CN114875587A - Production and spraying integrated device and method for antibacterial agent for textile fabric - Google Patents
Production and spraying integrated device and method for antibacterial agent for textile fabric Download PDFInfo
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- CN114875587A CN114875587A CN202210323568.1A CN202210323568A CN114875587A CN 114875587 A CN114875587 A CN 114875587A CN 202210323568 A CN202210323568 A CN 202210323568A CN 114875587 A CN114875587 A CN 114875587A
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- fabric
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- 239000004744 fabric Substances 0.000 title claims abstract description 71
- 238000005507 spraying Methods 0.000 title claims abstract description 56
- 239000003242 anti bacterial agent Substances 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000004753 textile Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 44
- 238000006243 chemical reaction Methods 0.000 claims description 28
- 238000001035 drying Methods 0.000 claims description 22
- 238000002156 mixing Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 16
- 230000005674 electromagnetic induction Effects 0.000 claims description 15
- 238000003892 spreading Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 10
- 230000007480 spreading Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 239000008236 heating water Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 4
- 238000005524 ceramic coating Methods 0.000 claims description 4
- 239000011344 liquid material Substances 0.000 claims description 4
- 238000013021 overheating Methods 0.000 claims description 4
- 239000011343 solid material Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000012295 chemical reaction liquid Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 229940088710 antibiotic agent Drugs 0.000 claims 1
- 239000010954 inorganic particle Substances 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 239000002131 composite material Substances 0.000 abstract description 8
- 239000004599 antimicrobial Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 241000233866 Fungi Species 0.000 description 2
- 229910021607 Silver chloride Inorganic materials 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 206010015150 Erythema Diseases 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 231100000321 erythema Toxicity 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- -1 silver ions Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the technical field of antibacterial fabrics, and particularly relates to an antibacterial agent production and spraying integrated device for textile fabrics and a method thereof. The device has scientific and reasonable design, can ensure uniform heating in the process of producing the cellulose-nano silver composite antibacterial agent, and avoids the situation that inorganic particles are not dispersed uniformly enough due to the fact that the inorganic particles are attached to the inner wall; the antibacterial agent can be sprayed on the fabric in time after production, the viscosity can be adjusted without reciprocating heating, the process flow is simplified, and the production cost is reduced.
Description
Technical Field
The invention belongs to the technical field of antibacterial fabrics, and particularly relates to an antibacterial agent production and spraying integrated device and method for textile fabrics.
Background
The textile is easy to breed bacteria, mould and other microorganisms in the using process, and the antibacterial textile not only can effectively prevent the textile from being damaged by the harmful bacteria, but also can well protect the health of a user, such as preventing underwear from generating peculiar smell, preventing fungi on socks from growing and breeding, preventing infants from generating erythema due to contacting diapers and the like. The antibacterial agent is a substance capable of effectively inhibiting the growth and reproduction of microorganisms such as bacteria, fungi, viruses and the like or killing germs, and the antibacterial textile is usually realized by adding the antibacterial agent into the textile. The antimicrobial agents are generally classified into three types, i.e., inorganic antimicrobial agents, organic antimicrobial agents and natural antimicrobial agents, according to their composition, action mechanism and source.
Inorganic antibacterial agents have attracted much attention due to their advantages of broad-spectrum antibacterial properties, safety, non-toxicity, good heat resistance, etc., and are used in various fields. Common inorganic nanoparticles include nano silver, nano CuO and TiO 2 ZnO, etc. The cellulose-nano silver composite antibacterial agent dissolves cellulose in a zinc chloride solution, the obtained cellulose solution can be used as a reaction solvent and a reducing agent at the same time, the compounding of Ag, AgCl and cellulose and the reduction of silver ions occur at the same time, the uniform dispersion of Ag and AgCl inorganic particles on a cellulose substrate is realized, and thus the prepared material has excellent antibacterial performance and good stability. The traditional reaction device is easy to cause local overheating due to nonuniform heating in the process of producing the cellulose-nano silver composite antibacterial agent, and inorganic particles are easy to adhere to the inner wall, so that the dispersion uniformity of the inorganic particles is not ideal; in addition, the prior art lacks a production and spraying integrated device suitable for preparing the cellulose-nano silver composite antibacterial agent, so that the antibacterial agent is producedThe coating can not be sprayed on the fabric in time, the viscosity needs to be adjusted by reciprocating heating, the process flow is complex, and the production cost is high.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides an integrated device and a method for producing and spraying an antibacterial agent for textile fabric.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
the invention provides an antibacterial agent production and spraying integrated device for textile fabric, which comprises a box body and a cover plate, wherein the inner cavity space of the box body is divided into a batching spraying chamber and a drying chamber by a partition plate, a reaction kettle is arranged in the batching spraying chamber, a solid material feeding pipe and a liquid material feeding pipe which are communicated with the reaction kettle are arranged on the cover plate, a mixing mechanism is arranged in the reaction kettle, a rotary drum is arranged in the mixing mechanism, an electromagnetic induction coil capable of performing electromagnetic induction heating on the rotary drum is arranged on the periphery of the rotary drum, an electromagnetic heating controller connected with the electromagnetic induction coil is arranged on the outer side of the cover plate, a jacket is arranged on the outer side of the reaction kettle, a liquid inlet pipe and a liquid outlet pipe which penetrate through the box body or the partition plate are communicated with the outer side of the jacket, a spraying mechanism is arranged at the bottom end of the reaction kettle, a conveying roller for conveying the fabric and a uniform-spreading mechanism for uniformly spreading the antibacterial agent on the fabric are arranged in the batching spraying chamber below the spraying mechanism, and a drying system for drying the fabric is arranged in the drying chamber.
Further, in the antibacterial agent production and spraying integrated device for textile fabrics, the mixing mechanism comprises a driving motor, a rotary drum, a T-shaped mounting rack, a material throwing paddle, a lever-type pressure rod, an electric telescopic rod, a mounting bar and a scraping brush, the driving motor is fixed on the outer side of the cover plate, an output shaft of the driving motor is connected with the rotary drum located in the reaction kettle through a coupling, the T-shaped mounting rack formed by a transverse plate portion and a vertical plate portion is fixed at the lower end of the rotary drum, the material throwing paddle is installed at the bottom end of the vertical plate portion, the two ends of the transverse plate portion are respectively and rotatably connected with the lever-type pressure rod, the electric telescopic rod is fixed at the side end of the vertical plate portion, the movable end of the electric telescopic rod is rotatably connected with the bottom end of the lever-type pressure rod, the mounting bar is rotatably connected with the top end of the lever-type pressure rod, and the scraping brush is installed on the outer side of the mounting bar.
Further, in the antibacterial agent production and spraying integrated device for textile fabrics, the T-shaped mounting rack, the lever type compression bar and the mounting bar are used as stirring blades together.
Furthermore, in the antibacterial agent production and spraying integrated device for textile fabric, the outer side of the rotary drum is coated with the non-magnetic high-heat-conductivity ceramic capable of resisting corrosion.
Furthermore, in the antibacterial agent production and spraying integrated device for textile fabric, the electromagnetic induction coil consists of a spiral coil body and a non-magnetic ceramic coating coated on the outer side of the spiral coil body.
Further, among the integrated antibacterial agent production and spraying device for textile fabrics, the spraying mechanism includes unloading pipe, solenoid valve, ejection of compact die head, movable block, internal thread cover, support and adjusting motor, install the solenoid valve on the unloading pipe and be located the ejection of compact die head of its below, the lower extreme of ejection of compact die head is equipped with two movable blocks, and the clearance between two movable blocks is as the discharge gate, the outside of movable block is equipped with the internal thread cover, it is fixed with reation kettle that adjusting motor passes through the support, adjusting motor's the pivot outside be equipped with internal thread cover complex lead screw thread portion.
Further, in the antibacterial agent production and spraying integrated device for textile fabrics, the uniform spreading mechanism comprises a fixed support block, a movable pressing block, a fixed support block, a compression spring and a guide assembly, the movable pressing block is located right above the fixed support block, the area between the fixed support block and the movable pressing block is used as a fabric conveying channel, the lower end of the movable pressing block, close to the spraying mechanism, is provided with a notch, the compression spring and the guide assembly are connected between the upper end of the movable pressing block and the fixed support block, and the guide assembly is composed of a guide rod and a guide sleeve.
Furthermore, in the antibacterial agent production and spraying integrated device for textile fabrics, the drying system comprises a lower hollow steering roller, an upper hollow steering roller and a serpentine heating pipe, the lower hollow steering roller and the upper hollow steering roller are respectively distributed in a staggered and row manner, the serpentine heating pipe is respectively arranged above the lower hollow steering roller and below the upper hollow steering roller, a circulating heating water tank is fixed on the upper side of the cover plate, and all the lower hollow steering roller, the upper hollow steering roller, the serpentine heating pipe, a jacket and the circulating heating water tank are connected in series on the same circulating pipeline.
Furthermore, in the antibacterial agent production and spraying integrated device for textile fabrics, the side plates and the partition plates of the box body are respectively provided with the strip-shaped through holes through which the fabrics can pass conveniently, the fabrics are conveyed in a snake-shaped direction under the steering action of the lower hollow steering roller and the upper hollow steering roller, and the snake-shaped heating pipes are distributed at intervals on two sides of the part of the fabrics in the snake-shaped direction.
The invention also provides a production and spraying method of the antibacterial agent for the textile fabric, which is realized based on the antibacterial agent production and spraying integrated device for the textile fabric and specifically comprises the following steps:
1) the raw materials are sequentially added into a reaction kettle, and the mixing mechanism is utilized to carry out mixing reaction and simultaneously carry out internal and external heating, so that the temperature of each part of the reaction liquid is uniform, and local overheating cannot occur;
2) after the reaction is finished, coating the antibacterial agent on the fabric by using a spraying mechanism, and then uniformly spreading the antibacterial agent on the fabric by using a uniform spreading mechanism;
3) and then, drying the fabric by using a drying system to obtain the antibacterial fabric.
The invention has the beneficial effects that:
the invention provides an antibacterial agent production and spraying integrated device for textile fabric, which is scientific and reasonable in design, and on one hand, the uniform heating can be ensured in the process of producing a cellulose-nano silver composite antibacterial agent, and the situation that the dispersion uniformity of inorganic particles is not ideal due to the fact that the inorganic particles are attached to the inner wall is avoided; on the other hand, the cellulose-nano silver composite antibacterial agent can be sprayed on the fabric in time after production, the viscosity is adjusted without reciprocating heating, the process flow is simplified, and the production cost is reduced.
Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural view of a mixing mechanism according to the present invention;
FIG. 3 is a schematic cross-sectional view of an electromagnetic induction coil of the present invention;
FIG. 4 is a schematic view of the structure of the spraying mechanism of the present invention;
FIG. 5 is a schematic structural view of a uniform-laying mechanism according to the present invention;
FIG. 6 is a schematic view of a piping connection of a drying system part according to the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-box body, 2-partition board, 3-cover board, 4-batching spray room, 5-drying room, 6-reaction kettle, 7-solid material adding pipe, 8-liquid material adding pipe, 9-mixing mechanism, 901-driving motor, 902-rotary drum, 903-T-shaped mounting rack, 904-throwing paddle, 905-lever type pressure rod, 906-electric telescopic rod, 907-mounting strip, 908-scraping brush, 10-electromagnetic induction coil, 101-spiral coil body, 102-nonmagnetic ceramic coating, 11-upright rod, 12-jacket, 13-liquid inlet pipe, 14-spray mechanism, 15-spray mechanism, 151-discharging pipe, 152-electromagnetic valve, 153-discharging die head, 154-movable block, 155-internal thread sleeve, 156-bracket, 157-adjusting motor, 158-screw thread part of screw rod, 16-conveying roller, 17-uniform paving mechanism, 171-fixed supporting block, 172-movable pressing block, 173-fixed supporting block, 174-compression spring, 175-guiding component, 18-lower hollow steering roller, 19-upper hollow steering roller, 20-serpentine heating pipe, 21-circulating heating water tank and 22-shell fabric.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-6, the present embodiment is an integrated device for producing and spraying an antibacterial agent for textile fabric, and comprises a box body 1 and a cover plate 3, wherein the inner cavity space of the box body 1 is divided into a material spraying chamber 4 and a drying chamber 5 by a partition plate 2.
In this embodiment, install reation kettle 6 in the batching spray booth 4, install on the apron 3 and add pipe 7 and liquid material with the solid material of reation kettle 6 intercommunication and add pipe 8, install compounding mechanism 9 in reation kettle 6. The material mixing mechanism 9 is provided with a rotating drum 902, the periphery of the rotating drum 902 is provided with an electromagnetic induction coil 10 which can perform electromagnetic induction heating on the rotating drum 902, and the outer side of the cover plate 3 is provided with an electromagnetic heating controller connected with the electromagnetic induction coil 10. The electromagnetic induction coil 10 is composed of a spiral coil body 101 and a non-magnetic ceramic coating 102 coated on the outside thereof. A plurality of upright rods 11 for improving the stability of the electromagnetic induction coil 10 are fixed on the outer side of the electromagnetic induction coil 10, and the top ends of the upright rods 11 are fixed with the cover plate 3.
In this embodiment, a jacket 12 is provided outside the reaction vessel 6, and a liquid inlet pipe 13 and a liquid outlet pipe 14 penetrating the box body or the partition plate 2 are connected to the outside of the jacket 12. The bottom end of the reaction kettle 6 is provided with a spraying mechanism 15, the batching spraying chamber 4 is arranged below the spraying mechanism 15 and is provided with a conveying roller 16 for conveying the fabric 22 and an even spreading mechanism 17 for evenly spreading the antibacterial agent on the fabric 22, and the drying chamber 5 is internally provided with a drying system for drying the fabric 22.
In this embodiment, the mixing mechanism 9 includes a driving motor 901, a rotating drum 902, a T-shaped mounting frame 903, a material throwing paddle 904, a lever-type pressure bar 905, an electric telescopic rod 906, a mounting bar 907, and a scraping brush 908, the driving motor 901 is fixed on the outer side of the cover plate 3, and an output shaft of the driving motor 901 is connected to the rotating drum 902 located in the reaction kettle 6 through a coupling. A T-shaped mounting rack 903 consisting of a transverse plate part and a vertical plate part is fixed at the lower end of the rotary drum 902, a throwing paddle 904 is mounted at the bottom end of the vertical plate part, and two ends of the transverse plate part are respectively and rotatably connected with a lever type pressure lever 905. An electric telescopic rod 906 is fixed at the side end of the vertical plate part, the movable end of the electric telescopic rod 906 is rotatably connected with the bottom end of a lever type pressure rod 905, a mounting bar 907 is rotatably connected to the top end of the lever type pressure rod 905, and a scraping brush 908 is mounted on the outer side of the mounting bar 907.
In this embodiment, the T-shaped mounting frame 903, the lever-type pressing rod 905, and the mounting bar 907 are used together as the stirring blade. The outside of the rotating drum 902 is coated with non-magnetic high thermal conductivity ceramics that can be corrosion resistant.
In this embodiment, the spraying mechanism 15 includes a feeding pipe 151, an electromagnetic valve 152, a discharging die head 153, a movable block 154, an internal thread sleeve 155, a bracket 156, and an adjusting motor 157, the electromagnetic valve 152 and the discharging die head 153 located below the same are installed on the feeding pipe 151, two movable blocks 154 are provided at the lower end of the discharging die head 153, and a gap between the two movable blocks 154 serves as a discharging port. The outer side of the movable block 154 is provided with an internal thread sleeve 155, the adjusting motor 157 is fixed with the reaction kettle 6 through a bracket 156, and the outer side of the rotating shaft of the adjusting motor 157 is provided with a screw rod thread part 158 matched with the internal thread sleeve 155.
In this embodiment, the uniform spreading mechanism 17 includes a fixed support block 171, a movable pressing block 172, a fixed support block 173, a compression spring 174, and a guide assembly 175, the movable pressing block 172 is located right above the fixed support block 171, an area between the two serves as a fabric conveying channel, a notch is formed at the lower end of the movable pressing block 172 close to the spraying mechanism 15, the compression spring 174 and the guide assembly 175 are connected between the upper end of the movable pressing block 172 and the fixed support block, and the guide assembly 175 is composed of a guide rod and a guide sleeve.
In this embodiment, the drying system includes a lower hollow turning roller 18, an upper hollow turning roller 19 and a serpentine heating pipe 20, the lower hollow turning roller 18 and the upper hollow turning roller 19 are respectively distributed in a staggered manner in rows, and the serpentine heating pipe 20 is respectively disposed above the lower hollow turning roller 18 and below the upper hollow turning roller 19. A circulating heating water tank 21 is fixed on the upper side of the cover plate 3, and all the lower hollow steering roller 18, the upper hollow steering roller 19, the serpentine heating pipe 20, the jacket 12 and the circulating heating water tank 21 are connected in series on the same circulating pipeline.
In this embodiment, the side plate and the partition plate 2 of the box body 1 are respectively provided with a strip-shaped through hole for the fabric 22 to pass through, the fabric 22 is in a snake-shaped trend due to the steering action of the lower hollow steering roller 18 and the upper hollow steering roller 19 when being conveyed, and the snake-shaped heating pipes 20 are distributed at the two sides of the fabric in the snake-shaped trend part at intervals.
The embodiment also provides a production and spraying method of the antibacterial agent for the textile fabric, which specifically comprises the following steps:
1) the raw materials are sequentially added into a reaction kettle 6, and the mixing mechanism 9 is utilized to carry out mixing reaction and simultaneously carry out internal and external heating, so that the temperature of each part of the reaction liquid is uniform, and local overheating cannot occur;
2) after the reaction is finished, the antibacterial agent is coated on the fabric 22 by using the spraying mechanism 15, and then the antibacterial agent on the fabric 22 is uniformly spread by using the uniform-spreading mechanism 17;
3) and then the fabric 22 is dried by a drying system, so that the antibacterial fabric can be obtained.
The embodiment provides an antibacterial agent production and spraying integrated device for textile fabric, which is scientific and reasonable in design, and on one hand, the uniform heating can be ensured in the process of producing a cellulose-nano silver composite antibacterial agent, and the situation that the dispersion uniformity of inorganic particles is not ideal due to the fact that the inorganic particles are attached to the inner wall is avoided; on the other hand, the cellulose-nano silver composite antibacterial agent can be sprayed on the fabric in time after production, the viscosity is adjusted without reciprocating heating, the process flow is simplified, and the production cost is reduced.
The preferred embodiments of the invention disclosed above are merely intended to aid in the description of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. Antibiotic agent production spraying integrated device for textile fabric, its characterized in that: the device comprises a box body and a cover plate, the inner cavity space of the box body is divided into a material mixing spraying chamber and a drying chamber by a partition plate, a reaction kettle is arranged in the material mixing spraying chamber, a solid material adding pipe and a liquid material adding pipe which are communicated with the reaction kettle are arranged on the cover plate, a material mixing mechanism is arranged in the reaction kettle, a rotary drum is arranged in the material mixing mechanism, an electromagnetic induction coil which can perform electromagnetic induction heating on the rotary drum is arranged at the periphery of the rotary drum, an electromagnetic heating controller which is connected with the electromagnetic induction coil is arranged at the outer side of the cover plate, a jacket is arranged at the outer side of the reaction kettle, a liquid inlet pipe and a liquid outlet pipe which penetrate through the box body or the partition plate are communicated with the outer side of the jacket, a spraying mechanism is arranged at the bottom end of the reaction kettle, a conveying roller for conveying fabrics and a uniform-spreading mechanism for uniformly spreading antibacterial agent on the fabrics are arranged below the spraying mechanism in the material mixing spraying chamber, and a drying system for drying the fabric is arranged in the drying chamber.
2. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 1, is characterized in that: the mixing mechanism comprises a driving motor, a rotary drum, a T-shaped mounting rack, a material throwing paddle, a lever type pressure rod, an electric telescopic rod, a mounting bar and a scraping brush, the driving motor is fixed on the outer side of a cover plate, an output shaft of the driving motor is connected with the rotary drum located in a reaction kettle through a coupling, the T-shaped mounting rack formed by a transverse plate portion and a vertical plate portion is fixed at the lower end of the rotary drum, the material throwing paddle is installed at the bottom end of the vertical plate portion, the two ends of the transverse plate portion are respectively and rotatably connected with the lever type pressure rod, the electric telescopic rod is fixed at the side end of the vertical plate portion, the movable end of the electric telescopic rod is rotatably connected with the bottom end of the lever type pressure rod, the mounting bar is rotatably connected at the top end of the lever type pressure rod, and the scraping brush is installed on the outer side of the mounting bar.
3. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 2, is characterized in that: the T-shaped mounting rack, the lever type pressure lever and the mounting bar are used as stirring blades together.
4. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 2, is characterized in that: the outer side of the rotary drum is coated with non-magnetic high-heat-conductivity ceramic capable of resisting corrosion.
5. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 1, is characterized in that: the electromagnetic induction coil consists of a spiral coil body and a non-magnetic ceramic coating coated on the outer side of the spiral coil body.
6. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 1, is characterized in that: the spraying mechanism comprises a discharging pipe, an electromagnetic valve, a discharging die head, movable blocks, an internal thread sleeve, a support and an adjusting motor, wherein the discharging die head below the electromagnetic valve is installed on the discharging pipe, the lower end of the discharging die head is provided with two movable blocks, a gap between the two movable blocks is used as a discharging port, the external side of each movable block is provided with the internal thread sleeve, the adjusting motor is fixed with the reaction kettle through the support, and the outer side of a rotating shaft of the adjusting motor is provided with a lead screw thread part matched with the internal thread sleeve.
7. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 1, is characterized in that: the uniform spreading mechanism comprises a fixed support block, a movable pressing block, a fixed support block, a compression spring and a guide assembly, the movable pressing block is located right above the fixed support block, the area between the fixed support block and the movable pressing block serves as a fabric conveying channel, a notch is formed in the position, close to the spraying mechanism, of the lower end of the movable pressing block, the compression spring and the guide assembly are connected between the upper end of the movable pressing block and the fixed support block, and the guide assembly is composed of a guide rod and a guide sleeve.
8. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 1, is characterized in that: the drying system comprises a lower hollow steering roller, an upper hollow steering roller and a snake-shaped heating pipe, the lower hollow steering roller and the upper hollow steering roller are respectively distributed in a staggered and row mode, the snake-shaped heating pipe is respectively arranged above the lower hollow steering roller and below the upper hollow steering roller, a circulating heating water tank is fixed on the upper side of the cover plate, and all the lower hollow steering roller, the upper hollow steering roller, the snake-shaped heating pipe, a jacket and the circulating heating water tank are connected in series on the same circulating pipeline.
9. The antibacterial agent production and spraying integrated device for textile fabrics as claimed in claim 8, is characterized in that: the side plates and the partition plates of the box body are respectively provided with a strip-shaped through hole which is convenient for the fabric to pass through, the fabric is in a snake-shaped trend under the steering action of the lower hollow steering roller and the upper hollow steering roller during conveying, and the snake-shaped heating pipes are distributed at the two sides of the part of the fabric in the snake-shaped trend at intervals.
10. The method for producing and spraying the antibacterial agent for the textile fabric is realized based on the antibacterial agent production and spraying integrated device for the textile fabric as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
1) the raw materials are sequentially added into a reaction kettle, and the mixing mechanism is utilized to carry out mixing reaction and simultaneously carry out internal and external heating, so that the temperature of each part of the reaction liquid is uniform, and local overheating can not occur;
2) after the reaction is finished, coating the antibacterial agent on the fabric by using the spraying mechanism, and uniformly spreading the antibacterial agent on the fabric by using the uniformly-spreading mechanism;
3) and then, drying the fabric by using a drying system to obtain the antibacterial fabric.
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