the adhesive comprises at least one of polyvinyl alcohol adhesive, ethylene acetate adhesive, acrylic adhesive, polyurethane adhesive, epoxy adhesive, phenolic adhesive, organic silicon adhesive and rubber adhesive. The strengthening agent can improve the strength through the cross-linking effect, and simultaneously can generate more hydrogen bonds or hydrogen bonds to protect the paper structure and improve the binding force, so the tensile strength of the paper can be improved on the premise of keeping other performances of the paper.
As a further preferred mode of the above aspect, the reinforcing fibers include at least one of water-soluble polyvinyl alcohol fibers and low-melting polyester fibers. The two types of reinforcing fibers are water-soluble fibers, and form a bonding effect after being dissolved in water, so that a reinforcing effect can be generated on the performance of paper.
As a further preferable aspect of the above technical solution, the electrolytic capacitor paper comprises the following components in parts by mass: 70-95 parts of fibrillated fibers, 0.2-1 part of reinforcing agent and 3-20 parts of reinforcing fibers.
Based on the same technical concept, the invention also provides a preparation method of the electrolytic capacitor paper, which comprises the following steps:
(1) pulping 40-100 parts by mass of fibrillatable fibers into fiber pulp, and stopping pulping until the beating degree is 50-95 DEG SR to obtain pulp A;
(2) uniformly dispersing 1-30 parts by mass of the reinforcing fibers to obtain slurry B;
(3) mixing the slurry A and the slurry B, adding 0.1-2 parts by mass of the reinforcing agent, and uniformly mixing to obtain slurry C;
(4) and forming the slurry C on paper forming equipment, and carrying out post-treatment to obtain the electrolytic capacitor paper.
The design idea of the technical scheme is that the pulping in the step (1) is a necessary process of fiber fibrillation, the length of the fibrillated fibers is changed, the specific surface area, the fine fibers and the like of the fibrillated fibers are also changed, the beating degree is related to the fibrillation degree of the fibers, the micro (aperture) structure of the paper is influenced, and the dewatering speed of a paper machine is influenced when the capacitor paper is formed.
Preferably, in the step (3), the slurry a, the slurry B and the slurry D are mixed together to obtain a slurry C, and the slurry D is obtained by uniformly dispersing 0.1 to 30 parts by mass of non-fibrillated fibers; the non-fibrillated fiber has a length of 1 to 10mm and a fineness of 0.3 to 2 Dtex. The fineness of the unfiberized fiber represents the diameter of the fiber, and the fiber is too coarse, so that an overlarge pore structure is easily formed, and the performance of the finished product of the electrolytic capacitor paper is not facilitated.
In a further preferred embodiment of the above aspect, the non-fibrillated fibers in step (1) include at least one of polyphenylene sulfide fibers, lyocell fibers, polyparaphenylene benzobisoxazole fibers, polyparaphenylene terephthalamide fibers, and polyaryloxadiazole fibers, and the non-fibrillated fibers have a length of 1 to 10mm and a fineness of 0.3 to 2 Dtex.
As a further preferred aspect of the above technical means, the defibrination of the fibrillated fibers in step (1) is stopped until the freeness is 70 to 90 ° SR.
Based on the same technical concept, the invention also provides application of the electrolytic capacitor paper or the capacitor paper prepared by the preparation method, and the electrolytic capacitor paper is applied to a liquid electrolytic capacitor, a solid capacitor, a semi-solid capacitor or a super capacitor or applied to a battery as a diaphragm material.
Compared with the prior art, the invention has the advantages that:
(1) the electrolytic capacitor paper has rich pore structures, uniform pore size distribution, excellent liquid absorption performance, better strength and extremely low ESR value, and is suitable for being used in an extremely low temperature (-55 ℃);
(2) the electrolytic capacitor paper has simple preparation method and easily obtained raw materials, and is suitable for large-scale industrial production;
(3) the electrolytic capacitor paper can be applied to the fields of new energy vehicles, charging piles, communication base stations, aerospace engineering, rail transit, wind power generation and the like, can also be used as a novel diaphragm material of important electronic elements such as carbonization-free solid-state capacitor paper, semi-solid-state capacitor paper, super capacitor paper, lithium ion battery diaphragms and the like, and can be applied to a plurality of fields such as automobiles, computers, intelligent electric meters and the like.
Drawings
FIG. 1 is an electron micrograph of an electrolytic capacitor paper of example 1.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
Example 1:
the electrolytic capacitor paper of the embodiment, an electron micrograph of which is shown in fig. 1, comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated polyphenylene sulfide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the average length is 6mm, and the titer is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 1.5Dtex to 70-degree SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 2:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated polyphenylene sulfide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The preparation method of the capacitor paper of the embodiment comprises the following steps:
(1) grinding polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents in proportion, and then adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 3:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fibers, 5 parts non-fibrillated fibers, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fibers; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding poly-p-phenylene terephthalamide fiber with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 4:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers and tencel chopped fibers, and the mass ratio of the fibrillated fibers to the poly-p-phenylene terephthalamide fibers to the tencel chopped fibers is 1: 1; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) mixing polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 1.5Dtex with tencel fibers, and grinding the mixture to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 5:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated lyocell fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding tencel fiber with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 6:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 80 parts of fibrillated fibers, 15 parts of non-fibrillated fibers, 0.5 part dry strength agent, 0.5 part wet strength agent, and 5 parts reinforcing fibers; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding poly-p-phenylene terephthalamide fiber with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 7:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding poly-p-phenylene terephthalamide fiber with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, adopting a single-layer composite forming mode, and controlling the thickness of the paper to be 40 +/-3.2 um to prepare the electrolytic capacitor paper of the embodiment.
Example 8:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting-point PVA fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding poly-p-phenylene terephthalamide fiber with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 9:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 1.5 parts dry strength agent, 1.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding poly-p-phenylene terephthamide fiber with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 10:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 0.5 parts dry strength agent, 0.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated poly-p-phenylene terephthalamide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 0.7 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 0.7Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents in proportion, and then adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 11:
the electrolytic capacitor paper comprises the following components in parts by mass: 90 parts fibrillated fiber, 5 parts non-fibrillated fiber, 1.5 parts dry strength agent, 1.5 parts wet strength agent, and 5 parts reinforcing fiber; wherein the fibrillated fibers are fibrillated polyphenylene sulfide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; making the fourth slurry by a cylinder paper machine, adopting a double-layer composite forming mode, spraying vinyl acetate adhesives on the surface of the paper in a surface spraying mode after forming, wherein the adhesive amount is 1g/m 2 The thickness of the paper was controlled to 40. + -. 3.2. mu.m, and the electrolytic capacitor paper of this example was prepared.
Example 12:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 30 parts of fibrillated fibers, 65 parts of non-fibrillated fibers, 1.5 parts of dry strength agent, 1.5 parts of wet strength agent, and 5 parts of reinforcing fibers; wherein the fibrillated fibers are fibrillated polyphenylene sulfide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Example 13:
the electrolytic capacitor paper of the embodiment comprises the following components in parts by mass: 30 parts of fibrillated fibers, 40 parts of non-fibrillated fibers, 1.5 parts of dry strength agent, 1.5 parts of wet strength agent and 30 parts of reinforcing fibers; wherein the fibrillated fibers are fibrillated polyphenylene sulfide fibers; the non-fibrillated fibers are polyphenylene sulfide fibers which are not fibrillated, the length of the fibers is 6mm, and the fineness of the fibers is 1.5 Dtex; the dry strength agent is polyacrylamide, and the wet strength agent is polyamide epichlorohydrin; the reinforcing fiber is low-melting point PET fiber.
The method for producing the electrolytic capacitor paper of the embodiment includes the steps of:
(1) grinding polyphenylene sulfide chopped fibers with the length of 6mm and the fineness of 1.5Dtex to 85 DEG SR by a disc mill to obtain first slurry;
(2) uniformly dispersing non-fibrillated polyphenylene sulfide chopped fibers to obtain a second slurry, and uniformly dispersing reinforcing fibers in water to obtain a third slurry;
(3) uniformly mixing the first, second and third sizing agents according to a proportion, and adding a wet strength agent and a dry strength agent to obtain a fourth sizing agent; and manufacturing the fourth slurry by using a cylinder paper machine, and controlling the thickness of the paper to be 40 +/-3.2 um by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper of the embodiment.
Comparative example 1:
the electrolytic capacitor paper of this comparative example was prepared by: grinding the manila hemp pulp to 25-degree SR by using a disc mill, manufacturing the pulp by using a cylinder paper machine, adopting a double-layer composite forming mode, and controlling the thickness of the paper to be 40 +/-3.2 mu m to prepare the electrolytic capacitor paper.
Comparative example 2:
the electrolytic capacitor paper of this comparative example was prepared by: uniformly mixing manila hemp pulp fibers and cotton pulp fibers in a mass ratio of 7:3, grinding the mixture to 25-degree SR by using a disc mill, papermaking by using a cylinder paper machine, and controlling the thickness of paper to be 40 +/-3.2 microns by adopting a double-layer composite forming mode to prepare the electrolytic capacitor paper.
The electrolytic capacitor papers obtained in comparative examples 1 to 2 and the electrolytic capacitor papers obtained in examples 1 to 13 were subjected to performance tests, and the results of the basic performance tests are shown in Table 1 below.
Table 1: basic performance test table for electrolytic capacitor paper of each comparative example and example
Figure BDA0003592606320000091
Figure BDA0003592606320000101
From the data in table 1, it can be known that the low-temperature type aluminum electrolytic capacitor paper prepared by the present invention has a lower ESR value and a more uniform pore size structure, which is important for improving the capacitor performance, compared to the normal temperature type electrolytic capacitor paper, and the low ESR value electrolytic capacitor paper makes the electrolytic capacitor show more stable characteristics at low temperature.
After specific analysis, the comparative analysis of examples 1 and 2 shows that the average pore size of the paper is smaller when the beating degree of the fibrillated fibers is improved;
comparative analysis of examples 1 and 11 shows that after surface sizing, the strength of the paper is improved, the average pore diameter is slightly reduced, and the change of ESR value is small;
comparative analysis of examples 3 and 4-5 shows that different fibrillated fibers have different effects on the pore size of the paper at the same freeness;
from comparative analysis of examples 3 and 6, it is found that the more chopped fibers, the larger the pore size of the paper;
comparative analysis of examples 3 and 7 shows that the single-layer forming mode and the double-layer composite forming mode have no obvious influence on the performance of the paper;
comparative analysis of examples 3 and 8 shows that the influence of different reinforcing fibers on the performance of the paper is not large when the amount of the reinforcing fibers is 5 parts;
from the comparative analysis of examples 3 and 9, it is seen that the greater the amount of wet and dry strength agents used, the greater the tensile strength of the paper;
comparative analysis of examples 3 and 10 shows that the average pore size of the paper is smaller by using fibers with smaller fineness;
comparative analysis of examples 3 and 12 to 13 shows that the average pore size of the paper is significantly increased when the amount of the non-fibrillated fibers is too large, and the electrolytic capacitor has a high probability of short-circuiting when the paper is used.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-described embodiments. Modifications and variations that may occur to those skilled in the art without departing from the spirit and scope of the invention are to be considered as within the scope of the invention.

Claims (10)

1. The electrolytic capacitor paper is characterized by comprising the following components in parts by mass: 40 to 100 parts of fibrillated fibers and 1 to 30 parts of reinforcing fibers.
2. The electrolytic capacitor paper according to claim 1, wherein the fibrillated fibers include at least one of fibrillated polyphenylene sulfide fibers, tencel fibers, polyparaphenylene benzobisoxazole fibers, polyparaphenylene terephthalamide fibers, and polyaryloxadiazole fibers.
3. The electrolytic capacitor paper as recited in claim 1, wherein the fibrillated fibers have an average length of 0.1 to 3.0 mm.
4. The capacitor paper according to claim 1, further comprising 0.1 to 30 parts by mass of non-fibrillated fibers having a length of 1 to 10mm and a fineness of 0.3 to 2 Dtex.
5. The electrolytic capacitor paper as recited in claim 1, wherein the reinforcing fibers comprise at least one of water-soluble polyvinyl alcohol fibers and low-melting polyester fibers.
6. The electrolytic capacitor paper as recited in any one of claims 1 to 5, further comprising 0.1 to 2 parts of a reinforcing agent, the reinforcing agent comprising at least one of a dry strength agent, a wet strength agent and an adhesive; wherein the dry strength agent comprises at least one of polyacrylamide, glyoxal polyacrylamide starch and a modifier thereof, and polyvinyl alcohol; the wet strength agent comprises at least one of formaldehyde resin, polyamide epichlorohydrin, polyethyleneimine and polyacrylamide; the adhesive comprises at least one of polyvinyl alcohol adhesive, ethylene acetate adhesive, acrylic adhesive, polyurethane adhesive, epoxy adhesive, phenolic adhesive, organic silicon adhesive and rubber adhesive.
7. A method for producing the electrolytic capacitor paper as claimed in claim 6, characterized by comprising the steps of:
(1) pulping 40-100 parts by mass of non-fibrillated fibers into fiber pulp, and stopping pulping until the beating degree is 50-95 DEG SR to obtain pulp A;
(2) uniformly dispersing 1-30 parts by mass of the reinforcing fibers to obtain slurry B;
(3) mixing the slurry A and the slurry B, adding 0.1-2 parts by mass of the reinforcing agent, and uniformly mixing to obtain slurry C;
(4) and forming the slurry C on paper forming equipment, and carrying out post-treatment to obtain the electrolytic capacitor paper.
8. The method for producing electrolytic capacitor paper according to claim 7, wherein the non-fibrillated fibers in step (1) include at least one of polyphenylene sulfide fibers, lyocell fibers, polyparaphenylene benzobisoxazole fibers, polyparaphenylene terephthalamide fibers, and polyaryloxadiazole fibers, and the non-fibrillated fibers have a length of 1 to 10mm and a fineness of 0.3 to 2 Dtex.
9. The method for producing electrolytic capacitor paper according to claim 7, wherein the slurry A, the slurry B and the slurry D are mixed together in the step (3) to obtain a slurry C, and the slurry D is obtained by uniformly dispersing 0.1 to 30 parts by mass of non-fibrillated fibers; the non-fibrillated fiber has a length of 1 to 10mm and a fineness of 0.3 to 2 Dtex.
10. Use of the electrolytic capacitor paper according to any one of claims 1 to 6 or the capacitor paper produced by the production method according to any one of claims 7 to 9 as a liquid electrolytic capacitor, a solid capacitor, a semi-solid capacitor or a supercapacitor, or as a separator material for use in a battery.
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CN108978354A (en) * 2018-09-10 2018-12-11 浙江凯恩特种纸业有限公司 A kind of enhanced super electrolytic capacitor diaphragm paper and its production method
CN110468612A (en) * 2019-08-27 2019-11-19 中轻特种纤维材料有限公司 A kind of production method of diaphragm of supercapacitor paper
JP2020088024A (en) * 2018-11-19 2020-06-04 三菱製紙株式会社 Solid electrolytic capacitor or hybrid separator for electrolytic capacitor, and solid electrolytic or hybrid electrolytic capacitor which is arranged by use thereof
CN113106786A (en) * 2021-03-18 2021-07-13 华南理工大学 Multilayer composite solid and semi-solid electrolytic capacitor diaphragm paper and preparation method and application thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101128948A (en) * 2005-02-25 2008-02-20 可乐丽股份有限公司 Alkaline battery separator and alkaline primery battery
JP2016030862A (en) * 2014-07-28 2016-03-07 株式会社クラレ Fibrillated fiber and method for producing the same
CN108978354A (en) * 2018-09-10 2018-12-11 浙江凯恩特种纸业有限公司 A kind of enhanced super electrolytic capacitor diaphragm paper and its production method
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